exterior – front bumper et–1 - Клуб toyota fj...
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![Page 1: EXTERIOR – FRONT BUMPER ET–1 - Клуб Toyota FJ Cruiserfjcruiser-club.com/docs/RM/Exterior.pdf · EXTERIOR – FRONT BUMPER ET–1 ET BODYEXTERIORFRONT BUMPER COMPONENTS FRONT](https://reader034.vdocument.in/reader034/viewer/2022051320/5ab3b1937f8b9a1d168e9b92/html5/thumbnails/1.jpg)
EXTERIOR – FRONT BUMPER ET–1
T
EBODYEXTERIORFRONT BUMPERCOMPONENTS
FRONT BUMPER
COVER
RADIATOR GRILLE
x4
3.0 (30, 27 in.*lbf)
N*m (kgf*cm, ft*lbf) : Specified torque
x4
x2
x2
x5
x2x2
3.0 (30, 27 in.*lbf)8.0 (80, 71 in.*lbf)
3.0 (30, 27 in.*lbf)
B134727E01
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ET–2 EXTERIOR – FRONT BUMPER
ET
FRONT BUMPEREXTENSION LH
FRONT BUMPER
EXTENSION RH
FRONT BUMPER
FILLER LH
FRONT BUMPER
FILLER RH
FRONT BUMPER
REINFORCEMENT
FRONT BUMPER
SIDE SUPPORT LH
FRONT BUMPER
SIDE SUPPORT RH
FRONT BUMPER
UPPER RETAINER
N*m (kgf*cm, ft*lbf) : Specified torque
x2
65 (665, 48)
8.0 (80, 71 in.*lbf)
65 (665, 48)
65 (665, 48)
65 (665, 48)
x2
x2
x2
x3
x4
x4
3.0 (30, 27 in.*lbf)
3.0 (30, 27 in.*lbf)
B134728E01
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EXTERIOR – FRONT BUMPER ET–3
T
ERADIATOR LOWER GRILLE
x5
FRONT BUMPER PAD RH
FRONT VALANCE
LOWER PANEL
FRONT BUMPER PAD LH
x2
x6
x5
x2
N*m (kgf*cm, ft*lbf) : Specified torque
8.0 (80, 71 in.*lbf)
B135067E01
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ET–4 EXTERIOR – FRONT BUMPER
ET
REMOVAL1. REMOVE RADIATOR GRILLE
(a) Using a clip remover, remove the 2 clips.(b) Remove the 2 screws.(c) Disengage the 5 clips and remove the radiator grille.
2. REMOVE FRONT BUMPER COVER(a) Apply protective tape as shown in the illustration.
(b) Using a clip remover, remove the 5 clips.
B134729
Protective Tape
B134730E01
B138606
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EXTERIOR – FRONT BUMPER ET–5
T
E(c) Remove the 8 screws and the 4 bolts.
(d) Disengage the 2 claws and remove the front bumper cover.
(e) Remove the 4 clips.
3. REMOVE FRONT BUMPER SIDE SUPPORT LH(a) Remove the 2 screws.(b) Disengage the 2 claws and remove the front
bumper side support.
4. REMOVE FRONT BUMPER SIDE SUPPORT RHHINT:Use the same procedure as for the LH side.
B134731
B134733
B138601
B134734
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ET–6 EXTERIOR – FRONT BUMPER
ET
5. REMOVE FRONT BUMPER FILLER LH(a) Disengage the clip and the 2 claws and remove the
front bumper filler.
6. REMOVE FRONT BUMPER FILLER RHHINT:Use the same procedure as for the LH side.
7. REMOVE FRONT BUMPER UPPER RETAINER(a) Remove the 3 bolts.(b) Disengage the 2 hooks and remove the front
bumper upper retainer.
8. REMOVE FRONT BUMPER REINFORCEMENT(a) Remove the 4 nuts and the front bumper
reinforcement.
9. REMOVE FRONT BUMPER EXTENSION LH(a) Remove the 4 nuts and the front bumper extension.
10. REMOVE FRONT BUMPER EXTENSION RHHINT:Use the same procedure as for the LH side.
B134735
B134736
B134737
B134738
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EXTERIOR – FRONT BUMPER ET–7
T
EDISASSEMBLY1. REMOVE FRONT BUMPER PAD LH
(a) Remove the 5 retainers and the front bumper pad.(b) Disengage the 5 claws and remove the front
bumper pad.
2. REMOVE FRONT BUMPER PAD RHHINT:Use the same procedure as for the LH side.
3. REMOVE RADIATOR LOWER GRILLE(a) Disengage the 11 claws and remove the radiator
lower grille.
4. REMOVE FRONT VALANCE LOWER PANEL(a) Remove the 6 nuts.(b) Disengage the 5 claws and remove the front
valance lower panel.
B135070
B135068
B135069
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ET–8 EXTERIOR – FRONT BUMPER
ET
REASSEMBLY1. INSTALL FRONT VALANCE LOWER PANEL
(a) Engage the 5 claws and install the front bumper lower panel.
(b) Tighten the 6 nuts.Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)
2. INSTALL RADIATOR LOWER GRILLE(a) Engage the 11 claws and install the radiator lower
grille.
3. INSTALL FRONT BUMPER PAD LH(a) Engage the 5 claws and install the front bumper
pad.(b) Install the 5 retainers.
4. INSTALL FRONT BUMPER PAD RHHINT:Use the same procedure as for the LH side.
B135069
B135068
B135070
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EXTERIOR – FRONT BUMPER ET–9
T
EINSTALLATION1. INSTALL FRONT BUMPER EXTENSION LH
(a) Install the front bumper extension with the 4 nuts.Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf)
2. INSTALL FRONT BUMPER EXTENSION RHHINT:Use the same procedure as for the LH side.
3. INSTALL FRONT BUMPER REINFORCEMENT(a) Install the front bumper reinforcement with the 4
nuts.Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf)
4. INSTALL FRONT BUMPER UPPER RETAINER(a) Engage the 2 hooks and install the front bumper
upper retainer.(b) Tighten the 3 bolts.
Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)
5. INSTALL FRONT BUMPER FILLER LH(a) Engage the clip and the 2 claws and install the front
bumper filler.
6. INSTALL FRONT BUMPER FILLER RHHINT:Use the same procedure as for the LH side.
7. INSTALL FRONT BUMPER SIDE SUPPORT LH(a) Engage the 2 claws and install the front bumper
side support.(b) Tighten the 2 screws.
Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)8. INSTALL FRONT BUMPER SIDE SUPPORT RH
HINT:Use the same procedure as for the LH side.
B134738
B134737
B134736
B134735
B134734
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ET–10 EXTERIOR – FRONT BUMPER
ET
9. INSTALL FRONT BUMPER COVER(a) Install the 4 clips.
(b) Engage the 2 claws and install the front bumper cover.
(c) Tighten the 8 screws and the 4 bolts.Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw
8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt
B138601
B134733
B134732
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EXTERIOR – FRONT BUMPER ET–11
T
E(d) Install the 5 clips.
(e) Remove the protective tape.
10. INSTALL RADIATOR GRILLE(a) Engage the 5 clips and install the radiator grille.(b) Tighten the 2 screws.
Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)(c) Install the 2 clips.
B138606
Protective Tape
B134730E01
B134729
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ET–12 EXTERIOR – REAR BUMPER
ET
BODYEXTERIORREAR BUMPERCOMPONENTS
REAR BUMPER
COVER
x5
x2
N*m (kgf*cm, ft*lbf) : Specified torque
8.0 (80, 71 in.*lbf)
8.0 (80, 71 in.*lbf)
3.0 (30, 27 in.*lbf)
x2
WIRE to WIRE
CONNECTOR
WIRE to WIRE
CONNECTOR
B135139E01
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EXTERIOR – REAR BUMPER ET–13
T
EREAR BUMPER
END RETAINER LH
REAR BUMPER
END RETAINER RH
REAR BUMPER
ENERGY ABSORBER
REAR BUMPER
UPPER RETAINER LH
REAR BUMPER
UPPER RETAINER RH
N*m (kgf*cm, ft*lbf) : Specified torque
3.0 (30, 27 in.*lbf)
3.0 (30, 27 in.*lbf)
x2
3.0 (30, 27 in.*lbf)
3.0 (30, 27 in.*lbf)
x2
B134749E01
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ET–14 EXTERIOR – REAR BUMPER
ET
REAR BUMPER
BAR BRACKET LH
REAR BUMPER
BAR BRACKET RH
REAR BUMPER
SIDE STAY LH
REAR BUMPER
SIDE STAY RH
N*m (kgf*cm, ft*lbf) : Specified torque
8.0 (80, 71 in.*lbf)
8.0 (80, 71 in.*lbf)
8.0 (80, 71 in.*lbf)
8.0 (80, 71 in.*lbf)
REAR BUMPER SIDE SUPPORT
SUB-ASSEMBLY LH
REAR BUMPER SIDE SUPPORT
SUB-ASSEMBLY RH
8.0 (80, 71 in.*lbf)
x2
x2
B138425E01
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EXTERIOR – REAR BUMPER ET–15
T
EFLOOR WIRE
ULTRASONIC SENSOR
FLOOR WIRE
w/ Back Sonar:
B135144E01
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ET–16 EXTERIOR – REAR BUMPER
ET
REFLEX REFLECTOR
ASSEMBLY LH
REFLEX REFLECTOR
ASSEMBLY RH
x4
x4
x5
x5
N*m (kgf*cm, ft*lbf) : Specified torque
3.0 (30, 27 in.*lbf)
8.0 (80, 71 in.*lbf)
REAR BUMPER
LOWER COVER
REAR BUMPER
PAD LH
REAR BUMPER
PAD RH
B135147E01
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EXTERIOR – REAR BUMPER ET–17
T
EREMOVAL1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL2. REMOVE REAR BUMPER COVER
(a) Apply protective tape as shown in the illustration.
(b) Remove the 7 bolts and the 2 screws.
Protective Tape
B135140E01
B135141
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ET–18 EXTERIOR – REAR BUMPER
ET
(c) w/ Back Sonar:(1) Disconnect the 2 wire to wire connectors.
(d) Disengage the 6 claws and the 2 clips and remove the rear bumper cover.
3. REMOVE REAR BUMPER END RETAINER LH(a) Remove the screw.(b) Disengage the 2 claws and remove the rear bumper
end retainer.
4. REMOVE REAR BUMPER END RETAINER RHHINT:Use the same procedure as for the LH side.
B135142
B135143
B134750
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EXTERIOR – REAR BUMPER ET–19
T
E5. REMOVE REAR BUMPER UPPER RETAINER LH(a) Remove the 2 screws.(b) Disengage the 3 claws and remove the rear bumper
upper retainer.
6. REMOVE REAR BUMPER UPPER RETAINER RHHINT:Use the same procedure as for the LH side.
7. REMOVE REAR BUMPER ENERGY ABSORBER(a) Disengage the 2 claws and remove the rear bumper
energy absorber.
8. REMOVE REAR BUMPER SIDE STAY LH(a) Remove the bolt and the rear bumper side stay.
9. REMOVE REAR BUMPER SIDE STAY RHHINT:Use the same procedure as for the LH side.
10. REMOVE REAR BUMPER SIDE SUPPORT SUB-ASSEMBLY LH(a) Remove the 2 bolts and the rear bumper side
support.
11. REMOVE REAR BUMPER SIDE SUPPORT SUB-ASSEMBLY RHHINT:Use the same procedure as for the LH side.
12. REMOVE REAR BUMPER BAR BRACKET LH(a) Remove the bolt and the rear bumper bar bracket.
13. REMOVE REAR BUMPER BAR BRACKET RHHINT:Use the same procedure as for the LH side.
B134751
B134752
B138423
B135071
B138424
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ET–20 EXTERIOR – REAR BUMPER
ET
DISASSEMBLY1. REMOVE FLOOR WIRE (w/ Back Sonar)
HINT:Use the same procedure for both sides.(a) Using a clip remover, remove the 3 clamps.(b) Disconnect the ultrasonic sensor connector and
remove the floor wire.
2. REMOVE ULTRASONIC SENSOR (w/ Back Sonar)HINT:Use the same procedure for both sides.(a) Remove the retainer and the ultrasonic sensor as
shown in the illustration.
for LH Side:
for RH Side:
B135145E01
for LH Side: for RH Side:
B135146E01
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EXTERIOR – REAR BUMPER ET–21
T
E3. REMOVE REAR BUMPER PAD LH(a) Remove the 5 retainers.(b) Disengage the 5 claws and remove the rear bumper
pad.
4. REMOVE REAR BUMPER PAD RHHINT:Use the same procedure as for the LH side.
5. REMOVE REFLEX REFLECTOR ASSEMBLY LH(a) Remove the nut and the reflex reflector.
6. REMOVE REFLEX REFLECTOR ASSEMBLY RHHINT:Use the same procedure as for the LH side.
7. REMOVE REAR BUMPER LOWER COVER(a) Remove the 4 screws.(b) Disengage the 4 clips and remove the rear bumper
lower cover.
(c) Remove the 4 screw grommets.
B135148
B135149
B135150
B135151
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ET–22 EXTERIOR – REAR BUMPER
ET
REASSEMBLY1. INSTALL REAR BUMPER LOWER COVER
(a) Install the 4 screw grommets.
(b) Engage the 4 clips and install the rear bumper lower cover.
(c) Tighten the 4 screws.Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)
2. INSTALL REFLEX REFLECTOR ASSEMBLY LH(a) Install the reflex reflector with the nut.
Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)3. INSTALL REFLEX REFLECTOR ASSEMBLY RH
HINT:Use the same procedure as for the LH side.
4. INSTALL REAR BUMPER PAD LH(a) Engage the 5 claws and install the rear bumper pad.(b) Install the 5 retainers.
5. INSTALL REAR BUMPER PAD RHHINT:Use the same procedure as for the LH side.
B135151
B135150
B135149
B135148
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EXTERIOR – REAR BUMPER ET–23
T
E6. INSTALL ULTRASONIC SENSOR (w/ Back Sonar)HINT:Use the same procedure for both sides.(a) Install the ultrasonic sensor with the retainer as
shown in the illustration.
7. INSTALL FLOOR WIRE (w/ Back Sonar)HINT:Use same procedure for both sides.(a) Connect the ultrasonic sensor connector.(b) Install the floor wire with the 3 clamps.
INSTALLATION1. INSTALL REAR BUMPER BAR BRACKET LH
(a) Insert the hook into the body hole and install the rear bumper bar bracket with the bolt.Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)
2. INSTALL REAR BUMPER BAR BRACKET RHHINT:Use the same procedure as for the LH side.
for LH Side: for RH Side:
B135152E01
for LH Side:
for RH Side:
B135145E01
B134754
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ET–24 EXTERIOR – REAR BUMPER
ET
3. INSTALL REAR BUMPER SIDE SUPPORT SUB-ASSEMBLY LH(a) Align the locating pin with the hole and install the
rear bumper side support with the 2 bolts.Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)
4. INSTALL REAR BUMPER SIDE SUPPORT SUB-ASSEMBLY RHHINT:Use the same procedure as for the LH side.
5. INSTALL REAR BUMPER SIDE STAY LH(a) Insert the hook into the body hole and install the
rear bumper side stay with the bolt.Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)
6. INSTALL REAR BUMPER SIDE STAY RHHINT:Use the same procedure as for the LH side.
7. INSTALL REAR BUMPER ENERGY ABSORBER(a) Engage the 2 claws and install the rear bumper
energy absorber.
8. INSTALL REAR BUMPER UPPER RETAINER LH(a) Engage the 3 claws and install the rear bumper
upper retainer.(b) Tighten the 2 screws.
Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)9. INSTALL REAR BUMPER UPPER RETAINER RH
HINT:Use the same procedure as for the LH side.
10. INSTALL REAR BUMPER END RETAINER LH(a) Engage the 2 claws and install the rear bumper end
retainer.(b) Tighten the screw.
Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)11. INSTALL REAR BUMPER END RETAINER RH
HINT:Use the same procedure as for the LH side.
B135072
B134753
B134752
B134751
B134750
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EXTERIOR – REAR BUMPER ET–25
T
E12. INSTALL REAR BUMPER COVER(a) Engage the 6 claws and the 2 clips and install the
rear bumper cover.
(b) w/ Back Sonar:(1) Connect the 2 wire to wire connectors.
B135143
B135142
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ET–26 EXTERIOR – REAR BUMPER
ET
(c) Tighten the 7 bolts and the 2 screws.Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt
3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw
(d) Remove the protective tape.
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINALTorque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
B135141
B135140
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EXTERIOR – NAME PLATE ET–27
T
EBODYEXTERIORNAME PLATECOMPONENTS
Non-reusable part
REAR NAME PLATE
NO. 2 BACK DOOR
NAME PLATE
NO. 1 BACK DOOR
NAME PLATE
B134739E01
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ET–28 EXTERIOR – NAME PLATE
ET
REMOVAL1. REMOVE NO. 1 BACK DOOR NAME PLATE
(a) Apply protective tape to the back door panel in the area around the No. 1 back door name plate.
(b) Using an infrared light, heat the No. 1 back door name plate.CAUTION:Do not burn yourself with the heated back door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 1 to 2 minutes.
(c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the No. 1 back door name plate.
(d) Remove the protective tape.
2. REMOVE NO. 2 BACK DOOR NAME PLATE(a) Apply protective tape to the back door panel in the
area around the No. 2 back door name plate.(b) Using an infrared light, heat the No. 2 back door
name plate.CAUTION:Do not burn yourself with the heated back door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 1 to 2 minutes.
(c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the No. 2 back door name plate.
(d) Remove the protective tape.
Protective Tape
B134740E01
Protective Tape
B134741E01
Protective TapeB134743E01
Protective Tape
B134744E01
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EXTERIOR – NAME PLATE ET–29
T
E3. REMOVE REAR NAME PLATE(a) Apply protective tape to the back door panel in the
area around the rear name plate.(b) Using an infrared light, heat the rear name plate.
CAUTION:Do not burn yourself with the heated back door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 1 to 2 minutes.
(c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the rear name plate.
(d) Remove the protective tape.
INSTALLATION1. INSTALL REAR NAME PLATE
(a) Clean the attachment surface.(1) Using an infrared light, heat the double-sided
adhesive tape remaining on the back door panel.HINT:Heat at 40 to 60°C (104 to 140°F) for 1 to 2 minutes.
(2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light.NOTICE:Installing the rear name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape.
(3) Using a non-residue solvent, clean the attachment surface.
(b) Align the 2 pins and install a new rear name plate as shown in the illustration.Installation position
Protective Tape
B134746E01
Protective Tape
B134747E01
Peeling Paper
Back Door Panel
Relief R End Line
b
a
B134748E01
Mark Measurement (along surface)
a 49 mm (1.929 in.)
b 56.7 mm (2.232 in.)
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ET–30 EXTERIOR – NAME PLATE
ET
NOTICE:Install the rear name plate in an environment where the ambient temperature is over 20°C (68°F). If it is below 20°C (68°F), using an infrared light, heat the back door panel and the rear name plate up to 20 to 30°C (68 to 86°F) and install the rear name plate.
2. INSTALL NO. 2 BACK DOOR NAME PLATE(a) Clean the attachment surface.
(1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel.HINT:Heat at 40 to 60°C (104 to 140°F) for 1 to 2 minutes.
(2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light.NOTICE:Installing the No. 2 back door name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape.
(3) Using a non-residue solvent, clean the attachment surface.
(b) Install a new No. 2 back door name plate as shown in the illustration.Installation position
NOTICE:Install the back door name plate in an environment where the ambient temperature is over 20°C (68°F). If it is below 20°C (68°F), using an infrared light, heat the back door panel and the No. 2 back door name plate up to 20 to 30°C (68 to 86°F) and install the No. 2 back door name plate.
Peeling Paper
Back Door Panel
Relief R End Line
b
a
B134745E01
Mark Measurement (along surface)
a 37 mm (1.457 in.)
b 14.5 mm (0.571 in.)
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EXTERIOR – NAME PLATE ET–31
T
E3. INSTALL NO. 1 BACK DOOR NAME PLATE(a) Clean the attachment surface.
(1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel.HINT:Heat at 40 to 60°C (104 to 140°F) for 1 to 2 minutes.
(2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light.NOTICE:Installing the No. 1 back door name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape.
(3) Using a non-residue solvent, clean the attachment surface.
(b) Install a new No. 1 back door name plate as shown in the illustration.Installation position
NOTICE:Install the No. 1 back door name plate in an environment where the ambient temperature is over 20 °C (68°F). If it is below 20°C (68°F), using an infrared light, heat the back door panel and the No. 1 back door name plate up to 20 to 30°C (68 to 86°F) and install the No. 1 back door name plate.
Peeling Paper
Back Door Panel
Relief R End Linea
b
B134742E01
Mark Measurement (along surface)
a 28.4 mm (1.118 in.)
b 11.5 mm (0.453 in.)
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ET–32 EXTERIOR – REAR SPOILER
ET
BODYEXTERIORREAR SPOILERCOMPONENTS
REAR SPOILER
REAR SPOILER COVER
x4
x4
N*m (kgf*cm, ft*lbf) : Specified torque
3.0 (30, 27 in.*lbf)
NO. 2 BACK DOOR
WIRE
B135159E01
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EXTERIOR – REAR SPOILER ET–33
T
EHIGH MOUNTED STOP
LIGHT ASSEMBLY
REAR WASHER
NOZZLE
w/ Rear Wiper:
x2
B135160E01
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ET–34 EXTERIOR – REAR SPOILER
ET
REMOVAL1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL2. REMOVE REAR SPOILER COVER
(a) Remove the 4 screws and the rear spoiler cover.
3. REMOVE REAR SPOILER(a) Disconnect high mounted stop light connector.(b) Using a clip remover, remove the 3 clamps.(c) Remove the washer hose from the claw of the rear
spoiler.(d) Disconnect the washer hose.
(e) Remove the 4 nuts.
DISASSEMBLY1. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper)
(a) Disengage the 2 claws and remove the rear washer nozzle.
B135161
B135162
B135163
B135164
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EXTERIOR – REAR SPOILER ET–35
T
E2. REMOVE HIGH MOUNTED STOP LIGHT ASSEMBLY(a) Remove the 2 screws and the high mounted stop
light.
REASSEMBLY1. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY
(a) Install the high mounted stop light with the 2 screws.
2. INSTALL REAR WASHER NOZZLE (w/ Rear Wiper)(a) Engage the 2 claws and install the rear washer
nozzle.
INSTALLATION1. INSTALL REAR SPOILER
(a) Install the rear spoiler with the 4 nuts.
B135165
B135165
B135164
B135163
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ET–36 EXTERIOR – REAR SPOILER
ET
(b) w/ Rear Wiper:(1) Connect the washer hose.
(c) Install the washer hose into the claw of the rear spoiler.
(d) Install the 3 clamps.(e) Connect the high mounted stop light connector.
2. INSTALL REAR SPOILER COVER(a) Install the rear spoiler cover with the 4 screws.
Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)3. CONNECT CABLE TO NEGATIVE BATTERY
TERMINALTorque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
B135162
B135161
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EXTERIOR – FRONT DOOR GLASS WEATHERSTRIP ET–37
T
EBODYEXTERIORFRONT DOOR GLASS WEATHERSTRIPCOMPONENTS
POWER WINDOW SWITCH
CONNECTOR
FRONT DOOR LOCK
REMOTE CONTROL
CABLE ASSEMBLY
FRONT DOOR INSIDE
LOCKING CABLE ASSEMBLY
FRONT DOOR ARMREST
BASE UPPER PANEL
FRONT DOOR TRIM BOARD
SUB-ASSEMBLY
B135097E01
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ET–38 EXTERIOR – FRONT DOOR GLASS WEATHERSTRIP
ET
MIRROR CONNECTOR
x3
x4
w/ Power and Light:
FRONT DOOR GLASS OUTER
WEATHERSTRIP ASSEMBLY
FRONT DOOR NO. 2
SERVICE HOLE COVER
OUTER REAR VIEW
MIRROR ASSEMBLY
OUTER REAR VIEW
MIRROR ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
8.0 (82, 71 in.*lbf)
B135098E01
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EXTERIOR – FRONT DOOR GLASS WEATHERSTRIP ET–39
T
EREMOVALHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT DOOR ARMREST BASE UPPER PANELHINT:Use the same procedure as for the RH side (See page ED-9).
3. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-9).
4. REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVERHINT:Use the same procedure as for the RH side (See page ED-10).
5. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY(a) for Driver Side:
(1) Provisionally install the power window regulator master switch.
(b) for Front Passenger Side:(1) Provisionally install the power window regulator
switch.(c) Close the door glass.(d) Disconnect the connector.(e) Remove the 3 bolts and the outer rear view mirror.
NOTICE:Do not drop or damage the outer rear view mirror when removing the bolts.
6. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY(a) Apply protective tape to the front door panel in the
area around the front door glass outer weatherstrip.
B135564
Protective Tape
B135099E01
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ET–40 EXTERIOR – FRONT DOOR GLASS WEATHERSTRIP
ET
(b) Using a moulding remover, disengage the 8 claws and remove the front door glass outer weatherstrip.
Moulding Remover
B135100E01
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EXTERIOR – FRONT DOOR GLASS WEATHERSTRIP ET–41
T
EINSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. INSTALL FRONT DOOR GLASS OUTER
WEATHERSTRIP ASSEMBLY(a) Engage the 8 claws and install a new front door
glass outer weatherstrip.
(b) Remove the protective tape.
2. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY(a) Install the outer rear view mirror with the 3 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)(b) Connect the connector.
3. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVERHINT:Use the same procedure as for the RH side (See pageED-24 ).
4. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-24).
5. INSTALL FRONT DOOR ARMREST BASE UPPER PANELHINT:Use the same procedure as for the RH side (See page ED-25).
B135101
Protective Tape
B135099E01
B135564
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ET–42 EXTERIOR – FRONT DOOR GLASS WEATHERSTRIP
ET
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINALTorque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
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ET–42 EXTERIOR – ACCESS DOOR GLASS WEATHERSTRIP
ET
BODYEXTERIORACCESS DOOR GLASS WEATHERSTRIPCOMPONENTS
Non-reusable part
ACCESS DOOR GLASS
OUTER WEATHERSTRIP
B135102E01
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EXTERIOR – ACCESS DOOR GLASS WEATHERSTRIP ET–43
T
EREMOVALHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. REMOVE ACCESS DOOR GLASS OUTER
WEATHERSTRIP(a) Apply protective tape to the rear door panel in the
area around the access door glass outer weatherstrip.
(b) Using a moulding remover, disengage the 3 clips and remove the access door glass outer weatherstrip.
Protective Tape
B135103E01
Moulding Remover
B135104E01
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ET–44 EXTERIOR – ACCESS DOOR GLASS WEATHERSTRIP
ET
INSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. INSTALL ACCESS DOOR GLASS OUTER
WEATHERSTRIP(a) Engage the 3 clips and install a new access door
glass outer weatherstrip.
(b) Remove the protective tape.
B135105
Protective Tape
B135103E01
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EXTERIOR – ROOF DRIP SIDE FINISH MOULDING ET–45
T
EBODYEXTERIORROOF DRIP SIDE FINISH MOULDINGCOMPONENTS
NO. 1 ROOF DRIP SIDE
FINISH MOULDING
NO. 2 ROOF DRIP SIDE
FINISH MOULDING
NO. 3 ROOF DRIP SIDE
FINISH MOULDING
NO. 4 ROOF DRIP SIDE
FINISH MOULDING
ROOF DRIP SIDE FINISH
MOULDING JOINT COVER
ROOF DRIP SIDE FINISH
MOULDING JOINT COVER
ROOF DRIP SIDE FINISH
MOULDING JOINT COVER
Non-reusable part
ROOF DRIP SIDE FINISH
MOULDING CLIP
ROOF DRIP SIDE FINISH
MOULDING CLIP
B134999E01
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ET–46 EXTERIOR – ROOF DRIP SIDE FINISH MOULDING
ET
ROOF DRIP SIDE FINISH
MOULDING RETAINER
5.0 (50, 44 in.*lbf)
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
WINDSHIELD OUTSIDE
UPPER MOULDING
SUB-ASSEMBLY
B135037E01
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EXTERIOR – ROOF DRIP SIDE FINISH MOULDING ET–47
T
EASSIST GRIP
ASSEMBLY
ASSIST GRIP PLUG
FRONT DOOR OPENING
TRIM WEATHERSTRIP
FRONT PILLAR
GARNISH
FRONT PILLAR
OUTER GARNISH
Non-reusable part
ROOF SIDE GARNISH
PROTECTOR
N*m (kgf*cm, ft*lbf) : Specified torque
5.0 (50, 44 in.*lbf)
x4
B135012E01
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ET–48 EXTERIOR – ROOF DRIP SIDE FINISH MOULDING
ET
REMOVALHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. REMOVE ROOF DRIP SIDE FINISH MOULDING
JOINT COVERHINT:Use the same procedure to remove all the roof drip moulding joint covers.(a) Disengage the 2 claws and remove the roof drip
moulding joint cover.
2. REMOVE NO. 1 ROOF DRIP SIDE FINISH MOULDING(a) Disengage the clip and remove the No. 1 roof drip
side finish moulding.NOTICE:• Do not remove the clip.• Replace the clip with a supply clip if
damaged.
3. REMOVE NO. 2 ROOF DRIP SIDE FINISH MOULDING(a) Remove the No. 2 roof drip side finish moulding.
4. REMOVE NO. 3 ROOF DRIP SIDE FINISH MOULDING(a) Remove the No. 3 roof drip side finish moulding.
B135000
B135001
B135003
B135005
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EXTERIOR – ROOF DRIP SIDE FINISH MOULDING ET–49
T
E5. REMOVE NO. 4 ROOF DRIP SIDE FINISH MOULDING(a) Disengage the clip and remove the No. 4 roof drip
side finish moulding.NOTICE:• Do not remove the clip.• Replace the clip with a supply clip if
damaged.
6. REMOVE WINDSHIELD OUTSIDE UPPER MOULDING SUB-ASSEMBLY(a) Apply protective tape to the roof panel in the area
around the windshield outside upper moulding.
(b) Insert the piano wires between the vehicle body and the windshield outside upper moulding, as shown in the illustration.
(c) Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.NOTICE:When separating the windshield outside upper moulding from the vehicle, do not damage the vehicle's paintwork or exterior ornaments.
(d) Disengage the 6 claws and the 2 clips and remove the windshield outside upper moulding.
B135007
Protective Tape
B135038E01
B138614
B135039
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ET–50 EXTERIOR – ROOF DRIP SIDE FINISH MOULDING
ET
7. REMOVE ROOF DRIP SIDE FINISH MOULDING RETAINERHINT:Use the same procedure to remove all the roof drip side finish moulding retainers.(a) Remove the screw and the roof drip side finish
moulding retainer.
8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIPHINT:Use the same procedure as for the RH side (See Page AV-110).
9. REMOVE ASSIST GRIP PLUGHINT:Use the same procedure as for the RH side (See Page AV-110).
10. REMOVE ASSIST GRIP ASSEMBLYHINT:Use the same procedure as for the RH side (See Page AV-110).
11. REMOVE FRONT PILLAR GARNISHHINT:Use the same procedure as for the RH side (See Page IR-18).
12. REMOVE FRONT PILLAR OUTER GARNISH(a) Remove the nut.(b) Disengage the 5 clips and remove the front pillar
outer garnish.
13. REMOVE ROOF SIDE GARNISH PROTECTOR(a) Using a clip remover, remove the 4 clips.(b) Remove the 3 pieces of double-sided adhesive tape
and the roof side garnish protector.
B135040
B135013
Double-sided Adhesive Tape
B135014E01
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EXTERIOR – ROOF DRIP SIDE FINISH MOULDING ET–51
T
EINSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. INSTALL ROOF SIDE GARNISH PROTECTOR
(a) Install a new roof side garnish protector with the 4 clips.
2. INSTALL FRONT PILLAR OUTER GARNISH(a) Engage the 5 clips and install the front pillar outer
garnish.(b) Tighten the nut.
Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)3. INSTALL FRONT PILLAR GARNISH
HINT:Use the same procedure as for the RH side (See Page IR-43).
4. INSTALL ASSIST GRIP ASSEMBLYHINT:Use the same procedure as for the RH side (See Page AV-113).
5. INSTALL ASSIST GRIP PLUGHINT:Use the same procedure as for the RH side (See Page AV-114).
6. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIPHINT:Use the same procedure as for the RH side (See Page AV-114).
Double-sided Adhesive Tape
B135014E01
B135013
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ET–52 EXTERIOR – ROOF DRIP SIDE FINISH MOULDING
ET
7. INSTALL ROOF DRIP SIDE FINISH MOULDING RETAINERHINT:Use the same procedure to install all the roof drip side finish moulding retainers.(a) Install the roof drip side finish moulding retainer.
Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)8. INSTALL WINDSHIELD OUTSIDE UPPER MOULDING
SUB-ASSEMBLY(a) Clean the windshield glass.
(1) Using a scraper, remove the adhesive from the windshield glass.
(2) Clean the outer circumference of the windshield glass with a non-residue solvent.NOTICE:Do not touch the windshield glass surface after cleaning it.
(b) Using a brush or sponge, apply Primer G to the contact surface.NOTICE:• Allow the primer to dry for 3 minutes or more.• Throw away any leftover Primer G.• Do not apply too much Primer G.HINT:If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.
(c) Apply adhesive.Adhesive:
Toyota Genuine Windshield Glass Adhesive or the equivalent
(1) Cut the tip off the cartridge nozzle.HINT:After cutting off the tip, use all adhesive within the times indicated in the table below.Usage time frame:
(2) Load the sealer gun with the cartridge.
B135040
Temperature Usage Time Frame
35°C (95°F) 15 minutes
20°C (68°F) 1 hour 40 minutes
5°C (41°F) 8 hours
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EXTERIOR – ROOF DRIP SIDE FINISH MOULDING ET–53
T
E(3) Apply adhesive to a new windshield outside upper moulding, as shown in the illustration.
Specification:
(d) Engage the 6 claws and the 2 clips and install a new windshield outside upper moulding.NOTICE:Do not drive the vehicle within the time indicated in the table below.Minimum time:
(e) Remove the protective tape.
A
A
A-A
a
b
c
B138634E01
Area Measurement
a 7 mm (0.276 in.)
b 8 mm (0.315 in.)
c 10 mm (0.394 in.)
B135039
Temperature Minimum time prior to driving vehicle
35°C (95°F) 1 hour 30 minutes
20°C (68°F) 5 hour
5°C (41°F) 24 hours
Protective Tape
B135038E01
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ET–54 EXTERIOR – ROOF DRIP SIDE FINISH MOULDING
ET
9. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIPNOTICE:• Only follow this procedure when replacing the
clips.• Wear polyethylene gloves when performing steps
and avoid having direct contact between the adhesive and your hand.
• Refer to the label on the adhesive for further precautions.
(a) Clean the vehicle body.(1) Using an industrial dryer, heat the tape
remaining on the painted surface to soften it and peel it off with a bamboo scraper.
(2) Clean the surface using a shop rag or piece of cloth soaked in a non-residue solvent.
(b) Apply adhesive.(1) Load an adhesive cartridge into an adhesive
coating gun.(2) Remove the cap from the adhesive cartridge
and pull the lever of the gun. Make sure that the adhesive comes out of the nozzle tip ( 2 outlets) uniformly. (Confirm by applying adhesive to cardboard)
(3) Pull the lever again and apply adhesive to a part of the cardboard where it has not been applied before.HINT:The amount of the adhesive applied in this step should be greater than that required 0.5mm (0.02 in.)
(4) Using a paddle, mix the adhesive 10 times.(5) Apply the adhesive, with a uniform thickness of
0.5 mm (0.02 in.), to the surface of the hardening tape on the clip.
(c) Set the clip in the predetermined position on the pillar and press in until extra adhesive protrudes beyond the sides of the tape (20 N (2kgf, 4.4 lb) x 2 seconds).Specification:
(d) After pressing the clip, leave it for the predetermined time shown below and then install the moulding.Ambient temperatures and recommended leaving times:
Location Marks
Location Marks
b
a
B135009E01
Area Measurement
a 2.5 to 3.5 mm (0.098 to 0.138 in.)
b 2 to 3 mm (0.079 to 0.118 in.)
Temperature Leaving times
5 to 10°C (41 to 50°F) 1 hour or more
10 to 15°C (50 to 59°F) 30 minutes or more
15 to 23°C (59 to 73°F) 30 minutes or more
23°C (73°F) or more 15 minutes or more
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EXTERIOR – ROOF DRIP SIDE FINISH MOULDING ET–55
T
E10. INSTALL NO. 4 ROOF DRIP SIDE FINISH MOULDING(a) Engage the clip and install the No. 4 roof drip side
finish moulding.
11. INSTALL NO. 3 ROOF DRIP SIDE FINISH MOULDING(a) Install the No. 3 roof drip side finish moulding as
shown in the illustration.
12. INSTALL NO. 2 ROOF DRIP SIDE FINISH MOULDING(a) Install the No. 2 roof drip side finish moulding as
shown in the illustration.
13. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING(a) Engage the clip and install the No. 1 roof drip side
finish moulding.
B135008
Location Mark
B135006E01
Location Mark
B135004E01
B135002
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ET–56 EXTERIOR – ROOF DRIP SIDE FINISH MOULDING
ET
14. INSTALL ROOF DRIP SIDE FINISH MOULDING JOINT COVERHINT:Use the same procedure to remove all the roof drip moulding joint covers.(a) Engage the 2 claws and install the roof drip
moulding joint cover.NOTICE:Install the roof drip moulding joint cover with the arrow mark facing forward.
Arrow Mark
B135000E01
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EXTERIOR – OUTSIDE MOULDING ET–57
T
EBODYEXTERIOROUTSIDE MOULDINGCOMPONENTS
FRONT BUMPER
COVER
RADIATOR GRILLE
x4
3.0 (30, 27 in.*lbf)
N*m (kgf*cm, ft*lbf) : Specified torque
x4
x2
x2
x5
x2x2
3.0 (30, 27 in.*lbf)8.0 (80, 71 in.*lbf)
3.0 (30, 27 in.*lbf)
B134727E01
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ET–58 EXTERIOR – OUTSIDE MOULDING
ET
REAR BUMPER
COVER
x5
x2
N*m (kgf*cm, ft*lbf) : Specified torque
8.0 (80, 71 in.*lbf)
8.0 (80, 71 in.*lbf)
3.0 (30, 27 in.*lbf)
x2
WIRE to WIRE
CONNECTOR
WIRE to WIRE
CONNECTOR
B138481E01
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EXTERIOR – OUTSIDE MOULDING ET–59
T
ESIDE STEP
SUB-ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque
20 (200, 14)x6
w/ Side Step:
B138489E01
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ET–60 EXTERIOR – OUTSIDE MOULDING
ET
x5
FRONT FENDER
MUDGUARD
QUARTER PANEL
MUDGUARD
x4
N*m (kgf*cm, ft*lbf) : Specified torque
5.0 (50, 44 in.*lbf)
5.0 (50, 44 in.*lbf)
B135081E01
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EXTERIOR – OUTSIDE MOULDING ET–61
T
EROCKER PANEL MOULDING
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
5.0 (50, 44 in.*lbf)
x6
x3
x2
B135050E01
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ET–62 EXTERIOR – OUTSIDE MOULDING
ET
FRONT BUMPER
SIDE SUPPORT
FRONT FENDER MOULDING
SUB-ASSEMBLY
QUARTER OUTSIDE
MOULDING SUB-ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
5.0 (50, 44 in.*lbf)
x2
x2
x5
FRONT FENDER OUTSIDE
MOULDING PAD
QUARTER PANEL
MOULDING PAD
x8
3.0 (30, 27 in.*lbf)
5.0 (50, 44 in.*lbf)
B135054E01
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EXTERIOR – OUTSIDE MOULDING ET–63
T
EACCESS DOOR OUTSIDE
MOULDING SUB-ASSEMBLY
FRONT DOOR OUTSIDE
MOULDING SUB-ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
5.0 (50, 44 in.*lbf)
x2
5.0 (50, 44 in.*lbf)
x2
x2
x5
x4
B135015E01
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ET–64 EXTERIOR – OUTSIDE MOULDING
ET
BACK DOOR OUTSIDE
MOULDING LH
BACK DOOR OUTSIDE
MOULDING RH
SPARE TIRE
x3
x3
x3
x3
x2
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
88 (897, 65)
B135024E01
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EXTERIOR – OUTSIDE MOULDING ET–65
T
EREMOVALHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Back Sonar)
2. REMOVE RADIATOR GRILLE (See page ET-4)3. REMOVE FRONT BUMPER COVER
(a) Apply protective tape as shown in the illustration.
(b) Using a clip remover, remove the 5 clips.
(c) Remove the 8 screws and the 4 bolts.
Protective Tape
B134730E01
B138606
B134731
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ET–66 EXTERIOR – OUTSIDE MOULDING
ET
(d) Disengage the 2 claws and remove the front bumper cover.
4. REMOVE REAR BUMPER COVER (See page ET-17)5. REMOVE FRONT FENDER MUDGUARD (See page
ET-83)6. REMOVE QUARTER PANEL MUDGUARD (See page
ET-83)7. REMOVE FRONT BUMPER SIDE SUPPORT (See
page ET-5)8. REMOVE SIDE STEP SUB-ASSEMBLY (w/ Side Step)
(See page ET-86)9. REMOVE ROCKER PANEL MOULDING
(a) Apply protective tape to the quarter panel in the area around the rocker panel moulding.
(b) Using a clip remover, remove the 6 retainers.(c) Remove the 3 screws.
(d) Disengage the 5 clips and remove the rocker panel moulding.
B134733
Protective Tape
B135051E01
B135052
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EXTERIOR – OUTSIDE MOULDING ET–67
T
E(e) Turn the clips 90° clockwise and remove them.
10. REMOVE FRONT FENDER MOULDING SUB-ASSEMBLY(a) Apply protective tape to the fender panel in the area
around the front fender moulding.
(b) Using a clip remover, remove the 2 clips.(c) Remove the 5 screws.
(d) Disengage the 2 clips and remove the front fender moulding.
90°
B135058E01
Protective Tape
B135055E01
B135056
B135057
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ET–68 EXTERIOR – OUTSIDE MOULDING
ET
(e) Turn the clips 90° clockwise and remove them.
11. REMOVE QUARTER OUTSIDE MOULDING SUB-ASSEMBLY(a) Apply protective tape to the quarter panel in the
area around the quarter outside moulding.
(b) Using a clip remover, remove the clip.(c) Remove the 8 screws.
(d) Disengage the 2 clips and remove the quarter outside moulding.
90°
B135058E01
Protective Tape
B135061E01
B135062
B135063
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EXTERIOR – OUTSIDE MOULDING ET–69
T
E(e) Turn the clips 90° clockwise and remove them.
12. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY(a) Apply protective tape to the front door panel in the
area around the front door outside moulding.(b) Remove the 2 nuts.
(c) Using a moulding remover, disengage the 9 clips and remove the front door outside moulding.
(d) Turn the clips 90° clockwise and remove them.
90°
B135058E01
Protective Tape
B135016E01
Moulding Remover
B135017E01
90°
B135058E01
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ET–70 EXTERIOR – OUTSIDE MOULDING
ET
13. REMOVE ACCESS DOOR OUTSIDE MOULDING SUB-ASSEMBLY(a) Apply protective tape to the access door panel in the
area around the access door outside moulding.(b) Remove the nut.
(c) Using a moulding remover, disengage the 4 clips and remove the access door outside moulding.
(d) Turn the clips 90° clockwise and remove them.
14. REMOVE SPARE TIRE
15. REMOVE BACK DOOR OUTSIDE MOULDING LH(a) Apply protective tape to the back door panel in the
area around the back door outside moulding.(b) Remove the screw.
Protective Tape
B135020E01
Moulding Remover
B135021E01
90°
B135058E01
Protective Tape
B135025E01
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EXTERIOR – OUTSIDE MOULDING ET–71
T
E(c) Using a moulding remover, disengage the 6 clips and remove the back door outside moulding.
(d) Turn the clips 90° clockwise and remove them.
16. REMOVE BACK DOOR OUTSIDE MOULDING RH(a) Apply protective tape to the back door panel in the
area around the back door outside moulding.(b) Remove the screw.
(c) Using a moulding remover, disengage the 6 clips and remove the back door outside moulding.
Moulding Remover
B135026E01
90°
B135058E01
Protective Tape
B135029E01
Moulding Remover
B135030E01
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ET–72 EXTERIOR – OUTSIDE MOULDING
ET
(d) Turn the clips 90° clockwise and remove them.
90°
B135058E01
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EXTERIOR – OUTSIDE MOULDING ET–73
T
EINSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. INSTALL BACK DOOR OUTSIDE MOULDING RH
(a) Install 6 new clips in the positions shown in the illustration.NOTICE:If you install the clips wrongly, the installation of the back door outside moulding will be improper.
(b) Engage the 6 clips and install the back door outside moulding.
(c) Tighten the screw.(d) Remove the protective tape.
B135032
B135031
Protective Tape
B135029E01
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ET–74 EXTERIOR – OUTSIDE MOULDING
ET
2. INSTALL BACK DOOR OUTSIDE MOULDING LH(a) Install 6 new clips in the positions shown in the
illustration.NOTICE:If you install the clips wrongly, the installation of the back door outside moulding will be improper.
(b) Engage the 6 clips and install the back door outside moulding.
(c) Tighten the screw.(d) Remove the protective tape.
3. INSTALL SPARE TIRETorque: 88 N*m (897 kgf*cm, 65 ft.*lbf)
B135028
B135027
Protective Tape
B135025E01
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EXTERIOR – OUTSIDE MOULDING ET–75
T
E4. INSTALL ACCESS DOOR OUTSIDE MOULDING SUB-ASSEMBLY(a) Install 4 new clips in the positions shown in the
illustration.NOTICE:If you install the clips wrongly, the installation of the access door outside moulding will be improper.
(b) Engage the 4 clips and install the access door outside moulding.
(c) Tighten the nut.Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)
(d) Remove the protective tape.
B135023
B135022
Protective Tape
B135020E01
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ET–76 EXTERIOR – OUTSIDE MOULDING
ET
5. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY(a) Install 9 new clips in the positions shown in the
illustration.NOTICE:If you install the clips wrongly, the installation of the rear door outside moulding will be improper.
(b) Engage the 9 clips and install the front door outside moulding.
(c) Tighten the 2 nuts.Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)
(d) Remove the protective tape.
6. INSTALL QUARTER PANEL MOULDING PADHINT:Only follow this procedure when replacing the quarter outside moulding pad.
(a) Install a new quarter outside moulding pad in the position shown in the illustration.
B135019
B135018
Protective Tape
B135016E01
B135064
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EXTERIOR – OUTSIDE MOULDING ET–77
T
E7. INSTALL QUARTER OUTSIDE MOULDING SUB-ASSEMBLY(a) Install 2 new clips in the positions shown in the
illustration.NOTICE:If you install the clips wrongly, the installation of the quarter outside moulding will be improper.
(b) Engage the 2 clips and install the quarter outside moulding.
(c) Tighten the 8 screwsTorque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)
(d) Install the clip.
(e) Remove the protective tape.
8. INSTALL FRONT FENDER OUTSIDE MOULDING PADHINT:Only follow this procedure when replacing the front wheel opening extension pad.
B135065
B135063
B135062
Protective Tape
B135061E01
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ET–78 EXTERIOR – OUTSIDE MOULDING
ET
(a) Install a new front wheel opening extension pad in the position shown in the illustration.
9. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY(a) Install 2 new clips in the positions shown in the
illustration.NOTICE:If you install the clips wrongly, the installation of the front fender moulding will be improper.
(b) Engage the 2 clips and install the front fender moulding.
(c) Tighten the 5 screws.Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)
(d) Install the 2 clips
B135059
B135060
B135057
B135056
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EXTERIOR – OUTSIDE MOULDING ET–79
T
E(e) Remove the protective tape.
10. INSTALL FRONT BUMPER SIDE SUPPORT (See page ET-9)
11. INSTALL ROCKER PANEL MOULDING(a) Install 3 clips in the positions shown in the
illustration.
NOTICE:If you install the clips wrongly, the installation of the rocker panel moulding will be improper.
(b) Engage the 5 clips and install the rocker panel moulding.
(c) Tighten the 3 screws.Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)
Protective Tape
B135055E01
B135053
B135052
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ET–80 EXTERIOR – OUTSIDE MOULDING
ET
(d) Install the 6 retainers.
12. INSTALL SIDE STEP SUB-ASSEMBLY (See page ET-87)
13. INSTALL QUARTER PANEL MUDGUARD (See page ET-83)
14. INSTALL FRONT FENDER MUDGUARD (See page ET-84)
15. INSTALL REAR BUMPER COVER (See page ET-25)16. INSTALL FRONT BUMPER COVER
(a) Engage the 2 claws and install the front bumper cover.
Protective Tape
B135051E01
B134733
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EXTERIOR – OUTSIDE MOULDING ET–81
T
E(b) Tighten the 8 screws and the 4 bolts.Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw
8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt
(c) Install the 5 clips.
(d) Remove the protective tape.
17. INSTALL RADIATOR GRILLE (See page ET-11)18. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL (w/ Back Sonar)Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
B134732
B138606
Protective Tape
B134730E01
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EXTERIOR – FENDER PANEL MUDGUARD ET–81
T
EBODYEXTERIORFENDER PANEL MUDGUARDCOMPONENTS
REAR BUMPER
COVER
x5
x2
N*m (kgf*cm, ft*lbf) : Specified torque
8.0 (80, 71 in.*lbf)
8.0 (80, 71 in.*lbf)
3.0 (30, 27 in.*lbf)
x2
WIRE to WIRE
CONNECTOR
WIRE to WIRE
CONNECTOR
B135139E01
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ET–82 EXTERIOR – FENDER PANEL MUDGUARD
ET
x5
FRONT FENDER
MUDGUARD
QUARTER PANEL
MUDGUARD
x4
N*m (kgf*cm, ft*lbf) : Specified torque
5.0 (50, 44 in.*lbf)
5.0 (50, 44 in.*lbf)
B135081E01
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EXTERIOR – FENDER PANEL MUDGUARD ET–83
T
EREMOVALHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Back Sonar)
2. REMOVE REAR BUMPER COVER (See page ET-17)3. REMOVE FRONT FENDER MUDGUARD
(a) Using a clip remover, remove the clip.(b) Remove the 5 screws and the front fender
mudguard.
4. REMOVE QUARTER PANEL MUDGUARD(a) Using a clip remover, remove the clip.(b) Remove the 4 screws and the quarter panel
mudguard.
B135082
B135084
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ET–84 EXTERIOR – FENDER PANEL MUDGUARD
ET
INSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. INSTALL QUARTER PANEL MUDGUARD
(a) Align the 2 pins of the quarter panel mudguard with the installation hole of the quarter outside moulding.
(b) Install the quarter panel mudguard with the 4 screws.Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)
(c) Install the clip.
2. INSTALL FRONT FENDER MUDGUARD(a) Align the pin of the front fender mudguard with the
installation hole of the front fender moulding.(b) Install the front fender mudguard with the 5 screws.
Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)(c) Install the clip.
3. INSTALL REAR BUMPER COVER (See page ET-25)4. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL (w/ Back Sonar)Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
B135085
B135083
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EXTERIOR – SIDE STEP ET–85
T
EBODYEXTERIORSIDE STEPCOMPONENTS
N*m (kgf*cm, ft*lbf) : Specified torque
12.5 (125, 9)
NO. 1 SIDE STEP
BRACKET
NO. 2 SIDE STEP
BRACKET
NO. 3 SIDE STEP
BRACKET
SIDE STEP
SUB-ASSEMBLY
x2
x2
x2
x2
x2
x2
20 (200, 14)
20 (200, 14)
12.5 (125, 9)
20 (200, 14)
12.5 (125, 9)
B135175E01
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ET–86 EXTERIOR – SIDE STEP
ET
REMOVALHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. REMOVE SIDE STEP SUB-ASSEMBLY
(a) Remove the 6 bolts and the side step.
2. REMOVE NO. 1 SIDE STEP BRACKET(a) Remove the 2 bolts and the No. 1 side step bracket.
3. REMOVE NO. 2 SIDE STEP BRACKET(a) Remove the 2 bolts and the No. 2 side step bracket.
4. REMOVE NO. 3 SIDE STEP BRACKET(a) Remove the 2 bolts and the No. 3 side step bracket.
B135176
B135177
B135178
B135179
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EXTERIOR – SIDE STEP ET–87
T
EINSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.1. INSTALL NO. 3 SIDE STEP BRACKET
(a) Install the No. 3 side step bracket with the 2 bolts.Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)
2. INSTALL NO. 2 SIDE STEP BRACKET(a) Install the No. 2 side step bracket with the 2 bolts.
Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)
3. INSTALL NO. 1 SIDE STEP BRACKET(a) Install the No. 1 side step bracket with the 2 bolts.
Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)
4. INSTALL SIDE STEP SUB-ASSEMBLY(a) Install the step with 6 bolts.
Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)
B135179
B135178
B135177
B135176
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ET–88 EXTERIOR – BACK DOOR OUTSIDE GARNISH
ET
BODYEXTERIORBACK DOOR OUTSIDE GARNISHCOMPONENTS
BACK DOOR SERVICE
HOLE COVER
BACK DOOR
TRIM BOARD
BACK DOOR TRIM
COVER LH
BACK DOOR TRIM
COVER RH
BUTYL TAPE
DOOR TRIM
RETAINER CAP
DOOR TRIM
RETAINER CAP
B135106E01
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EXTERIOR – BACK DOOR OUTSIDE GARNISH ET–89
T
EBACK DOOR OUTSIDE
GARNISH SUB-ASSEMBLY
BACK DOOR OUTSIDE
MOULDING
SPARE TIRE
BACK DOOR
LOCK ROD
Non-reusable part
N*m (kgf*cm, ft*lbf) : Specified torque
x2
6.0 (60, 53 in.*lbf)
x3
x2
x2
88 (897, 65)
B135107E01
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ET–90 EXTERIOR – BACK DOOR OUTSIDE GARNISH
ET
REMOVAL1. REMOVE CABLE FROM NEGATIVE BATTERY
TERMINAL2. REMOVE SPARE TIRE3. REMOVE BACK DOOR OUTSIDE MOULDING (See
page ET-71)4. REMOVE BACK DOOR TRIM COVER RH (See page
ED-48)5. REMOVE BACK DOOR TRIM COVER LH (See page
ED-48)6. REMOVE BACK DOOR TRIM BOARD (See page ED-
49)7. REMOVE BACK DOOR SERVICE HOLE COVER
(a) Remove the back door service hole cover to the extent that the back door outside garnish can be removed.
8. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY(a) Apply protective tape to the back door panel in the
area around the back door outside garnish.
(b) Using a clip remover, disengage the 4 claws and remove the plug hole.
Butyl TapeB135108E01
Protective TapeB135112E01
B135109
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EXTERIOR – BACK DOOR OUTSIDE GARNISH ET–91
T
E(c) Disconnect the license light connector.(d) Disconnect the back door lock rod.
(e) Remove the 2 nuts.
(f) Using a moulding remover, disengage the 4 clips and remove the back door outside garnish.
INSTALLATION1. INSTALL BACK DOOR OUTSIDE GARNISH SUB-
ASSEMBLY(a) Engage the 4 clips and install the back door outside
garnish.
B135110
B135111
Moulding Remover
B135113E01
B135114
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ET–92 EXTERIOR – BACK DOOR OUTSIDE GARNISH
ET
(b) Tighten the 2 nuts.Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf)
(c) Connect the back door lock rod.(d) Connect the license light connector.
(e) Engage the 4 claws and install the plug hole.
(f) Remove the protective tape.
2. INSTALL BACK DOOR SERVICE HOLE COVER(a) Install the back door service hole cover.
3. INSTALL BACK DOOR TRIM BOARD (See page ED-57)
4. INSTALL BACK DOOR TRIM COVER RH (See page ED-57)
5. INSTALL BACK DOOR TRIM COVER LH (See page ED-57)
B135111
B135110
B135109
Protective TapeB135112E01
Butyl TapeB135108E01
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EXTERIOR – BACK DOOR OUTSIDE GARNISH ET–93
T
E6. INSTALL BACK DOOR OUTSIDE MOULDING (See page ET-72)
7. INSTALL SPARE TIRETorque: 88 N*m (897 kgf*cm, 65 ft.*lbf)
8. CONNECT CABLE TO NEGATIVE BATTERY TERMINALTorque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
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ET–94 EXTERIOR – FRONT DOOR BLACK OUT TAPE
ET
BODYEXTERIORFRONT DOOR BLACK OUT TAPECOMPONENTS
POWER WINDOW SWITCH
CONNECTOR
FRONT DOOR LOCK
REMOTE CONTROL
CABLE ASSEMBLY
FRONT DOOR INSIDE
LOCKING CABLE ASSEMBLY
FRONT DOOR ARMREST
BASE UPPER PANEL
FRONT DOOR TRIM BOARD
SUB-ASSEMBLY
B135097E01
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EXTERIOR – FRONT DOOR BLACK OUT TAPE ET–95
T
EMIRROR CONNECTOR
x3
x4
w/ Power and Light:
FRONT DOOR GLASS OUTER
WEATHERSTRIP ASSEMBLY
FRONT DOOR NO. 2
SERVICE HOLE COVER
OUTER REAR VIEW
MIRROR ASSEMBLY
OUTER REAR VIEW
MIRROR ASSEMBLY
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
8.0 (82, 71 in.*lbf)
B135098E01
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ET–96 EXTERIOR – FRONT DOOR BLACK OUT TAPE
ET
FRONT DOOR
GLASS RUN
FRONT DOOR LOWER FRAME
BRACKET GARNISH
FRONT DOOR LOWER
FRAME SUB-ASSEMBLY
FRONT DOOR WINDOW
LOWER FRAME
x2
N*m (kgf*cm, ft*lbf) : Specified torque
5.5 (56, 49 in.*lbf)
5.5 (56, 49 in.*lbf)
5.5 (56, 49 in.*lbf)
B135200E01
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EXTERIOR – FRONT DOOR BLACK OUT TAPE ET–97
T
EFRONT DOOR WEATHERSTRIP
NO. 1 BLACK OUT TAPE
Non-reusable part
NO. 3 BLACK OUT TAPE
NO. 2 BLACK OUT TAPE
B138482E01
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ET–98 EXTERIOR – FRONT DOOR BLACK OUT TAPE
ET
REMOVAL1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL2. REMOVE FRONT DOOR ARMREST BASE UPPER
PANELHINT:Use the same procedure as for the RH side (See page ED-9).
3. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-9).
4. REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVERHINT:Use the same procedure as for the RH side (See page ED-10).
5. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page ET-39)
6. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (See page ET-39)
7. REMOVE FRONT DOOR WEATHERSTRIPHINT:Use the same procedure as for the RH side (See page ED-11).
8. REMOVE FRONT DOOR GLASS RUNHINT:Use the same procedure as for the RH side (See page ED-12).
9. REMOVE FRONT DOOR LOWER FRAME SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-12).
10. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISHHINT:Use the same procedure as for the RH side (See page ED-12).
11. REMOVE FRONT DOOR WINDOW LOWER FRAMEHINT:Use the same procedure as for the RH side (See page ED-12).
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EXTERIOR – FRONT DOOR BLACK OUT TAPE ET–99
T
E12. REMOVE NO. 1 BLACK OUT TAPE(a) Using an infrared light, heat the No. 1 black out
tape.CAUTION:Do not burn yourself with the heated front door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 3 to 5 minutes.
(b) Lift the end portion with your nail and peel it parallel to the attachment surface.
13. REMOVE NO. 3 BLACK OUT TAPE(a) Using an infrared light, heat the No. 3 black out
tape.CAUTION:Do not burn yourself with the heated front door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 3 to 5 minutes.
(b) Lift the end portion with your nail and peel it parallel to the attachment surface.
14. REMOVE NO. 2 BLACK OUT TAPE(a) Using an infrared light, heat the No. 2 black out
tape.CAUTION:Do not burn yourself with the heated front door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 3 to 5 minutes.
(b) Lift the end portion with your nail and peel it parallel to the attachment surface.
B135201
B135205
B135203
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ET–100 EXTERIOR – FRONT DOOR BLACK OUT TAPE
ET
INSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. INSTALL NO. 2 BLACK OUT TAPE(a) Application precautions.
(1) Application temperature.1. If the temperature is below 15°C (59°F),
using an infrared light, heat the base (body attachment surface) and black out tape up to between 20 and 30°C (68 and 86°F). If the temperature is over 35°C (95°F), perform the operation after lowering the temperature to below 35°C (95°F).HINT:• The most suitable temperature for
applying the black out tape is 25°C (77°F).
• The black out tape cannot be applied correctly at low temperatures due to its stiffness and weak adhesion. The tape loses its consistency at high temperature.
(2) Pre-application procedure.1. Any uneven twisting or dust on the base
(body attachment surface) causes a defective appearance due to air being trapped under the black out tape during application. Make sure there is no uneven twisting or dust on or around the base or black out tape.HINT:When the air is dry in winter, put cardboard between the pieces of black out tape and keep it in a dry flat place.
(3) Handling.1. Keep the black out tape in a dry flat level
place because it is easily deformed.NOTICE:Do not fold, bend or expose the tape to high temperatures.
(4) Application method (Method of squeegee operation and application for general portions).NOTICE:• The positioning accuracy must be within
1 mm (0.039 in.) when starting the application, otherwise, poor appearance and adhesion will result.
• Do not reuse black out tape that has been removed. It causes deformation and weak adhesion.
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EXTERIOR – FRONT DOOR BLACK OUT TAPE ET–101
T
E1. In order to suppress bubble formation, slightly raise the portion not being pressed by the squeegee away from the base. Tilt the squeegee between 40 and 50° (in the pushing direction) and between 30 and 45° (in the pulling direction), and apply 20 to 30 N (2 to 3 kg, 4 to 6 lb) of pressure at a velocity of 3 to 7 cm/sec. while pushing out the air.
NOTICE:While using the squeegee, do not change the speed, stop the operation or change the force of the application. Doing so could cause a streak across the surface of the black out tape called a shock line. While using the squeegee, keep the speed and force of application constant and the angle correct.
Pushing Direction:
Pulling Direction:
40 to 50°
3 to 7 cm/sec.
Squeegee
Black Out Tape
Backing Paper
10 to 20 mm
(0.394 to 0.787 in.)
10 to 20 mm
(0.394 to 0.787 in.)
30 to 45°
3 to 7 cm/sec.
Squeegee
Black Out Tape
Backing Paper
B114637E01
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ET–102 EXTERIOR – FRONT DOOR BLACK OUT TAPE
ET
HINT:• The squeegee can be tilted in either the
pushing direction or in the pulling direction against the attachment portion.
• Perform the procedure while peeling the backing paper off the black out tape, 10 to 20 mm (0.394 to 0.787 in.) from the end of the squeegee.
(5) Application method (Method of squeegee operation).1. If the tape cannot be pressed in one step
using the squeegee, perform the application in several steps. Using your finger or a thicker part of the squeegee, gradually apply the tape to the small R portion of the hemming portion in 2 or 3 steps.HINT:Peel off the backing paper at the hemming portion and apply the black out tape with your finger or a thicker part of the squeegee.
(6) Application method (Method of squeegee operation and application method for corner sections).1. Carefully apply the tape using a finger after
peeling the backing paper off the corner section.
2. In order to prevent appearance deterioration caused by the tape pin angle, turn in the tape at the corner after heating the black out tape with a dryer.
(7) Inspection.1. Repeat the application using new black out
tape.NOTICE:Do not use a needle to rectify bubbles in any glazed tape being applied to the outer panel, in order to make scratches virtually imperceptible.HINT:Use an instant adhesive if the hemming or corner portions of the black out tape are partially peeled off.
(b) Clean the attachment surface (Using an infrared light).(1) Using an infrared light, heat any black out tape
and adhesive remaining on the body.CAUTION:Do not burn yourself with the heated body or infrared light.
(2) Using a shop rag or piece of cloth, rub the remaining black out tape and adhesive off the body.
(3) Using a non-residue solvent, clean the attachment surface.
3
21
Squeegee
Hemming Portion
B108310E01
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EXTERIOR – FRONT DOOR BLACK OUT TAPE ET–103
T
E(c) Clean the attachment surface (Using a tape removal disc). (1) Set the 8 discs in the holder and insert the
removal disc into an air drill or electric drill.NOTICE:Use an electric drill of which the no-load operation is 2,000 to 3,000 r/min.
(2) Using a tape removal disc, rub the remaining black out tape and adhesive off the body.NOTICE:• Wear protective glasses during the
operation.• Rotate and operate the disc in the correct
direction.• Visually check that the cutting portion is
not damaged while rubbing the remaining black out tape and adhesive off the body.
(3) Using a non-residue solvent, clean the attachment surface.
(d) Apply new No. 2 black out tape to the positions shown in the illustration.
Installation position
2. INSTALL NO. 3 BLACK OUT TAPE(a) Application precautions.
HINT:Use the same procedure as for the No. 2 black out tape.
(b) Clean the attachment surface (Using an infrared light).HINT:Use the same procedure as for the No. 2 black out tape.
A
A
a
b
B135204E01
Mark Measurement
a 2 to 4 mm (0.079 to 0.157 in.)
b 4 to 6 mm (0.157 to 0.236 in.)
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ET–104 EXTERIOR – FRONT DOOR BLACK OUT TAPE
ET
(c) Clean the attachment surface (Using a tape removal disc).HINT:Use the same procedure as for the No. 2 black out tape.
(d) Apply new No. 3 black out tape to the positions shown in the illustration.
Installation position
3. INSTALL NO. 1 BLACK OUT TAPE(a) Application precautions.
HINT:Use the same procedure as for the No. 2 black out tape.
(b) Clean the attachment surface (Using an infrared light).HINT:Use the same procedure as for the No. 2 black out tape.
(c) Clean the attachment surface (Using a tape removal disc).HINT:Use the same procedure as for the No. 2 black out tape.
A Aa b
Unnecessary
Portion
B135206E01
Mark Measurement
a 4 to 6 mm (0.157 to 0.236 in.)
b 2 to 4 mm (0.079 to 0.157 in.)
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EXTERIOR – FRONT DOOR BLACK OUT TAPE ET–105
T
E(d) Apply new No. 1 black out tape to the positions shown in the illustration.
Installation position
4. INSTALL FRONT DOOR WINDOW LOWER FRAMEHINT:Use the same procedure as for the RH side (See page ED-21).
5. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISHHINT:Use the same procedure as for the RH side (See page ED-21).
6. INSTALL FRONT DOOR LOWER FRAME SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-21).
7. INSTALL FRONT DOOR GLASS RUNHINT:Use the same procedure as for the RH side (See page ED-21).
8. INSTALL FRONT DOOR WEATHERSTRIPHINT:Use the same procedure as for the RH side (See page ED-22).
9. INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (See page ET-40)
10. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page ET-41)
A A
ab
B135202E01
Mark Measurement
a 2 to 4 mm (0.079 to 0.157 in.)
b 4 to 6 mm (0.157 to 0.236 in.)
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ET–106 EXTERIOR – FRONT DOOR BLACK OUT TAPE
ET
11. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVERHINT:Use the same procedure as for the RH side (See page ED-24).
12. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-24).
13. INSTALL FRONT DOOR ARMREST BASE UPPER PANELHINT:Use the same procedure as for the RH side (See page ED-25).
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINALTorque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
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EXTERIOR – ACCESS DOOR BLACK OUT TAPE ET–107
T
EBODYEXTERIORACCESS DOOR BLACK OUT TAPECOMPONENTS
ACCESS DOOR INSIDE
HANDLE SUB-ASSEMBLY
ACCESS DOOR TRIM
BOARD SUB-ASSEMBLY
ACCESS PANEL REAR
WEATHERSTRIP
CENTER PILLAR
UPPER GARNISH
CUP HOLDER
LAP BELT OUTER
ANCHOR COVER
x2
N*m (kgf*cm, ft*lbf) : Specified torque
42 (430, 31)
B135192E01
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ET–108 EXTERIOR – ACCESS DOOR BLACK OUT TAPE
ET
ACCESS DOOR
OPENING TRIM
Non-reusable part
ACCESS PANEL
WEATHERSTRIP
NO. 5 BLACK OUT
TAPE
NO. 6 BLACK OUT
TAPE
NO. 4 BLACK OUT
TAPE
ACCESS DOOR GLASS
SUB-ASSEMBLY
ACCESS DOOR GLASS
OUTER WEATHERSTRIP
B135193E01
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EXTERIOR – ACCESS DOOR BLACK OUT TAPE ET–109
T
EREMOVALHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. REMOVE ACCESS PANEL REAR WEATHERSTRIPHINT:Use the same procedure as for the RH side (See page ED-29).
2. REMOVE LAP BELT OUTER ANCHOR COVERHINT:Use the same procedure as for the RH side (See page ED-29).
3. REMOVE ACCESS DOOR INSIDE HANDLE SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-29).
4. REMOVE CUP HOLDERHINT:Use the same procedure as for the RH side (See page ED-29).
5. REMOVE ACCESS DOOR TRIM BOARD SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-30).
6. REMOVE CENTER PILLAR UPPER GARNISHHINT:Use the same procedure as for the RH side (See page ED-30).
7. REMOVE ACCESS DOOR OPENING TRIMHINT:Use the same procedure as for the RH side (See page ED-32).
8. REMOVE ACCESS PANEL WEATHERSTRIPHINT:Use the same procedure as for the RH side (See page ED-32).
9. REMOVE ACCESS DOOR GLASS OUTER WEATHERSTRIP (See page ET-43)
10. REMOVE ACCESS DOOR GLASS SUB-ASSEMBLY (See page WS-58)
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ET–110 EXTERIOR – ACCESS DOOR BLACK OUT TAPE
ET
11. REMOVE NO. 4 BLACK OUT TAPE(a) Using an infrared light, heat the No. 4 black out
tape.CAUTION:Do not burn yourself with the heated front door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 3 to 5 minutes.
(b) Lift the end portion with your nail and peel it parallel to the attachment surface.
12. REMOVE NO. 6 BLACK OUT TAPE(a) Using an infrared light, heat the No. 6 black out
tape.CAUTION:Do not burn yourself with the heated front door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 3 to 5 minutes.
(b) Lift the end portion with your nail and peel it parallel to the attachment surface.
13. REMOVE NO. 5 BLACK OUT TAPE(a) Using an infrared light, heat the No. 6 black out
tape.CAUTION:Do not burn yourself with the heated front door panel or infrared light.HINT:Heat at 40 to 60°C (104 to 140°F) for 3 to 5 minutes.
(b) Lift the end portion with your nail and peel it parallel to the attachment surface.
B135194
B135196
B135198
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EXTERIOR – ACCESS DOOR BLACK OUT TAPE ET–111
T
EINSTALLATIONHINT:The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. INSTALL NO. 5 BLACK OUT TAPE(a) Application precautions (See page ET-99).(b) Clean the attachment surface (Using an infrared
light) (See page ET-99).(c) Clean the attachment surface (Using a tape removal
disc) (See page ET-99).(d) Apply new No. 5 black out tape to the positions
shown in the illustration.
Installation position:
2. INSTALL NO. 6 BLACK OUT TAPE(a) Application precautions (See page ET-99).(b) Clean the attachment surface (Using an infrared
light) (See page ET-99).(c) Clean the attachment surface (Using a tape removal
disc) (See page ET-99).
A
A
a
Unnecessary PortionUnnecessary Portion
B135199E01
Mark Measurement
a 2 to 4 mm (0.079 to 0.157 in.)
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ET–112 EXTERIOR – ACCESS DOOR BLACK OUT TAPE
ET
(d) Apply new No. 6 black out tape to the positions shown in the illustration.
Installation position:
3. INSTALL NO. 4 BLACK OUT TAPE(a) Application precautions (See page ET-99).(b) Clean the attachment surface (Using an infrared
light) (See page ET-99).(c) Clean the attachment surface (Using a tape removal
disc) (See page ET-99).(d) Apply new No. 4 black out tape to the positions
shown in the illustration.
Installation position:
4. INSTALL ACCESS DOOR GLASS SUB-ASSEMBLY (See page WS-59)
A A
BB
a
b
Unnecessary
Portion
B135197E01
Mark Measurement
a 2 to 4 mm (0.079 to 0.157 in.)
b 2 mm (0.079 in.)
AA
B B
a
b
Unnecessary
Portion
B135195E01
Mark Measurement
a 10 mm (0.394 in.)
b 2 mm (0.079 in.)
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EXTERIOR – ACCESS DOOR BLACK OUT TAPE ET–113
T
E5. INSTALL ACCESS DOOR GLASS OUTER WEATHERSTRIP (See page ET-43)
6. INSTALL ACCESS PANEL WEATHERSTRIPHINT:Use the same procedure as for the RH side (See page ED-38).
7. INSTALL ACCESS DOOR OPENING TRIMHINT:Use the same procedure as for the RH side (See page ED-39).
8. INSTALL CENTER PILLAR UPPER GARNISHHINT:Use the same procedure as for the RH side (See page ED-40).
9. INSTALL ACCESS DOOR TRIM BOARD SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-41).
10. INSTALL CUP HOLDERHINT:Use the same procedure as for the RH side (See page ED-41).
11. INSTALL ACCESS DOOR INSIDE HANDLE SUB-ASSEMBLYHINT:Use the same procedure as for the RH side (See page ED-41).
12. INSTALL LAP BELT OUTER ANCHOR COVERHINT:Use the same procedure as for the RH side (See page ED-42).
13. INSTALL ACCESS PANEL REAR WEATHERSTRIPHINT:Use the same procedure as for the RH side (See page ED-42).