f20 10-bolt pto installation 5. remove and discard ... › cms › files › products › literature...

2
INSTALL GASKET AS SHOWN F20 10-BOLT PTO INSTALLATION Ford 10R140 Series Transmissions 2020 and later F-250 — F-600 (Requires PTO Option – Ford Order Code 62R) 1. Label Placement - The PTO ships with 4 WARNING LABELS. Make sure mounting surfaces are clean before placing labels. Place labels as shown below. You may be hurt or killed. NEVER GET UNDER THIS TRUCK IF THE ENGINE IS RUNNING! ¡ NUNCA SE META DEBAJO DEL CAMIÓN CUANDA EL MOTOR ESTÉ EN MARCHA! Part No. 36M35644 (Rev. 9-06) © Muncie Power Products, Inc. 2006 Frame Rail Labels Place on frame rail or truck body on both sides of vehicle. Must be clearly visible by anyone who might go under truck or near PTO. Clean surface thoroughly before installation. DO NOT PAINT OVER LABELS! Interior Labels Place 2"x3" PTO Equipped Caution label within cab in clear view of operator and near PTO control. Place 4" × 6.5" Visor Label on visor on operator’s side of vehicle. DO NOT COVER ANY VEHICLE AIR BAG WARNING LABELS! (2) 4" × 8" (1) 4" × 6.5" (1) 2" × 3" 2. With PARK brake set, place truck in neutral and start engine. Listen to engine and transmission. Any transmission gear noise may be more noticeable after PTO is installed. STOP ENGINE. NEVER GO UNDER VEHICLE WITH ENGINE RUNNING! 3. Find PTO opening on transmission. Remove NVH material from area around PTO aperture. The insulation will need to be cut from area shown in shaded region below. NVH insulation material may not be identical to image shown, and is subject to change, depending on truck type and model year. See Figure 1. 4. Install elbow fitting in PTO “SUPPLY” port. Position as shown in Figure 2. Install PTO pressure switch in port adjacent to solenoid valve. See Figure 3. 201 East Jackson Street • Muncie, Indiana 47305 800-367-7867 • Fax 765-284-6991 • [email protected] • www.munciepower.com Specifications are subject to change without notice. Visit www.munciepower.com for warranties and literature. All rights reserved. © Muncie Power Products, Inc. (2020) IN19-04 (Rev. 07-20) A Member of the Interpump Group Ford 10R140 Series PTO Activation Port Elbow Fitting location and position Torque 10 ft.lbs. Fig.2 Fig.1 Fig. 3 PTO Pressure Switch Torque 10 ft.lbs. 5. Remove and discard transmission PTO cover plate. See Figure 4. (On 4x4 chassis, the front drive shaft may be removed in order to gain access to PTO opening. Caution: some transmission fluid may escape opening. Take care to keep contaminants out of transmission with cover off. Verify PTO gear is present. See Figure 5. From the PTO mounting kit, find shoulder studs (2 pieces), and install in the correct location. See Figure 6. Install finger tight. Stud will bottom out. Fig.4 DISCARD FACTORY GASKET Fig.5 Fig.6 PTO Gear Must be Present Install Shoulder Studs Fig.7 Fig.8 Fig.9 Torque 30 ft.lbs. Torque 22 ft.lbs. Torque 30 ft.lbs. 6. Install supplied gasket over shoulder studs. See Figure 7. A thin coating of Ford transmission fluid on gasket is recommended to help hold gasket to opening. Mount PTO using provided fasteners (7 cap screws/washers and 2 nuts/studs.) – hardened washers are used on cap screws only! check for proper PTO fit on transmission prior to tightening down fasteners. Tighten 12 o’clock and 6 o’clock cap screws first. TORQUE ALL CAP SCREWS TO 30 FT.LBS. TORQUE STUD NUTS TO 22 FT.LBS. See Figures 8 and 9. 7. Locate the Metric Straight x ORFS 90 degree adapter fitting (P/N 43T65280) and install in PTO activation port on transmission. The port is located to the right of the PTO opening. Install fitting and position as shown below. Tighten to no more than 5 ft.lbs. OVER-TIGHTENING WILL STRIP THREADS IN PORT! Plumb activation hose to port on PTO marked “SUPPLY”. Route hose over PTO as shown in Figure 10. Fig.10 HOW TO USE THE FR66 POWER TAKE-OFF (PTO) PTO Engagement Requires That the Vehicle Enablers Be Met. Refer to the Owner’s Manual For Details. DUAL-MODE APPLICATIONS: From Stationary to Mobile Mode 1. Disengage PTO by flipping PTO rocker switch to the center “OFF” position. 2. Wait 2 seconds and flip PTO rocker switch to the mobile position. 3. Remove chocks from wheels. 4. Engage PTO. 5. Apply brakes while seated in the driver’s seat. 6. Release Parking Brake. 7. Shift from PARK to DRIVE. 8. Drive Vehicle. From Mobile to Stationary Mode 1. Bring vehicle to a Stop. 2. Shift the vehicle into PARK. 3. Apply Parking Brake. 4. Disengage PTO by flipping PTO rocker switch to the center “OFF” position. 5. Chock Wheels. 6. Wait 2 seconds and flip PTO rocker switch to the stationary position. © Muncie Power Products, Inc. 2010 Part No. 36T41941 LOCATE ON VISOR SO IT IS VISIBLE WHEN THE SUN VISOR IS RAISED **Plus Dual-Mode Label IF applicable. Only used with “B” Feature Installation Kit (43TK5247) THIS VEHICLE IS EQUIPPED WITH A POWER TAKE-OFF READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS MACHINE. FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS INJURY. ESTE VEHICULO ESTA EQUIPADO CON UNA TOMA DE FUERZA IMPORTANTE. FAVOR DE LEER Y CONSULTAR EL MANUAL DE OPERACION ANTES DE OPERAR Y MANEJAR ESTA UNIDAD. EL NO SEGUIR LAS INSTRUCCIONES DE OPERACION PUEDA RESULTAR EN HERIDAS PERSONALES O EN LA MUERTE. © Muncie Power Products, Inc. 2006 Part No. 36M35652 (Rev. 9-06) WARNING UNDERSTAND THIS LABEL BEFORE USING POWER TAKE-OFF (PTO) LOCATE ON VISOR SO IT IS VISIBLE WHEN THE SUN VISOR IS RAISED NEVER GET UNDER TRUCK IF ENGINE IS RUNNING! Part No. 36T37507 © Muncie Power Products, Inc. 2009 Hands, clothes, hair, etc. can get caught on spinning shafts and U-joints. YOU MAY BE HURT OR KILLED. It is against Federal Law to try to fix PTO driven machinery if the engine is running. Always turn the engine off. Then, put the keys in your pocket. (OSHA 1910.147) HOW TO USE THE POWER TAKE-OFF (PTO) Clutch Shift PTOs for the Light Truck Automatic Transmissions For Stationary Applications: 1. Set Parking Brake. 2. Place Transmission Selector in Park. 3. Let Engine Idle. 4. Engage PTO Rocker Switch. 5. Release PTO Switch. 6. Green Light Should Activate. 7. Bring Engine Slowly to Operating Speed. For Mobile Applications: 1. Follow Procedures Above. 2. Apply Brakes. 3. Place Shift Selector in Any Drive Range. 4. Release Brakes. DUAL MODE ONLY Remove NVH insulation from shaded area 10-Bolt PTO opening under NVH material Verify O-Ring and BOTH washers are present (See Step 7) TRANSMISSION FITTING NOTE: Fuel lines are present near the rear of the transmission. If running a driveline with the PTO, verify that there is sufficient clearance between the driveline and fuel lines.

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Page 1: F20 10-BOLT PTO INSTALLATION 5. Remove and discard ... › cms › files › Products › Literature › D… · PTO Pressure Switch Torque 10 ft.lbs. 5. Remove and discard transmission

INSTALL GASKET AS SHOWN

F20 10-BOLT PTO INSTALLATIONFord 10R140 Series Transmissions2020 and later F-250 — F-600(Requires PTO Option – Ford Order Code 62R)

1. Label Placement - The PTO ships with 4 WARNING LABELS. Make sure mounting surfaces are clean before placing labels. Place labels as shown below.

You may behurt or killed.

NEVER GET UNDER THIS TRUCK IF 

THE ENGINE IS RUNNING! 

¡NUNCA SE META DEBAJO DEL CAMIÓN CUANDA EL MOTOR ESTÉ EN MARCHA! Part No. 36M35644 (Rev. 9-06)

© Muncie Power Products, Inc. 2006

Frame Rail LabelsPlace on frame rail or truck body on both sides

of vehicle. Must be clearly visible by anyone who might go under truck or near PTO. Clean surface

thoroughly before installation.DO NOT PAINT OVER LABELS!

Interior LabelsPlace 2"x3" PTO Equipped Caution label within cab

in clear view of operator and near PTO control. Place 4" × 6.5" Visor Label on visor on operator’s side of vehicle.

DO NOT COVER ANY VEHICLE AIR BAG WARNING LABELS!

(2) 4" × 8" (1) 4" × 6.5"

(1) 2" × 3"

2. With PARK brake set, place truck in neutral and start engine. Listen to engine and transmission. Any transmission gear noise may be more noticeable after PTO is installed. STOP ENGINE. NEVER GO UNDER VEHICLE WITH ENGINE RUNNING!

3. Find PTO opening on transmission. Remove NVH material from area around PTO aperture. The insulation will need to be cut from area shown in shaded region below. NVH insulation material may not be identical to image shown, and is subject to change, depending on truck type and model year. See Figure 1.

4. Install elbow fitting in PTO “SUPPLY” port. Position as shown in Figure 2. Install PTO pressure switch in port adjacent to solenoid valve. See Figure 3.

201 East Jackson Street • Muncie, Indiana 47305800-367-7867 • Fax 765-284-6991 • [email protected] • www.munciepower.com Specifications are subject to change without notice. Visit www.munciepower.com

for warranties and literature. All rights reserved. © Muncie Power Products, Inc. (2020)IN19-04 (Rev. 07-20)

A Member of the Interpump Group

Ford 10R140 Series

PTO Activation Port

Elbow Fitting

location and positionTorque

10 ft.lbs.

Fig.2

Fig.1

Fig. 3

PTO Pressure SwitchTorque

10 ft.lbs.

5. Remove and discard transmission PTO cover plate. See Figure 4. (On 4x4 chassis, the front drive shaft may be removed in order to gain access to PTO opening. Caution: some transmission fluid may escape opening. Take care to keep contaminants out of transmission with cover off. Verify PTO gear is present. See Figure 5. From the PTO mounting kit, find shoulder studs (2 pieces), and install in the correct location. See Figure 6. Install finger tight. Stud will bottom out.

Fig.4

DISCARD FACTORY GASKET Fig.5

Fig.6

PTO Gear Must be Present

Install Shoulder Studs

Fig.7Fig.8 Fig.9

Torque 30 ft.lbs.

Torque 22 ft.lbs.

Torque 30 ft.lbs.

6. Install supplied gasket over shoulder studs. See Figure 7. A thin coating of Ford transmission fluid on gasket is recommended to help hold gasket to opening. Mount PTO using provided fasteners (7 cap screws/washers and 2 nuts/studs.) – hardened washers are used on cap screws only! check for proper PTO fit on transmission prior to tightening down fasteners. Tighten 12 o’clock and 6 o’clock cap screws first. TORQUE ALL CAP SCREWS TO 30 FT.LBS. TORQUE STUD NUTS TO 22 FT.LBS. See Figures 8 and 9.

7. Locate the Metric Straight x ORFS 90 degree adapter fitting (P/N 43T65280) and install in PTO activation port on transmission. The port is located to the right of the PTO opening. Install fitting and position as shown below. Tighten to no more than 5 ft.lbs. OVER-TIGHTENING WILL STRIP THREADS IN PORT! Plumb activation hose to port on PTO marked “SUPPLY”. Route hose over PTO as shown in Figure 10.

Fig.10

How To Use THe FR66 PoweR Take-oFF (PTo)

PTO Engagement Requires That the Vehicle Enablers Be Met. Refer to the Owner’s Manual For Details.

DUAL-MODE APPLICATIONS:From Stationary to Mobile Mode

1. Disengage PTO by flipping PTO rocker switch to the center “OFF” position.

2. Wait 2 seconds and flip PTO rocker switch to the mobile position.

3. Remove chocks from wheels.

4. Engage PTO.5. Apply brakes while seated in

the driver’s seat.6. Release Parking Brake.7. Shift from PARK to DRIVE.8. Drive Vehicle.

From Mobile to Stationary Mode1. Bring vehicle to a Stop.2. Shift the vehicle into PARK.3. Apply Parking Brake.4. Disengage PTO by flipping

PTO rocker switch to the

center “OFF” position.5. Chock Wheels.6. Wait 2 seconds and flip

PTO rocker switch to the stationary position.

© Muncie Power Products, Inc. 2010 Part No. 36T41941

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THIS VEHICLE ISEQUIPPED WITH APOWER TAKE-OFF

READ AND UNDERSTAND OPERATOR'S MANUAL

BEFORE USING THIS MACHINE.

FAILURE TO FOLLOW OPERATING

INSTRUCTIONS COULD RESULT IN DEATH OR

SERIOUS INJURY.

ESTE VEHICULO ESTAEQUIPADO CON UNA

TOMA DE FUERZA

IMPORTANTE. FAVOR DE LEER Y CONSULTAR EL MANUAL DE

OPERACION ANTES DE OPERAR Y MANEJAR ESTA UNIDAD.

EL NO SEGUIR LAS INSTRUCCIONES DE

OPERACION PUEDA RESULTAR EN HERIDAS PERSONALES

O EN LA MUERTE.© Muncie Power Products, Inc. 2006 Part No. 36M35652 (Rev. 9-06)

WARNINGUNDERSTAND THIS LABEL BEFORE USING POWER TAKE-OFF (PTO) LOCATE

ONVISOR

SOIT

ISVISIBLE

WHEN

THESUN

VISORIS

RAISED

NEVER GET UNDER TRUCKIF ENGINE IS RUNNING!

Part No. 36T37507 © Muncie Power Products, Inc. 2009

Hands, clothes, hair, etc. canget caught on spinning shafts

and U-joints.

YOU MAY BE HURTOR KILLED.

It is against Federal Law to try to fix PTO driven machinery ifthe engine is running. Always turn the engine off.

Then, put the keys in your pocket. (OSHA 1910.147)

HOW TO USE THEPOWER TAKE-OFF (PTO)

Clutch Shift PTOs for the Light TruckAutomatic Transmissions

For Stationary Applications:

1. Set Parking Brake.2. Place Transmission Selector in Park.3. Let Engine Idle.4. Engage PTO Rocker Switch.5. Release PTO Switch.6. Green Light Should Activate.7. Bring Engine Slowly to Operating

Speed.

For Mobile Applications:

1. Follow Procedures Above.2. Apply Brakes.3. Place Shift Selector in Any Drive Range.4. Release Brakes.

DUAL MODE ONLY

Remove NVH insulation from shaded area

10-Bolt PTOopening under NVH material

Verify O-Ring

and BOTH washers

are present

(See Step 7)

TRANSMISSION FITTINGNOTE: Fuel lines are present near the rear of the transmission. If running a driveline with the PTO, verify that there is sufficient clearance between the driveline and fuel lines.

Page 2: F20 10-BOLT PTO INSTALLATION 5. Remove and discard ... › cms › files › Products › Literature › D… · PTO Pressure Switch Torque 10 ft.lbs. 5. Remove and discard transmission

INSTALACIÓN DE LA TDF DE 10 PERNOS F20Transmisiones de la serie 10R140 de Ford2020 y F-250 — F-600 posteriores (Requiere TDF opción – Ford Código 62R)

1. Colocación de etiqueta: La TDF se envía con 4 ETIQUETAS DE ADVERTENCIA. Asegúrese de que las superficies de montaje estén limpias antes de colocar las etiquetas. Coloque las etiquetas como se muestra a continuación.

Etiquetas del larguero del chasisColóquelas en el larguero del chasis o en la carrocería

de la camioneta a ambos lados del vehículo. Deben ser claramente visibles por cualquier persona que pueda

pasar debajo de la camioneta o cerca de la TDF. Limpie bien la superficie antes de aplicarlas.

¡NO PINTAR SOBRE LAS ETIQUETAS!

Etiquetas interioresColoque una etiqueta de Precaución por vehículo equipado con

TDF de 2”x3” dentro de la cabina a la vista del operador y cerca del control de la TDF. Coloque una etiqueta de Visera de 4”× 6.5” en la

visera del lado del operador del vehículo.¡NO CUBRA NINGUNA ETIQUETA DE ADVERTENCIA POR

AIRBAG DEL VEHÍCULO!2. Con el freno de estacionamiento puesto, ponga la camioneta en punto muerto

y encienda el motor. Escuche el motor y la transmisión. Cualquier ruido en el engranaje de la transmisión puede ser más notorio después de instalar la TDF.

APAGUE EL MOTOR. ¡NUNCA VAYA BAJO EL VEHÍCULO CON EL MOTOR EN MARCHA!

3. Encuentre la abertura de la TDF en la transmisión. Retire el material para tratamiento de NVH (Ruido, vibración y dureza) del área alrededor de la abertura de la TDF. El aislamiento deberá cortarse del área que se muestra en la región sombreada a continuación. El material de aislamiento de NVH puede no ser idéntico a la imagen que se muestra y está sujeto a cambios, según el tipo de camioneta y el año del modelo. Vea la Figura 1.

4. Instale el codo en el puerto de “SUMINISTRO” de la TDF. Coloque como se muestra en la Figura 2. Instale el interruptor de presión de la TDF en el puerto adyacente a la válvula solenoide. Vea la Figura 3.

Ford Serie 10R140

Puerto de activación de la TDF

Fig.1Retire el aislamiento de NVH del área sombreada

TDF de 10 pernos abertura debajo del material para tratamiento de NVH

Codo ubicación y

posición Torsión de

10 pies-lbs.

Fig.2 Fig. 3

Interruptor de presión de TDF

Torsión de 10 pies-lbs.

5. Retire y deseche la cubierta protectora de la PTO de la transmisión. Vea la Figura 4. (En el chasis 4x4, el eje de transmisión delantero se puede quitar para acceder a la abertura de la TDF). Precaución: se puede escapar algo de líquido de transmisión por la abertura. Tenga cuidado de mantener los contaminantes fuera de la transmisión con la cubierta cerrada. Verifique que el engranaje de la TDF esté presente. Vea la Figura 5. Desde el kit de montaje de la TDF, busque pernos de hombro (2 piezas) e instálelos en la ubicación correcta. Vea la Figura 6. Instale y ajuste con los dedos. El perno debe tocar fondo.

Fig.4

DESECHE LA EMPAQUETADURA DE FÁBRICA

Fig.5

Fig.6

El engranaje de la PTO debe estar presente

Instale los pernos de hombro

INSTALE LA EMPAQUETADURA COMO SE MUESTRA

Fig.7 Fig.8 Fig.9Torsión de 30 pies-lbs.

Torsión de 22 pies-lbs.

Torsión de 30 pies-lbs.

6. Instale la empaquetadura suministrada sobre los pernos de hombro. Vea la Figura 7. Se recomienda aplicar una capa delgada de líquido de transmisión Ford en la empaquetadura para ayudar a mantener la empaquetadura en la abertura. Para montar los sujetadores suministrados (7 tornillos con cabeza/arandelas y 2 tuercas/pernos). - ¡Las arandelas templadas se usan solo en tornillos con cabeza! Verifique el ajuste adecuado de la TDF en la transmisión antes de ajustar los sujetadores. Ajuste primero los tornillos con cabeza en la posición de las 12 y 6 en punto. APLIQUE UNA TORSIÓN DE 30 PIES-LBS. A TODOS LOS TORNILLOS CON CABEZA. APLIQUE UNA TORSIÓN DE 22 PIES-LBS. A LAS TUERCAS ESPÁRRAGO. Vea las Figuras 8 y 9.

201 East Jackson Street • Muncie, Indiana 47305800-367-7867 • Fax 765-284-6991 • [email protected] • www.munciepower.com

Las especificaciones están sujetas a cambios sin previo aviso.Visite www.munciepower.com para conocer las garantías y el material informativo.

Todos los derechos reservados. © Muncie Power Products, Inc. (2020)IN19-05 (Rev. 07-20)

Miembro de Interpump Group

7. Localice el adaptador de 90 grados recto métrico x ORFS (P/N 43T65280) e instálelo en el puerto de activación de la TDF en la transmisión. El puerto está ubicado a la derecha de la abertura de la TDF. Instale el accesorio y colóquelo como se muestra a continuación. Ajuste a no más de 5 pies-lbs. ¡AJUSTAR DEMASIADO DESMONTARÁ LAS ROSCAS EN EL PUERTO! Conecte la manguera de activación al puerto en la TDF marcada como “SUPPLY” (SUMINISTRO). Dirija la manguera sobre la TDF como se muestra en la Figura 10.

Fig.10

Verifique que el

sello O-ring y ambas rondanas

estén posición(Vee paso 7)

CONECTOR A LA TRANSMISIÓN

You may behurt or killed.

NEVER GET UNDER THIS TRUCK IF 

THE ENGINE IS RUNNING! 

¡NUNCA SE META DEBAJO DEL CAMIÓN CUANDA EL MOTOR ESTÉ EN MARCHA! Part No. 36M35644 (Rev. 9-06)

© Muncie Power Products, Inc. 2006

(2) 4" × 8" (1) 4" × 6.5"

(1) 2" × 3"

SOLO MODO DOBLE

ThIs vehIcle IseQuIPPed wITh aPower TaKe-oFF

read aNd uNdersTaNd oPeraTor's MaNual

beFore usING ThIs MachINe.

FaIlure To Follow oPeraTING

INsTrucTIoNs could resulT IN deaTh or

serIous INJurY.

esTe vehIculo esTaeQuIPado coN uNa

ToMa de FuerZa

IMPorTaNTe. Favor de leer Y coNsulTar el MaNual de

oPeracIoN aNTes de oPerar Y MaNeJar esTa uNIdad.

el No seGuIr las INsTruccIoNes de

oPeracIoN Pueda resulTar eN herIdas PersoNales

o eN la MuerTe.© Muncie Power Products, Inc. 2006 Part No. 36M35652 (rev. 9-06)

WARNINGUNDERSTAND THIS LABEL BEFORE USING POWER TAKE-OFF (PTO) LOCATE

ONVISOR

SOIT

ISVISIBLE

WHEN

THESUN

VISORIS

RAISED

NeVeR GeT UNDeR TRUCkIF eNGINe Is RUNNING!

Part No. 36T37507 © Muncie Power Products, Inc. 2009

Hands, clothes, hair, etc. canget caught on spinning shafts

and U-joints.

YoU MaY Be HURToR kILLeD.

It is against Federal Law to try to fix PTO driven machinery ifthe engine is running. Always turn the engine off.

Then, put the keys in your pocket. (OSHA 1910.147)

HOW TO USE THEPOWER TAKE-OFF (PTO)

Clutch Shift PTOs for the Light TruckAutomatic Transmissions

For Stationary Applications:

1. set Parking brake.2. Place Transmission selector in Park.3. let engine Idle.4. engage PTo rocker switch.5. release PTo switch.6. Green light should activate.7. bring engine slowly to operating

speed.

For Mobile Applications:

1. Follow Procedures above.2. apply brakes.3. Place shift selector in any drive range.4. release brakes.

How To Use THe FR66 PoweR Take-oFF (PTo)

PTO Engagement Requires That the Vehicle Enablers Be Met. Refer to the Owner’s Manual For Details.

DUAL-MODE APPLICATIONS:From Stationary to Mobile Mode

1. Disengage PTO by flipping PTO rocker switch to the center “OFF” position.

2. Wait 2 seconds and flip PTO rocker switch to the mobile position.

3. Remove chocks from wheels.

4. Engage PTO.5. Apply brakes while seated in

the driver’s seat.6. Release Parking Brake.7. Shift from PARK to DRIVE.8. Drive Vehicle.

From Mobile to Stationary Mode1. Bring vehicle to a Stop.2. Shift the vehicle into PARK.3. Apply Parking Brake.4. Disengage PTO by flipping

PTO rocker switch to the

center “OFF” position.5. Chock Wheels.6. Wait 2 seconds and flip

PTO rocker switch to the stationary position.

© Muncie Power Products, Inc. 2010 Part No. 36T41941

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NOTA: Las líneas de combustible están cercanas a la parte trasera de la transmisión. Si va a utilizar un eje cardán con el PTO, verifique que tiene suficiente espacio de separación entre el cardán y las líneas de combustible.