expert optimizer 8.0 - product presentation
TRANSCRIPT
cpmPlus Expert OptimizerDesigned by process experts, customized to your needs
Global Product Group Cement, CPM Cement
ABB’s CPM portfolio for cement industries
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Economic Process Optimization
Thermal Energy Electrical Energy
-Performance Indicators-Production Performance-Costs
SAP
QMPMPP-PIMM/SD
Control
Knowledge Manager
Production Information Mngt.
Production Accounting
Production Scheduling
Enterprise Connectivity
Information
Process Data Mngt.
Process Control
LaboratoryAutomation
Quality
Robotics
LIMS
Downtime Mngt.
Expert Optimizer
Kilns, Calciner & Cooler
Mills Optimization
Alternative Fuels
Stockpile Blending
Raw Mix Preparation
Cement Blending
Your challenges
Need for optimal productivity
Need for reduced energy consumption
Shift-to-shift variations
Variable raw material and fuel quality
cpmPlus Expert OptimizerABB’s advanced process control solution for your cement plant
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Our solution
Advanced Process Control solution providing you with modern tools, such as Model Predictive Control, graphical program editor etc.
Pre-defined modules covering the entire cement process
Your benefitStabilize then optimize
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Prod
uctio
n R
ate
Manual setpoint
Manual
Optimized setpoint
Optimize
Stabilize
Automatic using Expert Optimizer
Benefitsdue to
optimization
Time
Fuzzy algorithms to create multivariable controllers
Soft sensors to estimate hidden variables or create back-up signals
Linear and non-linear Model Predictive Control (MPC) capabilities
Graphical and empirical modelling
Easy to use graphical configuration
General calculations: arithmetic, Boolean, text etc.
State Machines
Windows-based HMIs: Drag & drop configuration
Technology in cpmPlus Expert Optimizer
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Expert Optimizer toolsAPC model builderGraphical control builder
Fuzzy algorithms MPC engine
Arithmetic and logic operations Soft sensors
Graphical MPC models (linear and non-linear)
Empirical models from data sets
Data processing
Soft sensor models
cpmPlus Expert Optimizer Cement applications
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Kiln, calciner and cooler control
Stockpile blendingRaw material
blendingRaw mill control
Cement mill control
Cement blending
Coal mill control
Features
Burning zone temperature optimization
Combustion optimization
Alternative fuel maximization
Output optimization
Kiln, calciner and cooler optimizationFeatures and benefits
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Return to overviewBZT
Operator
Outputor Freelime
Freelime vs BZTOutput vs BZT
Output
EO
Benefits
Reduced number of mill stops
Increased output
Reduced specific power
Reduced quality variability
Features
Mill load and throughput optimization
Fineness control
Automatic product type switching
Supports vertical mills, ball mills and hybrid circuits
Material grindingFeatures and benefits
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Return to overview
Mill fill
Mill output
Output
EOOperator
Benefits
Reduced number of mill stops
Increased output
Reduced specific power
Reduced quality variability
Features
Mix control with laboratory samples and/or online analyzers
Optimization of material costs
Maximization of additives in finished cement
Material blendingFeature and benefits
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Kiln
Middle termfluctuations
Short termfluctuations
Short termfluctuations
"Zero"
Quality
Long termfluctuations
Quarry
Pre-blending bed Feeders Raw Mill Continuous homogenization silo
Benefits
Reduced fluctuations in blended material composition
Reduced material costs
Improved kiln operation due more homogeneous raw material
Return to overview
Typical values we deliver to customer
Increased output1% to 5%
Reduced fuel consumption1% to 5%
Reduced emission levels3% to 5%
Reduced electricity consumption1% to 5%
Reduced quality variability10% to 20%
Reduced refractory consumption10% to 20%
cpmPlus Expert OptimizerA reliable solution for increased productivity
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