experion lx – purpose-built dcs
TRANSCRIPT
Honeywell Proprietary
Experion LX – Purpose-built DCS
Honeywell Proprietary
Honeywell’s New DCS
On Honeywell’s Reliable
DCS Platform
Delivered Through Authorized Partners
Purpose- Built
Experion LX
Honeywell Proprietary
Experion LX: Proven Technology
Purpose Built DCS
• Specialty chemicals • Industrial power • Bio-fuels / alternate energy
• Food & beverage • Water • Metals
Derived from Experion PKS with Many Leading Technologies
Honeywell Proprietary
Safety
Flexible, scalable, modern
technology
Modern Platform
Innovation that Unlocks Your Business Potential
Leading Technology for Industrial Power, Batch Chemicals, Bio-fuels, F&B, Metals, Water
Avoid process incidents
Reliability
Maximize asset
availability
Efficiency
Easy to use from
implementation to operations
Continuous Evolution
Purpose built from Honeywell’s core technology of Experion PKS
Honeywell Proprietary
Leading Technology
Introducing Experion LX
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Experion LX
Honeywell Proprietary
Experion LX
Technology Reuse from Experion PKS
• Proven • Reliable • Robust • Safe
Proven & Reliable Technology
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Complete DCS and SCADA
SCADA with > 100 Interfaces to PLCs, RTUs, DCSs
Full integration of subsystems or migration of 3rd party PLC / DCS to a complete DCS solution with Experion LX
Complete DCS Solution
FTE Network
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Full DCS
Many C300s and Many Stations
Scalable and Expandable
Scalable and expandable…a perfect fit
Single C300 and Station
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Scalable and Expandable
Connect up to 5 Experion LX Systems Together Using DSA
Distributed System Architecture
Scalable and expandable…a perfect fit
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Experion LX Overview – Comparison
Legacy TPS Migrations for Experion PKS Purpose-Built DCS for delivery by
Honeywell Authorized Channel Partners
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Experion LX Architecture
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Power Supply System • Redundant / non redundant • Power supplies & power control module
Module • Slanted for
heat removal
Terminals • Integrated • Removable • Easy to wire
IOTA • I/O termination
assembly
C300 Controller and Series 8 I/O
C300 Controller Series 8 I/O • Redundant / Simplex • LLAI, AI & AI HART • AO, AO HART • DI, DI SOE, Pulse, DO
High Efficiency Footprint, Easy Access & Maintenance
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Cabinet Layout
Heat Dissipation
Efficient air flow reducing any
hot spots High Reliability
Air Flow
Air flow blocked many hot spots
Reduces Your Time to Wire & Maintain
Field Wiring
Simple wiring, bottom to top, one direction Saves Time
Difficult wiring with multiple
directions
Wiri
ng
Wiri
ng
Air Flow
Honeywell Proprietary
Series C HPS factory built
Series 8
Assembled by SI or Panel Shop
Designed for easy assembly • Modules mount to back panel
or DIN rail
• Modules plug onto IOTA and connect with prefab cable
• Integral power distribution for modules and field devices
• Product certification can be mounted in customer cabinets
• No special mounting hardware, power rails or cabinet infrastructure, just IOMs, IOTAs, power, I/O link cable
Series 8
Honeywell Proprietary
C300 Controller
Powerful, fast, robust control Executes Honeywell’s field proven, deterministic, Control Execution Environment (CEE) process, logic, sequences, batch and scheduling Redundant or single Redundant I/O links to Series 8 I/O modules (80 modules)
Fault tolerant Ethernet • Supervisory • Peer to peer • 3rd party devices
Honeywell Proprietary
Experion LX Architecture
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High Reliability Data Access
tree
switch
C300 C300 C300
LX Server
switch
Operator Station
Crossover line
C300
switch
Patented Fault Tolerant Ethernet
• Redundant physical device
• Single logic network • Auto path selection by
FTE node • Single point and
multi-point fault-tolerant
A tree B
to A B A B
Honeywell Proprietary
Configuration / Monitoring • Flexible configuration
environment • Control loop configuration,
modify online • Graphical modular configuration,
real-time monitoring and debugging environment
• S88 modular batch automation • Hierarchical classification
management • Builds common global database for
all system nodes (Controller & HMI)
Engineering Tools – Control Builder
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• Graphical building with extensive function block library
• Visual identification of active interlocks and outputs
• Operator instructions • Embedded links
to documentation • Advanced loop control
– Model based control in C300
– Much less sensitive to measurement noise and simpler tuning than PID
– Adapts to a wide range of process dynamics and material variability
Typical Control Module
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• Graphical building of phase logic
• Visual identification of active steps and transitions
• Can display to the operator • Embedded links
to documentation • Parallel execution of steps and
branching support • Recipe parameter changes
via alias table
Typical Sequential Control Module
Honeywell Proprietary
Experion Batch Automation
• S88 batch model compliance • Recipe management • Recipe execution • Equipment definition • Equipment arbitration • Controller integration • Recipe simulation • Security / access control • Unified operating environment
Batch execution in C300: Faster – increased production
Reliability – reduced scrap
Control Module
Equipment Module
Process Cell
Unit
Popup Window Batch
List
8FC Chart / Table List
Interactive Prompts
Honeywell Proprietary
NO Batch here
Control Module
Equipment Module
Process Cell
Unit
Experion Batch Automation
• No batch server • No server to controller
batch instructions • Robust / reliable • Reduced batch cycle time
for higher production
Batch lives here
Honeywell Proprietary
HMIWeb Display Builder
• Creates custom display pages
Standard Dynamic Objects
Shape Library Icon
Point Browser
Object Explorer
Property Sheet
Dockable Tool Bars
New Trend Object
Script Editor Icon
• Creates files in .htm format that can be viewed in Station or via Internet Explorer using eServer
Honeywell Proprietary
Alarm Summary Display
Alarms and and their severity listed clearly for a defined asset (unit process, equipment, etc.)
Columns can be customized to suit operator requirements
Location Pane shows alarm
location summary and # of alarms
Filters can be applied to columns
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Trending Displays
• Event integration • Max 32 curves • Easy configuration
Icons represent each type of event at time
of occurrence
Use the splitter bar to show as much event
data as necessary
Time range selections
Pen legend may be shown or hidden for larger graph.
Operators may add pens on-line,
un-check pens for declutter or
highlight (bold) a selected pen
Honeywell Proprietary
Distributed System Architecture (DSA)
Central Control Room – Add / Maintain Subsystems
DSA enables multiple systems to share data, alarms, messages, and history without the need for duplicate configuration on any system • Configured using
existing displays • Global name space for
access to all point information
• Supports redundant networks and servers
Honeywell Proprietary
• Secures the PCN. No load on the controllers from casual information users
• Engineer-focused analysis at their desktops
• Enables long-term (years) of storage
• Integration platform for multiple control systems
Secure and Scalable History
Seamless Integration with PHD Historian
• Self-configuring point database • Timely automated updates • Flexible and customizable
Auto Point Synchronization
PHD
Tag Sync
Rules Processor
Redundant Experion LX Servers Operators
Engineers Business systems
Honeywell Proprietary
• Secure view only of system displays from desktop using your browser – Access to real-time and
historical values – Browse reports, trends and
custom displays
• Focus is low cost of ownership • Standard Access –
‘unlimited’ casual user license • Premium Access –
up to 38 concurrent premium users per eServer
eServer
eServer Standard Access
eServer Premium Access
Honeywell Proprietary
Key Benefits Purpose-built
Easy to use Modern tools / advanced functionality
Batch in C300: faster throughput, higher yields
Bulk build and edit for quick implementation saving you time
Series 8 design: easy to install and wire, saving implementation time
Proven and reliable C300 controller is field proven
Direct station – no loss of view / no loss of control
FTE – multiple paths to maintain communications
Optional redundancy at all levels
Safe operations built in – alarm mgt, procedural operations
Honeywell Proprietary
Safety
Flexible, scalable, modern
technology
Modern Platform
Innovation that Unlocks Your Business Potential
Leading Technology for Industrial Power, Batch Chemicals, Bio-fuels, F&B, Metals, Water
Avoid process incidents
Reliability
Maximize asset
availability
Efficiency
Easy to use from
implementation to operations
Continuous Evolution
Purpose built from Honeywell’s core technology of Experion PKS
Honeywell Proprietary