EXTRUSION TECHNOLOGY

DO IT WITH

On-site technical service in 3 continents present OVER 26 countries

OVER 100 projects CARRIED OUTOVER 200 customers in the world

OUR COMPANY

As Managing Director of the company KAUTEC SOLUTIONS, specialized in the design, manufacture and sales of equipment for aluminium extrusion processes, I am writing to introduce our business, highlighting the values on which it is founded: CONTINUOUS IMPROVEMENT: Kautec is continually working on the design, development and manufacture of new products, as well as constantly improving and looking for energy savings in order to adapt to the needs of our customers. EXPERIENCE AND PROFESSIONALISM: In Kautec we have a highly specialized personnel and technical team with extensive experience in the field of aluminium extrusion.

FLEXIBILITY: we adapt to the needs of our customers, providing solutions, customizing each one of the projects we undertake.

COMMITMENT to our customers to help you make your business project a reality.

Based on our principles, we remain at your disposal to be part of your future projects. Sincerely Yours,

Joan QuintanaManaging Director

70 employees 7 commercial offices in the world

KAUTEC TECHNOLOGY

TAILOR MADE SOLUTIONS

A

B5 6 7

1 3

8

2 4

EQUIPMENT

EQUIPMENT

A - LOADING ZONE 1 Log loader 2 Log heating furnace 3 Hot shear 4 Aerial transport billet

b - PRESS ZONE 5 Press billet feeder 6 Extrusion press 7 Control Panel 8 Electrical cabinet

c - handling 9 Cooling table 10 Pullers 11 Tables 12 Stretcher 13 Profiles saw 14 Gauge 15 Automatic profile stacker 16 Automatic basket stacking/de-stacking system 17 Ageing furnace

d - AUXILIARY EQUIPMENT 18 Basket movement automation 19 Dies oven 20 Butt cutting machine 21 Scrap compactor 22 Log brushing machine 23 Bridge crane for baskets transfer

LOADING ZONE

PRESS ZONEPress billet feeder Control Panel Electrical cabinetExtrusion press

Log loader Log heating furnace Hot shear Aerial transport billet

C

D

1712

20

9

18

1310

19

1411 15 16

21 22 23Basket movement automation

StretcherTables

Butt cutting machine

PULLERS

Dies oven

Cooling table

HANDLING

AUXILIARY EQUIPMENT

Automatic basket stacking/de-stacking system

Ageing furnaceAutomatic profile stacker

Bridge crane for baskets transfer

GaugeProfiles saw

Scrap compactor Log brushing machine

AUTOMATION PROCESS

PACKAGING

EQUIPMENT

1 Orbital wrappers

2 Laminators with adhesive film

3 Automatic packaging lines

4 Dispenser of cardboard, paper, film

5 Loading/unloading tables of profiles/bundles

6 Automatic bundle forming tables

7 Transport tables

8 Lifting systems

KAUTEC GIVES SERVICES TOANY BRAND TECHNOLOGY

1

2

3

REVAMPINGSElectrical-ElectronicHydraulics- Mechanics

ASSISTANCES & TECHNICAL SUPPORTScheduled assistancesConsultancyOnline round-the-clock technical support

SPARE PARTS & CONSUMABLESSpare partsTooling repairs

SERVICES

ASSISTANCES & TECHNICAL SUPPORTScheduled assistances

Kautec Solutions offers scheduled assistance at the client’s facilities, for any type of repair or to seek the best technical solutions to improve the performance of any extrusion equipment.

Consultancy

Kautec Solutions offers all its experience and knowledge in the topics related to the technology of extrusion, to help in all the doubts that may arise.

online Round-the-clock technical support

The technical assistance service is carried out through an exclusive telephone number, which is provided to all customers who have contracted this service, which guarantees technical assistance 24 hours a day, 365 days a year.

REVAMPINGSElectrical-Electronic

Kautec Solutions performs the installation of new control technologies in existing machinery:Change of PLC with the most current programs together with a desk equipped with touch screen monitors getting all the necessary parameters in the system can be revoked at any time.Implementation of diagnostic software allowing the entire system to be connected to our TELESERVICE point.Process optimizationsInstallation of Scada + production program in existing machinery.

Modernizations of electrical systems.

Hydraulics - Mechanics

We use our experience and capacity in the modernization of existing extrusion lines:Replacement of obsolete parts of existing presses using components and design of the most modern technology that is currently being used in the new Kautec presses.Modernization of hydraulic systems through the installation of new hydraulic cylinders, new pumps and new blocks. Update of hydraulic parts to reduce the dead time of the extrusion cycles.Transformation of presses of rear load to front loading allowing an increase of the maximum length of the ingot and increasing the productivity of the press.Modernization of ingot ovens to increase their productivity or performance improvement.Change of traction system in the pullers to reduce their dead time.

SPARE PARTS & CONSUMABLESSpare parts and tooling repairs

Kautec Solutions offers different spare parts and repair services, among which we can highlight:

Container repairs and press tooling.Supply of all types of spare parts of any part of the extrusion line.

HYDRAULIC REVAMPING

EXTRUSION LINE P2200 – 8” EXTRUSION LINE P2200 – 8”

C/ del Noc, 24. Pol. Ind. La Farga17820 - BANYOLES (GIRONA) - SPAIN

Tel: +34 972 584 611 | Fax: +34 972 574 174sales@kautec.net

www.kautec.net