excellence in motors - amstron and cost-effective solutions to cater to their motion-related needs....
TRANSCRIPT
Chiaphua Components Group (CCG) stands uniquely suited
to meet the demands of customers in attractive markets,
with a particular focus on innovation, quality and
operational excellence and the vision and values required
to unite a differentiated, global portfolio.
Vision & Mission
Our Vision - to become a global leader in motion-related industry.
We are committed as a team to provide our customers with
innovative and cost-effective solutions to cater to their motion-
related needs.
We will strive to provide our customers with solutions that will
exceed their expectations in terms of quality, delivery and service.
Welcome to CCG
www.cclmotors.com
GeographyRevenue Profile
CCG is a high-technology engineering and manufacturing company with
approximately 4,000 employees and workers. Our portfolio of
businesses is aligned with enduring, global growth drivers. CCG
employees bring extraordinary focus in meeting the needs of the
people who buy and use our products in all the markets we serve.
2011 Revenue Profile
LOCAL, 39%
APAC, 1%
EUROPE, 6% CHINA, 2%
USA, 52%
Geography
Contract
Manufacturing,
37% Motor Business,
62%
Branded Product
Division, 1%
2011 Revenue Distribution
Revenue ProfileBusiness Mix
Value-creating transformation
The history of Chiaphua Components Group
goes back to the founding of Chiaphua
Manufactory in Swatow, China in 1922, which
was principally involved in metal stamping
work. No one at the time could have
predicted that more than 90 years later, the
small family firm would have developed into
History of CCG
small family firm would have developed into
an integrated network of companies serving a
worldwide market for products and supported
by a broad manufacturing and investment
base.
• Get closer involvement with new sales to penetrate
new business
• Development of Automotive business partners
• Strengthen and full integration of sales force
• Focus on strategic key accounts
• Penetrate in HVAC and Healthcare market
Mong &
AssociatesESA
Power AMS
Multielectric
(Germany)
Mercia (UK)
China Sales Operation
America
• Ensure TTM for new programs in Europe
• Focus strategy for Auto business development
• Development of new sales points at Eastern Europe
• Focus on strategic key accounts
• Increase market share in FC market and Industrial market
• Expand BPD product in Europe
Europe
• Strengthen and full integration of sales force
• Develop GTM strategy for domestic China market
• Search for more potential sales partner in China
• Set up global sales team to serve global key
accounts transfer business
•Execute Sales strategy in Japan & Korea
HK & China
Global Sales Reach
Japan/Korea
CCNA
VES
Tech
Rep
Power
RepsAMS
Almes
Italy
(Germany)
Motek
(Taiwan)
Manufacturing Plant
HQ
Componix
• Strengthen relationship with sales representative
in Australia and N.Z.
• Focus on middle-level accounts
• Execute sales strategy in Japan/Korea
Asia-Pacific
Motion
Tech
Comp.
TechDiamond Yield
(N.China)
Structure of CCG
Corporate
Functions/
Regional Office
Managing Director
Supply Chain Operations
Group General Manager
Business
Development &
Marketing
R&D and
EngineeringQuality
Regional Office
Non-Auto
Group
Contract
Manufacture
Automotive
Group
Branded
Product Division
IT
F&A
HR & Admin.
CCNA
Matrix Organization Structure
Uniquely Strong Foundation for Growth
� Develop a clear
brand positioning
and consistent
marketing to
create a new
business
opportunities
CCAL
� Accelerate our
drive to co-
operate to develop
innovative and
reliable solution to
Automotive
customers
CCLCIM
� Further strengthen
the production of
high-quality and
cost-effective
products which
requires a
comprehensive
operation & quality
management
system
� Expand sales force
and product
portfolio and
redefine product
design process for
target market
expansion
Automotive Motor Division
CCAL/0206Fuel Pump
CCAL/0103Exhaust
Flap Actuator
CCAL/0106 Electric Parking
CCAL/0103/0106
Fuel Pump
CCAL/0109Convertible Top
System
CCAL/0125Windshield Wiper
CCAL/0206Air Conditioning
System
CCAL/0306
CCAL/0107Air Conditioning
System
8
Automotive Motor Division
CCAL is developed to enhance automotive safety, comfort and energy-saving by providing high-
performance motors to support the movement and control of a variety of automotive electrical
equipment.
www.cclmotors.com
CCAL/0106/0107
Waste GateActuator
CCAL/0106Seat BeltActuator
CCAL/0130Power
Steering
CCAL/0120AMT
Electric ParkingBrake
CCAL/0107Seat
Compressor
CCAL/0306/0309
Fuel Pump
CCAL/0107Tire Pump
CCAL/0103/0104/0106
EGR
CCAL/0103/0106ETC
V series – Vacuum
IK , IJ series –
Curtain roller
Motor applications are abundant around a typical
household, Chiaphua Components through latest
DE series – Coffee
machine
DD series – Juice
maker
IC series – Food
Processor
FWD series – Food
Waste Processor
DN , DO series –Garage Door
Opener
I series and BM series – A/C
and FanG series – Power
Wheel Chair
Non-Automotive Product Group
V series – Vacuum
Cleanerhousehold, Chiaphua Components through latest
technologies and advanced manufacturing
facilities to supply a full range of motor
components for every application you can name
of.
Processor
U series – Blender,
Mixer
DL series – Electric
Slicer
V series – Central
Vacuum
PU series –Power
Umbrella
PM series –
Fridge Fan
PM series –Washer & Dryer
Fan
DB series –
Fan
DA series – Hair
Dryer
Contract Manufacturing Product Group
Contract Manufacturing Division
A business division focuses on supporting the
global market leaders in contract
manufacturing business.
Our current partners include Pride,
Alfred Karcher, Windsor, Alfred Karcher, Windsor,
Fisher & Paykel,
Nortus and Homelektro
Branded Product Division
New Business Division
Branded Product Division
A strategic business division
focuses on our own brand-name
motorized products that are
designed to improve the quality of
our daily lives by providing our daily lives by providing
automated, energy saving,
effective and convenient solutions
for residential and commercial
www.mynortus.com
www.homelektro.com
$100
$150
$200
US
D'M
From $35M to $200M
Strategic Move – Growth Stories
$0
$50
2001A 2002A 2003A 2004A 2005A 2006A 2007A 2008A 2009A 2010A 2011A
05 06 07 08 09Product Porfolio
Expansion (Auto)
& Market
Expansion CCNA
at New Jesey
opened.
Footprint in
home auto
market and
Homelektro
Limited formed.
R&D centre and
engineering
core
strengthened.
Diversified of
window
treatment
market and
Nortus Italy
formed.
Strategic
Agreements
for global
companies in
FC and MP
customers
10New org
structure to
focused
businesses –
CCL/CCAL/CIM
/BPD
11China growth
expansion
Strategic
partnership -
Multielectric
12
CCG – Our Partners
Seb Whirlpool 惠而普 Oreck TTI Marinetech
Karcher Hoveround Penny Hydraulics Stannah Whale
Linear Electrolux Pride Mobility Nilfisk Advance Tuthill
Pitney Bowes Philips 飞利浦 Windsor Twinbird Bestway
Chamberlain Gatekeeper Superwinch Permobil Beckett 百可德
Sunbeam Revcor Invacare Easepal 蒙发利 Eucania
Hamilton Beach Viper Tennant ITT Wessel-Werk
Dane Technologies Kenwood Numatic Kaz Keyang
Fergas Baiyun Cleaning 白云清洁 Cecilware Genie Buyers
Mp Pumps, Inc. Raymarine DeLonghi Stryker Amigo
……….
� Our platforms for innovation, enabling us to better our
customer’s products effectively and efficiently
� Motor-applied technology
� Components/Parts technology
� Product development & modification
� Process development
CCG – Research & Development
� Production engineering improvement
Efficiency
Low noise
Reliability
Innovation Quality
Smaller size
CCG – Engineering Facility Capabilities
SoftwareCAD/CAM Development
� AutoCAD
� SolidWorks
� Mold office (for plastic mold design)
� 3D Quick Press
(Sheet metal & progressive die design)
� MasterCAM� MasterCAM
� Gear Trax (for designing worm and gear)
� Ansoft
Testing Development
� LabView
Validation Testing
� Torque and Speed Test
� Noise and Vibration Test
� Programmable Life Test
� Air Tunnel Test
� Climate Test
CCG – Engineering Capability
Climate Test
� Component Test
� RoHS Test
Type Type
CMM X ray fluorescence analyzer
Gear Tester Permanent magnetic measurement instrument
EMC Room Gear dual-flank mesh gear tester
Universal Tool Microscope. Reflection and transmission of metallographic microscope
CCG – Testing & Measurement Equipments
metallographic microscope
Universal length Measuring Instrument
Tensile test machine
Laser length Measuring Instrument
3D Printer
Roundness Tester Noise vibration tester
Atomic absorption spectrometer Acoustic Room
Ultraviolet visible spectrophotometer
ACS Climatic Chamber
Material Analyzer Temperature Shock Chamber
X ray fluorescence analyzer Salt spray test machine
DC motorPermanent Magnet DC motor
DA Power Brush of Mini Upright Vacuum CleanerDB Vacuum Driver of Hand Held Vacuum CleanerDC Mixer, SlicerDD Professional Grade Juice ExtractorDE Knife Sharpener, MassagerDF Grass Trimmer, Power ToolDP Commercial Grade BlenderDL High Voltage Version Hand BlenderDN/DO Garage Door Opener
Brushless DC motorBM2ECB Ventilation: up to 2.5WBM2EFB Ventilation: up to 4.5WBM2EHC Ventilation: up to 10WBM3I Servo MotorBM3E EC Motor
Automotive motorDA Fuel PumpDB Fuel PumpDC Convertible Top System
Encoder MotorDS Office Equipment
DE DP DL DSAuto-DA Auto-DB Auto-DC
BM2ECB BM2EFB SCSA SB SD SR
DA DNDB DF DC DD
CCG – Consumer Products
AC motorAsynchronous Induction Motor
IA Garage Door Opener (up to 1/2 h.p.)IB Ventilation, mainly for Fan and BlowerID Commercial Grade Ventilation Application IC Professional Grade Food ProcessorIF Garage Door Opener (up to 3/4h.p)
Shaded pole motorSA Fan and Water Pump (up to 35W)SB Fan (up to 4W)SC Range Hoods (up to 25W)SD Fan and BlowerSR Fan Heater
Universal MotorUA Juice ExtractorUC Blender, Juice ExtractorUD Cappuccino Machine, Car PolisherUE Stand MixerUF Blender, Food Processor, Stand MixerUH Hand MixerUM Domestic BlenderUN Electric KnifeUP Professional Grade BlenderUR Power Brush, Paper ShredderUG Commercial Grade Blender
Vacuum cleaner motorV1 Domestic Vacuum CleanerV2 Domestic Vacuum CleanerV3 Commercial Grade Vacuum CleanerV4 High Efficiency Domestic Vacuum CleanerV6 Hand Held Vacuum Cleaner
GearmotorGA Vending MachineGB Breast Pump, Vending MachineGC Vending Machine, Hunting Machine
BM2EHCBM3I IA IFIDIB IC
UA UEUC UD UF UH
UPUM UN UR UG
V3V1 V2 V4 V6 GB GCGA
PMDC MotorsSeries Typ. Dia Power (W) Series Typ. Dia Power (W)PM15R 1.5" (38.1mm) 10 PM40R 4.0" (101.6mm) 200PM18R 1.8" (45.7mm) 20 PM40R 4.0" (101.6mm) 200PM20R 2.0" (50.8mm) 24 PM45R 4.5" (114.3mm) 100PM21R 2.1" (53.3mm) 30 PM46R 4.6" (116.8mm) 250PM25R 2.5" (63.5mm) 40 PM48R 4.8" (121.9mm) 400PM30R 3.0" (76.2mm) 50 PM56R 5.6" (142.2mm) 750PM30R 3.0" (76.2mm) 75 PM61R 6.1" (154.9mm) 1000PM33R 3.3" (83.8mm) 100 PM75R 7.5" (190.5mm) 1500PM35R 3.5" (88.9mm) 120
Brushless DC motorsTyp. Dia Power (W)
BM3I25 2.5" (63.5mm) 20~100BM3I30 3.0" (76.2mm) 136BM3I36 3.6" (91.4mm) 79BM3I40 4.0" (101.6mm) 105
GearmotorsPower Chair Drive Output RPM Torque (lb-ft)
GD33D-01 120 20
PM15R PM18R PM20R PM21R PM25R
PM30R PM30R PM33R PM35R PM40R
PM40R PM45R PM46R PM48R PM56R PM61R PM75
CCG – Industrial Products
GD33D-01 120 20 GD33D-02 137 16
Parallel Shaft Gearmotor GS33D-02 175~220 5.6~8.0GS35D-05 160 10 GP25D-01 130~180 2~10
Right Angle Gearmotor GW25D-01 50~120 4~12GW30D-02 60~750 2~13GW25D-03 188 3.3 GW33D-05 36~270 11~25
Linear Actuators Max. Loading (lb) Speed (inch/sec)AS30B-01 600 0.3 ~ 0.5 AS15T-03 300 0.1 ~ 0.3 AW25T-06 300 0.1 ~ 0.2 AW25B-02 600 0.2 ~ 0.4
Transaxles Output RPM Torque (lb-ft)GT33D-01 110~290 8~22GT33D-02 180~220 8~15`GT48D-03 80~150 70~80GT30D-06 110~250 8~22GT25D-06 180~220 5~8
ControlsIN100 Integrated BLDC & PMDC Motor controls MP150 Microprocessor Based DC Motor ControllerSM120 Micro-Stepping Motor Controller MP100 Programmable PMDC Motor ControlsPM130 110V/220V Off-line DC Motor Controls
BM3I25 BM3I30 BM3I36 BM3I36 BM3I40
GD33D01 GD33D02 GS33D02 GS35D05 GP25D01 GW25D01
GW25D03 GW33D05GW30D02AS30B01 AS15T03 AW25T06 AW25B02
GT33D01 TG33D02 GT48D03 GT30D06 GT25D06
IN100 PM130 MP100 MP150 SM120
� Located in Shajing – Shenzhen
� Land area
- Manufacturing: 60,000 sq. m
(645,000 sq. ft)
- Reserved factory floor area for
expansion: 38,000 sq. m (410,000
sq. ft)
� Vertically integrated
CCG – Factory Introduction
� Vertically integrated
components manufacturing plant
� 8 blocks of manufacturing building
� Over 50 cell lines
� Motor production: 160,000 pcs/ day
� About 4,000 employees
� Lean manufacturing process
� Cell line manufacturing
� Higher flexibility
� Improve production efficiency
� Lower labor cost
� Vertical Integration
� Validation Testing
CCG – Production Capability
� Validation Testing
� RoHS Testing
� Atomic Absorption Tester
� UV Tester
� Infra-Red Tester
� Tailor-made Life Testing Facility
� Roundness Tester
� CMM 3-dimension checking
� Powder coating
� Spray coating
� Robotic Welding
� PE foam molding
� Wire harness assembly
� Rotational Molding
� Shaft machining
CCG – Vertical Integration
� Shaft machining
� Metal Stamping
� Die-casting plastic injection
� Facilitate customization
� Shorten components leadtime
� Work cell manufacturing
� One piece material flow
� Just-in-time management
� Kan-ban system
CCG – Lean Manufacturing Process
� Shaft Insertion Machine
� Spacer Insertion Machine
� Epoxy Coating Machine
� Armature Fusing Machine
� Armature Testing Machine
� Winding Machine
� Commutator Turning Machine
� Bushing Assembly Machine
CCG – Production Facilities
� Bushing Assembly Machine
� Magnetization Machine
� Final Testing Station
� Commitment on Quality & “Safety First” concept
� Quality system such as SPC (Statistic Process Control)
� Continual improvement management system
� Equipped with calibration center, CMM, reliability, safety and other testing facilities
� IQC process ensures materials quality standard
CCG – Quality Assurance
CCG - Certificates & Awards
� System Certificated:
� ISO9001:2008 Quality Management System
Certificated
� ISO14001: 2004 Environment Management
System Certificated.
� ISO/TS16949 Quality Management System for
Automotive
� Safety Registered:
� QUL, CSA and VDE registered
� Bureau Veritas registered
� BEAB Certificated
� CCC qualified
� 100% Sampling checking
� ALL incoming materials are checked for its:
� PB, Hg, Cd, Cr+6, PBBE, PB
� By “SEA1000A” X-Ray Spectrometer
� Standard Laboratory
CCG – HSM (Hazardous Substance Management)
� Standard Laboratory
� A professional laboratory setup especially for RoHS/REACH
� Two instruments for accurate measurement
and verification:
� Cintra 101 UV-Visible
� Avanta PM Atomic Absorption Spectrometer
� Actively collaborating with industry peers and suppliers working towards total
compliance of our product line with WEEE and RoHS requirements
� Actively set goals to reduce consumption of energy resources
Chiaphua Components Group is committed to linking opportunities with responsibility.
We believe that businesses should be able to make money while at the same time
providing a broader benefit to the people, the community and the environment.
CCG – Environmental Policy
� Strictly observe legal regulations relating to environment and other related
requirements
� Conduct training to all employees to enhance the consciousness of
environmental protection
We believe, as a manufacturer and a stable employer, we are contributing to society in a variety of ways.
� Contribute by manufacturing various products touch the lives of people around the world
� Contribute to society through stable employment
� Contribute to sponsor and support various educational activities
� Contribute to sponsor HK and China university for research studies
CCG – Social Contributions
� Contribute to sponsor HK and China university for research studies