exhaust hose reels - industryairsales.com...2 maxireel fume and gases exhaust hose reels car and...
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Exhaust hose reels
Superior technology generating substantial operating savings
AQC source capture equipment
• Car and truck dealerships
• RV, off-road maintenance shops
• Motorcycle and snowmobile dealerships
• Diesel fumes and smoke exhaust
• Spring operation or motorized
Sept 11, 2008 version.Leaflet under construction.More information to come at a later date.
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MAXIREEL Fume and gases exhaust hose reels
Car and truck maintenance facilities are often comfronted with the presence of fumes and gases producedwhile the engines are running during tune-up or repairs. The Maxireel fume extraction system is well adaptedto capture the deadly pollutants emitted from combustion engines. Made of rugged rolled steel components,the Maxireel recoils the flexible hose around the drum when not in use. A heavy duty dual spring pack withratchet lock mechanism is located on the side of the reel. Optional motor driven reels with radio signal controlis also available along with a fan mounted directly on the hose reels. A central fan can also be used for multiplereels installation. Fitted directly on the automobile tailpipe or truck stack, the different available nozzles canbe made of steel, stainless steel, aluminum or rubber. Dependind on the application, hoses are available in 4’’ (100 mm), 5’’ (125 mm) and 6’’ (150 mm) diameters. Hose reels can also take up to 42’ (13M) of hose. Hightemperature hoses (up to 2000o F / 1100o C) are offered for extreme duty application.
A Leading-Edge, High-Performance CompanyThe AQC Dust Collecting Systems division manufactures a full range of safe, industrial dust collectors, aswell as dust and smoke capture equipment at the leading edge of air pollution control technologies based on more than 30years’ experience in the field.
AQC’s strength lies in its innovative products designed and developed togenerate substantial savings throughout their entire operating life.
AQC is renowned for its technological innovation, safe and sophisticated equipment design, as well as its robustand precise product manufacturing. For example, the unique design of the baffles inside AQC dust collectorsmakes filter cleaning easy. The AQC cartridge holder design provides maximum filter surface and enhanced filterperformance. The ultra-smooth concept inside AQC fume arms makes them maintenance-free.
In short, AQC equipment is designed and built to generate substantial operating savings in terms of time, moneyand energy. This translates to major reductions in operating costs – from 10to 20% – throughout the equipment’sservice life. This scale of savings can represent a significant portion of the equipment’s total purchase price.Companies looking to maximize their profitability should factorin these savings when purchasing equipment.
The unique design and manufacturing of AQC equipment generates significantsavings for various reasons :
• Substantial increase in the duration of filters.
• Lower energy consumption during years of use.
• Significantly less maintenance (easy to clean, robustmanufacturing, a minimum number of more reliable and durable parts).
• Reduced operating costs (less frequent overhauls, lack of or minimum down time, etc.).
• Lower administrative costs (coordination, follow-ups,supervision) due to much less frequent breakdowns.
• Safe design can prevent serious or even fatal accidents.
• Increased comfort and productivity of personnel.
Typical acquisitionand operating dust collectionequipment costs
Equipment acquisition cost
Equipment operating cost*:energy, filters,maintenance,overhauls, repairs,breakdowns…
Equipmenttotal cost
The acquisition cost is just one part of the equation. It’s the totalcost including the operating cost *throughout the life cycle ofthe equipment that must be kept low. This is what AQC delivers.The advanced technology, design, robustness, durability and safetyof AQC products generate major savings during the equipment’sentire life cycle.
High-Productivity Innovative Products
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Maxireel exhaust exhaust hose reel typical installation and application
• Hose temperature up to 2000 deg. F. (1100 deg. C)
• E.Z. lock ratchet lock mechanism or motorizedoperation
• Hose storage capacity up to 42’ (13m)
• Shipped fully assembled
• Heavy gauge steel construction
• 4’’(10mm), 5’’(125mm), 6’’(150mm) and 8’’(200mm) diameter hoses
• DUAL heavy duty tempered steel spring pack
• Powder coat painted and galvanized steel components
Most of our competitors do not include these standard features:
Fumes and gases exhaust hose reel
Simply because engine fumes need to be exhausted
High temperature hose with truck stackaluminum cane nozzle.
Maxireel equiped with direct mount Maxidrive fan(adjustable air discharge).
Maxireel
equiped with
Maxireach single
pivot boom.
Superior technology
generating substantial
operating savings
Fumes and gases exhaust hose reel
Outstanding Maxireel features
Painted steel side panels
Radio signal transmitter
Control panel formotorized version
with or without fan
3 button pendant or wall switch
(UP/DOWN/STOP)
Painted steelsheaves
Air outlet(optional damper)
Hose stop bar
Structural parallel tubing
Galvanized steel drum
Up
Stop
Down
Flexible hose(different models available)
Hose stop (for spring operated version and proximity sensors system)
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E-Z ratchet lock system
Motorized model
is highly
recommended
for plants with
overhead cranes.
Spring recoil model
5 button pendant orwall switch for reelequipped with fan
(UP/DOWN/STOP)(FAN START/STOP)
Motorized model
Dual spring system with
cassette covers
CHART 2
Fumes and gases exhaust hose reel
7. Hose stop (not needed on motorized model)
8. Hose stop bar9. Hose guide
10. Hose support (U-bolt)11. Air outlet
Ceiling or support beams
Maxireel dimensions with direct mount
Maxidrive fan (motorized and spring recoil models)
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Maxireel components
Model Hose storage capacity Model Hose storage capacity
200425 up to 25’ [7.7 m] x 4’’ [100mm] 340625 up to 25’ [7,7 m] x 6’’ [150mm]
340433 up to 33’ [10 m] x 4’’ [100mm] 390633 up to 33’ [10 m] x 6’’ [150mm]
390442 up to 42’ [13 m] x 4’’ [100mm] 340820 up to 20’ [6,2 m] x 8’’ [200mm]
340530 up to 30’ [9,2 m] x 5’’ [125mm]390825 up to 25’ [7,7 m] x 8’’ [200mm]
390536 up to 36’ [11 m] x 5’’ [125mm]
1. Drum2. Sheaf3. Side panel4. Structural tubings5. Flexible hose6. Nozzle
Mounting examples
Wall
Dimensions [inches] / [mm]
Models A B C D
1 H.P. 22.25 /555 20.19 /505 12.76 /320 8.52 /215
2 H.P. 25.95 /650 22.50 /560 13.62 /340 9.10 /225
A
B D
C
Maxireel dimensions (motorized and spring recoil models)
ModelDimensions [inches] / [mm] Weight
A1 A2 H L1 S1 L2 S2 J D1 D2 [lbs] / [kg]
HR-20000 4’’ only 31.8 /806 25.5 /648 32.5 /826 24.8 /620 18.8 /476 22 /550 12.3 /311 18.4 /467 6 /152 0.5 /13 115 /52
HR-34000 4’’
5’’
6’’
Hoses
31.8 /806 25.5 /648 32.5 /826 43.8 /1111 18.8 /476 41 /1041 12.3 /311 18.4 /467 6 /152 0.5 /13 115 /52HRM-34000
HR-3900031.8 /806 25.5 /648 32.5 /826 48.8 /1238 18.8 /476 46 /1168 12.3 /311 18.4 /467 6 /152 0.5 /13 123 /56
HRM-39000
HR-39000 8’’
Hoses31.8 /806 25.5 /648 34.5 /876 48.8 /1238 18.8 /476 46 /1168 12.3 /311 20.4 /517 6 /152 0.5 /13 140 /64
HRM-39000
CHART 1
Note: HR prefix letters indicate spring recoil model. HRM prefix letters indicate motorized model.
Note: AQC can manufacture extra wide hose reel drums for additional hose storage. Contact factory for details.
Note: HOSE REEL INSTALLATION:To ensure proper installation, refer to local building laws and requirements.Support structure has to meet sturdiness and reliability for weight and torqueof reel with accessories.
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Fumes and gases exhaust hose reel
Maxidrive fans (3450 R.P.M.)
Fan dimensions
ModelPower[HP]
Dimension [inches] / [mm] Weight[lbs] / [kg]A B E F H L G h d1 d2 d3 d4 n
DFI-O1 1 / 0.75 20.2 / 513 22.6 / 574 8.3 / 211 9.8 /249 21.1 /536 3.9 /99 5.9 /150 6.9 /175 6.25 /160 7.69 /195 0.4 /9 6 /198 6 70 /31.8
DFI-O2 2 / 1.50 22.7 / 577 24.8 / 630 9.2 / 234 11 / 279 24.8 / 630 4.9 / 124 6.3 / 160 7.4 / 188 8 / 200 9.69 / 246 0.4 / 9 8 / 249 8 82 / 37.3
CHART 3
Electrical note: Motors are available in all voltages. Specify on order.Technical note: Refer to Maxidrive fan leaflet for complete data.Temperature note: if exhaust temperature exceeds 400 oF [205 oC] with ambiant air dilution, use powder coat painted steel impellers onMaxidrive fans.
Backward inclined
Note: Static pressure drop indicated is with 75% ofhose used. Pressure loss chart does not includeexhaust ducting.
CB 100 Control box (single reel)
CB 500 Control box (up to 5 reels)
CB 1000 Control box (up to 10 reels)
CB 2000 Control box (up to 20 reels)
Recommended starters for reelsequiped with proximity switches
Vehicle type
Recommended air volumeCFM/M3H
Recommended hose diameter[inches] / [mm]
Recommended hose temperature
[ o F] / [o C]
Small to full
size cars250-300 / 425-500 4 /100 200-300 / 120-150
Performance
sports cars450-500 / 765-850 4-5 /100-125 500-600 / 260-325
Large pick-up
trucks / SUV’s350-400 /600-675 4-5 /100-125 500-600 / 260-325
Diesel trucks/
tractor trailors700-800 /1200-1350 6 /150 500-600 / 260-325
Heavy duty
machinery1000-1200/1700-2050 8 /200 850 / 450
Static pressure & airflow (hose diameter)
CITATS
ERUSSERP
200350
350600
500850
6501100
8001350
9501600
11001850
12502100
2000 – 8.00
1750 – 7.00
1500 – 6.00
1250 – 5.00
1000 – 4.00
750 – 3.00
500 – 2.00
250 – 1.00
Pa – w.g.
m3/hrCFM
4'' [100mm] 5'' [125mm] 6'' [150mm] 8'' [200mm]
Fan data
Available
voltages
115 /230-1-60
208 /460-3-60
575 -3-60
Blade type Backward inclined(aluminum)
Housing steel (painted)
Motor TEFC
R.P.M. 3450
Optional proximity sensor for automatic fan start/stop
Static pressure & airflow
CITATS
ERUSSERP
250425
500850
7501275
10001700
12502125
15002550
17502975
20003400
2000 – 8.00
1750 – 7.00
1500 – 6.00
1250 – 5.00
1000 – 4.00
750 – 3.00
500 – 2.00
250 – 1.00
Pa – w.g.
m3/hrCFM
AIRFLOWDF-01 DF-02
Fumes and gases exhaust hose reel
Straight adaptors with hook and chain.Up to 3,5’’ (90mm) in diameter.(crush-resistant)
3’’ X 6’’ (75x150mm) oval shaped for dual tailpipes. Attached to tailpipe bymeans of hook and chain. (crush-resistant)
Rubb
er a
dapt
ors
pr
otec
t ch
rom
e ta
ilpip
esTailpipe adaptors & nozzles
NZR-F400 NZR-F475
3,5’’x8,5’’ (90x215mm) oval shaped forlarger dual tailpipes. Attached to tailpipeby means of hook and chain.(crush-resistant)
Fits most car and light truck tailpipesizes. Attached to tailpipe by means of cuffs and slots. (crush-resistant)
NZR-F575 NZR-RA250-300
Spring loaded damper type. Availablefrom 4’’ to 8’’ (100 to 200mm).
Spring loaded damper type with portemission analizer. Available from 4’’ to 8’’ (100 to 200mm).
NZG-SD NZG-SLEA
MS-POLE
Available with or without spring loaded damper type with vise-gripattachment. Available from 4’’ to 8’’(100 to 200 mm). Required for highRPM testing facilities.
Open nozzle adaptor. No tailpipeattachment included. Available from 4’’ to 8’’ (100 to 200mm).
NZG-VG
Spring handle and lid
10’’ (250 mm)
Cane nozzle for diesel truck stacks and chimneys.
Light weight aluminum only.
Usually fitted into NZG-SD 6’’ (150mm) adaptor.
NZG-OE
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DCC
Positioning grab poleDesigned for split tailpipes up to 3’’
(75mm) in diameter. (crush-resistant)
NZR-TPA3000
4’’ X 9’’ (100mm X 225 mm) rubber nozzle equipped with closingflaps minimizing air loss.
NZR-TWINFLAP
Telescopic aluminiumpole (8’ to 16’)with grab hook.Recomended when hose and nozzle arefully wrapped around the drum and is out of arm’s reach. Nozzle is fitted with 2’’ eyebolt for grab hook
Maxireel hoses
Flexible hoses CHART 4
Cotton neoprene Silicone fiberglass
Crush resistant Teflon silicone
Note: Maximum weight tolerance on hose reel is 55 lbs (25 kg). If heavier hose is required, AQC reccomends heavy duty springs or motorizedvirgin. AQC will not be held responsible for hose reel operation if customer installs heavier hose than maximum weight tolerance.
Ulok 440ModelMaximum
temperatureFabric
[inches] / [mm]Usage /
ApplicationDiameters
CN2 250-300o F / 105-135o CCotton neoprenewith helix (2 ply)
Cars-light trucks 4 to 8’’ (100 to 200 mm)
ULK 500-600o F / 240-300o CSilicone fiberglasswith helix (2 ply)
High revolutionengines
4 to 8’’ (100 to 200mm)
CR 500-600o F / 240-300o CAnti-flattening rubber
(no helix)Y adaptors
for split tailpipes3, 4, 5, 6’’ (75, 100, 125, 150 mm)
(for extension hoses only)
TS 850o F / 450o C)Asbestos-free hightemperature fabric
Extreme temperature
4 to 8’’ (100 to 200mm)
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660, de la Sabliere, Bois-des-Filion (Quebec) Canada J6Z 4T7
Tel. : 1-866-629-4356 • Fax : (450) 621-6677
Web site : www.aqcdust.com • e-mail : [email protected]
To obtain a free copy of our full-colour corporate brochure, please call : 1-866-629-4356
Create your Maxireel exhaust hose reel specification
1. Hose reel should include structural parallel tubings for stability
2. Hose reel should include powder coat painted steelside panels and braces
3. Hose reel should include a guide bar for proper storage of hose
4. Hose reel should include
hose diameter of :
A) 4’’ (100mm)
B) 5’’ (125mm)
C) 6’’ (150mm)
D) 8’’ [200mm]
5. Hose reel should have storage
capacity of:
A) 25’ (7,7 M)
B) 33’ (10 M)
C) 42’ (13 M)
6. Hose reel should include
hose fltemperature rating of :
A) 250 oF [120 oC] Cotton neoprene hose
B) 600 oF [315 oC] Silicone fiberglass hose
C) 850 oF [450 oC] Teflon fiberglass hose
7. Hose reel should include drum
rotation by means of :
A) dual tempered steel springs with ratchet lock
B) direct drive tube motor [115-1-60] with radio remote transmitter
C) direct drive tube motor [115-1-60] with pendant switch
D) direct drive tube motor [115-1-60] with pendant switch and fan switch
E) direct drive tube motor (115-1-60) with wall mounted switch
F) direct drive tube motor (115-1-60) with wall mounted switch and fan switch
8. Hose reel should include direct
drive mounted fan model :
A) DF-01 (voltage to be confirmed)
B) DF-02 for 8’’ [200mm] reels only(voltage to be confirmed)
C) proximity switch for automatic start/stop of fan
D) control panel for reels equipped with proximity switches (see chart on page 6)
9. Hose reel should include
tailpipe adaptors model :
Selection to be made from list of availableadaptors in this leaflet (page 7).
10. Hose reel should include :
A) flange connection to exhaust duct
B) air outlet damper
C) motorized air outlet damper
Max
iree
l-Ang
090
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Fumes and gases exhaust hose reel
Options
• Gravity or motorized dampers• Proximity switches for automatic fan start/stop
• Powder coat painted impeller steel for high temperature application• Fan starters
Continuous product improvement is a policy of A.Q.C. Inc. Product features and specifications may be modified without prior notice.
Your A.Q.C. representative is :