fabig newsletter issue 50 - fluidyn issu… · welcome to the 50th issue of the fabig newsletter....

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R609 EDITORIAL: FABIG Continues to Grow Issue No 50 April 2008 www.fabig.com Published by RESEARCH AND DEVELOPMENT A Methodology for Fire Hazard Assessment 7 Internal Explosive Loading for Steel Pipes American Society of Safety Engineers – Middle East Chapter (ASSE-MEC) Conference in Bahrain addresses Globally Important Issues to the Oil and Gas Industry 40 CONFERENCES Conferences, Seminars and Courses EDITORIAL Editorial April 2008 FABIG FABIG Membership New FABIG Members 3 Members of the FABIG Steering Committee for 2008-2009 5 Improvements to the FABIG Website 6 PAGE CONTENTS NEWSLETTER FIRE AND BLAST INFORMATION GROUP Silwood Park Ascot Berkshire SL5 7QN UK Tel: +44 (0) 1344 636 525 Fax: +44 (0) 1344 636 570 E-mail: [email protected] http://www.fabig.com PAGE Welcome to the 50th issue of the FABIG Newsletter. We are very pleased to announce that the FABIG membership is still growing both within the UK and internationally. FABIG has recently welcomed Technip, Fluidyn and Risky Business amongst its membership (see article 611) and now counts a record 74 member organisations. The cross industry and cross country sharing of knowledge will be facilitated by the continued technical and geographical expansion of the group which is beneficial to the whole membership. The last Technical Meeting on “Dispersion Modelling” held on the 27th and 28th of February 2008 was very successful and attracted one of the largest audiences since the creation of FABIG with approximately 145 delegates attending the meeting over the two days. The next event in the FABIG calendar is the Technical Meeting on “Asset Integrity and Hazard Management of Ageing Installations”. The meeting will be held on the 11th of June 2008 in London and on the 12th of June in Aberdeen. The programme is currently being finalised and will be available shortly on the website at www.fabig.com. Following the last FABIG Steering Committee meeting held in February, we are planning to organise the following Technical Meetings during 2008-2009: Process Safety Performance Indicators (September) Industry Response and Change following Major Accidents (Joint workshop in December) Learning from the Nuclear Industry (March or May) Buncefield (March or May) We are keen to hear about any projects or events relevant to the above topics that could be presented. We feature 3 articles in this issue: RR614: A Methodology for Fire Hazard Assessment by Sirous Yasseri. This article outlines a methodology for the fire hazard assessment of offshore platforms supported by a case study RR615: Internal Explosive Loading of Steel Pipes by N. Rushton, G. Schleyer, A Clayton and S Thompson. This article presents the background and preliminary results of a study carried out to determine the failure mechanism of steel pipes subjected to very high rates of loading RR616: American Society of Safety Engineers – Middle East Chapter (ASSE- MEC) Conference in Bahrain addresses Globally Important Issues to the Oil and Gas Industry by Fadi Hamdan. This article describes the topics presented at the ASSE- MEC conference and focuses on one topic namely risk criteria and societal risk. I would like to thank the authors of the articles and I look forward to meeting you at future Technical Meetings and other related events. Meanwhile, if you have any suggestions or comments on any FABIG deliverable or activities, please do not hesitate to contact me (Guillaume Vannier) at the SCI. 1 44 2 33

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Page 1: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

R609 EDITORIAL: FABIG Continues to Grow

Issue No 50 April 2008

www.fabig.comPublished by

RESEARCH AND DEVELOPMENTA Methodology for Fire Hazard Assessment 7Internal Explosive Loading for Steel Pipes American Society of Safety Engineers –Middle East Chapter (ASSE-MEC)Conference in Bahrain addresses GloballyImportant Issues to the Oil and Gas Industry 40CONFERENCESConferences, Seminars and Courses

EDITORIALEditorial April 2008 FABIGFABIG Membership New FABIG Members 3Members of the FABIG Steering Committee for 2008-2009 5Improvements to the FABIG Website 6

PAGECONTENTS

NEW

SLET

TER

FIR

E A

ND

BLA

ST IN

FOR

MAT

ION

GR

OU

P

Silwood ParkAscot

Berkshire SL5 7QNUK

Tel: +44 (0) 1344 636 525Fax: +44 (0) 1344 636 570

E-mail: [email protected]://www.fabig.com

PAGE

Welcome to the 50th issue of the FABIG Newsletter. We are very pleased to announce that the FABIG membership is still growing both within the UK and internationally. FABIG has recently welcomed Technip, Fluidyn and Risky Business amongst its membership (see article 611) and now counts a record 74 member organisations. The cross industry and cross country sharing of knowledge will be facilitated by the continued technical and geographical expansion of the group which is beneficial to the whole membership.

The last Technical Meeting on “Dispersion Modelling” held on the 27th and 28th of February 2008 was very successful and attracted one of the largest audiences since the creation of FABIG with approximately 145 delegates attending the meeting over the two days.

The next event in the FABIG calendar is the Technical Meeting on “Asset Integrity and Hazard Management of Ageing Installations”. The meeting will be held on the 11th of June 2008 in London and on the 12th of June in Aberdeen. The programme is currently being finalised and will be available shortly on the website at www.fabig.com.

Following the last FABIG Steering Committee meeting held in February, we are planning to organise the following Technical Meetings during 2008-2009:

• Process Safety Performance Indicators (September)

• Industry Response and Change following Major Accidents (Joint workshop in

December)• Learning from the Nuclear Industry (March

or May)• Buncefield (March or May)

We are keen to hear about any projects or events relevant to the above topics that could be presented.

We feature 3 articles in this issue:

• RR614: A Methodology for Fire Hazard Assessment by Sirous Yasseri. This article outlines a methodology for the fire hazard assessment of offshore platforms supported by a case study

• RR615: Internal Explosive Loading of Steel Pipes by N. Rushton, G. Schleyer, A Clayton and S Thompson. This article presents the background and preliminary results of a study carried out to determine the failure mechanism of steel pipes subjected to very high rates of loading

• RR616: American Society of Safety Engineers – Middle East Chapter (ASSE-MEC) Conference in Bahrain addresses Globally Important Issues to the Oil and Gas Industry by Fadi Hamdan. This article describes the topics presented at the ASSE-MEC conference and focuses on one topic namely risk criteria and societal risk.

I would like to thank the authors of the articles and I look forward to meeting you at future Technical Meetings and other related events. Meanwhile, if you have any suggestions or comments on any FABIG deliverable or activities, please do not hesitate to contact me (Guillaume Vannier) at the SCI.

1

44

233

Page 2: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

Page � FABIG Newsletter Issue 50 - April �008

FABIG MEMBERSHIP

Oil CompaniesBG Group LtdBPCentrica Storage LtdChevronExxon MobilGaz de FranceMaersk Oil & Gas ASMarathon Oil UK LtdShellStatoilHydroTotal E&P UK plcWoodside Energy

RegulatorHealth and Safety ExecutivePetroleum Safety Authority NorwayPort District Fire Services & Centre for Industrial Fire SafetyNOPSA

VerifierBureau VeritasDet Norske Veritas ASDet Norske Veritas LtdDet Norske Veritas PrincipiaLloyd’s Register of Shipping

Research / UniversityAalborg Universitet EsbjergHeriot-Watt University Imperial College of Science, Technology and MedicineIRSNKingston UniversityNorwegian University of Science & TechnologyUniversity of LeedsUniversity of LiverpoolUniversity of ManchesterUniversity of StrathclydeUniversity of SurreyUniversity of Ulster

Consultant / ContractorABS ConsultingAdvantica Technologies LtdAMEC Group LtdARUPAstonframe LtdAtkinsBaker Risk Europe LtdBMT Fluid Mechanics LtdCB & ICentury Dynamics LtdComputIT COWI (Consulting Engineers & Planners) ASDSC Engineering ASDuPont Engineering TechnologyESR Technology LtdFluidyn LtdForce TechnologyFrazer Nash Consultancy LtdGexCon ASHill Consultants LtdJGC CorporationMMI EngineeringPetrell asPetrelllus LimitedPetrofac Engineering LtdPoseidonProspect Flow SolutionsQinetiqRAMBØLLRisktec Solutions LtdRisky Business LtdSafetec Nordic ASSAUF Consulting LtdSBM Offshore N.V.Scandpower ASSherpa ConsultingTechnipVectra Group LtdVistek Engineering solutions

ManufacturerInternational Paint LtdMechTool Engineering Ltd

R610

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FABIG Newsletter Issue 50 - April �008Page �

Welcome to New FABIG MembersR611

For further information, please contact:

David BrownManaging DirectorRisky Business Ltd11 Downs ViewHolybourneAltonHampshire GU34 4HY

T: +44 (0) 1420 542 712E: [email protected] W: www.riskybusiness.bravehost.com

Risky Business Ltd is a small consultancy based in Hampshire, UK. The company provides safety engineering, risk management and reliability services to various industry sectors including Oil & Gas (Onshore and Offshore), Chemical, Nuclear, Rail and Defence.

ServicesA wide range of HSE services are offered including:

• Production of Safety Cases;• Performance of Safety Studies (such as Fire and Explosion

analysis, impact and dropped object studies, toxic and radio-active materials dispersion, escape evacuation and rescue analysis ERRA, ALARP studies, etc);

• Risk management including qualitative (using risk matrix approach) and Quantitative Risk Assessment (QRA);

• Reliability assessment of protection systems (e.g. High Integrity Pressure Protection, ‘HIPPs’, systems);

• SIL (Safety Integrity Levels) requirements to IEC 61508;• Safety management systems;• Hazard identification (HAZID, HAZOP, SWIFT, Failure

Modes and Effects Analysis (FMEA), Functional Failure analysis (FFA));

• Consequence analysis including dispersion analysis, thermal radiation, blast effects, toxic and radio-active materials, missiles, etc;

• Frequency assessment using Fault and Event Tree (FTA and ETA) analysis.

StructureRisky Business is managed by Dr David Brown who is a Chartered Member of the Institution of Chemical Engineers and a registered Safety Specialist with the IChemE. David has many years experience in the fields of safety and risk management across several industry sectors. The company can also call on a range of associates with experience in many aspects of industrial safety and risk assessment.

For further information, please contact:

Laurent ParisTECHNIP France6-8, Allée de l’Arche – ZAC Danton92973 Paris La Défense CedexFrance

T: +33 (0) 1 47 78 53 85E: [email protected]: www.technip.com

With a workforce of 22,000 people, Technip ranks among the top five corporations in the field of oil, gas and petrochemical engineering, construction and services.

The Group’s headquarters are in Paris and its main operating centres and business units are located in France, Italy, Germany, the UK, Norway, Finland, the Netherlands, the USA, Brazil, Abu-Dhabi, China, India, Malaysia and Australia.

In support of its activities, the Group manufactures flexible pipes and umbilicals, and builds offshore platforms in its manufacturing plants and fabrication yards in France, Brazil, the UK, the USA, Finland and Angola, and has a fleet of specialized vessels for pipeline installation and subsea construction.

The Health and Safety of persons and property are among the core values of Technip. In order to achieve its Health and Safety objectives, TECHNIP has set up several corporate guidelines that are fully followed by the HSE Design department.

The HSE Design department of TECHNIP France comprises 60 people and has extensive experience in Blast and Fire engineering. The main safety related activities of the department are as follows:

• Risk analysis : Plot review, HAZID, QRA, FMECA, Fault tree

• Safety engineering : F&G detection, Firewater network, PFP

• High performance simulation :• Hazards consequence modelling using CFD

(AUTOREAGAS, FDS) or phenomenological software

• Fire and Blast structural design using high fidelity physics finite element codes (ANSYS, LSDYNA 3D) or internally developed tools.

For many years the HSE Design department has developed a strong technological expertise in the field of consultancy for its industrial clients.

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Page � FABIG Newsletter Issue 50 - April �008

FLUIDYN offers engineering solutions and services based on the fluidyn series of 3D Computational Fluid Dynamics software developed in-house for modelling environmental impact assessment, industrial risk and multi-physics industrial processes.

The fluidyn series of industrial user-friendly software are used by consultants and industrial end-users worldwide for:

• Environmental Impact Assessment, Consequence analysis and Emergency Planning in case of accidental spills of dense gas, aerosol, radioactive products in atmosphere, surface and ground water.

• Real Time management of industrial accidents and internal security

• Ventilation, fires and explosions in industrial warehouses, parking, road/rail tunnels, stations.

• Noise impact from industries or traffic.• Process optimization, Fluid-Structure Interaction

(deformation / displacements), Heat Exchange, 2 phase flow, Combustion, Chemical Reaction, Electromagnetic field and Acoustics

Other consultancy services are proposed for HAZID, HAZOP, Fault-tree analysis, structural design (wave effect on bunds, blast, fire protection)…

The software families (all 3D CFD) are:

• fluidyn-PANACHE (including PANEPR for accidental release, PANEIA for impact, PANFIRE for thermal radiation, ASSESSRISK for petrochemical risk management, PANWAVE for wave effects, PANAIR for urban and regional air quality)

• f l u idyn -VENTIL (VENTCLIM, VENTEX, VENTUNNEL, for confined ventilation and dispersion, explosion, tunnel geometries/ventilation)

• fluidyn-FLOWSOL (FLOWOIL, FLOPOL, FLOWSED, FLOWRIV for surface water dispersion of oil slick or miscible pollutants and erosion/sediment transport, flooding risks and POLLUSOL for underground saturated/unsaturated transport).

• fluidyn-dB (dB, ROADdB, AVNOISE for noise pollution due to industrial sites, road traffic and airports) FLUIDYN offers engineering solutions and services based on the fluidyn series of 3D Computational Fluid Dynamics software developed in-house for modelling environmental impact assessment, industrial risk and multi-physics industrial processes.

References

Alcan, AREVA Group, Aker Kvaerner, CEA (French Atomic Energy Commission), Brent City Council, British Petroleum, Johnson Control, Mitsubishi Chemicals, NEXTER, SANOFI Aventis, SECHAUD Environment, Solvay, Stoke on Trent City Council, Sumitomo, TNO-Holland, WESTLAKES Consultancy.

For further information, please contact:

Fluidyn 15/17, Belwell LaneFour Oaks, SUTTON ColdfieldWest Midlands B74 4AAUKT: +44 (0) 1213 088 168F: +44 (0) 1213 232 009E: [email protected]: www.fluidyn.com

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FABIG Newsletter Issue 50 - April �008Page 5

Role of the FABIG Steering Committee

The FABIG Steering Committee (SC) is made up from representatives from the FABIG member organisations and spans the different categories of membership to ensure that all stakeholders are adequately represented. A flexible approach is adopted to membership of the Steering Committee with two overriding principles – the willingness of individuals to attend the meetings and contribute to the Steering Committee as set out below and the need to maintain the Committee at a size that ensures efficient functioning of the Committee (typically around 10).

The Steering Committee meets at least twice a year and is responsible for overseeing FABIG’s activities through the following specific functions:

• Overseeing the income, expenditure and management of FABIG funds in accordance with the aims of FABIG.

• Monitoring progress of FABIG deliverables against time and cost.

• Advising the FABIG management team on relevant issues that are facing the industry to ensure that FABIG remains topical by addressing those within its remit and budgets.

• Advising the FABIG management team on subjects to be addressed by FABIG in future Technical Meetings, Newsletters and Technical Notes and on suitable contributors.

• Reviewing FABIG Technical Notes.• Overseeing the content and development of the website.• Notifying the FABIG management team of research

initiative that may be relevant to the FABIG membership.• Advising the FABIG management team on proposals

for joint initiatives with other organisations relevant to FABIG.

• Assisting in the growth of the FABIG membership through providing leads and introductions.

Current Members of the FABIG SC

The list of current Members of the FABIG Steering Committee is published on the FABIG website and terms of reference for the FABIG Steering Committee will be uploaded soon. We are also planning to publish the list of the FABIG Steering Committee Members once a year for your reference in the Newsletter at the beginning of the financial year. The Members of the FABIG Steering Committee for 2008-2009 are as follows:

• Phil Cleaver / Mike Johnson Advantica• Jens Kristian Holen StatoilHydro• Asmund Huser Det Norske Veritas• Wilbert Lee Chevron• Jan Pappas Scandpower AS• David Piper Marathon OiL• Terry Rhodes Shell• Bob Simpson HSE• Vincent Tam BP

Members of the FABIG Steering Committee for �008-�009

R612

For further information, please contact:

Guillaume VannierFABIG Project ManagerSCISilwood ParkAscotBerkshire SL5 7QN

Tel: +44 (0) 1344 636 550Email: [email protected]

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Page � FABIG Newsletter Issue 50 - April �008

Finding and ordering FABIG publications online

We have carried out some modifications to improve the functionality of the part of the website dealing with publications. The section of the website originally named ‘Deliverables’ has been renamed ‘Publications’ for clarity.

A new feature of the Publications section is the functionality for ordering publications online (more likely to be used by non FABIG members). As a reminder, website users can access from this section abstracts of all the following publications:

• Interim Guidance Notes

• Technical Notes

• Technical Meeting Reviews

• Newsletters

Whereas non-members will only be able to access abstracts, any member of staff from a company member can register on the FABIG website and access all the FABIG Technical Notes, Technical Meeting Reviews and Newsletters from this section of the website.

Suggest topics for future Technical Meetings

In order to encourage the membership to become more involved in FABIG activities, we have implemented a feature enabling delegates to suggest topics for future FABIG events when registering online to FABIG Technical Meetings. They will be able to do so by filling the text box located at the middle of the page summarising the event and personal details entered as shown in Figure 613.1.

Please do not hesitate to contact me (Guillaume Vannier) directly by email or by phone with any feedback or suggestions (see contact details at the end of this article).

Coming soon – What’s New page

As part of the continual improvements to the website, a ‘What’s New’ page will be implemented shortly on the website. This page will be accessible from the homepage as well as throughout the FABIG website and will enable you to obtain in one click the latest information on FABIG activities and publications.

Improvements to the FABIG websiteR613

Fig 613.1: Interface for suggesting topics for future events

For further information, please contact:

Guillaume VannierFABIG Project ManagerSCISilwood ParkAscotBerkshire SL5 7QN

Tel: +44 (0) 1344 636 550Email: [email protected]

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FABIG Newsletter Issue 50 - April �008Page �

A Methodology For Fire Hazard AssessmentR614

Research & Development

Abstract

This paper outlines a methodology for the fire hazard assessment of offshore platforms. The assessment process is described using a case study.

Abbreviations

BD BlowdownBLEVE Boiling Liquid Expanding Vapour ExplosionDHSV Down Hole Safety ValveESD Emergency ShutdownHP High PressureKO Knock Out DrumLER Low Electrical RoomLP Low PressureLQ Living QuarterLV Level Control ValveMOL Main Oil LineMV Master ValvePDQ Production, Drilling and QuartersPFD Process Flow DiagramP&ID Piping and Instrument DiagramPWV Production Wing ValveTEMPSC Totally enclosed motor propelled survival craftTR Temporary RefugeSBW Stand by VesselXXVS Emerge

Introduction

This paper details the result of a case study of fire hazard for a platform comprising living quarters, drilling and process units (PDQ) which contain significant quantities of oil and gas. The assessment identifies credible fire hazards associated with production and export operations for the associated facilities and utilities on the PDQ platform. From the credible fire hazards, specific design fire events can be selected which define the required performance of the active and passive fire protection systems.

Using a case study, the author demonstrates a systematic fire hazard assessment method and shows how to identify the major fire hazard areas and management measures for mitigation.

The objectives of this paper are to:• outline a methodology for systematic fire hazard

assessment • show how all credible fire scenarios can be identified

• estimate the consequences of ignited flammable liquid and gas releases

• ensure that arrangements are in place to prevent, control and mitigate these events

The significant fire hazards are:• jet, or pool fires from the oil production flowlines;• jet, or pool fires from the HP and LP production

manifolds;• jet, or pool fire from the HP and LP separators;• jet, or pool fires from the oil booster pumps;• jet, or pool fires from the MOL pumps;• jet fires from the gas injection and gas lift manifolds;• jet, or liquid fires from the test separator;• drilling or production blowout at the drilling rig floor

or well completions unit; • Helicopter engine fire during personnel transfer (Not

covered in this study).

Riser hazards will form a major fire hazard risk. Potential fire hazards arising from risers and options for their mitigation are not discussed in this article.

Methodology

GeneralThe assessment consists of the following steps:

1. Fire hazard identification i.e. jet fire, pool fire, etc.,2. Estimate hydrocarbon inventories based on isolatable

sections (XXVs to XXVs),3. Define locations and facilities for control and mitigation

using P&IDs, PFDs, Plot plans and other relevant design details,

4. Define characteristic release sizes to be used in the assessment,

5. Based on the releases described above, define the characteristics of jet fires, predict flames’ length and decay with time taking into account no-blowdown and blowdown conditions,

6. Review the effects of jet, pool fire events,7. Review the fire protection measures in place, based on

the above, 8. Make recommendations to reduce the risk.

Event IdentificationThere are a large number of fire events that could potentially occur. These range from small electrical fires to large process fires. The assessment focused on those fire events that could have a significant effect on the overall risk levels to personnel, either directly or by escalation (i.e. hydrocarbon fires).

Accordingly, process and utility systems with an inventory of flammable liquids greater than 5m3 and with a flash point below

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Page 8 FABIG Newsletter Issue 50 - April �008

Research & Development

55°C are included in the assessment. This cut-off is consistent with IP15 [1].

Process system The process flow diagrams with associated XXVs are shown in figures 614.1 and 614.2. The isolatable process sections assessed together with their relevant locations, dimensions, volumes, temperatures and pressures are listed in Table 614.1. The quantities, pressure and temperature of the relevant hydrocarbon inventories are taken from PFDs, P&IDs and relevant equipment data sheets.

Release ScenariosFour leak sizes (5, 18, 50 & 100 mm) are considered. These sizes are considered to represent all credible releases due to failure scenarios.

Jet fire analysis Each release size (as described in the previous paragraph) is analysed on the basis of an immediate ignition. For a gas release, the extent of the flame length is evaluated using the computer program PHAST [7]. Initial flame length is assessed at the maximum inventory pressure. Flame decays after the start of the ESD are assessed for 5, 15, 30 and 60 minutes duration for Blowdown and no-Blowdown cases.

Oil ReleasesHaving identified the process inventories it is possible to estimate the size and duration of the associated release events. An inventory of less than 5m3 is unlikely to achieve a pool fire, to cause a BLEVE or provide a fire causing damage to the structural system which could lead to escalation. Consequently this study considers releases from sections with a sizeable inventory (i.e. greater than 5m3). Therefore the following sections which contain oil are not considered:

Section 1 - Production well (DHSV-MV) (for each production well)Section 2 - Production well (MV-PWV) (for each production well)Section 5 - Test manifold

Oil release events are only determined for the start of an event, with the duration of a release being estimated based on the liquid inventory and assuming the process isolation is successful.

Oil release calculations have been determined using Bernoulli’s equation [6]. The liquid release rate is assumed to remain constant until the liquid inventory has depleted; this is a simplification and the release rate will decline with the loss in pressure over time. Releases have been determined for four hole-sizes 5, 18, 50 and 100mm.

The effect of gas Blowdown which reduces the pressure in isolatable sections, thus reducing the driving force for any oil release, has not been accounted for in this study. It is recognised that this will reduce the release rates, but increase the release duration.

The results are detailed in Table 614.2.

Pool FiresA pool fire is a burning horizontal pool of vaporising hydrocarbon, where the fuel has very little momentum. However it should be noted that the fuel pool is not necessarily static and can spread or contract with respect to the release rate of the hydrocarbon and its burning rate. A pool fire takes time to develop and cannot be quickly eliminated by isolating the fuel supply alone.

The model predicts the duration of the fire and the pool diameter. The pool of hydrocarbon will reach an equilibrium diameter; this equilibrium is reached when the fuel release rate is equal to the burning rate of that particular fuel. Hence the pool will no longer spread, due to the fuel undergoing combustion at the same rate as the fuel is supplied to the pool. The fire duration is taken to be equal to the release duration due to the action of open drains removing liquid from the forming oil pool. If the release occurs into an area with a curb surround to the size of the resulting pool will be physically constrained.

According to pool fire tests carried out [6], the heat flux from a pool fire to an engulfed target was up to 160kW/m2. The main trend was that heat fluxes were very low below the hot smoke layer, increasing to about 160kW/m2 inside the layer.

Most of the potential pool fires will originate from fires restricted by curbs below vessels and large equipment items and will have local impinging effects on the equipment and pipework. However, no directional probability or reduction of heat flux due to flame diluted on impact to equipment is taken into account. The pool fire sizes based on the release rates results are detailed in Tables 614.2 and 614.3.

Location of critical/hazardous equipmentEquipment and piping containing hydrocarbon gas or liquid are considered as hazardous items. Using plot plans and PFDs (Figures 614.1 to 614.7) the locations of the items on each deck are identified and assessed based on their relevant inventories and time of decays. Similarly target areas that could cause escalation when subjected to a jet fire are identified and summarised in Table 614.4.

Identification of Fire Hazards

GeneralIt is necessary to determine those fire events that will have significant effects on the overall risk levels. The major types of fires are reviewed below.

The fire types present on the installation are:

• Process events;• Well events, such as blowouts;• Chemical Fire;• Accommodation and electrical fire;

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FABIG Newsletter Issue 50 - April �008Page 9

Research & Development

Process Fires The process and drilling areas of the platforms are subdivided into fire areas. Escalation of an initial fire or explosion to adjacent isolatable sections within a fire area is minimised by control (i.e. isolation and Blowdown) and mitigation (fire fighting and vessel / structural fire protection) measures.

Well FiresDue to the large numbers of wells involved and the intention to carry out simultaneous drilling and production operations, the likelihood and consequences of events is assessed as part of this study.

Blow-out

The platform wellbay area includes provision for production as well as gas and water injection, and cuttings re-injection wells. This assessment is based on 42 production wells with 6 gas injection wells.

A conventional Christmas tree is provided on each well with hydraulically actuated master and wing valves. In addition a hydraulically actuated sub-surface down-hole safety valve (DHSV) will be installed to provide isolation of each well.

On gas injection wells, down-hole annular safety valves will be provided, which will enable the annulus to be isolated and prevent flow of lift gas, or production fluid via the annulus to the topsides.

There is a potential for blowouts to occur during development drilling, production and during workover operations on the wells. A blow-out scenario is the result of loss of well control and the loss of containment of well and reservoir fluids.

The flow rate from an uncontrolled well blowout and the potential size of an ignited release means that escalation to surrounding wellheads is likely, the rig conducting the well entry operation and plant at weather deck level.

For the purposes of this assessment a conservative estimate of the blowout rate of 5 times the production rate. Based on a 35,000 barrel a day well this equates to 275kg/s.

Chemical FiresBased on the guidance IP of Model Code of Safe Practice Part 15, chemicals with flash points greater than 55°C have not been considered in this assessment. They are classified as Class III [1], and are handled below their flash points and hence are not considered as a fire risk.

The only chemical identified with flash point below 55ºC is methanol. Methanol tank (T-42020) is located on the Cellar deck. The container volume is about 20m3.

Methanol FiresThe methanol storage tank and injection pumps are located on the Weather Deck level on PDQ, with the main chemical injection package. The tank contains approximately 19m3 (at atmospheric pressure) of methanol. The methanol is injected

into lines to prevent hydrate formation.

Methanol fire is considered to cause only localised damage if not controlled and escalation to other areas or impairing the escape routes is extremely unlikely.

The fire protection arrangements include a mobile trolley containing alcohol resistance foam to enable local fire fighting for ignited small spills and hydrant outlets.

Methanol tote tanks are used only for transfer purpose and each has capacity of approximately 4.5m3. There is a bund around this area and is provided with a drainage system. The fire escalation event is considered extremely unlikely.

Accommodation and Electrical FiresAccommodation fires can arise in the cabins, galley or laundry areas due to smoking in non-smoking areas, equipment malfunction or unsafe practices. Electrical fires could result from equipment malfunction or unsafe practices. However, the consequences of these fires are greatly reduced by the small amounts of fire fuel available. Safeguards are specified in-line with common practice.

Sea Surface FiresSea surface fires are only considered feasible following ignition of a major hydrocarbon release such as failure of a separator, a well blowout or failure of the oil export line. In extreme cases these scenarios could result in a sea fire that may exceed TR survivability times and lead to structural collapse of the platform.

Small releases from the separators will be collected via drain boxes and routed via the drain lines to the Open Drains Caisson. Major releases however will overload the open drain system and be routed overboard either via the deluge overflow lines or flowing over the edge of the deck. The open drain and deluge overflow systems are designed to prevent the discharge of burning oil.

Inventories and Fire Calculations

Basis for Inventory and Fire Size CalculationsThe basis of this assessment concerning the number of wells in operations and the links to the manifolds are as follows:

• There are 42 well slots that are assumed to be in operation; 21 are linked to the HP manifold and 21 to the LP manifold;

• 24 production wells are considered to be aided by gas lift;

• 6 gas injection wells are in operation;• 1 well is considered to be linked to the test manifold,

with operation considered to occur all the time.

The inventory of small process units has been estimated based on typical data. In particular the following estimates have been made:

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Page 10 FABIG Newsletter Issue 50 - April �008

Research & Development

• heat exchangers inventories have a nominal volume of 0.5m3;

• pump inventories have a nominal volume of 0.5m3;• compressor inventories have a nominal volume of

1m3;• filter inventories have a nominal volume of 0.5m3.

The splits between oil, gas and water for certain vessels have been estimated based on normal operating conditions. In particular the separators inventories are taken as oil, gas and water in a 1:1:1 by volume ratio.

Sections inventories and their locations are summarised in Table 614.2. The corresponding fire sizes assessments are listed in Table 614.2.

Flames length calculated for isolation and Blowdown cases are based upon the isolated inventory being depressurised to below 7 barg within 15 minutes. BD orifice diameters have been sized accordingly.

Relevant Safety Systems

Blowdown SystemBlowdown system is primarily provided to prevent equipment from pressure rupture in the event of fire. The design of the blowdown is to depressurise the hydrocarbon gas inventories to below 100PSIG (6.9Barg) within 15 minutes. This is in accordance with API521 design code [3].

To maintain a high reliability and availability on demand for XXVs and BD system, regular proof testing of all components within the system must be carried out.

It is also important that the internal leak rates through sea line XXVs be as low as possible. This study is carried out based on negligible internal leaks from XXVs and LVs.

Guidelines SI 1029 [4] suggests that an internal leak rate less than 1kg/min XXVs is considered acceptable. Similarly for LVs with designated XXVs functions an internal leak rate of less than 0.3ml/min per inch of pipe ID is suggested as acceptable. The rates larger than these needs to be justified by a further fire risk assessment.

Detection/Protection Systems, Emergency Response & Escape Routes

Detection SystemFire and gas detection system will provide automatic monitoring, alert personnel of potentially hazardous situations, and allow executive actions to be manually or automatically initiated in order to minimise the risk of escalation.

Passive Fire ProtectionPassive fire protection is generally applied to platform members and process equipment with risk of being exposed to a jet fire which may cause structural failure and where the use of active

fire protection may be ineffective or not practical.

The fire protection is to be provided to achieve protection of certain structural steel, fire/blast walls, bulkheads and equipment in order to:

• prevent further release of inventory due to failure under fire conditions of selected hydrocarbon carrying vessels for a specified period;

• prevent structural damage or failure which could lead to escalation of events or impairment of any safety system functions for a specified period;

• prevent structural damage or failure, which could lead to impairment of escape and evacuation, for a specified period.

• protect the asset such that production can be restarted following a small fire with minimum delay.

The results of findings from this Fire Hazard Assessment study summarised in Table 614.4 are utilised to assess PFP design requirement.

Active fire protectionThe deluge systems are generally provided in all process areas. Deluge is generally used to cool the equipment items to prevent escalation.

Conclusions

Hydrocarbon inventories based on isolatable sections (i.e. XXVs to XXVs) were marked on PFDs and plot plans. Potential fire scenarios were identified. The escalations due to fire were assessed based on the flames’ length and decay with time. These decays were based on no blowdown and blowdown cases. The blowdown orifice diameter for each section was calculated based on the principle that all isolatable sections can be blown down to 6.9 barg or less within 15 minutes.

For an ignited gas release, the sections taking the longest time to decay to unstable or no flame (after a successful blowdown) are gas dehydration, slug catcher, first stage compression, and fuel gas dehydration. In all areas after a successful BD the flame will decay to no or low momentum flame within 15 minutes.

HP vessels at full pressure if exposed to direct jet fire could rupture within 12 minutes and result in escalation. Stress analysis studies carried out for vessel rupture when subjected to a jet fire suggests that the applied stress is lower than the material yield stress during the whole history of the fire i.e. no rupture for BD cases. This is due to the fact that:

• vessel is designed with a design stress factor (tensile strength / yield stress) of 1.5 for carbon steel;

• vessel operates with a margin between the design and the operating pressures;

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FABIG Newsletter Issue 50 - April �008Page 11

Research & Development

• ‘required’ vessel strength falls with time as the vessel pressure drops due to blowdown considerations.

References

1. IP15, Model Code of Safe Practice in the Petroleum Industry, Part 15: Area Classification Code for Petroleum Installations

2. Oreda-19943. API 521Guide for Pressure Relieving and Depressurising

Systems4. Guidance notes in support of the offshore installations

(emergency pipeline valve) Regulation 1989:SI 1029, Pub. Dept Energy

5. ANSI B16-104-19766. SINTEF, Handbook for Fire Calculation and Fire Risk

Assessment in the Process Industry, 19927. PHAST, DNV Software for consequence analyses

Acknowledgements

Any resemblance of the case study in this paper is coincidental and it does not represent any existing of planned installation. However, data from actual projects are used to make the case study relevant to the safety professionals. The Tables were prepared by Dr R. Atarzadeh and drawings were produced by Stan Burgess whose contributions are gratefully acknowledged. The author would like to acknowledge reviewers Guillaume

For further information, please contact:

Sirous YasseriKBR Engineering

T: +44 (0) 1372 865226F: +44 (0) 1372 865114E: [email protected]

Page 12: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

Page 1� FABIG Newsletter Issue 50 - April �008

Research & DevelopmentSe

ctio

nN

o.Se

ctio

nD

escr

iptio

nEq

uipm

ent

Loca

tion

Dim

ensi

ons

Volu

me

(m3 )

Con

tent

s (m

3 )Pr

essu

re(b

arg)

Tem

pera

ture

(°C

)G

as

Oil

Wat

er1

Prod

uctio

n w

ell

(DH

SV-M

V)

Con

duct

orSu

bsea

to W

ellb

ay6”

pip

e (5

0m lo

ng)

0.9

0.6

0.3

6043

TOTA

L0.

90.

60.

30.

02

Prod

uctio

n W

ell

(MV-

PWV

)W

ellh

ead

Mez

zani

ne to

Dec

kN

ote

260

43TO

TAL

0.0

0.0

0.0

0.0

3H

P M

anifo

ld/

Sepa

rato

rs

(Not

e 4)

Flow

lines

Cel

lar D

eck

21 le

ngth

s of 6

” pi

pe (5

m

long

)2.

01.

40.

660

43

HP

man

ifold

Cel

lar D

eck

20”

pipe

(30m

long

)6.

14.

31.

860

43H

P se

para

tor (

V-21

110)

Wea

ther

Dec

k12

m x

3.4

m10

8.9

36.3

36.3

36.3

6043

HP

sepa

rato

r (V-

2121

0)W

eath

er D

eck

12m

x 3

.4m

108.

936

.336

.336

.360

43Te

st S

epar

ator

(V-1

3010

)W

eath

er D

eck

9m x

2.1

m31

.210

.410

.410

.460

4318

” W

et G

as L

ine

Wea

ther

Dec

k18

” pi

pe (8

0m lo

ng)

13.3

13.3

0.0

0.0

6043

Gas

pip

elin

e pi

g la

unch

er (V

-360

10)

Mez

zani

ne/W

eath

er D

eck

Not

e 1

TOTA

L27

0.4

102.

085

.483

.04

LP M

anifo

ld/

Sepa

rato

rs

(Not

e 4)

Flow

lines

Cel

lar D

eck

21 le

ngth

s of 6

” pi

pe (5

m

long

)1.

90.

71.

225

32

LP m

anifo

ldC

ella

r Dec

k16

” pi

pe (3

0m lo

ng)

3.9

1.5

2.4

2532

LP se

para

tor (

V-21

120)

Wea

ther

Dec

k15

m x

3.8

m17

0.1

56.7

56.7

56.7

2532

LP se

para

tor (

V-21

220)

Wea

ther

Dec

k15

m x

3.8

m17

0.1

56.7

56.7

56.7

2532

TOTA

L34

6.0

115.

611

7.0

113.

45

Test

man

ifold

Flow

lines

Cel

lar D

eck

1 le

ngth

of 6

” pi

pe (5

m

long

)0.

10.

10.

060

43

Test

Man

ifold

Cel

lar D

eck

8” p

ipe

(30m

long

)1.

00.

70.

360

43TO

TAL

1.1

0.8

0.3

0.0

6Fl

ash

gas

com

pres

sion

(T

rain

1)

Flas

h ga

s suc

tion

drum

(V-3

1110

)W

eath

er D

eck

1.7m

x 3

.6m

8.2

8.2

2442

Flas

h ga

s com

pres

sor (

C-3

1121

)W

eath

er D

eck

1.0

1.0

2442

Flas

h ga

s com

p. d

isch

arge

. coo

ler

(X-3

1140

)W

eath

er D

eck

0.5

0.5

5912

5

TOTA

L9.

79.

70.

00.

07

Flas

h co

mpr

essi

on

(Tra

in 2

)

Flas

h ga

s suc

tion

drum

(V-3

1210

)W

eath

er D

eck

1.7m

x 3

.6m

8.2

8.2

2442

Flas

h ga

s com

pres

sor (

C-3

1221

)W

eath

er D

eck

1.0

1.0

2442

Flas

h ga

s com

p. d

isch

arge

. coo

ler

(X-3

1240

)W

eath

er D

eck

0.5

0.5

5912

5

TOTA

L9.

79.

70.

00.

0

Tabl

e:61

4.1:

Sec

tion

Inve

ntor

ies

Page 13: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

FABIG Newsletter Issue 50 - April �008Page 1�

Research & DevelopmentSe

ctio

n N

o.Se

ctio

n D

escr

iptio

nEq

uipm

ent

Loca

tion

Dim

ensi

ons

Volu

me

(m3 )

Con

tent

s (m

3 )Pr

essu

re(b

arg)

Tem

pera

ture

(˚C

)G

asO

ilW

ater

8O

il ex

port

MO

L pu

mp

(P-2

4120

)C

ella

r Dec

k0.

50.

525

43M

OL

pum

p (P

-242

20)

Cel

lar D

eck

0.5

0.5

2543

Oil

boos

ter p

ump

(P-2

4110

)C

ella

r Dec

k0.

50.

530

42O

il bo

oste

r pum

p (P

-242

10)

Cel

lar D

eck

0.5

0.5

3042

GU

EST

Plat

form

oil

pipe

line

pig

rece

iver

(V-2

0010

)M

ezza

nine

Dec

kN

ote

1

Oil

pipe

line

pig

laun

cher

(V-2

4080

)M

ezza

nine

Dec

kN

ote

1Pr

oces

s lin

eC

ella

r/Mez

zani

ne D

eck

30”

pipe

(30m

long

)3.

83.

830

42TO

TAL

5.8

0.0

5.8

0.0

9G

as li

ft m

anifo

ldFl

owlin

eM

ezza

nine

Dec

k20

leng

ths o

f 3”p

ipe

(5m

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50.

515

045

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lift

man

ifold

/con

nect

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Mez

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ne D

eck

6” p

ipe

(100

m lo

ng)

1.8

1.8

150

45

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310

Gas

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ondu

ctor

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ea to

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lbay

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ulus

5-6

” pi

pe (5

0m

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315

045

TOTA

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30.

00.

011

Gas

inje

ctio

n m

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ject

ion

man

ifold

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nect

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zani

ne D

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00

380

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ug c

atch

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WV-

MV

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om n

eigh

bour

ing

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form

sC

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r Dec

k3m

x 9

m41

.771

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71.7

0.0

0.0

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as in

ject

ion

(MV-

DH

SV)

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duct

orSu

bsea

to W

ellb

ay6”

pip

e (5

0m lo

ng)

0.9

0.9

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0.9

0.9

0.0

0.0

14PD

Q fu

el g

asFu

el g

as K

O d

rum

(V-4

8010

)C

ella

r Dec

k2.

1m x

5.5

m19

.019

.57

.343

Fuel

gas

hea

ter (

EEH

-480

20)

Cel

lar D

eck

0.5

0.5

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43Fu

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eate

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H-4

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)C

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50.

557

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TOTA

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.00.

00.

0

Tabl

e 61

4.1:

Sec

tion

Inve

ntor

ies (

cont

inue

d)

Not

es fo

r Ta

ble

614.

1:N

ote

1: T

his e

quip

men

t is n

orm

ally

isol

ated

dur

ing

oper

atio

n; h

ence

is n

ot c

onsi

dere

d fu

rther

in th

is F

ire R

isk

Ass

essm

ent

Not

e 2:

The

inve

ntor

y of

this

item

is sm

all;

henc

e is

not

con

side

red

furth

er.

Not

e 3:

The

sect

ions

1, 2

and

5 a

re b

ased

on

the

syst

em b

eing

tied

to a

HP

wel

l.N

ote

4: In

vent

ory

for a

sepa

rato

r rel

ease

is to

tal o

f “se

para

tor”

, “m

anifo

ld”

etc.

; inv

ento

ry a

vaila

ble

for a

man

ifold

rele

ase

is re

stric

ted

to “

man

ifold

s” a

nd “

flow

line

s”

Page 14: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

Page 1� FABIG Newsletter Issue 50 - April �008

Research & DevelopmentSe

ctio

n N

o.Se

ctio

n D

escr

iptio

nC

ase

Hol

e si

ze

(mm

)R

elea

se R

ate

(kg/

s) a

t Tim

e (m

in)

Flam

e Le

ngth

(m) a

t Tim

e (m

in)

05

1560

05

1560

3H

P m

anifo

ld/s

epar

ator

sTo

tal i

nven

tory

= 2

70.4

m3

Gas

- 6,

000k

gO

il - 7

0,00

0kg

Wat

er -

80,0

00kg

P at

star

t = 6

0 ba

raTe

mp

= 43

Deg

.C

Isol

atio

n an

d B

low

dow

n5

0.18

0.09

0.02

-7.

55.

52.

8-

182.

320.

950.

17-

23.4

15.7

7.3

-50

17.9

2.02

--

58.0

22.0

--

100

71.6

--

-10

7.4

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

180.

180.

170.

157.

57.

57.

36.

918

2.32

1.91

1.29

0.23

23.4

21.4

18.0

8.4

5017

.93.

98-

-58

.029

.7-

-10

071

.6-

--

107.

4-

--

4LP

man

ifold

/sep

arat

ors

Tota

l inv

ento

ry =

346

m3

Gas

- 2,

400k

gO

il - 9

6,00

0kg

Wat

er -

110,

000k

g21

0,00

0KP

at st

art =

25

bara

Tem

p =

32 D

eg.C

Isol

atio

n an

d B

low

dow

n5

0.08

0.05

0.02

-5.

24.

22.

8-

181.

070.

620.

2-

16.6

13.0

7.9

-50

8.22

1.84

--

41.0

21.1

--

100

32.9

--

-76

.0-

--

Isol

atio

n an

d N

o B

low

dow

n5

0.08

0.08

0.08

0.07

5.2

5.2

5.2

4.9

181.

070.

930.

70.

216

.615

.613

.77.

950

8.22

2.79

--

41.0

25.4

--

100

32.9

--

-76

.0-

--

6Fl

ash

gas c

ompr

essi

on (T

rain

1)In

vent

ory

= 9.

7m3 =

190

kgP

at st

art =

24

bara

Tem

p =

42 D

eg.C

Isol

atio

n an

d B

low

dow

n5

0.08

0.04

0.02

-5.

23.

82.

8-

181.

010.

13-

-16

.16.

5-

-50

7.78

--

-40

.0-

--

100

31.1

--

-74

.1-

--

Isol

atio

n an

d N

o B

low

dow

n5

0.08

0.07

0.05

0.02

5.2

4.9

4.2

2.8

181.

010.

19-

-16

.17.

7-

-50

7.78

--

-40

.0-

--

100

31.1

--

-74

.1-

--

Tabl

e 61

4.2:

Gas

Rel

ease

Rat

es/F

lam

e L

engt

hs

Page 15: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

FABIG Newsletter Issue 50 - April �008Page 15

Research & Development

Sect

ion

No.

Sect

ion

Des

crip

tion

Cas

eH

ole

Size

(mm

)R

elea

se R

ate

(kg/

s) a

t Tim

e (m

in)

Flam

e Le

ngth

(m) a

t Tim

e (m

in)

05

1530

600

515

3060

7Fl

ash

gas c

ompr

essi

on

(Tra

in 2

)In

vent

ory

= 9.

7m3 =

190K

gP

at st

art =

24

bara

Tem

p =

42 D

eg.C

Isol

atio

n an

d B

low

dow

n5

0.08

0.04

0.02

-5.

23.

82.

8-

181.

010.

13-

--

16.1

6.5

--

507.

78-

--

40.0

--

-10

031

.1-

--

74.1

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

080.

070.

050.

025.

24.

94.

22.

818

1.01

0.19

--

16.1

7.7

--

507.

78-

--

40.0

--

-10

031

.1-

--

74.1

--

--

9G

as li

ft m

anifo

ldIn

vent

ory

= 2.

3m3 =

300K

gP

at st

art =

150

bar

aTe

mp

= 45

Deg

.C

Isol

atio

n an

d B

low

dow

n5

0.45

0.08

8-

--

10.6

4.82

--

-18

5.78

--

--

36-

--

-50

44.6

--

--

95.8

--

--

100

178

--

--

186.

0-

--

Isol

atio

n an

d N

o B

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dow

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0.45

0.6

0.08

--

10.6

8.1

4.9

--

185.

78-

--

-36

.0-

--

-50

44.6

--

--

95.8

--

--

100

178

--

--

186

--

--

11G

as in

ject

ion

man

ifold

Inve

ntor

y =

34m

3 =

9600

Kg

P at

star

t = 3

80 b

ara

Tem

p =

45 D

eg. C

Isol

atio

n an

d B

low

dow

n5

1.13

0.29

--

-16

.48.

5-

--

1814

.52.

4-

--

55.9

24-

--

5011

2-

--

-14

9-

--

-10

045

2-

--

-29

1-

--

-Is

olat

ion

and

No

Blo

wdo

wn

51.

131.

121

0.9

0.73

16.4

15.5

1514

1218

14.5

9.05

3.5

0.84

-55

.944

.728

.214

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5011

2-

--

-14

9-

--

-10

045

2-

--

-29

1-

--

-12

Slug

Cat

cher

on

the

neig

hbou

ring

plat

form

sIn

vent

ory

= 41

.7m

3 =

2072

Kg

P =

53 b

ara

Tem

p =

25 d

eg. C

Isol

atio

n an

d B

low

dow

n5

0.16

0.08

0.02

--

7.4

5.4

3.0

--

182.

110.

740.

1-

-23

.514

.97.

0-

-50

16.4

--

--

58.3

--

--

100

65.1

--

--

106

--

--

Isol

atio

n an

d N

o B

low

dow

n5

0.16

0.15

40.

151.

380.

113

7.4

7.3

7.1

6.7

6.3

182.

111.

440.

690.

21-

23.5

20.0

14.5

8.9

-50

16.4

--

--

58.3

--

--

100

65.1

--

--

106

--

--

Tabl

e 61

4.2:

Gas

Rel

ease

Rat

es/F

lam

e L

engt

hs (c

ontin

ued)

Page 16: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

Page 1� FABIG Newsletter Issue 50 - April �008

Research & DevelopmentSe

ctio

n N

o.Se

ctio

n D

escr

iptio

nC

ase

Hol

e Si

ze

(mm

)R

elea

se R

ate

(kg/

s) a

t Tim

e (m

in)

Flam

e Le

ngth

(m) a

t Tim

e (m

in)

05

1530

600

515

3060

14Fu

el g

as sy

stem

for

the

inst

alla

tion

use

Isol

atio

n an

d B

low

dow

n5

0.17

0.08

0.02

-7.

35.

22.

8-

182.

230.

48-

-23

.011

.6-

-50

17.2

--

-57

.0-

--

100

68.8

--

-10

5.5

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

170.

160.

140.

087.

37.

16.

75.

218

2.23

0.99

0.2

-23

.016

.07.

9-

5017

.2-

--

57.0

--

-10

068

.8-

--

105.

5-

--

15G

as d

ehyd

ratio

nC

ella

r Dec

kIn

vent

ory

= 84

.1m

3 =

40

00K

gP

at st

art =

58

bara

Tem

p =

43 D

eg.C

Isol

atio

n an

d B

low

dow

n5

0.17

30.

036

0.01

7-

-6.

73.

12.

2-

-18

2.2

0.86

0.12

6-

-22

.614

.45.

72-

-50

17.3

--

--

60.8

--

--

100

69.2

--

--

118.

0-

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

173

0.17

30.

165

0158

0.14

56.

76.

76.

56.

46.

118

2.2

1.85

1.26

0.69

0.22

222

.620

.817

.313

.07.

550

17.3

3.97

--

-60

.831

.0-

--

100

69.2

--

--

118.

0-

--

-15

a18

” W

et G

as p

ipe

from

PD

Q A

cros

s B

ridge

to C

ella

r Dec

kIn

vent

ory

= 13

.3m

3 =

663K

g

P =

58 b

ara

T =

43 D

eg.C

Isol

atio

n an

d B

low

dow

n5

0.17

0.07

57.

65.

32.

6-

-18

2.2

0.32

--

2410

.5-

--

5017

.3-

--

-60

--

--

100

69.2

--

--

110

--

--

Isol

atio

n an

d N

o B

low

dow

n5

0.17

0.13

0.11

0.08

0.05

7.6

6.7

6.3

5.4

4.4

182.

20.

56-

--

2413

.3-

--

5017

.3-

--

-60

--

--

100

69.2

--

--

110

--

--

16G

UES

T Pl

atfo

rm g

as

slug

cat

cher

Wea

ther

Dec

kIn

vent

ory

= 63

.60m

3 =

3046

Kg

P at

star

t = 2

5 ba

raTe

mp

= 21

Deg

.C

Isol

atio

n an

d B

low

dow

n5

0.07

80.

2-

--

4.55

2.4

--

-18

1.0

0.13

--

-15

.55.

850

7.7

--

--

41-

--

-10

030

--

--

79-

--

-Is

olat

ion

and

No

Blo

wdo

wn

0.07

80.

078

0.07

60.

073

0.06

90.

062

4.55

4.5

4.3

4.1

3.8

181.

00.

780.

480.

220.

045

15.5

13.7

10.9

7.5

3.5

507.

71.

16-

--

4116

.5-

--

100

30-

--

-79

--

--

Tabl

e 61

4.2:

Gas

Rel

ease

Rat

es/F

lam

e L

engt

hs (c

ontin

ued)

Page 17: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

FABIG Newsletter Issue 50 - April �008Page 1�

Research & Development

Sect

ion

No.

Sect

ion

Des

crip

tion

Cas

eH

ole

Size

(m

m)

Rel

ease

Rat

e (k

g/s)

at T

ime

(min

)Fl

ame

Leng

th (m

) at T

ime

(min

)

05

1530

600

515

3060

16A

1st st

age

com

p. su

ctio

n sc

rubb

er V

-371

10In

vent

ory=

26.

7m3 =

12

80K

gW

eath

er d

eck

Isol

atio

n an

d B

low

dow

n5

0.17

10.

080.

016

--

6.6

4.6

2.0

--

182.

220.

57-

--

22.7

11.8

--

-50

17.2

--

--

60.5

--

-10

068

.6-

--

-11

7.6

--

--

Isol

atio

n an

d N

o B

low

dow

n5

0.17

10.

168

0.15

0.12

80.

098

6.6

6.6

6.3

5.7

5.2

182.

221.

220.

37-

-22

.717

.09.

6-

-50

17.2

--

--

60.5

--

--

100

68.6

--

--

117.

6-

--

-16

B1st

stag

e co

mp.

suct

ion

scru

bber

v-3

7210

Inve

ntor

y= 2

6.7m

3 =

1280

Kg

Wea

ther

dec

k

Isol

atio

n an

d B

low

dow

n5

0.17

10.

080.

016

--

6.6

4.6

2.0

--

182.

220.

57-

--

22.7

11.8

--

-50

17.2

--

--

60.5

--

--

100

68.6

--

--

117.

6-

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

171

0.16

80.

150.

128

0.09

86.

66.

66.

35.

75.

218

2.22

1.22

0.37

--

22.7

17.0

9.6

--

5017

.2-

--

-60

.5-

--

-10

068

.6-

--

-11

7.6

--

--

17G

UES

T Pl

atfo

rm g

as

com

pres

sion

Cel

lar D

eck

Inve

ntor

y =

24.3

m3 =

64

0Kg

P at

star

t = 2

5 ba

raTe

mp

= 21

Deg

.C

Isol

atio

n an

d B

low

dow

n5

0.08

0.04

60.

017

--

4.6

3.5

2.2

--

181.

000.

34-

--

15.4

89.

2-

--

507.

73-

--

-41

.3-

--

-10

030

.9-

--

-30

.9-

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

080.

073

0.06

60.

057

0.04

24.

64.

44.

23.

93.

418

1.00

0.53

00.

146

--

15.4

811

.46.

1-

-50

7.73

--

--

41.3

--

--

100

30.9

--

--

30.9

--

--

18Se

cond

stag

e co

mpr

essi

on (T

rain

1)

Inve

ntor

y =

1.5m

3 =

425K

gP

at st

art =

381

bar

aTe

mp

= 13

8 D

eg.C

Isol

atio

n an

d B

low

dow

n5

0.99

60.

164

--

-15

.56.

5-

--

1812

.9-

--

-53

.0-

--

-50

99.6

--

--

141

--

--

100

398

--

--

274

--

--

Isol

atio

n an

d N

o B

low

dow

n5

0.99

60.

381

0.05

715

.59.

73.

9-

-18

12.9

--

--

53.0

--

--

5099

.6-

--

-14

1-

--

-10

039

8-

--

-27

4-

--

-

Tabl

e 61

4.2:

Gas

Rel

ease

Rat

es/F

lam

e L

engt

hs (c

ontin

ued)

Page 18: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

Page 18 FABIG Newsletter Issue 50 - April �008

Research & Development

Sect

ion

No.

Sect

ion

Des

crip

tion

Cas

eH

ole

Size

(m

m)

Rel

ease

Rat

e (k

g/s)

at T

ime

(min

)Fl

ame

Leng

th (m

) at T

ime

(min

)

05

1530

600

515

3060

19Se

cond

Sta

ge

com

pres

sion

(Tra

in 2

)In

vent

ory

= 1.

5m3 =

42

5kg

P at

star

t = 3

81 b

ara

Tem

p =

138

Deg

.C

Isol

atio

n an

d B

low

dow

n5

0.99

60.

164

--

-15

.56.

5-

--

1812

.9-

--

-53

.0-

--

5099

.6-

--

-14

1-

--

-10

039

8-

--

-27

4-

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

996

0.38

10.

057

--

15.5

9.7

3.9

--

1812

.9-

--

-53

.0-

--

-50

99.6

--

--

141

--

--

100

398

--

--

274

--

--

20Fu

el g

as sy

stem

Cel

lar D

eck

Inve

ntor

y=26

.7m

3 =

1200

Kg

P at

star

t = 5

7.3

bara

Tem

p =

43 D

eg. C

Isol

atio

n an

d B

low

dow

n5

0.17

10.

078

0.01

6-

-6.

64.

62.

1-

-18

2.21

0.57

--

-22

.711

.8-

--

5017

.1-

--

-60

.5-

--

-10

068

.3-

--

-11

7.5

--

--

Isol

atio

n an

d N

o B

low

dow

n5

0.17

10.

162

0.15

00.

127

0.09

666.

66.

56.

25.

755.

018

2.21

1.21

0.35

4-

-22

.7-

--

-50

17.1

--

--

60.5

--

--

100

68.3

--

--

117.

5-

--

-21

Firs

t sta

ge

com

pres

sion

(Tra

ins 3

/4)

Inve

ntor

y =

171.

4m3 =

82

00K

gP

at st

art =

57.

3 ba

raTe

mp

= 41

Deg

.C

Isol

atio

n an

d B

low

dow

n5

0.17

10.

083

0.01

9-

-6.

64.

72.

3-

-18

2.22

0.99

0.19

--

22.7

15.4

7.0

--

5017

.13.

93-

--

60.5

30.0

--

-10

068

.5-

--

-11

7.5

--

--

Isol

atio

n an

d N

o B

low

dow

n5

0.17

10.

171

0.17

00.

163

0.15

86.

66.

66.

66.

56.

418

2.22

2.0

1.70

1.26

0.73

22.7

21.6

2017

.313

.350

17.1

8.3

1.91

--

60.5

42.7

21.1

--

100

68.5

3.72

--

-11

7.5

29.1

--

-22

Seco

nd st

age

com

pres

sion

(Tra

in 3

)

Inve

ntor

y =

1.5m

3 =

420K

gP

at st

art =

381

bar

aTe

mp

= 13

8 D

eg.C

Isol

atio

n an

d B

low

dow

n5

0.99

60.

098

--

-15

.55.

1-

--

1812

.9-

--

-53

.0-

--

-50

99.6

--

--

141

--

--

100

398

--

--

274

--

--

Isol

atio

n an

d N

o B

low

dow

n5

0.99

60.

381

0.05

7-

-15

.59.

73.

9-

-18

12.9

--

--

53.0

--

--

5099

.6-

--

-14

1-

--

-10

039

8-

--

-27

4-

--

-

Tabl

e 61

4.2:

Gas

Rel

ease

Rat

es/F

lam

e L

engt

hs (c

ontin

ued)

Page 19: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

FABIG Newsletter Issue 50 - April �008Page 19

Research & Development

Sect

ion

No.

Sect

ion

Des

crip

tion

Cas

eH

ole

Size

(m

m)

Rel

ease

Rat

e (k

g/s)

at T

ime

(min

)Fl

ame

Leng

th (m

) at T

ime

(min

)

05

1530

600

515

3060

23Se

cond

Sta

ge

com

pres

sion

(Tra

in 4

)In

vent

ory

= 1.

5m3 =

42

0Kg

P at

star

t = 3

81 b

ara

Tem

p =

138

Deg

.C

Isol

atio

n an

d B

low

dow

n5

0.99

60.

098

--

-15

.55.

1-

--

1812

.9-

--

-53

.0-

--

5099

.6-

--

-14

1-

--

-10

039

8-

--

-27

4-

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

996

0.38

10.

057

--

15.5

9.7

3.9

--

1812

.9-

--

-53

.0-

--

-50

99.6

--

--

141

--

--

100

398

--

--

274

--

--

25a

Gas

exp

ort

com

pres

sion

, suc

tion

scru

bber

Inve

ntor

y=27

m3 =

11

90K

gP

at st

art =

49.

7 ba

raTe

mp

= 17

Deg

. CTh

is is

a fu

ture

ad

ditio

n, d

ata

take

n fr

om d

esig

n

Isol

atio

n an

d B

low

dow

n5

0.17

0.07

10.

013

--

6.6

4.3

1.9

--

182.

20.

71-

--

22.7

13.1

--

-50

17.1

--

--

60.5

--

--

100

68.2

--

--

117.

0-

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

170.

170.

160.

150.

136.

66.

66.

56.

25.

818

2.2

1.21

0.89

70.

353

-22

.717

.014

.79.

4-

5017

.11.

64-

--

60.5

19.6

--

-10

068

.2-

--

-11

7.0

--

--

25b

Gas

exp

ort

com

pres

sion

Inve

ntor

y =

2.0m

3 =

167K

gP

at st

art =

107

.9 b

ara

Tem

p =

85 D

eg.C

This

is a

futu

re

addi

tion,

dat

a ta

ken

from

des

ign

Isol

atio

n an

d B

low

dow

n5

0.17

0.07

10.

013

--

6.6

4.3

1.9

--

182.

20.

71-

--

22.7

13.1

--

-50

17.1

--

--

60.5

--

--

100

68.2

--

--

117.

0-

--

-Is

olat

ion

and

No

Blo

wdo

wn

50.

170.

170.

160.

150.

136.

66.

66.

56.

25.

818

2.2

1.21

0.89

70.

353

-22

.717

.014

.79.

4-

5017

.11.

64-

--

60.5

19.6

--

-10

068

.2-

--

-11

7.0

--

--

U1

HP

Flar

e D

rum

Inve

ntor

y =

84.8

m3

P at

a st

art =

6.3

bar

aTe

mp

= 21

Deg

.C

Isol

atio

n an

d B

low

dow

n5 18 50 10

0Is

olat

ion

and

No

Blo

wdo

wn

5 18 50 100

Tabl

e 61

4.2:

Gas

Rel

ease

Rat

es/F

lam

e L

engt

hs (c

ontin

ued)

Page 20: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

Page �0 FABIG Newsletter Issue 50 - April �008

Research & Development

Sect

ion

No.

Sect

ion

Des

crip

tion

Hol

e si

ze (m

m)

Rel

ease

Rat

e (k

g/s)

Dur

atio

n (s

)Po

ol F

ire D

iam

eter

(m)

Pool

Fire

Loc

atio

n

3H

P m

anifo

ld/

sepa

rato

rs

(rel

ease

ass

umed

to

occ

ur fr

om th

e se

para

tors

)

51.

1760

000

3.7

Wea

ther

Dec

k

1815

.17

4600

13.3

Wea

ther

Dec

k

5011

7.04

600

22.1

/39

Wea

ther

Dec

k/Se

a Su

rfac

e

100

468.

1715

022

.1/4

0W

eath

er D

eck/

Sea

Sur

face

4LP

man

ifold

/se

para

tors

(r

elea

se a

ssum

ed

to o

ccur

from

the

sepa

rato

rs)

50.

7112

0000

3.1

Wea

ther

Dec

k

189.

1993

0011

.1W

eath

er D

eck

5070

.88

1200

22.1

/39

Wea

ther

Dec

k/Se

a Su

rfac

e

100

283.

5330

022

.1/7

8W

eath

er D

eck/

Sea

Surf

ace

8O

il ex

port

50.

84N

ote

14.

4Se

a Su

rfac

e

1810

.83

Not

e 1

15.7

Sea

Surf

ace

5083

.59

Not

e 1

43.5

Sea

Surf

ace

100

334.

35N

ote

187

.0Se

a Su

rfac

e

Wel

l Blo

wou

t27

5 (N

ote

2)C

ontin

uous

78W

ellh

eads

/Sea

Sur

face

Tabl

e 61

4.3:

Oil

Rel

ease

Rat

es

Not

es fo

r Ta

ble

614.

3:N

ote

1: W

hen

sect

ion

is is

olat

ed an

d th

e pum

ps st

op, t

he d

rivin

g fo

rce f

or li

quid

rele

ases

will

be t

he ef

fect

of t

he cr

ude d

egas

sing

as p

ress

ure d

rops

and

the e

ffect

of g

ravi

ty, d

epen

ding

on

the

loca

tion

of th

e re

leas

e in

the

syst

em.

Not

e 2:

Blo

wou

t flow

-rat

e is

bas

ed o

n 5

times

the

prod

uctio

n ra

te o

f 35,

000

bpd.

Page 21: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

FABIG Newsletter Issue 50 - April �008Page �1

Research & DevelopmentLo

catio

nEv

ent D

escr

iptio

nC

onse

quen

ces

Haz

ard

Man

agem

ent M

easu

res

PDQ

/MO

L Pu

mp

Mod

ule

1. Je

t/spr

ay/ru

nnin

g liq

uid

fire

from

oil

boos

ter p

umps

to se

a.2.

Jet/s

pray

/runn

ing

liqui

d fir

e fr

om G

UES

T Pl

atfo

rm 2

4” o

il pi

g re

ceiv

er to

sea.

3. Je

t/spr

ay/ru

nnin

g liq

uid

fire

from

clo

sed

drai

ns/fl

are

drum

to

sea.

4. Je

t/spr

ay/ru

nnin

g liq

uid

fire

from

MO

L pu

mps

to se

a.

Esca

latio

n fr

om th

e oi

l boo

ster

pum

ps, M

OL

pum

ps o

r clo

sed

drai

ns /

flare

dru

m m

ay o

ccur

if

the

fire

can

spre

ad to

adj

acen

t pum

ps, p

lant

or

pipe

wor

k pr

ior t

o ES

D o

ccur

ring.

Liqu

id fa

llout

will

spill

thro

ugh

the

grat

ed d

eck

to

sea

leve

l and

may

form

a su

bsta

ntia

l sea

fire

.

A fi

re in

the

MO

L pu

mp

mod

ule

may

impa

ir th

e di

rect

nor

th fa

ce e

gres

s rou

te to

the

TR a

nd m

ay

impa

ir th

e lin

k br

idge

land

ing

area

with

hea

t, sm

oke

and

flam

e m

akin

g eg

ress

from

CP

to th

e TR

impo

ssib

le.

Esca

latio

n of

a je

t / sp

ray

fire

from

the

MO

L pu

mp

mod

ule

to a

djac

ent p

lant

or t

he m

anifo

ld m

odul

e is

pos

sibl

e, in

par

ticul

ar if

the

rele

ase

is o

rient

ated

ea

st in

to th

e m

anifo

ld m

odul

e.

If th

e F&

G a

nd E

SD sy

stem

s fun

ctio

n ef

fect

ivel

y as

inte

nded

and

isol

atio

n an

d bl

owdo

wn

of th

e pl

ant a

re a

chie

ved,

then

esc

alat

ion

betw

een

plan

t in

the

MO

L pu

mp

mod

ule

and

beyo

nd th

e M

OL

pum

p m

odul

e is

less

like

ly.

If b

urni

ng o

il fr

om a

n oi

l boo

ster

pum

p or

MO

L pu

mp

fire

or fr

om th

e cl

osed

dr

ains

dru

m is

abl

e to

spill

to se

a, a

sea

fire

is p

ossi

ble.

But

, the

ava

ilabl

e in

vent

ory

prio

r to

ESD

ope

ratin

g is

not

con

side

red

suffi

cien

t to

gene

rate

ad

ditio

nal e

scal

atio

n pa

ths t

o th

e ja

cket

, ris

ers o

r con

duct

ors.

Esca

latio

n fr

om th

e pi

g re

ceiv

er is

unl

ikel

y as

the

unit

is u

sual

ly e

mpt

y an

d is

olat

ed fr

om h

ydro

carb

ons.

Any

act

ivity

on

the

unit

requ

ires p

erm

it ap

prov

al

and

safe

ty p

roce

dure

s in

plac

e.

Fire

wat

er a

pplic

atio

n ca

n be

use

d to

del

uge

the

gene

ral p

roce

ss a

rea

and

redu

ce th

e ef

fect

s of s

mok

e, h

eat a

nd fl

ame

to p

lant

, stru

ctur

e an

d pe

rson

nel.

Liqu

id h

ydro

carb

on w

ill sp

ill th

roug

h th

e gr

ated

dec

k to

sea

leve

l. Po

tent

ial

pool

fire

size

s will

be

limite

d to

the

plan

are

a of

the

drip

tray

s situ

ated

ben

eath

th

e ve

ssel

s. Fi

rew

ater

app

licat

ion

shou

ld b

e su

ffici

ent t

o qu

ench

or c

ontro

l a

liqui

ds fi

re a

t cel

lar d

eck

leve

l.

PDQ

Man

ifold

Mod

ule

1. Je

t/spr

ay/ru

nnin

g liq

uid

fire

from

HP

prod

uctio

n m

anifo

ld to

se

a.2.

Jet/s

pray

/runn

ing

liqui

d fir

e fr

om L

P pr

oduc

tion

man

ifold

to

sea.

3. Je

t fire

from

gas

inje

ctio

n m

anifo

ld to

sea.

4.

Jet fi

re fr

om g

as li

ft m

anifo

ld

to se

a.

The

size

and

con

tain

men

t pre

ssur

e of

the

inve

ntor

y w

ithin

the

prod

uctio

n m

anifo

lds

prov

ides

the

oppo

rtuni

ty fo

r pre

ssur

ised

jet o

r sp

ray

rele

ases

. Esc

alat

ion

betw

een

man

ifold

s is

likel

y gi

ven

the

imm

edia

te p

roxi

mity

and

den

sity

of

pla

nt a

nd fl

owlin

es in

the

man

ifold

are

a.

If a

jet fi

re is

dire

cted

wes

terly

, the

fire

will

ext

end

into

the

MO

L pu

mp

mod

ule

from

the

man

ifold

m

odul

e. If

the

rele

ase

is e

aste

rly th

e fir

e w

ill

exte

nd in

to th

e w

ellb

ay a

rea.

Liqu

id fa

llout

from

a p

rodu

ctio

n m

anifo

ld w

ill

spill

thro

ugh

to th

e se

a be

low

and

may

gen

erat

e a

subs

tant

ial s

ea fi

re u

nles

s the

liqu

id in

vent

ory

can

be q

uick

ly is

olat

ed.

Ope

ratio

n of

the

F&G

and

ESD

syst

ems f

unct

ioni

ng e

ffect

ivel

y as

inte

nded

an

d is

olat

ing

the

plan

t is c

ritic

al to

the

inte

grity

of t

he p

latfo

rm d

ue to

the

inve

ntor

ies a

vaila

ble.

The

ESD

syst

em m

ust i

sola

te th

e m

anifo

lds r

apid

ly to

pr

even

t sub

stan

tial l

iqui

d in

vent

orie

s spr

ayin

g on

to a

djac

ent e

quip

men

t and

sp

illin

g th

roug

h to

sea

to fo

rm a

sea

surf

ace

fire.

Tabl

e 61

4.4:

Haz

ard

Esc

alat

ion

& M

anag

emen

t

Page 22: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

Page �� FABIG Newsletter Issue 50 - April �008

Research & DevelopmentLo

catio

nEv

ent D

escr

iptio

nC

onse

quen

ces

Haz

ard

Man

agem

ent M

easu

res

PDQ

/Wel

lbay

1. Je

t fire

from

gas

inje

ctio

n flo

wlin

e to

pro

duct

ion

man

ifold

.2.

Jet/s

pray

/runn

ing

liqui

d fir

e fr

om o

il pr

oduc

tion

flow

lines

to

sea.

3. S

pray

/runn

ing

liqui

d fir

e fr

om

met

hano

l sto

rage

tank

to se

a.

Esca

latio

n be

twee

n w

ellh

eads

is p

ossi

ble

give

n th

e im

med

iate

pro

xim

ity a

nd d

ensi

ty o

f nei

ghbo

urin

g w

ellh

eads

and

pro

duct

ion

flow

lines

in th

e w

ellb

ay.

Bur

ning

liqu

id fa

llout

from

the

wel

lhea

ds w

ill

spill

thro

ugh

to th

e se

a to

form

a su

bsta

ntia

l sea

su

rfac

e fir

e un

less

the

liqui

d in

vent

ory

can

be

quic

kly

isol

ated

.

Esca

latio

n fr

om a

wel

lhea

d fir

e di

rect

ed w

est

into

the

adja

cent

man

ifold

mod

ule

is li

kely

gi

ven

the

exte

nt o

f pot

entia

l rel

ease

s. Th

e ris

k of

esc

alat

ion

is si

gnifi

cant

ly in

crea

sed

if m

ore

than

one

wel

lhea

d is

invo

lved

. The

fire

may

als

o pe

netra

te u

p to

the

Wea

ther

Dec

k ar

ea d

epen

ding

on

the

deck

hat

ch a

rran

gem

ents

abo

ve th

e w

ellh

eads

. If t

he d

rillin

g rig

or w

ell c

ompl

etio

ns

unit

are

oper

atin

g ov

er th

e w

ellh

eads

the

fire

may

al

so e

scal

ate

into

the

drill

ing

rig fl

oor o

r wel

l co

mpl

etio

ns u

nit fl

oor.

The

wel

lhea

ds sh

ould

pro

vide

inhe

rent

fire

resi

stan

ce to

API

stan

dard

s, co

uple

d w

ith o

pera

tion

of th

e D

HSV

, win

g an

d up

per m

aste

r val

ves s

uffic

ient

to

pre

vent

loss

of c

onta

inm

ent f

rom

flam

e im

pact

.

Ope

ratio

n of

the

F&G

and

ESD

syst

ems f

unct

ioni

ng e

ffect

ivel

y as

inte

nded

an

d is

olat

ing

the

wel

lhea

ds is

crit

ical

to th

e in

tegr

ity o

f the

pla

tform

due

to th

e in

vent

orie

s ava

ilabl

e.

Verti

cal e

scal

atio

n up

war

d in

to th

e W

eath

er d

eck

area

is c

onsi

dere

d un

likel

y if

the

sect

ions

are

isol

ated

and

blo

wdo

wn,

as fi

res w

ill n

ot h

ave

suffi

cien

t siz

e /

dura

tion

to p

unch

thro

ugh

deck

.

Wel

lhea

d ac

cess

hat

ches

and

the

deck

itse

lf sh

ould

pro

vide

suffi

cien

t re

sist

ance

for a

ll id

entifi

ed d

ropp

ed o

bjec

t loa

ds fr

om d

rillin

g, w

ell

com

plet

ion

and

plat

form

cra

ne o

pera

tions

.

A re

leas

e or

ient

ated

eas

t int

o th

e dr

illin

g ut

ilitie

s mod

ule

is m

itiga

ted

by a

fire

ra

ted

divi

sion

s bet

wee

n th

e w

ellb

ay a

nd d

rillin

g ut

ilitie

s mod

ule

on g

ridlin

e 4.

As m

etha

nol i

s sol

uble

in w

ater

stan

dard

pla

tform

fire

wat

er d

elug

e sh

ould

be

suffi

cien

t to

extin

guis

h a

pool

fire

con

tain

ed in

the

drip

tray

ben

eath

the

tank

. Ex

cess

ive

met

hano

l spi

llage

will

spill

thro

ugh

the

grat

ed d

eck

to se

a.

PDQ

/Wel

lbay

(Con

tinue

d)If

a je

t fire

is d

irect

ed w

este

rly th

e fir

e m

ay e

xten

d in

to th

e m

anifo

ld m

odul

e. If

the

rele

ase

is e

aste

rly

the

fire

may

ext

end

into

the

drill

ing

utili

ties

mod

ule.

If a

jet fi

re is

dire

cted

ver

tical

ly u

pwar

ds

the

unde

rsid

e of

the

Wea

ther

Dec

k m

ay d

eflec

t the

fla

me

late

rally

eas

t and

wes

t int

o bo

th a

djac

ent

mod

ules

.

Esca

latio

n fr

om th

e m

etha

nol s

tora

ge a

nd p

umps

is

not

con

side

red

cred

ible

with

the

fire

loca

lised

to

the

pack

age

skid

. Met

hano

l is s

olub

le in

wat

er,

henc

e a

spill

age

to se

a pr

esen

ts n

o se

rious

safe

ty

issu

es.

Bur

ning

oil

from

a w

ellh

ead

will

spill

to se

a le

vel p

rior t

o th

e ES

D o

pera

ting.

In th

is in

stan

ce

addi

tiona

l eve

nt p

aths

are

ava

ilabl

e, in

clud

ing

a su

bsta

ntia

l sea

surf

ace

fire.

A se

a su

rfac

e fir

e m

ay

impa

ir la

unch

ing

of th

e PD

Q T

EMPS

C a

nd m

ay

impa

ir th

e st

abili

ty o

f the

jack

et a

fter a

tim

e.

Tabl

e 61

4.4:

Haz

ard

Esc

alat

ion

& M

anag

emen

t (co

ntin

ued)

Page 23: FABIG Newsletter Issue 50 - Fluidyn issu… · Welcome to the 50th issue of the FABIG Newsletter. ... TECHNIP has set up several corporate guidelines

FABIG Newsletter Issue 50 - April �008Page ��

Research & Development

Loca

tion

Even

t Des

crip

tion

Con

sequ

ence

sH

azar

d M

anag

emen

t Mea

sure

sPD

Q/

Dril

ling

Util

ities

Mod

ule

1. B

ase

oil s

tora

ge ta

nk fi

re.

2. O

il dr

ill c

uttin

gs re

-inje

ctio

n ta

nk fi

re.

3. S

pray

/runn

ing

liqui

d fir

e fr

om d

iese

l sto

rage

and

di

strib

utio

n to

sea.

4.

Non

-hyd

roca

rbon

che

mic

al in

ject

ion

skid

fire

.

Esca

latio

n fr

om th

e ba

se o

il st

orag

e ta

nk o

r oil

drill

cu

tting

s re-

inje

ctio

n ta

nk is

unl

ikel

y as

the

mat

eria

ls

are

low

haz

ard

and

a hi

gh e

nerg

y ig

nitio

n so

urce

is

requ

ired.

Esca

latio

n fr

om th

e di

esel

dis

tribu

tion

and

stor

age

syst

em is

unl

ikel

y as

the

dies

el is

a lo

w h

azar

d m

ater

ial a

nd a

hig

h en

ergy

igni

tion

sour

ce is

requ

ired.

No

high

ene

rgy

igni

tion

sour

ces a

re id

entifi

ed in

the

drill

ing

utili

ties m

odul

e. D

iese

l will

form

a se

rious

fire

ha

zard

onl

y if

a pr

eced

ing

even

t tan

k re

leas

es la

rge

quan

titie

s of d

iese

l ont

o a

high

ene

rgy

igni

tion

sour

ce

such

as a

n ex

istin

g fir

e.

Esca

latio

n fr

om th

e ch

emic

al in

ject

ion

pack

age

is

not c

onsi

dere

d cr

edib

le w

ith th

e fir

e lo

calis

ed to

the

pack

age

skid

. But

the

burn

ing

chem

ical

s may

pre

sent

a

toxi

c ha

zard

to p

erso

nnel

egr

essi

ng a

long

the

north

fa

ce o

f PD

Q.

If th

e F&

G a

nd E

SD sy

stem

s fun

ctio

n ef

fect

ivel

y as

in

tend

ed, t

hen

esca

latio

n be

yond

the

mod

ule

hous

ing

thes

e ta

nks i

s unl

ikel

y.

Switc

hgea

r Roo

m a

ndLE

R1.

Poo

l fire

from

em

erge

ncy

gene

rato

r die

sel d

ay ta

nk.

2. E

lect

rical

fire

in e

lect

rical

switc

hgea

r roo

m, L

ER o

r w

orks

hop.

Ther

e ar

e no

esc

alat

ion

path

s ide

ntifi

ed fo

r the

em

erge

ncy

gene

rato

r die

sel d

ay ta

nk a

s the

inve

ntor

y is

smal

l and

the

deck

is p

late

d in

this

mod

ule.

Elec

trica

l fire

s are

unl

ikel

y to

esc

alat

e be

yond

the

equi

pmen

t whe

re th

e fir

e oc

curs

, or b

eyon

d th

e co

mpa

rtmen

t in

whi

ch th

e eq

uipm

ent i

s hou

sed.

B

ut th

e da

mag

e to

crit

ical

serv

ice

equi

pmen

t cou

ld

esca

late

a sm

all l

ocal

ised

fire

into

a fu

ll pr

oduc

tion

shut

dow

n.

App

ropr

iate

fire

det

ectio

n an

d pr

otec

tion

syst

ems a

re

prov

ided

in e

lect

rical

switc

hroo

m, L

ER a

nd w

orks

hop

usin

g C

O2

or p

owde

r fire

ext

ingu

ishe

rs, t

o re

spon

d im

med

iate

ly to

a fi

re a

nd li

mit

esca

latio

n.

Fixt

ures

and

fitti

ngs a

re sp

ecifi

ed a

s non

-com

bust

ible

.

Util

ities

Mod

ule

1. P

ool fi

re fr

om fi

re p

ump

dies

el d

ay ta

nk.

Ther

e ar

e no

esc

alat

ion

path

s ide

ntifi

ed fo

r the

fire

pu

mp

dies

el d

ay ta

nk a

s the

inve

ntor

y is

smal

l and

the

deck

is p

late

d in

this

mod

ule.

Livi

ng Q

uarte

rs1.

Coo

king

rela

ted

fire

in g

alle

y.2.

Fix

ture

s and

fitti

ngs fi

re in

acc

omm

odat

ion

cabi

ns

and

offic

es.

3. C

hem

ical

s rel

ated

fire

in st

ores

.

Fire

s in

the

livin

g qu

arte

rs a

re u

nlik

ely

to e

scal

ate

beyo

nd th

e co

mpa

rtmen

t whe

re th

e fir

e oc

curs

.A

ppro

pria

te fi

re d

etec

tion

and

prot

ectio

n sy

stem

s are

pr

ovid

ed in

all

com

partm

ents

, in

parti

cula

r the

gal

ley,

st

orer

oom

s and

cab

ins,

and

in c

omm

on p

assa

gew

ays

or c

ompa

rtmen

ts u

sing

fire

ext

ingu

ishe

rs, t

o re

spon

d im

med

iate

ly to

a c

ompa

rtmen

t fire

and

lim

it es

cala

tion.

Tabl

e 61

4.4:

Haz

ard

Esc

alat

ion

& M

anag

emen

t (co

ntin

ued)

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Page �� FABIG Newsletter Issue 50 - April �008

Research & DevelopmentLo

catio

nEv

ent D

escr

iptio

nC

onse

quen

ces

Haz

ard

Man

agem

ent M

easu

res

Pow

er G

ener

atio

n1.

Jet fi

re fr

om m

ain

pow

er

gene

rato

rs.

Fire

s inv

olvi

ng th

e m

ain

pow

er g

ener

ator

s are

no

t exp

ecte

d to

esc

alat

e be

yond

the

gene

rato

r sk

id g

iven

the

size

of t

he a

vaila

ble

fuel

inve

ntor

y an

d th

e is

olat

ion

of th

e ge

nera

tor s

ets f

rom

su

rrou

ndin

g pl

ant.

How

ever

the

LQ is

dire

ctly

ex

pose

d to

a fi

re fr

om th

e m

ain

pow

er g

ener

ator

s.

The

impa

ct to

the

oper

atio

n of

the

PDQ

from

th

e lo

ss o

f one

mai

n ge

nera

tor s

et d

ue to

a sm

all

loca

lised

fire

cou

ld c

ause

a p

rodu

ctio

n sh

utdo

wn

of th

e pl

atfo

rm.

A fi

re in

a m

ain

pow

er g

ener

ator

may

pre

vent

eg

ress

usi

ng th

e no

rther

n or

sout

hern

egr

ess r

oute

s at

Wea

ther

Dec

k le

vel.

Ope

ratio

n of

the

F&G

and

ESD

syst

ems f

unct

ioni

ng e

ffect

ivel

y as

inte

nded

and

is

olat

ing

the

plan

t is c

ritic

al to

pre

vent

esc

alat

ion

of a

loca

lised

pow

er g

ener

ator

sk

id fi

re to

the

adja

cent

pow

er g

ener

ator

and

to p

reve

nt d

irect

impi

ngem

ent o

f fla

me

onto

the

LQ.

Turb

ine

fires

can

be

miti

gate

d us

ing

wat

er m

ist.

Wel

l cre

ws w

ho c

anno

t eva

cuat

e to

the

TR u

sing

the

north

ern

or so

uthe

rn e

gres

s ro

utes

at W

eath

er D

eck

leve

l can

des

cend

to c

ella

r dec

k le

vel u

sing

the

stai

rway

at

the

wes

t end

of P

DQ

and

ent

er th

e TR

from

this

dec

k le

vel s

hiel

ded

by th

e W

eath

er

Dec

k ab

ove.

Dril

l Sup

port

Offi

ces

1. F

ixtu

res a

nd fi

tting

s fire

in

drill

ing

supp

ort o

ffice

s.Fi

res i

n th

e dr

illin

g su

ppor

t offi

ces a

re u

nlik

ely

to

esca

late

bey

ond

the

com

partm

ent w

here

the

fire

occu

rs.

Hea

t and

smok

e de

tect

ion

in a

ll co

mpa

rtmen

ts a

nd p

assa

gew

ays.

CO

2 or

pow

der

fire

extin

guis

hers

pro

vide

d to

allo

w im

med

iate

resp

onse

to a

com

partm

ent fi

re a

nd

limit

esca

latio

n.

Dril

l Der

rick

and

wel

l co

mpl

etio

ns u

nit

1. S

hallo

w g

as b

low

out a

t dril

ling

rig d

rill fl

oor.

2. P

rodu

ctio

n bl

owou

t at w

ell

com

plet

ions

rig

floor

.

A b

low

out s

cena

rio is

the

resu

lt of

loss

of w

ell

cont

rol a

nd th

e lo

ss o

f con

tain

men

t of w

ell a

nd

rese

rvoi

r flui

ds.

The

flow

rate

from

an

unco

ntro

lled

wel

l blo

wou

t an

d th

e po

tent

ial s

ize

of a

n ig

nite

d re

leas

e m

eans

th

at e

scal

atio

n is

like

ly to

surr

ound

ing

wel

lhea

ds,

the

rig c

ondu

ctin

g th

e w

ell e

ntry

ope

ratio

n an

d pl

ant a

t wea

ther

dec

k le

vel.

A b

low

out m

ay im

pair

the

LQ, T

R a

nd li

nk b

ridge

.

As t

he b

low

out i

s a re

sult

of lo

ss o

f wel

l con

trol,

miti

gatio

n m

easu

res c

entre

on

evac

uatin

g pe

rson

nel f

rom

the

inst

alla

tion

as q

uick

ly a

s pos

sibl

e.

Fire

wat

er a

pplic

atio

n ca

n be

use

d to

del

uge

the

drill

ing

rig fl

oor a

nd g

ener

al

wel

lbay

are

a to

redu

ce th

e ef

fect

s of s

mok

e, h

eat a

nd fl

ame

to p

lant

, stru

ctur

e an

d pe

rson

nel.

Prio

r to

the

blow

out o

ccur

ring,

suffi

cien

t wel

l kill

flui

d sh

ould

alw

ays b

e av

aila

ble

to p

reve

nt lo

ss o

f con

trol o

f the

wel

l, w

ith w

ell c

ontro

l mec

hani

sms s

peci

fied

for

the

full

wel

lhea

d pr

essu

re.

Nor

ther

n an

d so

uthe

rn e

gres

s rou

tes p

rovi

de d

irect

esc

ape

to th

e LQ

and

TR

for

the

wel

l cre

ws,

Wea

ther

Dec

k cr

ew, c

rane

ope

rato

rs a

nd te

chni

cian

s at W

eath

er

Dec

k le

vel.

Pers

onne

l can

als

o m

ake

thei

r way

dow

n to

cel

lar d

eck

leve

l usi

ng th

e no

rther

n an

d so

uthe

rn st

airw

ays a

t the

wes

t end

of P

DQ

whe

re th

ey c

an a

cces

s the

TR

is p

rovi

ded

with

H60

rate

d on

side

s and

upp

er le

vel a

nd a

t thi

s lev

el is

shie

lded

by

the

Wea

ther

Dec

k ab

ove

Tabl

e 61

4.4:

Haz

ard

Esc

alat

ion

& M

anag

emen

t (co

ntin

ued)

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FABIG Newsletter Issue 50 - April �008Page �5

Research & DevelopmentLo

catio

nEv

ent D

escr

iptio

nC

onse

quen

ces

Haz

ard

Man

agem

ent M

easu

res

Sepa

rato

r Mod

ule

1. Je

t/spr

ay/ru

nnin

g liq

uid

fire

from

HP

prod

uctio

n se

para

tors

.2.

Jet/s

pray

/runn

ing

liqui

d fir

e fr

om L

P pr

oduc

tion

sepa

rato

rs.

3. Je

t/spr

ay/ru

nnin

g liq

uid

fire

from

test

sepa

rato

r to

sea.

The

size

and

con

tain

men

t pre

ssur

e of

the

inve

ntor

y w

ithin

the

sepa

rato

rs (H

P an

d LP

) pro

vide

s the

op

portu

nity

for p

ress

uris

ed je

t or s

pray

rele

ases

, or p

ool

fires

. Esc

alat

ion

betw

een

sepa

rato

rs is

like

ly g

iven

the

imm

edia

te p

roxi

mity

of n

eigh

bour

ing

vess

els,

from

a

spre

adin

g oi

l poo

l ben

eath

the

vess

els,

or fr

om d

irect

fla

me

impi

ngem

ent f

rom

a je

t or s

pray

fire

.

A b

urni

ng o

il po

ol c

an sp

ill o

ver t

he e

xtre

miti

es o

f th

e se

para

tor d

eck

into

low

er a

reas

of t

he p

latfo

rm, i

n pa

rticu

lar t

he M

OL

pum

p an

d m

anifo

ld m

odul

es. T

he

link

brid

ge o

r brid

ge la

ndin

g ar

ea m

ay a

lso

be e

xpos

ed

to b

urni

ng o

il fr

om th

e se

para

tors

rain

ing

dow

n an

d pr

even

ting

evac

uatio

n ac

ross

the

link

brid

ge.

The

drill

ing

utili

ties m

odul

e an

d fla

sh g

as c

ompr

esso

r ar

ea a

nd n

orth

ern

cran

e pe

dest

al a

re a

lso

expo

sed

to

dire

ct fl

ame

impi

ngem

ent f

rom

a se

para

tor fi

re.

Ope

ratio

n of

the

F&G

and

ESD

syst

ems f

unct

ioni

ng

effe

ctiv

ely

as in

tend

ed a

nd is

olat

ing

and

blow

ing

dow

n th

e pl

ant i

s crit

ical

to p

reve

nt e

scal

atio

n be

twee

n th

e se

para

tors

and

bey

ond

the

sepa

rato

r are

a. If

sign

ifica

nt

oil i

nven

torie

s are

rele

ased

thes

e ca

n sp

ill in

to th

e lo

wer

ar

eas o

f the

pla

tform

impa

iring

egr

ess r

oute

s and

the

link

brid

ge la

ndin

g ar

ea.

The

sepa

rato

r dec

k is

des

igne

d w

ith a

cur

b su

rrou

nd to

ca

ptur

e an

d dr

ain

the

cont

ents

of a

t lea

st o

ne se

para

tor

com

bine

d w

ith th

e flo

wra

te o

f the

fire

wat

er sy

stem

in

the

sepa

rato

r mod

ule.

Del

uge

can

be u

sed

to c

ontro

l jet

/spr

ay fi

res a

nd q

uenc

h po

ol fi

res.

Fire

ext

ingu

ishe

rs sh

ould

be

used

for s

mal

l le

akag

e fir

es o

nly.

A se

para

tor r

elea

se o

rient

ated

eas

t tow

ards

the

drill

ing

derr

ick

is m

itiga

ted

by th

e fir

e ra

ted

barr

ier b

etw

een

the

sepa

rato

r mod

ule

and

the

drill

ing

derr

ick

on g

ridlin

e M

2.Fl

ash

Gas

C

ompr

esso

r Are

a1.

Jet fi

re fr

om fl

ash

gas s

uctio

n dr

um.

2. Je

t fire

from

flas

h ga

s com

pres

sor.

3. Je

t/spr

ay/ru

nnin

g liq

uid

fire

from

San

gach

al o

il ex

port

pig

laun

cher

to se

a.

4. Je

t fire

from

GU

EST

Plat

form

gas

exp

ort l

aunc

her.

5. Je

t fire

from

fuel

gas

KO

dru

m.

6. Je

t fire

from

fuel

gas

hea

ters

.

Esca

latio

n of

a je

t/spr

ay fi

re fr

om th

e fla

sh g

as

com

pres

sor o

r flas

h ga

s suc

tion

drum

to a

djac

ent p

lant

or

the

sepa

rato

r mod

ule

is p

ossi

ble,

in p

artic

ular

if th

e re

leas

e is

orie

ntat

ed e

ast i

nto

the

sepa

rato

r mod

ule.

If th

e F&

G a

nd E

SD sy

stem

s fun

ctio

n ef

fect

ivel

y as

in

tend

ed a

nd is

olat

ion

and

blow

dow

n of

the

plan

t is

achi

eved

, the

n es

cala

tion

betw

een

plan

t in

the

flash

gas

co

mpr

esso

r are

a an

d be

yond

the

flash

gas

com

pres

sor

area

is le

ss li

kely

.

Esca

latio

n fr

om th

e pi

g la

unch

ers i

s unl

ikel

y as

the

units

ar

e us

ually

em

pty

and

isol

ated

from

hyd

roca

rbon

s. A

ny

activ

ity o

n th

e un

its re

quire

s per

mit

appr

oval

and

safe

ty

proc

edur

es in

pla

ce.

Hel

idec

k4.

Hel

icop

ter e

ngin

e fir

e du

ring

pers

onne

l tra

nsfe

r.Pe

rson

nel i

njur

y if

helic

opte

r cra

shes

ont

o he

lidec

k or

oc

cupa

nts t

rapp

ed in

hel

icop

ter.

The

helid

eck

will

be

man

ned

durin

g he

licop

ter l

andi

ng

and

take

off

by a

hel

icop

ter l

andi

ng o

ffice

r and

at l

east

tw

o fir

emen

man

ning

the

helid

eck

firew

ater

syst

ems.

Fire

wat

er m

onito

rs w

ith fo

am a

pplic

atio

n ca

pabi

lity

can

be u

sed

to sm

othe

r a h

elic

opte

r fire

and

the

area

im

med

iate

ly a

roun

d th

e he

licop

ter a

nd a

cros

s the

he

lidec

k. F

irew

ater

hos

es c

an b

e us

ed to

supp

lem

ent t

he

oper

atio

n of

the

mon

itors

.

Hel

idec

k is

pro

tect

ed b

y w

heel

ed C

O2

and

pow

der

extin

guis

her s

yste

m a

t eac

h ex

it.

Tabl

e 61

4.4:

Haz

ard

Esc

alat

ion

& M

anag

emen

t (co

ntin

ued)

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Page �� FABIG Newsletter Issue 50 - April �008

Research & Development

Figu

re 6

14.1

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FABIG Newsletter Issue 50 - April �008Page ��

Research & Development

Figu

re 6

14.2

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Page �8 FABIG Newsletter Issue 50 - April �008

Research & Development

Figu

re 6

14.3

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FABIG Newsletter Issue 50 - April �008Page �9

Figu

re 6

14.4

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Page �0 FABIG Newsletter Issue 50 - April �008

Research & Development

Figu

re 6

14.5

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FABIG Newsletter Issue 50 - April �008Page �1

Figu

re 6

14.6

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Research & Development

Figu

re 6

14.7

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FABIG Newsletter Issue 50 - April �008Page ��

Research & Development

Internal Explosive Loading Of Steel Pipes

Abstract

A programme of numerical, analytical and experimental studies is being carried out at the University of Liverpool on seamless steel pipes 9.5 mm thick with an outside diameter of 324 mm subjected to internal explosive loading. The objective of the study, which is sponsored by AWE plc, Aldermaston, is to determine the failure mechanism of such a pipe under very high rates of loading. The loading imparted to a vessel wall arising from the detonation of a high explosive is sensitive to the charge shape. Numerical simulations have shown that for the same charge weight, a cylindrical shaped charge produces more deformation than the equivalent sphere. A Johnson-Cook strength model in the numerical simulation gives good agreement with test data.

Keywords: containment vessel, impulsive loading, seamless steel pipes, numerical simulations, high explosive tests

Notation

h wall thickness t time

I impulse ta pulse arrival time

i specific impulse ur radial displacement

l explosive length εθ hoop strain

M mass per unit area εy yield strain

Po peak pressure ρ material density

Ri cylinder inner radius σL longitudinal stress

r explosive radius σθ hoop stress

T pulse duration σy yield stress

Introduction

There is no recognised standard and no formal procedures, certainly in the EU, for the design of pressurised vessels to contain explosive or impulsive loading arising from the detonation of high explosive charges, initiation of energetic substances or ignition of a flammable gas. A preliminary design approach has been advanced over the last few years by the development of a draft case in the ASME Boiler and Pressure Vessel Code - VIII [1] for impulsively loaded vessels. These vessels are typically used for explosive hydrodynamic testing, blast effects testing of structures and hazardous testing of pressurised equipment where a protective barrier is essential.

A programme of numerical, analytical and experimental studies is being carried out at the University of Liverpool on seamless steel pipes 9.5 mm thick with an outside diameter of 324 mm. The objective of the study, which is sponsored by AWE plc, Aldermaston, is to determine the failure mechanism of such a pipe when subjected to very high rate loading. The

data generated from the experiments will be used to validate numerical and analytical models. The underpinning knowledge gained from these studies may be used to develop a methodology for the design of vessels to contain dynamic loading.

The purpose of this paper is to present the background to this work and some preliminary results at the time of writing.

Background

The sudden release of energy following the detonation of a high explosive results in the propagation of a shock wave through the explosive material. This sudden release of energy occurs in a very short time of the order of microseconds and leads to the generation of a pressure wave characterised by a peak overpressure, P0, and exponential decay in pressure as the shock front passes. A typical pressure-time history for a high explosive such as TNT, when detonated in a confined space is illustrated in Fig. 615.1. The pressure wave is reflected by the walls of the containing structure to give successive repeated pulses of decreasing magnitude.

Fig 615.1: Characteristics of a typical contained high explosive pressure loading imparted on a vessel wall

A containment vessel, when subjected to explosive impulse large enough to cause yielding but not enough to cause rupture, will deform plastically up to a maximum strain upon which subsequent motion is elastic involving both radial oscillations and other vibrations. This is non-uniform due to internal pressure reflections affecting the loading on different parts of the shell and the action of stress waves through the material. The impulse is over within microseconds but the wall response takes milliseconds to occur. This large difference between explosion loading time and vessel response time defines the loading imparted on the vessel wall as being impulsive. Although explosion pulses result in a peak overpressure followed by exponential decay, it is the magnitude of the impulse rather than

R615

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Page �� FABIG Newsletter Issue 50 - April �008

the peak pressure that is significant with regard to the vessel response. Further considerations of blast effects on structures arising from an explosion are given in [2].

Theoretical Analyses

A few key papers and studies are reported here as they form the platform from which the current study is conducted.

In 1961, Baker [3] studied the vibration modes of spherical shells. He was able to calculate the first four normal modes and found they closely approximated to those found experimentally, attributing the differences to the non-uniform shape of the spherical shell. The vibration modes of containment vessels are of interest as it is the superposition and interaction of these modes with closely spaced frequencies that are reported to be the mechanism of elastic “strain growth” [4]. These closely spaced frequencies produce a phenomenon known as “beating”.

In 1958, Baker [5] presented the small deflection theory for the dynamic response of an elastic spherical shell subjected to an internal explosion from a centrally located spherical charge and later went on to develop a similar analysis for the elastic-plastic response of spherical vessels [6]. In both these papers, the pressure-time history of the blast was idealised as a triangular pressure pulse, Fig. 615.2.

Fig 615.2: Idealised triangular pressure pulse

Youngdahl [7] carried out studies in 1969 on long, rigid-perfectly plastic cylinders subjected to internal ring loads of various arbitrary pulse shapes. He found that the dynamic effect of the pulse shape is almost completely characterised by the impulse and effective load (impulse divided by twice the mean pulse duration). His findings showed that the pulse shape and the peak overpressure have little importance in determining the plastic deformation of the shell.

Duffey and Krieg [8] carried out a study of the effects of strain-hardening and strain-rate sensitivity on the transient response of elastic-plastic rings and long cylinders. They also studied

the influence of the pressure pulse. Comparing the rigid-plastic solution to the elastic-plastic solution gave results that were within 20% of each other when the ratio of plastic to elastic energy absorbed was greater than about three.

The method proposed by Duffey and Mitchell [9] assumes that the material is rigid- perfectly plastic, displacement is focussed at the middle of the cylinder where the explosive is located, the material is not sensitive to strain hardening or strain rate effects and no axial deformations occur during the loading. The equation of motion for a cylinder under a uniform impulse subjected to an idealised triangular pressure pulse with zero rise time and duration T, equation (1), is solved for certain boundary conditions. For simplicity the membrane hoop stress is equated to the material yield stress.

where ρ is the material density, σy is the yield stress, Ri is the inner radius, h is the wall thickness, t is the time, ur is the wall radial displacement, Po is the peak overpressure and T is the pulse duration.

The analytical procedure evolves a relation for the radial displacement written as

After the pressure pulse has passed, the equation of motion reduces to

Solving equation (3) by integration gives

Maximum deformation occurs at zero wall velocity for

Using the impulse relation 2I = PoT and tmax in equation (4), the maximum radial displacement is given as

If the loading approaches an ideal impulse, i.e. the impulse is held constant, the pressure pulse duration is reduced and the peak overpressure increased, the maximum hoop strain, εθ(max) = ur/Ri, is found to be

ρRih +σyh = Po - Ri,d2ur

dt2PotT( ) (1)

ur = - - , 0 ≤ t ≤ TPot

2

2ρhPot

3

6ρhTσyt

2

2ρRi

(2)

ρRih + σyh = 0, t > Td2ur

dt2(3)

ur = - + - , t > Tσyt

2

2ρRi

PoTt2ρh

PoT2

6ρh(4)

tmax =PoTRi

2σyh(5)

ur(t ) = - max

I2Ri

2ρσyh2

IT3ρh

(6)

εθ( ) = max

I2

2ρσyh2 (7)

Proctor [10] conducted a series of tests on 5 inch diameter stainless-steel cylinders 20 inches long by 0.125 inches thick. For type 304 stainless steel, it was found that the maximum

_

_

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deformation for marginal containment (defined as the degree of vessel deformation corresponding to the maximum charge weight that can be detonated in a vessel without causing rupture) was approximately 0.6 in/in strain using a spherical 140-gram Pentolite centrally located charge. The equations derived from his experimental analysis were non-dimensional and only usable in the case of water-filled cylinders.

Fanous [11] produced a simplified analysis for shells under impulsive loading causing large deformations. A single-degree-of-freedom analysis together with energy methods were used to predict the final wall displacement of shells in which the deformed shape of the wall and localised loading were assumed. Simplified methods were also used for the prediction of ductility of the shells using an elastic-perfectly plastic model.

In the method proposed by Fanous [11], the impulse is applied over a circular area causing an assumed final deformed shape in the form of an ellipse with the minor radius, a, in the hoop direction and the major radius, b, in the longitudinal direction of the cylinder. The outward radial displacement, ur, at a point with x and y coordinates is written as

where u0 is the maximum displacement normal to the centre of the ellipse. The hoop and longitudinal membrane strains are also assumed to vary with the same deformed shape. The membrane strain energy of deformation is then equated to the impulsive kinetic energy of the loading using the deformed shape function. Bending and shear strain energy are assumed negligible. The material can be idealised as rigid-perfectly plastic or elastic-perfectly plastic. The Von Mises yield criterion was used to relate the membrane stresses to the material yield stress. The analytical procedure evolves a relation for the maximum hoop strain given as

where M is the mass per unit area of the shell.

Clayton [12] produced a paper on the design of vessels for explosion containment. Air blast pressure calculations were combined with a single-degree-of-freedom elastic analysis to determine dynamic magnification factors for the response depending on the natural frequency of the vessel. The paper focuses on designing vessels that will not yield to blast pressures but it has been shown that rule-of-thumb analyses of deformations for given stresses can be used to determine the maximum plastic deformation for basic vessels subjected to impulse loading.

Test on Steel Cylinders

A series of tests will be conducted on seamless 800 mm long, 324 mm diameter, 9.5 mm thick steel open-ended cylinders with an explosive charge centrally located inside the cylinder. The aim of these tests is to characterise the failure process by

increasing the charge size incrementally until rupture occurs. With the pipes being open-ended, some of the complicated effects of blast reflections inside a closed vessel will be reduced. This type of explosion is termed fully vented according to the blast effects design manual TM5-1300 [13].

The cylinder material is API-5LX-42 mild steel which has a minimum yield stress of 42,000 psi (289.6 MPa) and a minimum ultimate tensile stress of 60,000 psi (413.7 MPa). The pipe is seamless and has been manufactured by drawing a hot, pierced billet of steel followed by a cold draw to improve wall thickness and dimensional tolerances. This process leaves residual stress within the pipe walls so material properties need to be characterized by performing tests on specimens made from the pipe. Both static and dynamic characterization of the material will be conducted on specimens taken from the pipe. Material tests so far conducted give the static yield stress as approximately 302 MPa.

Some hydrostatic tests will also be conducted on the pipe sections with closed ends to compare static and dynamic failure modes. These pipe sections will be made 1.0 m long so as to minimise end effects.

Explosion testsThe pipes will be supported horizontally on trestles and slings placed around the pipe. The horizontal alignment is to minimise internal reflections. A cylindrical explosive charge will be located at the centre of the pipe with a detonator connected at each end on the centre of the flat face. The location of these detonators is to ensure the best possible conditions for loading symmetry and amplify the impulsive loading due to two shock waves interacting at the centre of the pipe, a process known as shock shearing. Fig. 615.3 shows the experimental setup for the explosive tests.

Fig 615.3: Experimental arrangement of explosive pipe tests

InstrumentationDynamic pressure gauges will be mounted in the pipe wall approximately 100 mm from each end of the pipe section with suitable protection against debris impact and vibration compensation to differentiate between ringing of the pipe and the pressure loading. Post-yield strain gauges will also be attached to measure hoop strain at the middle of the pipe section. As it is uncertain how the strain gauges will perform under high accelerations, their use may be restricted to tests with smaller charge sizes. De-bonding of the gauge is the concern here. The data will be captured on a transient recorder and high speed photography (on tests with smaller charge sizes).

ur = u0 1- -x2

a2y2

b2[ ] (8)

εθ= +3i2

8Mhσy

εy

2 (9)0

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ResultsThe tests will be conducted at the HSL Buxton field site. At the time of writing, two tests have been conducted with charge sizes of 0.6 and 0.8 kg of PE4. Fig.615.4 shows the first of the test pipes after explosive loading with 0.6 kg PE4. In both the tests, large plastic deformation occurred without failure. Further tests will be conducted incrementing the charge size in steps of about 0.2 kg until rupture occurs.

Fig 615.4: Test cylinder suspended on slings after internal explosive loading (0.6 kg of PE4)

Numerical Analysis

A 2-D simulation of the explosive test was conducted using the ANSYS AUTODYN non-linear dynamic analysis computer code [14] originally developed by Century Dynamics, Inc. The pipe was constructed as a Lagrange mesh in which the elements move due to the applied forces whereas the air and explosive charge were modelled using an Euler grid through which materials can move. The Euler grid was optimised first using a fixed-density Lagrange mesh for a fixed mass of explosive. The Lagrange mesh was then optimised using the optimum Euler grid.

The 2-D axisymmetric representation of the pipe after loading is given in Fig. 615.5, showing the position of the radial displacement gauge measurement points #6-10 at 80 mm intervals from the centre of the pipe.

The transient gauge displacements are given in Fig. 615.6 where the radial displacement (Y) is measured from the axial centreline of the pipe also shown in Fig.615.5.

The 2-D axisymmetric representation of the pipe after loading is given in Fig. 615.7, showing the position of the pressure gauge measurement points #1-5 at 80 mm intervals from the middle of the pipe. Comparison of the pressure-time profiles for gauge #1 and #2 are given in Fig. 615.8.

Fig 615.5: 2-D representation of the pipe in AUTODYN with radial displacement measurement points #6-10

Fig 615.6: Transient gauge displacements up to 7 msec after detonation.

Fig 615.7: 2-D representation of the pipe in AUTODYN with pressure measurement points #1-5 (Euler gauges do not move with Lagrange deformation)

(a)

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Fig 615.8a & b: Pressure-time profiles of (a) gauge #1 and (b) gauge #2

Parametric studiesThe simulations in AUTODYN were conducted with two material strength models, namely von Mises and Johnson-Cook [15]. The Johnson-Cook material model has been shown to be well suited for taking account of the combination of thermal softening due to high rate loading, strain hardening and strain rate effects in metals. The form of the Johnson-Cook relation is given in equation (10) below,

where, in the first bracketed term, A is the material yield stress at a strain rate of 1s-1, and B and n represent the strain hardening constant and the strain hardening exponent, respectively. These constants are determined from tensile test data. The next bracketed term considers the strain rate effects on the material. Constant C represents the strain rate constant which is determined from experiments at high strain rates using a split Hopkinson pressure bar. The final bracketed term gives an expression to account for thermal effects on the material.

The Johnson-Cook material constants were taken from the nominal properties for class 4340 steel as there are no quoted values for class API-5LX-42 steel in the literature. The results of simulations using the above two material models with varying charge sizes are shown in Fig. 615.9 together with the experimental data. It shows that rate effects are very significant and demonstrates the importance of obtaining actual dynamic material properties at the appropriate strain range and strain rates from characterisation tests for inclusion in numerical and analytical models.

A number of simulations were carried out to study the effect of varying the charge dimensions on the loading and response. As the explosive is in cylindrical form, there are two dimensions that can be varied, namely the cylinder diameter or radius and length. As the r/l decreases, both the peak pressure and impulse increase considerably.

The plastic strain in the pipe wall for different charge dimensions and same mass is given in Fig. 615.10. An analysis for a spherical charge of the same mass was also carried out for comparison and is shown in Fig. 615.10. The spherical charge detonated at the centre of the mass produces less deformation than its equivalent cylindrical charge detonated from both ends. The point of detonation and hence the shock transmission through the explosive material significantly affects the impulsive loading. The results of varying the charge dimensions on pipe wall deformation are illustrated in Fig. 615.11.

Fig 615.9: Comparison of the strength models and experimental data points based on the maximum plastic strain for different charge masses

Fig 615.10: Results of changing the cylindrical dimensions of a 1kg explosive charge

σ = [A +Bεn] [1 +C 1nε *] [1 - T *m]. (10)

Fig 615.11a/b: Extent of deformation for a 1kg charge with (a) r/l = 2 and (b) r/l = 1/6

(a)

(b)

(b)

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Research & Development

Comparison of resultsApproximate analyses were performed on the pipes using different analytical models proposed by Duffey and Mitchell [9], Fanous [11] and Clayton [12] previously discussed in brief. In each case, TM5-1300 [13] was used to determine the impulse acting on the vessel wall and the other equation parameters were determined from the nominal pipe material properties and dimensions. Each analysis is based on certain assumptions such as rigid-plastic or elastic-plastic ideal material behaviour, pulse shape of the blast wave and in the case of Fanous [11] the impulsive loading area was a circle of equivalent diameter to the spherical explosive charge diameter. The results are given in Fig. 615.12. Since the AUTODYN results are for a cylindrical charge shape detonated at either end and the theoretical results are for a spherical charge detonated at the centre, it was deemed appropriate not to make a direct comparison. Normalization of the results will be attempted for future comparisons.

Fig 615.12: Theoretical approximations for the maximum plastic hoop strain in a cylindrical pipe under internal impulsive explosive loading for varying charge weight

References

1. ASME BPVC-VIII (2007) Section VIII - Rules for Construction of Pressure Vessels Division 1, ASME.

2. Schleyer GK (2004) ‘Predicting the effects of blast loading arising from a pressure vessel failure - a review’. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 218 (4), 181-190.

3. Baker, W.E. (1961) ‘Axisymmetric Modes of Vibration of Thin Spherical Shell.’ Journal of the Acoustical Society of America, 33 (12), 1749-1758.

4. Duffey, T.A. and Romero, C. (2003) ‘Strain Growth in Spherical Explosive Chambers Subjected to Internal Blast Loading.’ International Journal of Impact Engineering, 28, 967-983.

5. Baker, W.E. and Allen, F.J. (1958) ‘The Response of Elastic Spherical Shells To Spherically Symmetric Internal Blast Loading.’ Proceedings of the 3rd U.S. National Congress of Applied Mechanics, ASME, New York, 79-87.

6. Baker, W.E. (1960) ‘The Elastic-Plastic Response of Thin Spherical Shells to Internal Blast Loading.’ Journal of Applied Mechanics, 27 (1), 139-144.

7. Youngdahl, C.K. (1969) ‘The Equivalence of Dynamic Loads for the Final Plastic Deformation of a Tube.’ Proceedings of the 1st International Conference on Pressure Vessel Technology, CONF690906, 1, 89-100.

8. Duffey, T. and Krieg, R. (1969) ‘The Effects of Strain-Hardening and Strain-Rate Sensitivity on the Transient Response of Elastic-Plastic Rings and Cylinders.’ International Journal of Mechanical Sciences, 11, 825-844.

9. Duffey, T. and Mitchell, D. (1973) ‘Containment of Explosions in Cylindrical Shells.’ International Journal of Mechanical Sciences, 15, 237-249.

10. Proctor, J.F. (1970) ‘Containment of Explosions in Water-filled Right-circular Cylinders.’ Journal of Experimental Mechanics, 10 (11), 458-466.

11. Fanous, F. (1988) ‘Simplified Analysis for Impulsively Loaded Shells.’ Journal of Structural Engineering, 114 (4), 885-899.

12. Clayton, A.M. (2006) ‘Preliminary Design of Vessels to Contain Explosions’, Proceedings of 11th International Conf on Pressure Vessel Technology, PVP2006-ICPVT11-93735, Vancouver.

13. U.S. Department of the Army (1990), ‘Structures to resist the effects of accidental explosions’, Army TM5-1300, Navy NAVFAC P-397, AFR 88-22. Washington DC: Departments of the Army, Navy and Air Force.

Conclusions

In an attempt to explore the failure process of containment vessels subjected to internal explosive loading, a series of full-scale field tests on steel pipes combined with numerical and analytical modelling has commenced with funding from AWE. The aim is generate experimental data from which failure criteria and a failure model can be developed. This in turn may be used to underpin the design codes. Material behaviour and rate effects are dominant factors that affect the response of the vessel considerably. Hence, it is important to be able to define and model the material properties as accurately as possible in the simulation. Definition of the loading is also an important consideration and could lead to large discrepancies if the dynamic properties of the explosive material and sensitivities to parameters such as charge shape are not taken into account. Simulations have shown that for the same charge weight, more deformation occurs as the geometry of the charge defined by r/l decreases.

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FABIG Newsletter Issue 50 - April �008Page �9

14. ANSYS AUTODYN v.11 (2006) Explicit Software for Non-linear Dynamics. ANSYS, Inc., www.ansys.com.

15. Johnson, G.R. and Cook, W.H. (1985) ‘A Constitutive Model and Data for Metals Subjected to Large Strains, High Strain Rates and High Temperatures.’ Proceedings of the 7th International Symposium on Ballistics, The Hague, 541-547.

Acknowledgements

The sponsorship by AWE plc and EPSRC (DTA) has enabled this work to be carried out and is gratefully acknowledged.

For further Information, please contact:

GK Schleyer, N Rushton, University of Liverpool, Department of Engineering, LiverpoolT: +44 (0) 1517 944 825E: [email protected] ClaytonConsultantS ThompsonAWE plc, Aldermaston, Reading, UK

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Page �0 FABIG Newsletter Issue 50 - April �008

Introduction

The 8th American Society of Safety Engineers - Middle Eastern Chapter (ASSE-MEC) conference on Safety was held in the Kingdom of Bahrain between the 16th and the 20th of February 2008. With a variety of topics including behavioral change, human factors, safety cultures, risk assessment, fires and explosions; the conference was well attended by all stakeholders in the oil and gas industry in the Gulf Region. There were several keynote speakers including Mr. Leo Carey, Vice President of the National Safety Council (USA), and Mr. Geoffrey Podger Chief Executive of the Health and Safety Executive (UK).

The first day addressed issues such as Sustainable SHE solutions, integrated management systems, quality related prequalification program for contractors, anti terrorism standards of US chemical facilities, near-miss analysis, root cause analysis and accident investigation, risk criteria, security risk assessment for the oil and gas industry, selection of hazard evaluation techniques, financial risk analysis.

The second day of the conference had papers on eliminating injury and error through safety awareness and training, behavioral based safety, fire and explosion risk reduction measures, dust explosion hazard assessment, risk based decision making, electrical hazards and electrical safety, explosion modeling for refinery control buildings, electrostatic hazards.

The third day of the conference had papers on job safety analysis, project risk management review, developing hazardous materials response teams, hazards of summer during construction and plant maintenance.

An exhibition took place together with the technical sessions where numerous training companies were offering their services to the major oil and gas companies in the Region.

The remainder of this article will briefly discuss one of the important issues that was addressed in the conference, namely risk criteria societal risk. Future articles may address other topics of interest to FABIG members such as selection of hazard evaluation techniques, fire and explosion risk reduction measures and explosion modelling of refinery control buildings.

ALARP Framework for Tolerability of Risk

The currently used framework for management of risk, as devised by the HSE, identifies three regions of risk as set out

Research & Development

R616 American Society of Safety Engineers – Middle East Chapter (ASSE-MEC) Conference in Bahrain addresses Globally Important Issues to the Oil and Gas Industry

by the HSE’s tolerability risk paper [1] and the Royal society Study Group on Risk Assessment [2]. In these documents the following three regions of risk are identified, as shown in Figure 616.1.

• A region where the risk is so great or the outcome so unacceptable that it must be refused altogether. This is termed the Unacceptable Region.

• A region where the risk is, or can be made, so small that no further precaution is necessary. This is termed the Broadly Acceptable Region.

• A Region where the risk falls between the above two regions, and where the risk can only be considered to be acceptable if it has been reduced to As Low As Reasonably Practicable. This is termed as the ALARP Region. It is possible to demonstrate that risks have been reduced to ALARP by showing that all risk reduction measures have been implemented except those whose cost is disproportionate to their benefit. The mechanism for proving ALARP is discussed in more detail in following sections.

Fig 616.1: Three Regions of risk, including the ALARP Region

In the context of the above discussion, the measures that are used for risk are usually deaths. The HSE and industry at large differentiates between individual risk and societal risk, each having different limits for the broadly acceptable and the unacceptable risk regions.

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Individual riskThe risk to any particular individual, either a worker or a member of the public, is referred to as the individual risk. A member of the public is defined as either anybody living at a defined radius from an establishment, or somebody following a particular pattern of life.

Societal riskThe term societal risk refers to the total harm suffered by a whole population and to the future whole communities. The risk to a society as a whole, societal risk, may be measured for example by the likelihood of a large accident causing a defined number of deaths or injuries. In other words it is the risk of an accident resulting in multiple fatalities. Societal risk encompasses multiple injuries to the public (public risk) and multiple injuries to workers (worker risk).

Intolerability Criteria for Individual and Societal RiskIntolerable Risk to Individual Worker The Royal Society Study Group [2] and the HSE document on Reducing Risks Protecting People [3] proposed criteria for individual fatality risk. The figure suggested for the tolerable risk was one in a thousand annually (Paragraph 132, Page 46, Reference [3]) even where the person exposed ‘judged he had some commensurate benefit’ such as for example in work place or a leisurely activity. The same figure was recommended by the HSE in the Tolerability Paper [1]. The figure of 1 in 1000 was explicitly related by the Royal Society Study Group [2] and the HSE Tolerability paper [1] to contemporary experience at the time, and thus it is similar to the risk borne by high risk groups at risk in mining.

Intolerable Risk to Individual Member of PublicHowever, the above value on tolerability of individual risk is not universal, in the sense that it does not apply to situations in which the benefit, if any, enjoyed by those at risk is indirect at best; and there may be other detriments or amenity. In such cases the upper limit for intolerability should then be much lower than the figure of 1 in 1000 for workers. The HSE document [3] suggests that the maximum level of risk that should be tolerated for any individual member of the public from any large scale industrial hazard should be at least ten times lower than that tolerated by workers, i.e. it should be equal to or lower than 1 in 10000. Such a risk would equate to the average annual risk of dying in a traffic accident.

Intolerable Societal RiskCriteria for individual risk are necessary but cannot by themselves always be a sufficient condition. There is an additional element of public aversion to risk of an event which might cause multiple fatalities. In addition, in some circumstances the individual risk condition might well be satisfied while there is still an unacceptable large societal risk.

In a comparison carried out by the HSE [4] on the intolerability level for societal risk, it was concluded that there are no readily deducible and uniformly applicable upper level of acceptable societal risk. The figure varies from industry to industry

depending upon judgement involving other factors specific to each case.

Nevertheless, the HSE [3] (Paragraph 136, Page 47) has adopted the criteria below (some of which may come under review) for addressing societal concerns arising when there is a risk of multiple fatalities occurring in one single event. These criteria were developed through the use of the FN curves (frequency of event versus number of fatalities corresponding to an event) corresponding to past accidents. These criteria are considered to be applicable only to risks from major industrial installations. The HSE proposes that the risk of an accident causing the death of 50 people or more in a single event should be regarded as intolerable if the probability of occurrence of such an accident is estimated to be more than one in five thousand per year (2 x 10-4).

Acceptable Criteria for Individual and Societal RiskThe HSE document Reducing Risks, Protecting People [3] (Paragraph 130, Page 45) states that an individual death of one in a million per year for both workers and the public corresponds to a very low level of risk and should be used as a guideline for the boundary between the broadly acceptable and tolerable regions. This figure becomes acceptable in view of statistics showing annual risk of death corresponding to various activities and industry sectors where it can be seen that the background level of risk in the environment we inhabit is appreciable – typically a risk of death of one in a hundred per year averaged over a lifetime. A residual level of risk of one in a 1000000 is extremely small when compared to this background level of risk.

There are no additional concerns related to societal concerns, therefore a value of one in a 1000000 is used as the value of risk between the broadly acceptable risk region and the tolerable risk region, for both individual risk (worker and public) and societal risk. Figure 616.2 (overleaf) presents the various limits discussed in the sections above.

Research Report RR489 [5], which was published in 2006 by the SCI, provides a comprehensive review of the ALARP framework, the various tolerability limits and the process through which ALARP may be demonstrated.

Specific Issues Related to Societal Risk

There are two main points which must be highlighted when comparing the approach to assessing societal risk in comparison to that used for assessing individual risk:

1. The individual risk criteria are usually expressed in terms of the Individual Risk Per Annum (IPRA); while more than one representation is often used for expressing societal risk [6], [7].

2. The intolerable criteria mentioned above for societal risk is not universally acceptable nor universally used.

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Different Representations of Societal RiskSocietal Risk is often expressed in terms of one or more out of three commonly used representations:

1. F-N curves [6], [7] which shows number of fatalities versus frequency of events with N or more fatalities per year.

2. PLL Criteria [5], [6], [7] where the frequency of an event and the corresponding number of fatalities are combined into one number to produce the Potential Loss of Life (PLL). Usually this is used in the ALARP demonstration to determine the change in the Potential Loss of Lives (∆PLL) due to variety of risk reduction measures.

3. Risk Contour Criteria where iso-risk contours are plotted to represent the geographical variation of risk for an individual who is positioned at a particular location for 24 hours per day, 365 days a year [6]. This risk representation is also referred to as Location-Specific Individual Risk (LSIR) [7].

In the absence of commonly used regulatory criteria, different operators use different methods for representing societal risk.

Various Intolerable Criteria for Societal RiskThe variation in the regulatory criteria for societal risk is reported to be very wide and is reported to span a factor of a 100 [6]. In the absence of any such criteria being set by the regulator, various operators have set their own criteria for their facilities.

The Next Step Forward? Integrating QRA into a Decision Making Tool

Cavanagh et al [8] identify a main weakness of current QRA procedures, namely that they tend to provide a snapshot

(at a specific time) of the risks associated with a particular installation under a particular set of conditions. This is contrasted against the desire of operational managers of various facilities to have at their disposal quantitative real time risk data, rather than static assessments, to support their decision making in an ongoing process.

The authors developed a method to make decision making easier by having all the necessary data continuously linked to the organisations risk management console. In this manner the risk framework can be used as a continuous monitor of real time risks.

Conclusions

The wide consensus found in the industry in its treatment of individual risk is lacking when attempting to address societal risk where there is a clear and wide variation in the criteria used for the intolerability limit for societal risk.

This in turn leads to an inconsistent approach in the application of the ALARP methodology for risk assessment and reduction and may lead to variations in the risk reduction philosophy within the same country as different companies use their own societal risk criteria.

Recommendations

Notwithstanding current industry initiatives led by the Centre for Chemical Process Safety in the USA for developing criteria for a framework for establishing safety risk tolerance criteria, there is a need for industry efforts to be directed at:

1. Review the legitimate reasons why such criteria have not been universally developed and accepted so far, in contrast to the individual risk case, and

Fig 616.2: Risk tolerability limits for societal and individual risk

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2. To develop criteria for societal risk that will be broadly acceptable to all stakeholders within society.

References

1. The Tolerability of Risk from Nuclear Power Stations. London, HMSO, 1988.

2. Risk Assessment. Report of a Royal Society Study Group. London, The Royal Society, 1983.

3. Reducing Risks, Protecting People, HSE’s decision-making process, HSE Books, Health and Safety Executive; 2001.

4. Quantified Risk Assessment: Its input to Decision Making, Health and Safety Executive, 1989

5. HSE Research Report RR 489, Structural Strengthening of Offshore Topside Structures as Part of explosion Risk Reduction Methods, Fadi Hamdan, The Steel Construction Institute, 2006.

6. Risk Criteria – When is low enough good enough, Ahmad Al-Kudmani and Steve Lewis, Risktec Solutions Limited, American Society of Safety Engineers – Middle East Chapter 2008 Conference, Bahrain, Paper No. ASSE-MEC-0208-22, pp.145-152.

7. A Guide for Quantitative Risk Assessment for Offshore Installations, Principal Author: John Spouge, Publisher: The Centre for Marine and Petroleum Technology (1999).

8. Integrating Risk into your Plant Lifecycle – A next Generation Software Architecture for Risk Based Operations, N. Cavanagh J. Linn and C. Hickey, DNV Software London, American Society of Safety Engineers – Middle East Chapter 2008 Conference, Bahrain, Paper No. ASSE-MEC-0208-47, pp.317-325.

For further information, please contact:

Fadi HamdanManaging Partner, MAVEN SarlSarooulla Bldg, 10th Floor, Hamra Road,Beirut, Lebanon

T: +961-3-360943E: [email protected]

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Conferences

R617 CONFERENCES, SEMINARS AND COURSES

Title Dates Venue Contact Tel/Fax Number

Asset Integrity and Hazard Management of Ageing Installations

11th Jun 2008Institution of Structural Engineers, London

Julia HodgeEmail: [email protected]

+44 (0) 1344 636546+44 (0) 1344 636570

Asset Integrity and Hazard Management of Ageing Installations

12th Jun 2008Hilton AberdeenTreetops Hotel,Aberdeen

Julia HodgeEmail: [email protected]

+44 (0) 1344 636546+44 (0) 1344 636570

FABIG Events

Title Dates Venue Contact Tel/Fax Number

Effective Emergency Response - Essential in a Modern Economy

10 Apr 2008Trinity College Dublin, Ireland

JOIFF Secretariat Email: [email protected]

+353 872 429 675

4 Day Symposium and Workshop - Hazards XX - Process Safety and Environmental Protection, Harnessing Knowledge - Challenging complacency

14 Apr 2008

Weston Building, University of Manchester, UK

Mike AdamsEmail: [email protected]

+44 (0) 1539 732845

5 Day Course - Design and Assessment of FPSOs 14 Apr 2008

Al Manzil Hotel Dubai, United Arab Emirates

Modupeola OsinugaEmail: [email protected]

+234 1 2711282, +234 1 4761303, +234 802 5367955

Engineering answers 08Computational fluid dynamics for the oil and gas industry

24 Apr 2008AVC Media Enterprises, Aberdeen, UK

Donna JohnstonEmail: [email protected]

+44 (0) 1224 651831

UKELG Meeting on Hazards from Flame Acceleration and Transition to Detonation

13 May 2008

Shell Technology Centre ThorntonChester

Swarnendo RoyEmail: [email protected]

+44 (0) 151 373 5563+44(0) 151 373 5058

External Events