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Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia

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Page 1: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Exelon Underground Pipe & Tank

Program (UPTI)

October 15, 2014

Project Engineer: Greg Lupia

Page 2: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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Exelon Nuclear Sites

Exelon has 22 operating nuclear units light water PWRs and

BWRs, and manages Fort Calhoun Nuclear Plant.

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Site Unit Year Reactor Site Unit Year Reactor Byron 1 1985 PWR Limerick 1 1986 BWR

Byron 2 1987 PWR Limerick 2 1990 BWR

Braidwood 1 1988 PWR Nine Mile Point 1 1970 BWR

Braidwood 2 1988 PWR Nine Mile Point 2 1988 BWR

Calvert Cliffs 1 1975 PWR Oyater Creek 1 1969 BWR

Calvert Cliffs 2 1977 PWR

Peach Bottom

(Decom) 1 1967 Helium Cooled

Clinton 1 1987 BWR Peach Bottom 2 1974 BWR

Dresden (Decom) 1 1960 Peach Bottom 3 1974 BWR

Dresden 2 1970 BWR Quad Cities 1 1973 BWR

Dresden 3 1971 BWR Quad Cities 2 1973 BWR

LaSalle 1 1984 BWR Ginna 1 1970 PWR

LaSalle 2 1984 BWR Three Mile Island 1 1974 PWR

Page 3: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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UPTI Program Goals

The goal of the UPTI program is to provide reasonable assurance

of leakage integrity and structural integrity.

• No plant shutdowns (safety related leaks)

• No non-permitted environmental releases

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Page 4: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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UPTI Program Basis (NACE 0502)

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Page 5: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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UPTI Program Inspection Plans

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Exelon program includes both ID corrosion for raw water piping and OD corrosion for buried pipe

Page 6: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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UPTI Program Health Indicators

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BRW BYR CAL CPS DRE FCS GIN LAS LIM NMP OYS PEA QDC TMI Corp

Overall Buried Pipe/

Raw Water Corrosion

W Y W G Y W W W W Y W W G W

Personnel W W G G G W W G W R W G G

Infrastructure W W G G Y W W G W W W G G

Implementation G Y G G W W W G G G W G G

Equipment Y Y Y W R W W Y G G Y Y W

Page 7: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

UPTI Future Budget / Planning 2014 & Beyond *

1. Each site completes Asset Management plan (final NEI 09-14 milestone

12/31/14)

• Draft Tech Eval. 9/15/14, complete 10/3/14

• Draft Asset Mgt. plan 11/14/14, complete 12/4/14

• Incorporate the NEI Asset management plan into existing LTAM process 1

• Future inspections will be incorporated into the Buried Pipe and Tank LTAMs

and LTA Manager

2. Determine 2015 inspection scope and cost estimate 5/2/14 1

• Inspections would expand to non-licensed material piping

• Inspections for License Renewal commitment in-scope piping

3. Inspections beyond 2015 driven by

• Inspections for License Renewal commitment in-scope piping

• Re-inspections and EOC

• Inspections would expand to non-licensed material piping

Presentation Title 7

Note 1: Tracked by ATI 01617346

Page 8: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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Mitigations

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Method Site SystemOyster Creek CondensateDresden Rad WasteQuad Cities Rad Waste

Pipe in a pipe Braidwood Contaminated Drains

Carbon fiber wrap Dresden Condensate & Service Water

Dresden Rad WasteQuad Cities Rad Waste & Service WaterPeach Bottom Rad WasteBraidwood Fire protection

Dresden Fire protection

Dresden Sewer

Three Mile Island Make-up water

Reroute above ground Oyster Creek Condensate

Replace with Stainless

SteelClinton Condensate

Cathodic Protection All Sites High Risk Piping

Cured-in-Place

Create an Engineered

Trench

Replace with HDPE

Page 9: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Inspections

Presentation Title 9

Minimal Cathodic Protection required repair

Cathodic Protection no repair required

Page 10: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Inspections

Presentation Title 10

Page 11: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Direct Inspections

Presentation Title 11

Page 12: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Direct Inspections

Presentation Title 12

Page 13: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Guided Wave PIMS

Presentation Title 13

Page 14: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Presentation Title 14

Page 15: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Direct Inspections

Presentation Title 15

Page 16: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Composite Repair

Presentation Title 16

Page 17: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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Condensate Pipe Aluminum

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Page 18: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Composite Fiber

Presentation Title 18

Page 19: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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Inspections Opportunities

Inspection Cost savings opportunities)

1. Inline inspections for NEI 09-14 inspections

• Dresden - Containment Cooling Service Water (CCSW)

– Original excavation estimate $1.2M, ILI estimate = $471K,

– $729K savings over excavation - in 2014 forecast

• Peach Bottom – Contaminated Condensate Piping

– Excavation cost > $1.4M, ILI estimate = $600K,

– $8K savings over excavation - in 2014 forecast

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Page 20: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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Long Term O&M Cost Opportunities

License Renewal (LR)

• LR in Scope Piping

• Braidwood - Condensate, Fire Protection, SX, Fuel Oil

– Current drafted commitment is to dig up and recoat all the CST piping

(approx. BR-11-0572, $33M)

– In line inspections can potentially extend or eliminate the commitment

the recoat commitment

• Limerick - Fire Protection, Normal Waste, Blowdown, Rad Waste,

ESW, Fuel Oil

– All of the piping is covered with concrete

• Byron – Condensate, Fire Protection, Blowdown , SX, Fuel Oil

• LaSalle – Condensate, Fire Protection, CSCS, Fuel Oil

• Clinton – Fire Protection, SX, Fuel Oil

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Page 21: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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Long Term O&M Cost Opportunities *

License Renewal (LR)

Number of excavation inspections for LR based on LR-ISG-2011-

03 , XI.M41 Table 4a

• 29 to 60 direct excavation inspections over remaining plant life

depending on cathodic protection other variables.

• Upgrade cathodic protection can reduce inspections to 3 to 4

• Approved in-line-inspection (ILI) methods accepted in place of excavations,

would reduce inspection costs

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Page 22: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

Safety

Presentation Title 22

Everyone goes home safely

Page 23: Exelon Underground Pipe & Tank Program (UPTI) · Exelon Underground Pipe & Tank Program (UPTI) October 15, 2014 Project Engineer: Greg Lupia . 2 Exelon Nuclear Sites ... UPTI Program

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Questions?

Senior Management UPTI Actions