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Date. 23-12-2009

WPS No. FAB-WPS-001 Rev. 00 Date. 31-12-2009

Welding Process(es) GTAW+SMAW Type (Manual, Automatic, Semi-Auto.) MANUAL

JOINTS (QW 402)

BASE METALS (WQ 403) POSTWELD HEAT TREATMENT (QW 407)

Material Spec. SA 516 Temperature N/A

Type or Grade Gr 70 Time N/A

P.No. 1 Group No.2 Other N/A

Thickness of Test Coupon 25 mm

Diameter of Test Coupon N/A

Other

Heat No. oF Plate: 192770 GAS (QW 408)

FILLER METALS (QW 404) Gas(es)

SFA Specification A5.18/A 5.1 Shielding Argon 99.99% 8-12

AWS Classification ER70S-3/E 7018 Trailing ---- ---- ----

Filler Metal F. No. 6/4 Backing ---- ---- ----

Weld Metal Analysis A. No. 1 ELECTRICAL CHARACTERISTICS (QW 409)

Size of Electrode:Current DC

Other: BOC/ LION UK Polarity EN(GTAW)/EP (SMAW)

Amps See attached sheet Volts See attached sheet

Tungsten Electrode Size 2.4 mm

OtherPOSITION (QW 405)

Position of Groove 3G TECHNIQUE (QW 410)

Weld Progression (Uphill, Downhill) UP Travel Speed See attached sheet

Other: No Single Pass is greater than 13 mm String or Weave Bead String & Weave

Oscillation

PREHEAT (QW 406) Multipass or Single Pass Multiple

Preheat Temp Single or Multiple Electrodes Single

Method of Preheat Use of thermal Processes: N.A

Inter Pass Temperature 100oC to 300

oC Close to out Chamber: Out of Chamber

Other None

Doc No: QA/QC-FRM-018

Rev: 00

Date: Dec 07, 2009

Percent Composition

Joint Configuration

to P.No.1 Group No. 2

Manufacturer: FABCON Design & Engineering (Pvt.) Ltd.

25 C

NIL

PROCEDURE QUALIFICATION RECORD

Procedure Qualification Record No. FAB-PQR-001

ER 70S-3, 2.4 MM, LOT # 3Y354/6A47

FTX E7018, 3.25 MM, LOT # 911051

FTX E7018, 4.0 MM, LOT # 911054

Deposited Weld Metal Thk: GTAW-5mm

SMAW-20mm

GTAW : 2.4 mm

SMAW : 3.25 mm, 4 mm

MixtureFlow Rate

(l/min)

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PQR No. FAB-PQR-001

Class Dia DC Amp

Specimen Ultimate

No. Width Thickness Area Total Load

mm mm mm2

KN

SP-01 19 25 475.0 ----

SP-02 19 25 475.0 ----

Specimen No.

SP-03

SP-04

SP-05

SP-06

Specimen Notch Specimen Test

No. Location Size Temp.

Comments :

Result __ Satisfactory Yes No. Penetration into Parent Metal : No.

Macro __ Results N.A

Type of Test :

(1) RADIOGRAPHY Test Report # FDE-06 Result Acceptable, Report Attached

(2)

(3)

Welder's Name : Stamp No.

Tests conducted by : Laboratory Test No.

Name:

Signature:

Date:

Ultimate

Process

58.7

accordance with the requirements of ASME IX code.

Muhammad Munir Ahmed/Gulam Hassan

Toughness Test (QW 170)

Rev: 00

Current

Tensile Test (QW 150)

PROCEDURE QUALIFICATION RECORD

Location

Failure &

Volts

Electrical Characteristics (QW 409)

Date: Dec 07, 2009

Doc No: QA/QC-FRM-018

Heat Input

Kj/mm

ResultType of Figure No.

Side Bend

PREPARED BY APPROVED BY REVIEWED BY

Acceptable

Acceptable

Quality Control Centre, PITAC Compound, Lhr.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in

W-003/W-001

Other Tests

Fillet Weld Test (QW 180)

Impact Energy Joules, J

1 2 3 Avrg Comments

QCC/4(354)09-10

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Side Bend

Side Bend

Guided Bend Tests (QW 160)

Parent Material

Type of

Pass (es)Filler Metal

Kgf/mm2

Travel

Speed

mm/Min

Acceptable

Tensile Stregth

Acceptable

Side Bend

57.8

Parent Material