fa presentation for itc
DESCRIPTION
TRANSCRIPT
Prepared For:
ITC
• Established 1st May 1919 in Copenhagen
• Original company name C.A. Nielsen / Petersen Maskinfabriker
• In the sixties the production was relocated to Slagelse
• In 1981 Lars Eriksen took up the post of Managing Director -
today the owner of the family company
• Nilpeter USA - a daughter company is born - modern production facilities in Cincinnati
• Now Nilpeter covers 20.000 m2 in open, modern facilities with integrated production and administration - no walls,
no boundaries
HistoryHistory
…in more than 70 countries, four continents, three manufacturing sites, own distribution channels,
agents….
World Wide RepresentationWorld Wide Representation
” :
The Dream Concept:The Dream Concept:
The Dream Concept The Dream Concept ObjectivesObjectives
•Maximize productivity •Reduce set-up cost•Highest possible print
quality•Flexible solution•A press for printers
3 Printing Presses - Common Components
MO-Line: Offset printing, combination offset 13-16”FA-Line: Flexo printing, combination Flexo 13-16-20-22”CASLON: Digital printing, combination digital 13-16”
Three unique printing technologies, one common platform!
” :
The Dream Concept:The Dream Concept:
Common components:
Unwind and rewindInfeedRail for auxiliariesAuxiliaries for the railConverting unitElectronic controlsSoftware commands Flexo and anilox sleeves
The dream conceptThe dream concept
Dream-concept
Cosmetics
Pouches and Sachets
Coupons
Tags and Tickets
Boxes
Tube Laminate Wrap Around
Shrink Sleeves In-Mould
Wine labels
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Multi substrateMulti substrate
Multi-Substrate
PS Labels - Requirements:•In line converting•All PS and non PS label substrate•Combination processes
Shrink Sleeves:•Soft web tension•Anti-static bars•Automatic register control
Pouch/Sachet - Requirements: •Soft web tension
•Electronic web feed
•Automatic register control
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Open and Compact DesignOpen and Compact Design
Open and Compact DesignOpen and Compact Design
8 color press: 10,5 meters
1000mm / 350kgSollevatori idraulici Integrated unwind
Maximum diameter 1 meter.
Maximum weight 350 kg.
Unwind UnitUnwind Unit
Tension Control
Unwind Infeed Print Pacing
Outfeed Rewind
Four independent tension zones
_________ ____________________________________ ________ ________
Sleeve TechnologySleeve Technology
Sleeve TechnologySleeve Technology
Sleeve TechnologySleeve Technology
Sleeve TechnologySleeve Technology
Anilox:Gears 2Bearings 2
Print cylinder:Gears 2Bearings 2Format rings
2
More parts need maintenance and can break
Extra, costly and non value-adding work invovled
Cost per assembly
Conventional Anilox- Print CylinderConventional Anilox- Print Cylinder
GEW
IST
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Chill drums - standard
Optional hot-air drying
One web path
Choose between two standard
UV systems:
Curing / DryingCuring / Drying
Direct driven plate sleeve, side register and impression setting
One million positions in one revolution
Automatic setting of impression
Pre-register and auto register
Integrated Servo Integrated Servo TechnologyTechnology
Centrlized press control
Overview of all key print factors
Quick error troubleshooting
Press Management ConsolePress Management Console
Variable imperial/metric print length and insetting functionality
Register log for quality management
Remote register control
Press Management ConsolePress Management Console
Point 2 Point
Purpose:• Reduce waste during set-up• Reduce time/effort for job adjustment• Reduce waste during roll-change
• Lateral and linear autoregister • Complete automation • Increments 12.4 micron
12345
5,01
4,50
Læse linie
Beem farvemærkelæser
Point 2 Point RegisterPoint 2 Point Register
Waste minimization
• The system saves the ”angles” of the servo motors for each repeat length. Result:· Close to spot-on register from print start. P2P
handles the rest. (~30 meters waste for insetting of 6C job)
· On old jobs with no register marks or no job bank database: Close to spot-on register from print start
• ”One-touch ”releases & repositions” all sleeves for quick job change-over.
• Sleeves stay in print when the press is stopped meaning close to no waste for roll change.
Auto-impression setting for one-touch-ready-to-print.
Setting for material thickness (15 -
300my)
Setting the impression (-100 - 200my)
Note: All settings are saved in the job bank
Auto-impression setting for one-touch-ready-to-print.
Quick jobsetting
Position of autoregister sensor can be registered manually in the job bank
Anilox setting can be registered manually in the job bank – alternatively noted at each print station
Combination printing: Combination printing: ScreenScreen
Quick and easy changeover from flexo printing to screen printing.
Quick and easy preparation for hotfoil stamping
Combination Printing: Combination Printing: HotfoilHotfoil
SleeveSleeve Techology Techology
Sleeve for hotfoil
Anilox sleeve
Flexo sleeve
Nilpeter Gravure Station
High velocity air dryer:• 6 to 32 Nozzles• Up to 70° C (158°F)• Direct or indirect heated
Gravure station for MO-4, FA-4• Heavy and robust open designNo web spliceRepeat range 181/2” to 25”Quick changeBuilt-in Ink/solvent compartmentShort web pathSurface- or subsurface printing
Quick change
Metallic colors/White for Unsupported film jobs!!
Auxiliary UnitsAuxiliary Units
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Printing on adhesive Cold foil lamination
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Sheeting StationSheeting Station
Rotary sheeting unit Receiving conveyor belt
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Automatic waste removal including conveyor belt
Excellent for non-stop production
For difficult materials like PP & PE
Waste RemovalWaste Removal
Modular
Adjustable to register
k to Index
Cross-over UnitCross-over Unit
Embossing area 420mm x 420mm
Automatic register
Production speed: 100m/min (step less)
k to Index
Flatbed EmbossingFlatbed Embossing
Open and ErgonomicOpen and Ergonomic
• Ergonomic design / comfortable work position
• Open design for perfect print overview, for easy
threading and easy to clean.
Multiple Control PanelsMultiple Control Panels
Multiple control panels to always have:
what you need – where you need it – when you need it
Multiple control panels allow your printers to work in teams. Two or more persons simultaneously working with change-over. (LEAN / SMED)
The Dream Concept The Dream Concept ObjectivesObjectives
•Maximize productivity •Reduce set-up cost•Highest possible print
quality•Flexible solution•A press for printers
Thank you!Thank you!
FromFrom
Nilpeter IndiaNilpeter India