f6 · 2017-03-27 · 2 combivert f6 flexibility, functionality, efficiency and cost-effectiveness...
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F6COMBIVERT F6
Drive Controller4 … 400 kW
MADE IN GERMANY
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COMBIVERT F6
Flexibility, functionality, efficiency and cost-effectiveness are the key requirements for today‘s drive system. The single axis drive controller KEB COMBIVERT F6, in the power range from 4 to 400 kW is covering these requirements and and is a perfect extension of the KEB drive portfolio.
The KEB COMBIVERT F6 with its capability to operate different motor types. the various real-time communication to higher-level controllers, the choice of integrated Safety function modules or the cooling concept is the perfect drive controller for every machine. The intuitive PC tool COMBIVIS 6 makes the newly developed KEB drive platform easy to handle.
COMMUNICATION• Realtime Ethernet interface• CANopen on board• Diagnostic interface• Dual channel multi-Encoder interface on board• Drive profile as per CiA 402 / 61800-7
HIGH-END SOFTWARE-FUNCTIONS• U/f with current control operation mode• Excellent shaft performance thanks to torque pre-control• Anti-cogging function• Positioning without encoder• Ultra fast speed search function• Rated motor speeds up to 250,000 rpm• Drive PLC on-board (*)• Adjustment of switching frequency• Compatible for use with sine-wave filter• Integrated field weakening controller
POWERFUL• 4 … 400 kW• Extremly high power density• Up to 40 % weight reduction• Wide input voltage range 280 … 550VAC• Alternatively also DC input 390 … 780VDC• High overload: up to 216 %
MOTOR OPERATION• Universal for asynchronous, SMPM, IPM, high torque,
high speed or synchronous reluctance motors• Motor temperature monitoring KTY / PTC / PT 1000• Integrated braking transistor• Integrated brake controller• Improved shaft performance for induction and PM Motors, also
without encoder
KEB COMBIVERT H6 POWER RANGE 0,75 … 110 kW
KEB COMBIVERT S6
POWER RANGE 0,75 … 5,5 kW KEB COMBIVERT F6POWER RANGE 4 …400 kW
Voltage 200 V / 400 V
Single-axis applicationsVoltage 400 V
up to 5,5 kW up to 400 kW
Mul
tiple
axes
appl
iact
ion
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HIGHLIGHTS
• uncompromising integration, highest perfomance• modern realtime communication standards• integrated functional safety• particular compact size• Modular design, flexible cooling systems
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COMBIVERT F6
FLEXIBLE COOLING FOR DIFFERENT REQUIREMENTS:
Water-cooled in-built version with stainless steel pipes Water-cooled through mount version with stainless steel pipes
In-built version with air cooling Through mount version with air cooling
HOUSING 2 3 4
Device size 12 13 14 15 16 16 17 18 19 20 19 20 21 22
Mains phases 3
Rated output power [kVA] 6,6 8,3 11 17 23 23 29 35 42 52 42 52 62 76
Max. rated motor power [kW] 4 5,5 7,5 11 15 15 18,5 22 30 37 30 37 45 55
Rated output current 400V [A] 9,5 12 16,5 24 33 33 42 50 60 75 60 75 90 110
Rated output current 480V (UL) [A] 8,2 10,3 14 21 27 27 34 40 52 65 52 65 77 94
Short-term current limit (60 s / max). [%] 150 / 216 150 / 180
Rated input current 400V [A] 13 17 21 31 43 43 54,5 60 72 90 72 90 108 121
Rated input current 480V (UL) [A] 11 14,5 18 27 35 35 44 48 62,5 78 62,5 78 92,5 104
Switching frequency [kHz] 8 8 4 4 2 4 4 4 4 2 4 4 2 2
Rated input voltage (AC) [V] 3-phases 400 (UL: 480)
Input voltage range (AC) [V] 280 … 550 ±0
Input voltage range (DC) [V] 390 … 780 ±0
Mains frequency [Hz] 50 / 60 ±2
Output voltage [V] 3 x 0 … UIN
Output frequency [Hz] 0 … 599, higher output frequency on request
Weight IP20 [kg] 5,0 10 14
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H
W
D
HOUSING H (mm)
W (mm)
D (mm)
AIRin-built
AIRthrough mount
WATERin-built
WATER through mount
2 290 130 240 X X - -
3 340 170 261 X X - -
4 375 224 272 X X X X
6 525 249 271 X X X X
7* 568 340 365 X X X X
8* 800 340 365 X X X X
9* 875 540 365 X X X X* in preparation
TECHNICAL DATA
HOUSING 6 7* 8* 9*
Device size 21 22 23 24 25 26 27 27 28 29 30 30 31 32
Mains phases 3
Rated output power [kVA] 62 80 104 125 145 173 208 208 256 319 395 395 436 492
Max. rated motor power [kW] 45 55 75 90 110 132 160 160 200 250 315 315 355 400
Rated output current 400V [A] 90 115 150 180 210 250 300 300 370 460 570 570 630 710
Rated output current 480V (UL) [A] 77 96 124 156 180 210 240 240 302 361 472 477 515 590
Short-term current limit (60 s / max). [%] 150 / 180 125 / 150
Rated input current 400V [A] 108 126,5 165 198 231 275 330 330 407 506 627 627 693 781
Rated input current 480V (UL) [A] 92,5 106 136 172 198 231 264 264 332 397 525 525 567 649
Switching frequency [kHz] 4 4 2 2 4 4 2 4 4 2 2 4 2 2
Rated input voltage (AC) [V] 3-phases 400 (UL: 480)
Input voltage range (AC) [V] 280 … 550 ±0
Input voltage range (DC) [V] 390 … 780 ±0
Mains frequency [Hz] 50 / 60 ±2
Output voltage [V] 3 x 0 … UIN
Output frequency [Hz] 0 … 599, higher output frequency on request
Weight IP20 [kg] 21,6
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6
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1
1
2
3
3
4
4
5
5
6 MAINS CONNECTIONSwith stud terminals from housing size 6
INTERFACESCAN interfaceRealtime Ethernet
SAFET Y FUNCTIONS
KT Y/PTC/PT1000 EVALUATION
BRAKE CONTROL 24 V / 2 A
DC SUPPLY TERMINALSand braking resistor
LCD DISPLAYLCD Operator 00F6P00-1000Ethernet Operator 00F6P00-2000USB Operator 00F6P00-3000
CONTROL BOARD F6-K Highly integrated & cost optimized
Highest integration, best performance and a good price/power ratio. These are the benefits of the F6-K basic version.
In addition the integrated Safety function STO as per ISO 13849-Perfomance Level e/IEC 62061-SIL3 are available.
Realtime Ethernet integratedEtherCAT or VARAN AS OPTION
and communication interfaces as standard
CAN
DIAGNOSTIC RS 232/485
COMBIVERT F6 - Control boards
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11
5
12
12
6
STO and speed/position related safety functions are per ISO 13849.
MULTI ENCOCER INTERFACESResolver, EnDAT, HIPERFACE, BISS, SSI,
Incremental HTL/TTL,Incremental output
I/08 digital inputs
2 digital outputs1 relay
2 analog inputs1 analog output
24V DC supply
STATUS LED‘s
DIAGNOSTIC INTERFACE
MOTOR TERMINALSwith stud terminals from housing size 6
CONTROL BOARD F6-Amodular & flexible
Modular and flexibility are the summerized characteristics of the F6-A control board version.
Realtime Ethernet integrated
EtherCATPROFINET IRT
POWERLINK
and communication interfaces as standardCAN
DIAGNOSTIC RS 232/485
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Highlights
• possible download of encrypted data packets through machine controllers• modular safety concept• dual channel ripple interface for cascading functional safety over multiple KEB drives• dual OSSD outputs for supply of the safe digital inputs (detection of wire break, shortcut and external supply)• safe parameterization through COMBIVIS 6• safe parameterization through protected operation levels
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F6-A
9
STO SBC SS1
SS2
SOS
SLS
SLPSLI
SDI
SAR
SEL
SLA
SMS
SSR
SSM
Safety over+
F6-K
F6-K on board
FUNCTIONAL SAFETYAll safety functions for applications up to SIL3 IEC 61508 or up to PLe as per ISO 13849
F6-A Module 1 F6-A Module 3
V
t1t
Brake active
SBC - Safe Brake Control
V
t2t1t
STO
SS1 - Safe Stop 1
V
t1 t2
t
SDI - Safe Direction
S
t1 t3 t4t2t
SLI - Safely-Limited Increment
S
t1
S1
S2
t2t
SLP - Safely-Limited Position
V
t1 t2t
SLS - Safely-Limited Speed
V
t2t1t
SOS - Safe Operating Stop
V
t2t1t
SOS
Safe Stop 2
V 01
t1 t2t
Safe Speed Monitor
V
t1t
STO - Safe Torque OFF
V
t1 t2t
SAR - Safe Acceleration Range
V
S1 S2S
Safe Emergency Limit
V
t1 t2t
SLA - Safely-Limited Acceleration
V
t
SMS - Safe Maximum Speed
V
t1 t2t
SSR - Safe Speed Range
V
t1t
STO - Safe Torque OFF
STO
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COMBIVIS The tool for all tasks
COMMISSIONING ASSISTANT• Complete user guidance through the commissioning process• KEB Motor database, free for extensions• Anti cogging• Fieldbus diagnostic and optimisation
COMBIVIS EXTENDED WITH SYSTEM CONFIGURATOR SOFTWARE TOOL
• Access to the complete KEB product database• Intuitive drive train component selection and system configuration via drag & drop• Selection assistant with dsiplay of compatible accessories• Display of all the interfaces and connection components• Material number generator• Extended export functions for COMBIVIS, MS Excel, ...
COMBIVIS 6
• Free of charge and easy operation of the software for the commissioning, administration and analysis• Direct access to product documentation• 16 channel oscilloscope for deep analysis, 4 of them in realtime based on regulator cycle time• Online and offline parameter comparison / Quick compare mode• Safety functions and levels parametrization
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L1 L3L2 PE
L1 L3L2 PE
L1.2 L3.2L2.2 PE
L1.1 L3.1L2.1 PE
L1 L3L2 PE
U WV PE
U1 W1V1 PE
U2 W2V2 PE
M3~
KEB COMBIVERT F6
ACCESSORIES
An EMC-compliant assembly with efficient control cabinet and suppression system is the basis for safe operation of machinery and equipment. Thecurrent and voltage limiting KEB COMBILINE modules are optimally designed to meet the requirements of the KEB COMBIVERT F6 drive controller seriesand support the use through:
STABLE OPERATION IN INDUSTRIAL ENVIRONMENT
MAINS EMC FILTERSreduce the cable-fed emission to the required limits IEC 618000-3 - C1/C2. Further variants offer low leakagecurrents or the operation of special mains networks.
MAINS CHOKEreduce the input peak current draw and the mains distortion. By smoothing the input current draw, the lifetime of the drive is enhanced, in particular at constantly high utilization.
OUTPUT CHOKES AND FILTERSreduce the voltage and current stress of the motor winding.
COMBI FILTERS (EMC / OUTPUT CHOKE)space-saving combination, consistently adapted and optimised to the drive controller.
SINE-WAVE FILTERSprotect the motor winding from voltage peaks and allow the use of long motor cables.
HARMONIC FILTERSreduce the low frequency mains distortion of B6-rectifier supplied devices. These harmonic filters are the newinnovative solution to comply to most international standards. The integration to a switch gear layout is assimple as of mains chokes.
SINE-WAVE EMC FILTERSallow operation of motors with long motor cables even without screening.
HIGH PERFOMANCE FERRITE CORESreduces the values of du/dt‘s also in the frequency range of the bearing currents
Output choke orsine-wave filter
KEB COMBILINE
HF Filter
KEB COMBILINEMains choke orharmonic filter
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Companies
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© KEB 00.00.000-52F6 • 01-2017 Subject to technical changes!