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VACUTAP® VM®– unique versatility – unique future security Transformer Control On-Load Tap-Changers VACUTAP® VM®

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Page 1: F0253803_EN_VM

VACUTAP® VM®– unique versatility – unique future security

Transformer Control On-Load Tap-Changers VACUTAP® VM®

Page 2: F0253803_EN_VM

VACUTAP® VM® – Pioneering technology

All over the world transformers are increasing in age. It is no longer unusual for them to have an operating life of 50 years and more. Of course, this also means that on-load tap-changers must also work trouble-free throughout this long period and beyond. Our VACUTAP® VM® on-load tap-changer is the answer to this challenge. Our engineers have successfully combined the legendary reliability of the OILTAP® M supplied in more than 70,000 units with the advantages of vacuum switching technology.

Save on maintenance costs –and be on the safe side

This new development incorporates both our expertise in time- tested oil technology as well as more than 20 years of field ex- perience with vacuum switching technology. The result is a design comprising established components combined with innovative high-performance materials. Our efforts were focused on robust-ness - particularly in applications where there is an increase in stress such as in transformer overload operations. The target for our engineers: maximum reliability with minimum maintenance. Their impressive solution: 300,000 switching operations with absolutely no maintenance. The diverter switch insert even has a lifetime of 1.2 million switching operations.

All-rounder – in network operation and industry

The VACUTAP® VM® is a true all-rounder. Its main area of appli- cation is in 30-200 MVA transformers and at voltage levels of 110-230 kV typical in transmission networks. However, the VACUTAP® VM® also covers challenging electric arc furnace, HVDC, electrolysis, rectifier and phase-shifter applications. And the best part of all: anyone who has previously relied on oil tech-nology can upgrade to our proven vacuum technology simply by using the VACUTAP® VM®.

Plug & Play –simple switch from oil to vacuum

Switching to vacuum technology has never been easier: The VACUTAP® VM® can be retrofitted and is fully compatible with OILTAP® M models. This also basically applies for tap-changers based on former licenses as well as unauthorized OILTAP® M-like adaptations by competitors which do require reliable replace-ment.

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VACUTAP® VM® – unique, four times better

Retrofittable VACUTAP® diverter switch insert

| 100% connection-compatible with OILTAP® M and MS| Licensed tap-changers can also be upgraded| Also suitable for non-authorized models similar to OILTAP® M

VACUTAP® Arc-Control System® | Perfect combination of Advanced Interrupter Technology

and patented Dual Energy Accumulator | Ensures reliable, optimum arc extinguishing| Prevents damage to the tap-changer and transformer

Interrupter exchange module

| For applications with a very high number of switching operations, such as HVDC etc.| Complete carrier unit with preassembled vacuum interrupters| Simplifies replacement after 600,000 tap-change operations| Shortens production downtimes for maintenance| Ensures optimum functionality and safety

VACUTAP® Step Protection System®

| Special components protect the diverter switch against tap short circuits in the event of overvoltage on the grid (e.g. lightning strike or switching operations)

| Less scatter in response values| Optimum insulation coordination inside the diverter switch| Prevents destruction of the insulation in the diverter switch

Additional advantages for network applications:

| Minimum maintenance combined with maximum lifetime all at the same time. In concrete terms, a maintenance interval of 300,000 switching operations means that the on-load tap-changer will not need service work during transformer service life

| Designed ex works for selected alternative insulating fluids | ATEX certification provided (for use in areas with risk of explosion) | Also suitable for use in earthquake-prone areas

Transformer Control On-Load Tap-Changers VACUTAP® VM®

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Quality down to the last detail – longer tested lasts longer

Endurance pays off. This is why the VACUTAP® VM® has undergone longer and harsher tests than any other OLTC we have previously developed. More than 200 units were tested in advance of the series production in order to provide statistical confidence for fault-free production. During this process, our test engineers consciously exceeded the values that are specified in the IEC directives many times over. As a result, the VACUTAP® VM® had to meet 3 times the mechanical specifications. This meant 1.5 million switching operations instead of 500,000! Or during the service duty tests: 600,000 switching operations instead of 50,000. All of this served a single purpose: being able to give our custom ers the maximum assurance of trouble-free operation.

Transformer design made easy –Perfectly prepared with TAPMODELLER®

We are the only supplier of on-load tap-changers to offer transformer manufacturers an additional service free of charge: TAPMODELLER®. This product provides 3D models of our on-load tap-changers and off-circuit tap-changers and allows you to incorporate the CAD geometry into the 3D transformer model at the design stage. The benefits for you: more precise planning with savings in time and costs. Precise knowledge of the CAD geometry also makes it possible to optimize the transformer’s dimensions since voltage clearances can be estimated at the design stage.

With TAPMODELLER® we offer 3D scale models of the DEETAP® AR and DU product family and of the VACUTAP® VR®, VM®, VV® and VT®; OILTAP® V, M, MS and R on-load tap-changers. It goes without saying that the complete power train is also available in a three-dimensional model on request.

Benefits: Cost calculation, time savings during development, reduced need for reworking.

Page 5: F0253803_EN_VM

Transformer Control On-Load Tap-Changers VACUTAP® VM®

1) 300 ampere versions up to a max. of 27 operating positions 2) Neutral-point OLTC and 300 ampere versions available up to Um 245 kV

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On-load tap-changer

VM II

I 300

Y

VM II

I 350

Y

VM II

I 500

Y

VM II

I 650

Y

VM II

302

VM II

352

VM II

502

VM II

652

VM I

301

VM I

351

VM I

501

VM I

651

VM I

802

VM I

1002

VM I

1203

VM I

1503

Number of phases and application 3 3 3 3 2 2 2 2 1 1 1 1 1 1 1 1

Max. rated through current Ium (in A) 300 350 500 650 300 350 500 650 300 350 500 650 800 1000 1200 1500

Rated short-time current (in kA) 4 4.2 5 6.5 4 4.2 5 6.5 4 4.2 5 6.5 8 10 12 15

Rated duration of short-circuits (in s) 3

Rated peak withstand current (in kA) 10 10.5 12.5 16.25 10 10.5 12.5 16.25 10 10.5 12.5 16.25 20 25 30 37.5

Max. rated step voltage Uim (in V) 3300

Switching capacity PStN (in kVA) 990 1155 1625 1625 990 1155 1625 1625 990 1155 1625 1625 2600 2600 3500 3500

Rated frequency (in Hz) 50...60

Operating positions1)without change-over selector: max. 18

with change-over selector: max. 35 multiple coarse tap selector: max. 107

Drive TAPMOTION® ED

Weight max. 130 kg

Rated insulation level2)

Highest voltage for equipment Um (in kV) 72.5 123 170 245 300

Rated lightning impulse withstand voltage (in kV, 1.2/50 µs) 350 550 750 1050 1050

Rated AC withstand voltages of internal insulation (in kV, 50 Hz, 1 min.) 140 230 325 460 460

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Maschinenfabrik Reinhausen GmbH (MR) is the largest company of the REINHAUSEN Group, both in sales and number of employees. Founded in 1901, MR is today considered the world’s leading premium provider of on-load tap-changers for regulating power transformers.

All our products meet highest standards when it comes to quality, reliability and endurance strength. Proof of our extraordinary market position - more than 50% of the world’s electrical current flows through MR on-load tap-changers. Behind all this is our edge in expertise, gained from more than 80 years of experience in this specialist field.

Our experts are familiar with the requirements of both end cus-tomers and transformer manufacturers. This knowledge drives our innovations and is also used to provide challenging special solu-tions. In addition, it enables us to continually set new standards, which are then used by the entire industry sector. We use our research and development center in Regensburg, unique world-wide, for this purpose. Every product that leaves our company has been tested against the applicable standards and beyond. That’s how we ensure that our customers get exactly what they expect from us – failure-free regulation of their transformers, even under extreme conditions and over a period of several years.

Our responsibility does not stop at delivery. We will remain your absolutely reliable partner over the entire lifetime of the product. And that can be 50 years or more. Even after this time, our cus-tomers will receive the necessary service, maintenance and spare parts. Because what we make lasts a long time. That’s a sure thing.

The densest service network worldwide –no matter where you are, we are close by

Maximum precision and perfection are demanded of our products - and that of course applies for our service as well. To ensure this, we depend on a unique, closely-knit, worldwide network made up of certified premium service providers. These premium service providers are thoroughly trained in accordance with our regula-tions and also attend instruction courses at regular intervals.

MR service means:

| 24-month warranty on all services| Service engineers on site within 24 hours| Access to original MR spare parts over decades| Experience gained from thousands of service calls| Preparation of individual service strategies| Training courses for your service personnel at our training centers

The world market’s leading company – the perfect partner for those who expect only the best

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Transformer Control On-Load Tap-Changers VACUTAP® VM®

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Power Transmission, Power DistributionOn-load tap-changers VACUTAP®, OILTAP®Off-circuit tap-changers DEETAP®, COMTAP®Drives TAPMOTION®Temperature monitoring COMPACT, TRASY2, MDiT®Intelligent fan control MTeC®Buchholz relay MSafe®

Flow indicators MFloC®Oil level indicators MTO, MMKPressure relief devices MPreC®

Dehydrating breathers MTraB®Sensors, accessoriesSmart Grid Solutions

Automation & ControlVoltage regulator TAPCON®Monitoring systems TAPGUARD®

and TRAFOGUARD®

Asset Management SolutionsOn-load tap-changer service and support

Training

Spare parts

Retrofi t solutions for all products

Power CompositesComposite hollow isolators ReCoTec®

Glass fi ber reinforced plastic (GFRP) tubes ROTAFIL®

Power QualityCompensation systems for all voltage levels

Components, network studies

MR is your reliable partner for all power transformer issues and system provider for all products in the areas of Power Transmission,

Power Distribution, Automation & Control, Asset Management Solutions, Power Composites and Power Quality.

Your one-stop provider – everything in MR quality

Page 8: F0253803_EN_VM

Please note: The data in our publications may differ from the data of the devices delivered. We reserve the right to make changes without notice.IN 2341657/03 EN – VACUTAP® VM® – F0253803 – 02/12 – uw – ©Maschinenfabrik Reinhausen GmbH 2011

Maschinenfabrik Reinhausen GmbH Phone: +49 941 4090 0 www.reinhausen.comFalkensteinstrasse 8 Fax: +49 941 4090 700193059 Regensburg, Germany Email: [email protected]

Transformer Control On-Load Tap-Changers VACUTAP® VM®

MALAYSIAREINHAUSEN ASIA-PACIFIC SDN. BHD.Level 11 Chulan Tower, No. 3 Jalan Conlay50450 Kuala LumpurPhone: +60 3 2142 6481Fax: +60 3 2142 6422Email: [email protected]

P.R.C. (CHINA)MR CHINA LTD. (MRT)开德贸易(上海)有限公司中国上海 浦东新区 浦东南路360号新上海国际大厦4楼E座, PC: 200120电话: +86 21 6163 4588传真: +86 21 6163 4582邮箱: [email protected]@reinhausen.com公司主页: www.mr-china.cn

RUSSIAN FEDERATIONOOO MRNaberezhnaya Akademika Tupoleva 15, Bld. 2(“Tupolev Plaza“), 105005 MoscowPhone/Fax: +7 495 980 89 67Email: [email protected]

SOUTH AFRICAREINHAUSEN SOUTH AFRICA (PTY.) LTD.No. 15, Third Street, Booysens Reserve, JohannesburgPhone: +27 11 835 2077Fax: +27 11 835 3806Email: [email protected]

SOUTH KOREAREINHAUSEN KOREA LTD.21st floor, Standard Chartered Bank Building, 47, Chongro, Chongro-gu, Seoul Korea 110-702Phone: +82 2 767 4909Fax: +82 2 736 0049Email: [email protected]

USAREINHAUSEN MANUFACTURING INC.2549 North 9th Avenue, Humboldt, TN 38343Phone: +1 731 784 7681Fax: +1 731 784 7682Email: [email protected]

UNITED ARAB EMIRATESREINHAUSEN MIDDLE EAST FZEDubai Airport Freezone, Building Phase 63rd floor, Office No. 6EB, 341 DubaiPhone: +971 4 2368 451Fax: +971 4 2368 225Email: [email protected]

MR WORLDWIDE

AUSTRALIAREINHAUSEN AUSTRALIA PTY. LTD.17/20–22 St Albans Road, Kingsgrove, NSW, 2208Phone: +61 2 9502 2202Fax: +61 2 9502 2224Email: [email protected]

BRAZILMR DO BRASIL INDÚSTRIA MECÁNICA LTDA.Av. Elias Yazbek, 465, CEP: 06803-000Embu - São PauloPhone: +55 11 4785 2150Fax: +55 11 4785 2185Email: [email protected]

CANADAREINHAUSEN CANADA INC.3755, rue Java, Suite 180Brossard, Quebec J4Y 0E4Phone: +1 514 370 5377Fax: +1 450 659 3092Email: [email protected]

INDIAEASUN-MR TAP CHANGERS (P) LTD.612, CTH Road, Tiruninravur, Chennai 602 024Phone: +91 44 26300883Fax: +91 44 26390881Email: [email protected]

INDONESIAPT. REINHAUSEN INDONESIAGerman Center, Suite 6310, Jl. Kapt. Subijanto Dj. BSD City, Tangerang 15321Phone: +62 21 2565 0045Fax: +62 21 2565 0046Email: [email protected]

IRANIRAN TRANSFO AFTER SALES SERVICES CO.Zanjan, Industrial Township No. 1 (Aliabad)Corner of Morad Str., Postal Code 4533144551Email: [email protected]

ITALYREINHAUSEN ITALIA S.R.L.Via Alserio, 16, 20159 MilanoPhone: +39 02 694 3471Fax: +39 02 694 347 66Email: [email protected]

JAPANMR JAPAN CORPORATIONGerman Industry Park, 1-18-2 HakusanMidori-ku, Yokohama 226-0006Phone: +81 45 929 5728Fax: +81 45 929 5741

LUXEMBOURGREINHAUSEN LUXEMBOURG S.A.72, Rue de Prés, L-7333 SteinselPhone: +352 27 33 471Fax: +352 27 33 4799Email: [email protected]