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Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation Carlos Felipe Guzm´ an Department ArGEnCo University of Li` ege, Belgium February 1st, 2016

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Page 1: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Experimental and Numerical Characterization ofDamage and Application to Incremental Forming

PhD thesis presentation

Carlos Felipe Guzman

Department ArGEnCoUniversity of Liege, Belgium

February 1st, 2016

Page 2: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Simple geometries

Cooking pots

2

Page 3: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Simple geometries

Manufactured by Deep Drawing

3

Page 4: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

More complex geometries

Planes and car prototypes

4

Page 5: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

More complex geometries

Implants

Manufactured by ???

5

Page 6: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

More complex geometries

Implants

Manufactured by ???

5

Page 7: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Single point incremental formingSPIF

Hirt et al. [2015] Schafer and Dieter Schraft [2005]

A sheet metal is deformed by a small tool.

The tool could be guided by a CNC (milling machine, robot).

6

Page 8: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Single point incremental formingSPIF

Video

7

Page 9: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Single point incremental formingSPIF

Advantages

Dieless, with high sheetformability.

Easy shape generation.

For rapid prototypes, smallbatch productions, etc.

Challenges

Poor geometrical accuracy.

Process slowness.

Characterization of servicelife.

The increased formability.

8

Page 10: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Single point incremental formingSPIF

Advantages

Dieless, with high sheetformability.

Easy shape generation.

For rapid prototypes, smallbatch productions, etc.

Challenges

Poor geometrical accuracy.

Process slowness.

Characterization of servicelife.

The increased formability.

8

Page 11: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The high formability of SPIF

crack

70◦

crack

sine law:

tf = t0 sinα⇒ tf ≈ 0.35

ε� 1.0

9

Page 12: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The high formability of SPIF

crack

Detail:

tf ≈0.25mm

t0 =1.0mm

9

Page 13: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The high formability of SPIFWhy formability is so high?

Forming Limit Curves

Reddy et al. [2015]

10

Page 14: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Methodology

Hypothesis

The crack is preceded by damage.

Damage is governed by microvoid nucleation, growth andcoalescence.

Damage is observed in SPIF [Lievers et al., 2004].

Tasks

1 Implementation of a damage model (Gurson) in the LAGAMINE FEcode.

2 Identification of the material parameters of the damage model.

3 Evaluate the model to understand the process mechanics leading tofracture.

11

Page 15: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Methodology

Hypothesis

The crack is preceded by damage.

Damage is governed by microvoid nucleation, growth andcoalescence.

Damage is observed in SPIF [Lievers et al., 2004].

Tasks

1 Implementation of a damage model (Gurson) in the LAGAMINE FEcode.

2 Identification of the material parameters of the damage model.

3 Evaluate the model to understand the process mechanics leading tofracture.

11

Page 16: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Thesis

Main question

Is the Gurson model with a shear extension able to predict failurein SPIF process?

Objectives

Efficient numerical model.

Limitations of the damage model (if any).

Reproduce the SPIF process mechanics.

12

Page 17: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Thesis

Main question

Is the Gurson model with a shear extension able to predict failurein SPIF process?

Objectives

Efficient numerical model.

Limitations of the damage model (if any).

Reproduce the SPIF process mechanics.

12

Page 18: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Presentation contents

13

Page 19: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Contents

14

Page 20: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Constitutive modeling

Elasticity

ε =1

2Gsσ − ν

E

1

3tr (σ) I

PlasticityHill [1948] yield locus

Fp =

√1

2(σ − X) : H : (σ − X)− σY

(εP)= 0

Isotropic hardening: Swift law

σY

(εP)= K

(εP + ε0

)nKinematic hardening: Armstrong and Fredrick [1966]

X = CX

(Xsatε

P − XεP)

Damage . . .

15

Page 21: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Constitutive modeling

Elasticity

ε =1

2Gsσ − ν

E

1

3tr (σ) I

PlasticityHill [1948] yield locus

Fp =

√1

2(σ − X) : H : (σ − X)− σY

(εP)= 0

Isotropic hardening: Swift law

σY

(εP)= K

(εP + ε0

)nKinematic hardening: Armstrong and Fredrick [1966]

X = CX

(Xsatε

P − XεP)

Damage . . .

15

Page 22: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Constitutive modeling

Elasticity

ε =1

2Gsσ − ν

E

1

3tr (σ) I

PlasticityHill [1948] yield locus

Fp =

√1

2(σ − X) : H : (σ − X)− σY

(εP)= 0

Isotropic hardening: Swift law

σY

(εP)= K

(εP + ε0

)nKinematic hardening: Armstrong and Fredrick [1966]

X = CX

(Xsatε

P − XεP)

Damage . . .

15

Page 23: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The damage model

Basic hypothesis

Material deterioration that leads to material failure.

Associated with the evolution of micro voids.

Cross section (2000x)

Anne Mertens, ULg

16

Page 24: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The damage modelVoid evolution

Base material

Nucleation Growth Coalescence

Lassance et al. [2007]

17

Page 25: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The damage modelVoid evolution

Base material

Nucleation Growth Coalescence

Lassance et al. [2007]

17

Page 26: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The Gurson [1977] model

Approach

Micromechanics based yield criterion.

Damage variable: void volume fraction (porosity).

Fp(σ, f , σY ) =σ2eq

σY 2− 1 + 2f cosh

(3

2

σmσY

)− f 2 = 0

18

Page 27: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The Gurson [1977] model

Approach

Micromechanics based yield criterion.

Damage variable: void volume fraction (porosity).

Fp(σ, f , σY ) =σ2eq

σY 2− 1︸ ︷︷ ︸

Von Mises

+2f cosh

(3

2

σmσY

)− f 2 = 0

18

Page 28: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The Gurson [1977] model

Approach

Micromechanics based yield criterion.

Damage variable: void volume fraction (porosity).

Fp(σ, f , σY ) =σ2eq

σY 2− 1 + 2f cosh

(3

2

σmσY

)− f 2︸ ︷︷ ︸

Damage

= 0

18

Page 29: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

The Gurson [1977] model

Approach

Micromechanics based yield criterion.

Damage variable: void volume fraction (porosity).

Fp(σ, f , σY ) =σ2eq

σY 2− 1︸ ︷︷ ︸

Von Mises

+ 2 f cosh

(3

2

σmσY

)− f 2︸ ︷︷ ︸

Damage

= 0

Matrix mass conservation:

f = (1− f ) tr εp

1 material parameter:

f0

18

Page 30: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

GTN extension

The Gurson-Tvergaard-Needleman (GTN) extension:

Nucleation [Chu and Needleman, 1980].

Void growth (classical volumetric assumption).

Coalescence [Tvergaard and Needleman, 1984].

f = fnucleation + fgrowth

19

Page 31: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

GTN extensionTvergaard [1982]

Fp(σ, f ∗, σ) =σ2eq

σ2 − 1︸ ︷︷ ︸Von Mises

+ 2q1f∗ cosh

(−3

2q2σmσ

)− q3 (f ∗)2

︸ ︷︷ ︸Damage

= 0

20

Page 32: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

GTN extensionTvergaard [1982]

Fp(σ, f ∗, εPM) =σ2eq

σ2Y

− 1︸ ︷︷ ︸Von Mises

+ 2 q1 f∗ cosh

(−3 q2 σm

2σY

)− q3 (f ∗)2

︸ ︷︷ ︸Damage

= 0

Matrix hardening:

σY = σY (εPM)

2 material parameters:

q1, q2 (q3 = q12)

20

Page 33: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

NucleationChu and Needleman [1980]

f = fnucleation + fgrowth

fnucleation = AεPM︸︷︷︸Strain

+B (σeq + cσM)︸ ︷︷ ︸Stress

21

Page 34: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

NucleationChu and Needleman [1980]

f = fnucleation + fgrowth

fnucleation = AεPM︸︷︷︸Strain

+B (σeq + cσM)︸ ︷︷ ︸Stress

A(εPM) =1√2π

fNSN

exp

[−1

2

(εPM − εN

SN

)2]

B(σ) = 0

21

Page 35: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

NucleationChu and Needleman [1980]

f = fnucleation + fgrowth

fnucleation = AεPM︸︷︷︸Strain

+B (σeq + cσM)︸ ︷︷ ︸Stress

A(εPM) =1√2π

fNSN

exp

[−1

2

(εPM − εN

SN

)2]

B(σ) = 0

3 material parameters:

fN , εN , SN

21

Page 36: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

CoalescenceTvergaard and Needleman [1984]

f ∗ =

{f if f < fcrfcr + Kf (f − fcr ) if f > fcr

fcr fFVoid volume fraction (f)

fcr

fu

Effectiveporosity (f ∗)

Kf

Kf =fu − fcrfF − fcr

2 material parameters:

fcr , fF

(fu =

1

q1

)

22

Page 37: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

CoalescenceTvergaard and Needleman [1984]

f ∗ =

{f if f < fcrfcr + Kf (f − fcr ) if f > fcr

fcr fFVoid volume fraction (f)

fcr

fu

Effectiveporosity (f ∗)

Kf

Kf =fu − fcrfF − fcr

2 material parameters:

fcr , fF

(fu =

1

q1

)

22

Page 38: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensions

Coupling of stress and damage history.

Triaxiality: measure of the stress state.

[Pineau and Pardoen, 2007]

T (I1, J2) =σmσeq

T → 0 =⇒ εf →∞

23

Page 39: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensions

Coupling of stress and damage history.

Triaxiality: measure of the stress state.

[Pineau and Pardoen, 2007]

T (I1, J2) =σmσeq

T → 0 =⇒ εf →∞

23

Page 40: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensionsFailure modes

Cavity controlled (T = 1.10) Shear controlled(T = 0.47)

[Barsoum and Faleskog, 2007]

GTN model → No damage is predicted when T = 0.At low triaxiality, void shape evolution becomes important.

24

Page 41: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensionsFailure modes

Cavity controlled (T = 1.10) Shear controlled(T = 0.47)

[Barsoum and Faleskog, 2007]

GTN model → No damage is predicted when T = 0.At low triaxiality, void shape evolution becomes important.

24

Page 42: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensions

Nahshon and Hutchinson [2008]

f = fg + fn + fshear

fshear = kωf ω(σ)σdev : εP

σeq

1 material parameter: kω.

Note: ω(σ) is a scalar functions of the stress.

25

Page 43: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensions

Nahshon and Hutchinson [2008]

f = fg + fn + fshear

fshear = kωf ω(σ)σdev : εP

σeq

1 material parameter: kω.

Note: ω(σ) is a scalar functions of the stress.

25

Page 44: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Contents

26

Page 45: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical implementation

Based on Ben Bettaieb et al. [2011b,a]

Complete GTN model:

Kinematic hardening (classical non-linear).Nucleation and coalescence (GTN model).Shear [Nahshon and Hutchinson, 2008].

Matrix anisotropy (Hill type) [Benzerga and Besson, 2001]:

q =

√1

2(σ − X) : H : (σ − X)

27

Page 46: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical implementation

Based on Ben Bettaieb et al. [2011b,a]

Complete GTN model:

Kinematic hardening (classical non-linear).Nucleation and coalescence (GTN model).Shear [Nahshon and Hutchinson, 2008].Matrix anisotropy (Hill type) [Benzerga and Besson, 2001]:

q =

√1

2(σ − X) : H : (σ − X)

27

Page 47: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Integration scheme

Equations set

Fp(σ,X,H) = 0

dεP = dλ∂Fp

∂σ

dH = h(dεP ,σ,H)

Backward EulerAravas [1987]

εn+1 = εn + ∆tεn+1

∆t = tn+1 − tn

Ben Bettaieb et al. [2011b]

Γ(Y) = 0

Yi ={

∆εp ,∆εq , n1, n2, n3, n4, n5, εPM , f

}N-R iteration

Γi +9∑

j=1

∂Γi

∂YjdYj = 0

28

Page 48: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Integration scheme

Equations set

Fp(σ,X,H) = 0

dεP = dλ∂Fp

∂σ

dH = h(dεP ,σ,H)

Backward EulerAravas [1987]

εn+1 = εn + ∆tεn+1

∆t = tn+1 − tn

Ben Bettaieb et al. [2011b]

Γ(Y) = 0

Yi ={

∆εp ,∆εq , n1, n2, n3, n4, n5, εPM , f

}N-R iteration

Γi +9∑

j=1

∂Γi

∂YjdYj = 0

28

Page 49: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Integration scheme

Equations set

Fp(σ,X,H) = 0

dεP = dλ∂Fp

∂σ

dH = h(dεP ,σ,H)

Backward EulerAravas [1987]

εn+1 = εn + ∆tεn+1

∆t = tn+1 − tn

Ben Bettaieb et al. [2011b]

Γ(Y) = 0

Yi ={

∆εp ,∆εq , n1, n2, n3, n4, n5, εPM , f

}

N-R iteration

Γi +9∑

j=1

∂Γi

∂YjdYj = 0

28

Page 50: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Integration scheme

Equations set

Fp(σ,X,H) = 0

dεP = dλ∂Fp

∂σ

dH = h(dεP ,σ,H)

Backward EulerAravas [1987]

εn+1 = εn + ∆tεn+1

∆t = tn+1 − tn

Ben Bettaieb et al. [2011b]

Γ(Y) = 0

Yi ={

∆εp ,∆εq , n1, n2, n3, n4, n5, εPM , f

}N-R iteration

Γi +9∑

j=1

∂Γi

∂YjdYj = 0

28

Page 51: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical validationHydrostatic test Nahshon and Xue [2009]

Gurson parametersq1 1.0 fN 0.04 f0 0.005q2 1.0 εN 0.30 fc 0.15q3 1.0 SN 0.10 ff 0.25

0 0.25

Volumetric strain [−]

0

4.5

Hydrostaticstress ratio [−]

GUR3DextNahshon2009

0 0.25

Volumetric strain [−]

0

0.25

Void volumefraction [−]

GUR3DextNahshon2009

29

Page 52: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical validationHydrostatic test Nahshon and Xue [2009]

Gurson parametersq1 1.0 fN 0.04 f0 0.005q2 1.0 εN 0.30 fc 0.15q3 1.0 SN 0.10 ff 0.25

0 0.25

Volumetric strain [−]

0

4.5

Hydrostaticstress ratio [−]

GUR3DextNahshon2009

0 0.25

Volumetric strain [−]

0

0.25

Void volumefraction [−]

GUR3DextNahshon2009

29

Page 53: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical validationShear test Nahshon and Xue [2009]

Gurson parametersq1 1.0 fN 0.04 f0 0.005q2 1.0 εN 0.30 fc 0.15q3 1.0 SN 0.10 ff 0.25

0 2.0

Equivalent strain [−]

0

2.5

Equivalentstress ratio [−]

kω = 0

kω = 1

kω = 3

GUR3DextNahshon2009

0 2.0

Equivalent strain [−]

0

0.4

Void volumefraction [−]

kω = 1

kω = 3

GUR3DextNahshon2009

30

Page 54: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical validationShear test Nahshon and Xue [2009]

Gurson parametersq1 1.0 fN 0.04 f0 0.005q2 1.0 εN 0.30 fc 0.15q3 1.0 SN 0.10 ff 0.25

0 2.0

Equivalent strain [−]

0

2.5

Equivalentstress ratio [−]

kω = 0

kω = 1

kω = 3

GUR3DextNahshon2009

0 2.0

Equivalent strain [−]

0

0.4

Void volumefraction [−]

kω = 1

kω = 3

GUR3DextNahshon2009

30

Page 55: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Contents

31

Page 56: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Material presentation

DC01 ferritic steel (EN 10330).

1.0 mm thickness.

Microstructure:

Anne Mertens, ULg

Mn C Al Ni,Cu,Cr,P0.21 0.049 0.029 <0.025

32

Page 57: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Experimental setup

Uniaxial Zwickmachine

Bi-axial machine

A B

C

Load capacity: ±100 kN

33

Page 58: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Digital Image CorrelationDIC

Contactless method for displacements and strains.

Pattern tracking.

CMOS cameras, resolution 1280x800

AOI

refstep

34

Page 59: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Experimental test campaignSpecimens

Tensile

Shear

30

120

3

Plane strain

3058

120

R2

35

Page 60: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Plasticity tests

Tensile and shear test

0 0.5

Strain [−]

0

500

Stress [MPa]

45

RD,TD

Tensile

Shear

Bauschinger test

36

Page 61: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Plasticity tests

Tensile and shear test

0 0.5

Strain [−]

0

500

Stress [MPa]

45

RD,TD

Tensile

Shear

Bauschinger test

-0.5 0 0.4

Strain [-]

-300

0

300

Stress [MPa]

10%20%

30%

Precharge degree

36

Page 62: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Plasticity tests

Tensile and shear test

0 0.5

Strain [−]

0

500

Stress [MPa]

45

RD,TD

Tensile

Shear

Bauschinger test

-0.5 0 0.4

Strain [-]

-300

0

300

Stress [MPa]

30%

Stagnation

36

Page 63: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Identification of material parameters

Hill [1948] parameters → Classicalsimulated annealing.

Hardening (K , n, ε0, Cx , Xsat) →Inverse optimization (OPTIM).

error norm =

√√√√ N∑i=1

(yFEi − y exp

i

)2

Initialparameters

FEMsimulations

Numerical-experimentalcomparison

New set

Acceptable?

Identifiedparameters

yes

no

37

Page 64: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Identification of material parameters

Hill [1948] parameters → Classicalsimulated annealing.

Hardening (K , n, ε0, Cx , Xsat) →Inverse optimization (OPTIM).

error norm =

√√√√ N∑i=1

(yFEi − y exp

i

)2

Initialparameters

FEMsimulations

Numerical-experimentalcomparison

New set

Acceptable?

Identifiedparameters

yes

no

37

Page 65: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Identification of material parameters

Tensile test

0 0.2

Strain [−]

100

400

Stress [MPa]

Expnum

Bauschinger test

-0.4 0 0.4

Strain [−]

-300

0

300

Stress [MPa]

Expnum 10%

30%

38

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Identification of material parameters

Tensile test

0 0.2

Strain [−]

100

400

Stress [MPa]

Expnum

Bauschinger test

-0.4 0 0.4

Strain [−]

-300

0

300

Stress [MPa]

Expnum 10%

30%

38

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Contents

39

Page 68: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

GTN characterizationMethodology

Difference with plasticity

Microscopic scale,heterogeneous deformation.

Force vs. displacement insteadof stress vs. strain.

Coupling between variables.

40

Page 69: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

GTN characterizationMethodology

Difference with plasticity

Microscopic scale,heterogeneous deformation.

Force vs. displacement insteadof stress vs. strain.

Coupling between variables.

40

Page 70: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

GTN parameters characterization

Automatic optimization (OPTIM) issues

CPU time, iterations, etc.

Sensitivity of nucleation, coalescence parameters.

Introduction of weights in the error norm.

Approach:

d1 d2Displacement

Force Plasticity Nucleation Coalescence

Lagamine Optim

41

Page 71: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

GTN parameters characterization

Automatic optimization (OPTIM) issues

CPU time, iterations, etc.

Sensitivity of nucleation, coalescence parameters.

Introduction of weights in the error norm.

Approach:

d1 d2Displacement

Force Plasticity Nucleation Coalescence

Lagamine Optim

41

Page 72: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Macroscopic test campaign

R = 5

T ≈0.6-0.7

ω ≈0.25-0.4

R = 10

T ≈0.5-0.7

ω ≈0.2-0.4

hole

T ≈0.35-0.6

ω ≈0.0

shear

T ≈0.0

ω ≈1.0

42

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Force predictions

Nucleation Coalescence ShearSet name f0 fN εN SN fc fF kω

set1 0.0055 0.135 0.25set2 0.0008 0.0025 0.175 0.42 0.0045 0.145 0.25set3 0.0025 0.170 0.075

0 2.5 5.0

Displacement [mm]

0

3000

6000

Force [N]

R=5R=10

hole

0 1.25 2.5

Displacement [mm]

0

500

1000

Force [N]

shear

43

Page 74: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Force predictions

Nucleation Coalescence ShearSet name f0 fN εN SN fc fF kω

set1 0.0055 0.135 0.25set2 0.0008 0.0025 0.175 0.42 0.0045 0.145 0.25set3 0.0025 0.170 0.075

0 2.5 5.0

Displacement [mm]

0

3000

6000

Force [N]

R=5R=10

hole

0 1.25 2.5

Displacement [mm]

0

500

1000

Force [N]

shear

43

Page 75: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Force predictions

Nucleation Coalescence ShearSet name f0 fN εN SN fc fF kω

set1 0.0055 0.135 0.25set2 0.0008 0.0025 0.175 0.42 0.0045 0.145 0.25set3 0.0025 0.170 0.075

0 2.5 5.0

Displacement [mm]

0

3000

6000

Force [N]

R=5R=10

hole

0 1.25 2.5

Displacement [mm]

0

500

1000

Force [N]

shear

43

Page 76: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Strain prediction

0 2.75 5.5

Displacement [mm]

0

0.30

0.6

Strain [−]

R=10

hole

Strain localization is not captured

44

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Strain prediction

0 1.25 2.5

Displacement [mm]

0

0.20

0.4

Shear strain [−]

shear

44

Page 78: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

DIC vs. FE predictionsAxial strain

notch R = 5

DIC Numerical

0.45

−0.05

notch R = 10

0.40

0.00

45

Page 79: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

DIC vs. FE predictionsAxial strain

hole

DIC Numerical

0.60

0.00

shear

0.10

−0.25 46

Page 80: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Discussion

Results

Loss on load carrying capacity is captured.

Strain localization is not captured.

Limitations of the GTN model.

Source of errors

Parameters q1 and q2 were not calibrated.

Hardening stagnation.

Mesh sensitivity.

47

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Contents

48

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Literature review summary

Simulate SPIF is not easy

Small contact zone with a very long path.

High strains.

Incremental deformation, simulation time.

Sensitivity of force prediction to FE choice, constitutive law.

Boundary conditions, grip modeling.

49

Page 83: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Literature review summaryShape inaccuracies

Springback, bending.

Elastic strains.

50

Page 84: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Literature review summaryFormability

Forming Limit Curve (FLC):classic approach.

Through the thickness shear,Bending-under-tension, cycliceffects, etc.

51

Page 85: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Literature review summaryDamage

Definition

Mechanism of degradation leading to fracture (Damage 6= formability)

Malhotra et al. [2012].

Shear itself cannot explainhigher fomability:

Early localization: Noodletheory.

52

Page 86: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Literature review summaryDamage

Definition

Mechanism of degradation leading to fracture (Damage 6= formability)

Malhotra et al. [2012].

Shear itself cannot explainhigher fomability:

Early localization: Noodletheory.

52

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Finite element type

• ••••

•• ••• ⊗

⊗⊗

Shell

• •

•••

•• •

••⊗

⊗...

Solid-shell

• •

•••

• •

••

Brick

RESS solid-shell element [Alves de Sousa, 2006].

Numerical technique: Enhanced assumed strain (EAS)

ε = εcom + εEAS

53

Page 88: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Finite element type

• ••••

•• ••• ⊗

⊗⊗

Shell

• •

•••

•• •

••⊗

⊗...

Solid-shell

• •

•••

• •

••

Brick

RESS solid-shell element [Alves de Sousa, 2006].

Numerical technique: Enhanced assumed strain (EAS)

ε = εcom + εEAS

53

Page 89: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Line testDescription

Most basic SPIF test.

Experimental data by Hans Vanhove (KULeuven).

54

Page 90: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical-Experimental validation

Shape: top and bottom surface

-91 0 91

X [mm]

-6

0

1

Z [mm]

Exp

GTN+shear

cross section

x

y

55

Page 91: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical-Experimental validation

Shape: top and bottom surface

-91 0 91

X [mm]

-6

0

1

Z [mm]

Exp

GTN+shear

Force

0 0.2 0.8 1.0 1.8

Ref. Time [s]

0

1000

2000

Force [N]

Exp

GTN+shear

55

Page 92: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Two-slope pyramidDescription

For shape accuracy assessment.

Experimental DIC shape by Amar Behera (KULeuven).

60◦

30◦

y

z

1 35 52 6 52 35 1

60

90

182

182

x

y

56

Page 93: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical predictionsExperimentally there is no crack!

Shape: bottom surface

0 45 90

X [mm]

-90

-45

0

Z [mm]

expnum

cross section

x

y

57

Page 94: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical predictionsExperimentally there is no crack!

Shape: bottom surface

0 45 90

X [mm]

-90

-45

0

Z [mm]

expnum

Forces: no experiments available

0 225 450

Ref. Time [s]

0

3000

6000

Force [N]

no coalescence

with coalescence

With coalescence, the model predictsfracture. . . prematurely

57

Page 95: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Cone testDescription

Benchmark for failure angles.

DC01, 1.0 mm ⇒ α =67◦

α

x

z

182mm

30mm

DC01 steel, 1.0 mm⇒ failure angle: 67◦

φ182mm

x

y

58

Page 96: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical predictions

Force prediction (no experiments)

0 300 601

Ref. Time [s]

0

1250

2500

Force [N]

45

47

48

50

Fz s(48◦)

The crack is predicted at α =48◦

59

Page 97: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical predictions

Force prediction (no experiments)

0 300 601

Ref. Time [s]

0

1250

2500

Force [N]

45

47

48

50

Fz s(48◦)

Aerens et al. [2009] formula:

Fz s = 0.0716Rmt1.57dt

0.41∆h0.09

. . . (α− dα) cos (α− dα)

α =47◦ 1219.70Nα =48◦ 1222.49Nα =67◦ 1158.01N

The crack is predicted at α =48◦

59

Page 98: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Analysis of fracture prediction

1 Predicted force overestimation.

2 Bad modeling of the deformation.

3 Limitations of the GTN model.

Porosity for the 47◦ cone

no fracture

Porosity for the 48◦ cone

εf ≈0.8

60

Page 99: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Analysis of fracture prediction

1 Predicted force overestimation.

2 Bad modeling of the deformation.

3 Limitations of the GTN model.

Porosity for the 47◦ cone

no fracture

Porosity for the 48◦ cone

εf ≈0.8

60

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Contents

61

Page 101: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Conclusions

Contributions

Fully implicit implementation of the GTN+shear model.

Extensive experimental data and material identification.

Good shape prediction in SPIF (FE element type).

Issues

The chosen damage model is capable to predict failure in theSPIF process but not accurately.

GTN model uncouples the hardening and damage.

Force prediction in SPIF.

62

Page 102: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Conclusions

Contributions

Fully implicit implementation of the GTN+shear model.

Extensive experimental data and material identification.

Good shape prediction in SPIF (FE element type).

Issues

The chosen damage model is capable to predict failure in theSPIF process but not accurately.

GTN model uncouples the hardening and damage.

Force prediction in SPIF.

62

Page 103: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Perspectives

Modification of the hardening in the GTN model [Leblond et al.,1995].

Implement different type of damage model [Lemaitre, 1985; Xue,2007].

Effect of hardening stagnation on damage.

SPIF

Remeshing + Damage in LAGAMINE.

Different EAS modes solid-shell.

63

Page 104: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Perspectives

Modification of the hardening in the GTN model [Leblond et al.,1995].

Implement different type of damage model [Lemaitre, 1985; Xue,2007].

Effect of hardening stagnation on damage.

SPIF

Remeshing + Damage in LAGAMINE.

Different EAS modes solid-shell.

63

Page 105: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Experimental and Numerical Characterization ofDamage and Application to Incremental Forming

PhD thesis presentation

Carlos Felipe Guzman

Department ArGEnCoUniversity of Liege, Belgium

February 1st, 2016

Page 106: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Material presentationTexture measurements

Incomplete pole figures:

(110) (200) (211)

Philip Eyckens, KULeuven

65

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Shear extensions

Xue [2008]

f ∗ → D

D = Kf

(q1 f + Dshear

)Dshear = kg f

1/3gθ(σ)εeq εeq

Nahshon and Hutchinson [2008]

f = fg + fn + fshear

fshear = kωf ω(σ)σdev : εP

σeq

1 material parameter: kg or kω.

Note: gθ(σ) and ω(σ) are scalar functions of the stress.

66

Page 108: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensions

Xue [2008]

f ∗ → D

D = Kf

(q1 f + Dshear

)Dshear = kg f

1/3gθ(σ)εeq εeq

Nahshon and Hutchinson [2008]

f = fg + fn + fshear

fshear = kωf ω(σ)σdev : εP

σeq

1 material parameter: kg or kω.

Note: gθ(σ) and ω(σ) are scalar functions of the stress.

66

Page 109: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Shear extensions

Xue [2008]

f ∗ → D

D = Kf

(q1 f + Dshear

)Dshear = kg f

1/3gθ(σ)εeq εeq

Nahshon and Hutchinson [2008]

f = fg + fn + fshear

fshear = kωf ω(σ)σdev : εP

σeq

1 material parameter: kg or kω.

Note: gθ(σ) and ω(σ) are scalar functions of the stress.

66

Page 110: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Integration schemeConsistent tangent matrix, algorithm approach

σ = σ(ε)

dσ = D : dε ; D :=∂σ

∂ε

εn εn+1

σn

σn+1

Dalgo

Dcont

67

Page 111: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Integration schemeConsistent tangent matrix, algorithm approach

σ = σ(ε)

dσ = D : dε ; D :=∂σ

∂ε

εn εn+1

σn

σn+1

Dalgo

Dcont

σn+1 = C :(εn+1 − εPn+1

)

dσ = C : dε− C : d∆εP

Linearization

Relate dε with d∆εP

67

Page 112: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Integration schemeConsistent tangent matrix, algorithm approach

σ = σ(ε)

dσ = D : dε ; D :=∂σ

∂ε

εn εn+1

σn

σn+1

Dalgo

Dcont

K : ∂∆εP = L : ∂σ Kim and Gao [2005]approach

D = C− C(K + LC)−1LC

∂Fp

∂σ,∂Fp

∂∆εP,∂Fp

∂Hβ,∂2Fp

∂σ2,

∂2Fp

∂σ∂∆εP, . . . Extension to

Kinematic hardening

67

Page 113: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical validationHydrostatic test, Aravas [1987]

0 0.4

Volumetric strain [−]

0

2.5

Hydrostaticstress ratio [−]

GUR3DextAravas1987

0 0.4

Volumetric strain [−]

0

0.4

Void volumefraction [−]

GUR3DextAravas1987

Elasto-plastic parameters Gurson parameters

E 210 GPa K 1200 MPa q1 1.5 fN 0.04 f0 0

ν 0.3 ε0 3.17 × 10−3 q2 1.0 εN 0.30 fc -n 0.1 q3 2.25 SN 0.10 ff -

68

Page 114: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Tensile testAravas [1987]

0 1.0

Equivalent strain [−]

0

1.8

Equivalentstress ratio [−]

GUR3DextAravas1987

0 1.0

Equivalent strain [−]

0

0.1

Void volumefraction [−]

GUR3DextAravas1987

Elasto-plastic parameters Gurson parameters

E 210 GPa K 1200 MPa q1 1.5 fN 0.04 f0 0

ν 0.3 ε0 3.17 × 10−3 q2 1.0 εN 0.30 fc -n 0.1 q3 2.25 SN 0.10 ff -

69

Page 115: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical validationShear test Xue [2008]

Gurson parametersq1 1.5 fN 0.04 f0 0.00q2 1.0 εN 0.20 fc 0.05q3 2.25 SN 0.10 ff 0.25

0 4.0

Matrix plastic strain [−]

0

500

Equivalentstress [MPa]

kg = 0

kg = 0.25

kg = 3GUR3DextXue2008

0 4.0

Matrix plastic strain [−]

0

1.2

Damage [−]

kg = 3

kg = 0.25

kg = 0

GUR3DextXue2008

70

Page 116: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

Numerical validationShear test Xue [2008]

Gurson parametersq1 1.5 fN 0.04 f0 0.00q2 1.0 εN 0.20 fc 0.05q3 2.25 SN 0.10 ff 0.25

0 4.0

Matrix plastic strain [−]

0

500

Equivalentstress [MPa]

kg = 0

kg = 0.25

kg = 3GUR3DextXue2008

0 4.0

Matrix plastic strain [−]

0

1.2

Damage [−]

kg = 3

kg = 0.25

kg = 0

GUR3DextXue2008

70

Page 117: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

State variables analysis

0 0.2 0.8 1.0 1.8

Ref. Time [s]

0

f0

0.002

0.004

Porosity [−]

elem=118

elem=404

elem=690

indent 1

indent 2

71

Page 118: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

State variables analysis

0 0.2 0.8 1.0 1.8

Ref. Time [s]

0

f0

0.002

0.004

Porosity [−]

elem=118

elem=404

elem=690

indent 1

indent 2

71

Page 119: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

SPIF line testState variables analysis

0 0.2 0.8 1.0 1.8

Ref. Time [s]

-1.0

0

1.5

Triaxiality [−]

elem=118

elem=404

elem=690

0 0.2 0.8 1.0 1.8

Ref. Time [s]

0

6 · 10−4

1.2 · 10−3

Hyd. strain [−]

elem=118

elem=404

elem=690

72

Page 120: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

SPIF line testState variables analysis

0 0.2 0.8 1.0 1.8

Ref. Time [s]

-1.0

0

1.5

Triaxiality [−]

elem=118

elem=404

elem=690

0 0.2 0.8 1.0 1.8

Ref. Time [s]

0

6 · 10−4

1.2 · 10−3

Hyd. strain [−]

elem=118

elem=404

elem=690

72

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SPIF Two-slope pyramidMesh and boundary conditions

x

y

•O •P

(ux)O = − (ux)P(uy )O = − (uy )P(uz)O = (uz)P

73

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SPIF Two-slope pyramidNumerical predictions

Porosity f

Eq. macro. strain εq

74

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SPIF Two-slope pyramidNumerical predictions

Porosity f Eq. macro. strain εq

74

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Cone testMesh and boundary conditions

x

y

•O•O

•P

75

Page 125: Experimental and Numerical Characterization of Damage and … · Experimental and Numerical Characterization of Damage and Application to Incremental Forming PhD thesis presentation

References I

Aerens, R., Eyckens, P., van Bael, A., Duflou, J., 2009. Force prediction for single pointincremental forming deduced from experimental and FEM observations. The InternationalJournal of Advanced Manufacturing Technology 46 (9-12), 969–982.

Alves de Sousa, R. J., 2006. Development of a General Purpose Nonlinear Solid- Shell Element andits Application to Anisotropic Sheet Forming Simulation. Phd thesis, Universidade de Aveiro.

Aravas, N., 1987. On the numerical integration of a class of pressure-dependent plasticity models.International Journal for Numerical Methods in Engineering 24 (7), 1395–1416.

Armstrong, P., Fredrick, C., 1966. A Mathematical Representation of the Multiaxial BauschingerEffect. Technical report, Central Electricity Generating Board.

Barsoum, I., Faleskog, J., 2007. Rupture mechanisms in combined tension and shear-Experiments.International Journal of Solids and Structures 44 (6), 1768–1786.

Ben Bettaieb, M., Lemoine, X., Bouaziz, O., Habraken, A. M., Duchene, L., 2011a. Numericalmodeling of damage evolution of DP steels on the basis of X-ray tomography measurements.Mechanics of Materials 43 (3), 139–156.

Ben Bettaieb, M., Lemoine, X., Duchene, L., Habraken, A. M., 2011b. On the numericalintegration of an advanced Gurson model. International Journal for Numerical Methods inEngineering 85 (8), 1049–1072.

Benzerga, A. A., Besson, J., 2001. Plastic potentials for anisotropic porous solids. EuropeanJournal of Mechanics - A/Solids 20 (3), 397–434.

76

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References II

Chu, C. C., Needleman, A., 1980. Void Nucleation Effects in Biaxially Stretched Sheets. Journal ofEngineering Materials and Technology 102 (3), 249.

Gurson, A. L., 1977. Continuum theory of ductile rupture by void nucleation and growth: PartI-Yield criteria and flow rules for porous ductile media. Journal of Engineering Materials andTechnology 99 (1), 2–15.

Hill, R., may 1948. A Theory of the Yielding and Plastic Flow of Anisotropic Metals. Proceedingsof the Royal Society A: Mathematical, Physical and Engineering Sciences 193 (1033), 281–297.

Hirt, G., Bambach, M., Bleck, W., Prahl, U., Stollenwerk, J., 2015. The Development ofIncremental Sheet Forming from Flexible Forming to Fully Integrated Production of SheetMetal Parts. In: Brecher, C. (Ed.), Advances in Production Technology. Lecture Notes inProduction Engineering. Springer International Publishing, Cham, Ch. 9, pp. 117–129.

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