exterior the lines is hot rolled or chilly rolled metal sheet1628scribd
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7/28/2019 Exterior the Lines is Hot Rolled or Chilly Rolled Metal Sheet1628scribd
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Annealing: exterior the lines is hot rolled or chilly rolled metal sheet
Annealing: exterior the lines is hot rolled or chilly rolled metal sheet prior to getting into the hot
galvanizing line, initial type annealing furnace from the base of the suction or bell type annealing
furnace of recrystallization annealing, in this way, galvanizing line there is no annealing approach.
Before hot dip galvanized metal have to be held in a clear without having oxide and other grime
floor of pure iron. This technique is to initial by pickling technique to eliminate the floor oxidation of
iron right after annealing, then coated with a layer of zinc chloride or ammonium chloride and zinc
chloride combined solvents for defense, to stop the oxidation of the metal plate to be.
1 wet hot dipped galvanized, metal plate on the floor of the solvent without having drying (that is,
the floor is wet) into a floor covered with molten solvent liquid zinc galvanizing. The draw back to
this technique is:
A. can only in the condition of direct-totally free galvanizing, plating alloy layer is really thick and
adhesion is really negative.
B. developed zinc slag generated at the interface in between zinc and direct liquid instead than
deposit of pan (since the proportion of zinc slag is greater than the liquid zinc and direct is
considerably less than the liquid), so that metal plate thanks to the polluted floor through the zinc
layer. For that reason, this technique has been largely eliminated.
2 the one plate: this technique is generally adopted hot rolled pack rolling plate as uncooked
materials, initial despatched right after annealing of metal pickling workshop, with sulfuric acid orhydrochloric acid cleansing technique of oxygen on the floor of the metal plate galvanized iron
sheet. Pickling right after soak for galvanized metal plate immediately into the drinking water tank,
so that we can stop metal reoxidation. Following acid cleansing, drinking water cleansing, drying,
baking, in zinc pot (temperature has been preserved in 445-465 hot dip galvanized, and then to oil
and chromium. This way the manufacturing of hot galvanized sheet specific humidity technique
galvanized concluded solution good quality has enhanced substantially, only for small-scale
manufacturing has a specified price.
3 HuiLin hot: the ongoing galvanizing line including alkali degreasing, hydrochloric acid pickling,
washing drinking water, solvent coating, drying and so on a sequence of pretreatment approach,
and the unique plate into galvanized in the galvanizing line is needed prior to the bell type
annealing furnace. This technique complex manufacturing approach, manufacturing value is
higher, Polyester Forming Fabrics the much more the primary problems frequently with solvent is
created by the technique of the solution, impact the corrosion resistance of coating. And zinc pot
of AL and solvent on the floor of the metal works often produce aluminium trichloride and eat,
coating adhesion is negative. So practically 30 many years, even though this technique has come
out but the galvanizing industry has not been in the development in the planet.
Inline annealing is made of chilly rolled or hot rolled workshop directly give the coil for hot dip
galvanized plate, gas in the hot galvanizing line defense recrystallization annealing. Galvanizing
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technique belongs to the course industries including:, Jimmy, Jimmy's technique, the enhanced
sen, metal union (with Japanese kawasaki technique) Silas technique Sharon technique.
Jimmy's regulation: it is the annealing approach and hot dip galvanizing approach collectively,
within its line of annealing furnace largely contain oxidation, reduction furnace composed of two
components. Strip in the oxidation furnace gas flame directly heated to 450 degrees or so, the
strip floor residual rolling oil is burned, clear floor. Once more right after complete the strip is
heated to seven-hundred-seven-hundred degrees of recrystallization annealing, the cooling area
of the management prior to getting into zinc pot temperature at 480 degrees, finally the air without
having touching the situation into galvanized zinc pot, as a result, Mr Jimmy, technique of
manufacturing is higher, the galvanized good quality is much better, this technique was widely
employed.
Metal union regulation: it's Jimmy's technique is a variation of it is to use only one particular
alkaline electrolytic degreasing degreasing tank replaced oxidation furnace, and the relaxation of
the approach, Jimmy's technique is fundamentally the identical. Following the unique plate into
the line, initial carries on the electrolytic degreasing, washing, drying, and then journey through
the reduction furnace with protecting gas recrystallization annealing, the very last in a sealed
situation into the pot hot dip galvanized zinc. This technique for strip without having oxidation
furnace heating, so the floor of the oxide movie is thinner, can lessen the reduction furnace
defense in hydrogen content of gases. So, very good for furnace safety and decrease the
manufacturing value. However, thanks to the strip into the reduction furnace without having
preheating, this without doubt improve the reduction furnace warmth load, impact the support
existence of the furnace. So this technique is not widely employed.
Silas technique: also acknowledged as direct flame heating technique Strip metal by alkaline
degreasing initial, and then use hydrochloric acid to eliminate oxide pores and skin on the floor of
the prior to and right after washing and drying to the gas flame directly heated vertical line
retreated within furnace, through rigid management in furnace gas and air flame burning charge,
in excessive gas and oxygen lack under the situation of incomplete burning flame, which result in
minimizing environment in the furnace. Make its rapid heating to recrystallization temperature and
at lower hydrogen cooling strip under protecting environment, and finally zinc immersion fluid in
an airtight situation, hot dip galvanized. The equipment is compact, lower investment decision
value, temporary fencing higher produce (up to 50 / hour). But complex manufacturing approach,
especially in the device quit working, in get to stay away from burning out the strip, the want to
use the stove transverse still left metal strip technique, so a lot of operation issues, so, hot dip
galvanized industry adopted are rare.
Sharon: Sharon organizations in the United States in 1939 and put into operation a new type of
hot galvanizing device, so also called Sharon. It is within annealing furnace injection hydrogen
chloride gas strip and strip metal is made to attain recrystallization temperature, so also
acknowledged as pickling approach gases. Making use of hydrogen chloride gas acid, not only
can eliminate the strip floor, and at the identical time, in addition to the strip on the floor of the oil
and gas corrosion, thanks to the strip floor oxidation to type pits, so using the shannon technique
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of coating adhesion. But thanks to the critical equipment corrosion, and the resulting higher
upkeep and update price. So this technique is rarely employed.