executive_summary.pdf
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EXECUTIVE SUMMARY
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1. EXECUTIVE SUMMARY
NIORDC is planning to construct a gas condensate refinery Park in Southern Iran at
Asalouyeh. Initial capacity is 480,000BPD. A preliminary scheme selection has been made.
This report presents the results of the feasibility study undertaken by NIORDC to
demonstrate the economic and financial viability of the proposed refinery investment.
The refinery will process stabilized gas condensate taken from different phases of the
South Pars Oil and Gas projects. The main design objectives are to produce refined
products that meet desired specifications
2 main process configuration options were considered in this work. An overall refinerymaterial balance was derived using an LP based approach to determine distillate/product
cut-points that maximize the economic return from the refinery and allow all product
specifications to be met. Each option was then evaluated in terms of its CAPEX, OPEX,
utility usage and Internal Rate of Return to enable one specific configuration to be
identified. Feedstock and product prices used in this study have been provided by
NIORDC.
3.1 Description of Refinery Facilit ies
The proposed refinery configuration consists of the process units with their respective
capacities presented below:
Process Units Capacities (BPSD)
Condensate Fractionation Unit (CFU) 60000
LPG recovery Unit (LRU) 3100
LPG Treatment Unit (LTU) 3100
Naphtha Hydrotreater (NHT) 34450
Kerosene Treatment Unit (KTU) 3700
Refinery products are:
LPG
Light Naphtha
Heavy Naphtha
Jet A1
Diesel
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All utilities are assumed to be imported.
All gas used for firing will be sweet fuel gas. There is no anticipated demand for fuel oil
firing. On this basis, atmospheric emissions from the refinery are likely to be low.
Feedstock is supplied to the site via a 2 km pipeline from Asalouyeh. Refined products are
exported from site via pipelines tobe exported jetty.
3.2 Refinery Material Balance
The refinery material balance that developed by NIORDC for the refinery is as below:
Table 3.1 - Refinery Material Balance
Feed bbls/day T/day
Condensate60000 7131
Products
LPG3100 294.6
Light Naphtha16000 1718.7
Heavy Naphtha 18450 2183.2
Jet Al3700 456.5
Diesel18739 2447.97
Fuel gas production (T/day) - 20
Sulphur production (T/day) - 10
3.3 Product Quality
The proposed refinery configuration successfully meets required specification.
3.4 Process Licensor Considerations
To establish a basis for future technology selection for the Refinery, NIORDC contactedpotential licensors with a general inquiry to solicit their interest in, and ability to participate
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Table3.3 - economic parameters
60,000 BPSDEconomic parameter
265CAPEX ($US million)
37.7OPEX ($US mil lion/year)
1760Feedstock costs (US$ milli on/year)
1980Product revenues (US$ milli on/year)
45IRR (%)