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FABRIC STRUCTURES Installations Worldwide • Shelters at a fraction of normal cost & construction time! www.BigTopShelters.com

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Page 1: FABRIC STRUCTURES - Storage · PDF fileWarehousing 14 Applications ... FABRIC STRUCTURES • Custom designed to Meet Your Needs ... products, post offices, wine barrel storage, recycling

FABRIC STRUCTURES

Installations Worldwide • Shelters at a fraction of normal cost & construction time!

www.BigTopShelters.com

Page 2: FABRIC STRUCTURES - Storage · PDF fileWarehousing 14 Applications ... FABRIC STRUCTURES • Custom designed to Meet Your Needs ... products, post offices, wine barrel storage, recycling

2 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Trusted for over 25 yearsby governments, companies,

military and individualsthroughout the world!

FABRIC STRUCTURES

Time-Proven Fabric Shelter Solutions!

✓ 25 Years of Manufacturing Excellence

Design, Sales, Manufacturing, and Service in One Facility

State-of-the-Art 65,000 SF Manufacturing Facility

Service Representatives Travel Worldwide

Precise CNC/Robotic Fabrication and Welding Equipment

Highest Quality Materials Available

Vendor Relationships That Span Decades

Quality Control and Assurance Guarantees100% Satisfaction

“We are 100%committed tosolving yourshelter needs ina highly costeffective andprompt fashion.We have atrusted traditionto uphold.”

— CEO Frank Merschman

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 3

Discover Big Top’s Shelter Solutions For You!

4MilitaryFlightline SunshadesMaintenance Shelters . . . . . . .

6Military Storage . . . . . . . . . .

7Long TermStorage Facilities . . . . . . . . .

8Mobile Shelters& Crane LiftApplications . . . . . . . . . . . . . .

9Rail Mount& Jack Mount . . . . . . . . . . . .

10Marine RefitEnclosures . . . . . . . . . . . .

11MarineDry Dock &Graving Dock Covers . . .

12Shipyard, BargeContainer & CargoEnclosures . . . . . . . . . . . .

14WarehousingApplications . . . . . . . . . . .

15InspectionShelters . . . . . . . . . . . . . .

16Environmental &RemediationEnclosures . . . . . . . . . . . .

17OtherApplications . . . . . . . . . . .

18OptionalAccessories . . . . . . . . . . .

20MountingSurfaces . . . . . . . . . . . . .

22Door Options . . . . . . . . .

22Fabric Options . . . . . . . .

23Request ForQuote Form . . . . . . . . . .

23Big TopSupport . . . . . . . . . . . . . .

FABRIC STRUCTURES

• Custom designed to Meet Your Needs• Fractional Cost of Traditional Construction• Small Fraction of the Time to Complete the Project• Modular Design with Interchangeable Components• Worldwide Service and Unmatched Installation Support• On-site Surveys and Design Consulting Available• Easily Assembled with Unskilled Laborers (up to 2,000

sq.ft./day)• Toll Free Technical Assistance Available in the USA• All Components Are Fabricated in the U.S.A.

• 100% Relocatable/Deployable• Little to No Foundation Required• Optional Environmental Control Packages• Raised Seal Engineering Drawings Available• Up To a 7% Grade Slope Differential• Maintenance-Free• Long Term Durability - Warranties in Excess of 20 Years• Lease/Purchase Options Available• Industry Leader Since 1979• Large, Cost-Efficient Door Systems

Big Top Shelter Advantages

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4 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Key Considerations:The military has chosen and used Big Topshelters worldwide in all types of weather

and for many different purposes. Fabric sheltersare commonly used for storage of equipment,personnel, vehicles and other items. Speed ofdelivery is key to transporting our sheltersworldwide in standard 20/40 foot containers inan economical fashion. Additionally, our shelterscan be packaged for rapid air deployment.

Custom or standard shelters can bepurchased on Government Credit Cards or fromour GSA contract. Call today for a pricing pack.

Visit www.bigtopshelters.comto view our online pricing and

ordering information.

Military Flightline Sunshades and

USMC Mountain Warefare Training Corp

50-90 Degree TemperatureReduction on Equipment/Personnel

Structures for use on any Flightline

Protects Personnel and Equipmentfrom Harmful UV, Ice, Moisture, Hail,and Sand

Used by the Air Force, Navy, MarineCorp, Army, Coast Guard,Department of Homeland Security,and United Nations Royal Air Force

Standard models for F-15, F-16, F-18and F-22, F/A-18, F/A-22, and JSFAircraft

Additional Lighting for NightOperations

Experienced Flightline InstallationCrews

Lightning Prevention SystemsAvailable

Deployable to Remote LocationsWorldwide

Fixed or Rotor Wing Aircraft

Easily Purchased onGSA# GS-07F-9604G

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 5FEDERAL SUPPLY SCHEDULE: GSA CONTRACT # GS-07F-9604G

Maintenance Shelters“Reduces pilot’s exposure

to environmentalstresses before flying.”

USAF Eglin

F-15 Aircraft Shelter

USMC Yuma

Northrop Grumman -Global Hawk Shelter

Inside View

Northrop Grumman -Global Hawk Shelter

70’ x 70’ x 30’

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6 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Over the years in serving the variousbranches of the military, Big Top Shelters

has discovered that the needs in the United Statesmilitary constantly change, requiringdependable temporary storage in double time…and at a fraction of the cost of traditionalconstruction. For a quarter of a century, Big Tophas answered the call.

The usage and contents of the sheltersvary for each situation. Therefore, a full line ofoptions can be mandated and met on eachproject. Lighting, temperature, sizes,environmental control, door configurations, andlimited site prep all add up to bringing you theversatility required. Don’t forget that thesestructures are relocatable, and able to meet themost demanding time constraints for installation.They also do not count against the base squarefootage.

Vehicles, aircraft, personnel, munitions orany highly sensitive contents, have been storedin shelters fabricated by Big Top around theworld for the US military.

Military Storage Shelters

Dehumidified and/orTemperature ControlledEnvironment

Optional Insulation to R-12

Lighting and Electrical SystemsAre Available

Can Be Relocated Quickly

Modular - Extensions AreAvailable To Add Length

Most Sizes Do Not Require AConcrete Foundation

Very Little Site Preparation

Custom Doors From 12 FeetWide to 120 Feet Wide

Lightning Prevention &Grounding Systems Available

Ventilation Systems

Does Not Count Against BaseSquare Footage

Key Considerations:

DOD Albany Bogota Columbia

Puerto Rico Air National Guard US Fort Knox

150 ft wide x 100 ft long x 40 ft tall

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 7

Long Term Storage Facilities

Although most usages of Big Top

Shelters call for temporary duty to meet an

immediate need, these durable facilities

can function as long-term storage or

maintenance facilities also! High quality

materials coupled with rugged construction

enable these structures to last and last.

USAF MacDill AID Agencies in Afghanistan

US Naval Academy US Navy Port Hueneme

Lockheed Martin

PACTEC/Afghanistan

Fairmont State College

USCG/Bahamas

Ohio Air National Guard

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8 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Big Top can easily assemble and relocate ourstructures into the most unique locations. Once your

new shelter is assembled, it can be relocated by craneor moved on wheels.

You can generally figure that our structures can beassembled at the rate of 2,000 square feet per day (as ina 40’x50’ shelter). A crew of six unskilled people canassemble the shelter in a day’s time, while a skilled crewwill cut the time to about five hours.

Crane Liftable shelters enable us to install thestructure in an adjacent area and lift it to its final positionsimply and quickly. This option is ideal for areas thatare difficult to access, or difficult for construction. Wecan add a crane lifting package to most of our structures.

Relocation via wheels allows your new structureapplication options that can not even be imagined withconventional construction methodology. We can designour structures to move by way of ASCE Crane Rail,inverted C-Channel, or Jack Mounts.

Generally speaking, the inverted C-Channel is themost economical method for moving shelters. Thechannel controls the direction of travel; however, thisoption requires a clean operating environment. ASCE

Solutions For Unique AndRestricted Areas.

Build on Dry Land and Move toShips or Barges

A Single Shelter Can Move toServe Multiple Projects

Rail Mounting/Telescoping CanHelp in Conserving Space

Key Considerations:

crane rail is the suggested method to guide our shelters.Rail mounted shelter systems can even be stored bystacking the smaller sections inside larger ones toconserve space. HD Wheel/Jack Assembly with a custom-fabricated mounting plate is another method of movingour shelters. The HD series includes a worm gear jackassembly where the system is welded to a swivel, orpneumatic caster, whereby only a few people can roll alarge shelter wherever they need to move it.

Mobile Shelters - Crane LiftCrane Lifting/Ethyl Corporation Crane Lifting/Constructors

Alberici

Riggs Distler

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 9

Rail Mount & Jack MountingWheel/Rail Assembly

Rail Keepers

Wheel Clamp

Rail End Stop

Telescoping Shelters

Virginia ApproachRail Mounted

Potomac

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10 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Marine Refit Enclosures

The marine industry worldwide has turned to Big Top’sdurable structures for a quarter of a century, due to

their ability to hold up and thrive in harsh marineenvironments. Our knowledgeable staff can assist you indetermining the most efficient and suitable enclosure foryour needs. Whether you need refit enclosures or paintsheds, these proven Big Top structures are depended uponthroughout the world. Three categories usually make upthe bulk of marine refit structures.

Fixed Shelter/ Mobile Vessel:This category uses some of our largest structures

for permanent installations. We manufacture sizes toaccommodate the largest mega yachts and work boats.These structures normally include a solid rear wall and alarge access door in the front. Exterior membranes typicallyuse 25 oz. translucent white vinyl, which creates a warmglow during daylight hours, and minimizes the need foradditional lighting.

Fixed Vessel/ Mobile Shelter:Once the vessel is placed in its location, the shelter

is then moved into place via crane and/or wheels to encloseit. Once these structures are placed, they are temporarilyor permanently anchored to dirt, asphalt, or concretefoundations. When the job is complete the shelter can berelocated if need be. These structures typically cover boatsfrom 30-80 feet, with enclosures 30-40 feet wide and 30-40

feet tall. Big Top’s size and type of structure offers the mostversatility on the market.

Fixed Vessel/ Fixed Shelter:Many marine yards use our structures for a

temporary solution. In cases where a vessel will not fit inyour current facility, what do you do? Simply place theboat in its location and erect our Big Top shelter over it!When you are finished with the vessel, disassemble andstore the shelter, or sell it.

Fast Lead Time and QuickInstallation

Modular-Can Be Fully Relocated

No Foundation Required In MostInstallations

Climate and Environmental ControlAvailable

The Best Working Light In AnyStructure

Custom Designs-Any Width,Length or Height

Key Considerations:

DN Kelley

SBK Marine

Miami Yacht & Engine Works

SBK Marine

Clark’s Landing

Matson (China)

Pipe Welders

Port St. Joe Marina

Crockett Brothers

Florida Marine

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 11

Dry-Dock and Graving Dock CoversThe Largest Covered Dry-docks In The Mediterranean

Stacks into 30% ofLength

Mesh Ends Allowfor Ventilation

Partitions Availableto SeparateProjects

Quick installationreduces down-time

The best workingenvironment forrefinishing

Sliding roof allowsfor Crane access

Key Considerations:

Cammell Laird

Gibraltar

Malta Drydocks

Cammell LairdMalta Drydocks

Malta Drydocks

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12 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Shipyard Support SheltersHawaiian Tug & Barge

Northrop Grumman Ship Systems NAVSEA

Lauderdale Marine Center

Jeff Boat

D.N. Kelley

Easy As 1, 2, 3 & Up, Up, and Over!Easy As 1, 2, 3 & Up, Up, and Over!

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 13

Key Considerations:

Grit Blast ResistantMaterials with TestData

Weld Splatter/Flame Resistant

Lightweightstructures ForEasy Movement

Crane Lift-WheelMountable

Rail Mountingsystems available

Turn KeyInstallationAvailable

Barge/Ship Container and Cargo Enclosures

Rolly Marine

Alberici

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14 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Warehousing: Temporary or Permanent

Big Top can answer the need nowand deliver a solution fast! Ask

about our inventory and used sheltersif you need a building quick. We willaccommodate your schedule for anytemporary or permanent ware-housing.

Bulk storage shelters areavailable in custom sizes for anyapplication. Applications haveincluded basic warehouses forproducts, post offices, wine barrelstorage, recycling and packingfacilities, and the list goes on.

New or Used Inventory Available

Fast Delivery and Installation ForImmediate Needs

Highly Versatile Usages, Day or Night

Environmental Extremes Are No Problem

Fast Protection For Your Valuable Assets

Key Considerations:

Need StorageSpace Now?

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 15

Choose From Either Style

Quonset Style Shelters:Standard Widths Available

Benefits:• Economical• Heavy Wind And Snow Loads• Increased Center Height

Standard Style Shelters:Partial List Of Standard Widths Available

Benefits:• Additional Side Clearance• More Widths To Choose From• Additional Heights Available In One Foot Increments

Inspection Shelters

US Army Fort Bliss

US Army Fort Huachuca

Key Considerations:

24 hour per day InspectionEnvironmentRain and Lightning ProtectionSide panels for wind protectionExposure PreventionElectric Lighting Packages to exceedthe minimum standardsTurn Key assembly during off peakhoursMinimal Site preparationAble to be RelocatedStandard One, two and three lanemodels on GSA

✓✓✓✓

✓✓✓

US Army West Point Millitary Academy

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16 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Environmental andRemediation Enclosures

Environmental containment shelters are designed toprotect their contents from exposure to the outside

environment. These buildings create a stableenvironment to maintain constant temperature, moisturelevels and ventilation patterns. Our structures can beengineered to perform to your specific requirements.Critical issues involving electrical, lighting, HVAC, anddehumidification components are all part of the solutionsthat we can handle for you on your containment andstorage needs.

Astra / Zeneca

JE Remediation Services

Stauffer Management

133 x 160 x 40

MHF Logistics

Laguna Construction

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 17

Other ApplicationsGeneral Aviation Storage

RV and Boat Storage Facilities

Covered Pavilions for Special Events

Temporary Fire Stations

Golf Course Range Driving Covers

Game-Day Hospitality Tents

Themepark Tents and Pavilions

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18 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Optional Accessories

Big Top does not buy into the philosophy that “one size fitsall.” We realize that your project needs may be different

from others, and customized specifications may be crucial toyour structure’s performance. That’s why our team makes surewe understand exactly what you are trying to accomplish withyour shelter, and then we set out to guarantee that it happens.

Not only do Big Top’s structures save you a wheelbarrowof money and construction time, but we make sure you don’thave to compromise on critical building and equipment needsthat your project mandates. A partial list of the many optionswe can supply to your next structure are: ventilation systems,infra-red heaters, air chillers or A/C systems, dehumidificationsystems, higher levels of building insulation, and custom airscrubbing and collection systems to name a few of the options.

Metal Down Draft Chute

Insulation

Dehumidifier

Marine Paint Booth

Air Conditioning

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 19

Key Considerations:

Dehumidification Systems

Air Chillers or Systems

Infra-Red Heaters

Ventilation Systems

Custom Air Scrubbing AndCollection Systems Are Available

Insulation

Portable Flooring

Electrical Needs Are EasilyHandled

Lightning Protection

Fabric Down Draft Chute

Exhaust Fans

Pipe & Ventilation Systems

Air Chillers

Air Scrubbing Unit

Portable Flooring

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20 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Mounting Surfaces: Any Surface You Can Imagine

Time consuming and expensive, concrete foundationsare known as the bedrock of construction. Yet Big

Top’s shelters have been engineered to be mounted toalmost any surface you can imagine, to hit your needsin the optimum way.

Anchoring attachments for each surface chosen willbe prepared for the structure you require. Certainbuilding codes contain specifications for anchoring thestructure you need. Our specially-designed and provenanchors can be mounted on the following surfaces:

Dirt. Many of our structures are installed in vacantlots with little to no site preparation. Our structuresconform to the topography up to 7% grade slopedifferential. We fabricate structures with continuous basebeams that support the main arches. This base distributesthe building load over a greater area than merely a smallbase plate. Earth anchors are included.

Asphalt. The same principle applies as noted onthe dirt installation. Our continuous base beamfabrication distributes the load evenly. Then an anchorreceiving plate is welded to the base beam. Spiralanchors are inserted through the receiving plate and intothe ground.

Concrete. Our structures use wedge, epoxy, chem.-

stud, and j-bolt anchors to secure to the foundation orconcrete slab. We supply the reaction forces that thestructure generates at the base to determine the quantityand size of the anchors.

Wood Pilings. Many of our structures are installedover water on wood pilings. We custom design andfabricate a continuous base rail to support the structuredepending on the spacing of the pile supports.

Metal Beams. Metal beams are similar to a concretefoundation; however, instead of bolting to the foundation,it is generally easier to weld the anchoring plates to theexisting metal beams.

Shipping Containers. ISO containers are an easy,cost effective approach to adding height to a structure.We have installed many different size structures on seashipping containers. Attachment varies based on theapplication but generally involve welding or bolting theframe to the edge of the container.

Ballast Blocks. In certain situations, anchoring tothe ground is not practical or desired by our customers.We can specify temporary ballast to resist the forcesgenerated by the structure. These blocks can anchor ourlargest span structures easily.

40 Ft. ISO Containers

Steel Pilings

Asphalt Pavement

Barge Mount

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 21

Key Considerations:

Soil Installation - Simply LevelCompacted Site

Asphalt Parking Lot - OurAnchors Penetrate The Asphalt

Steel Decking - Standard ISOContainers

Piling - Concrete, Steel, or Wood

Intrepid Museum

US Navy, China Lake

Liotta Brothers

Lameque (Canada), Plastics Storage Facility

Excel Recycling

Hugo Neu Schnitzer East

Liotta Brothers

Hawaiian Tug & Barge

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22 • BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com

Door Options

Key Considerations:

Designed For Wind Loads Up To130 mph

Designed For Snow Loads Up To40 lbs per Square Foot

Frames Comply With Zone 4Earthquake Specifications

55,000 PSI Galvanized SteelTubing

Galvanized Steel Flo-CoatProcess Provides a Triple Layerof Corrosion Prevention

Tubing Wall Thickness RangeFrom 11 to 17 Gauge

Cadmium Plated Assembly Boltsor Galvanized Grade 5, A-325, orA-307

Frame Specs

Our galvanized steel frame resists corrosion andprovides years of maintenance-free life, with

normally 20-40 years usability. Our structures areengineered to meet the most demanding building codes.

Fabric Options

Nova-Shield Flame RetardantWoven Polyolefin Fabric.FRU 88X has been developed recently for the outdoorstructure market. This durable material is exceptionallylightweight at 12.1 ounces per yard. This means it is veryeasily assembled and dissassembled. This material has3 year pro-rated warranty and a 3-5 year expected life.This material is available in translucent white only.

18 oz. PVCWe have been fabricating with this material for over 20years. Some of these covers are still in place on structuresthroughout the world. We can fabricate these covers in amultitude of patterns to create visually pleasing systems.This material is in inventory in translucent white, opaquewhite, opaque green, and opaque tan.

25 oz. PVCThis material is an upgrade to the 18oz. PVC. Our 25oz.material is the material of choice where durability is themain priority. This material comes standard with a PVDFtop coat which blocks plasticizer migration. Plasticizermigration is the technical name for vinyl forming a chalkylayer on the surface. This top coat not only prolongs lifebut keeps the material cleaner longer.

28 oz. PVC28oz. PVC is the ultimate structure material. Thebackbone of this material is the polyester fiber that givesthe material 700 lbs/inch tear strength. Out 28oz. PVC ispurchased with a two part acrylic/urethane top coat. Thistwo part system improves weathering, abrasionresistance, and minimizes plasticizer migration. This isthe choice for consumers who demand the highestperformance characteristics from their equipment. Thisis the standard material on our 150ft. wide span.

Roll Up Window / Freezer Doors

Glass Doors

Aluminum Doors Wide Doors

End Panel Large Door Winch Operated Door

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BIG TOP MANUFACTURING • 800-277-8677 • www.BigTopShelters.com • 23

Request For Quote

Installation SupportIf you choose, we can supply an on-site service technician to assist with the construction of your Big Top

structure. Our technician will be experienced and proficient in all aspects of the construction of the suppliedshelter. Our customers often find that they save the cost of the technical representative in labor and equipmentcosts alone. In addition, you receive the highest quality product available.

On-Site Installation ServiceIf you choose, we can supply an on-site installation crew to construct your Big Top structure. Our crew is

experienced in all aspects of construction of the supplied shelter. Our customers who contract for this service willbe completely satisfied with our no-hassle approach to construction. Our crew consists of a non-union work force.

Site Survey and ConsultingThe Big Top team representatives can usually create a solution for you by asking questions and looking at

site pictures, maps or drawings. However, occasionally the site has complex details that require a site visit. We cansend an individual or team to your site and evaluate the feasibility of construction, and the fit for the purpose.

We can also give presentations to key personnel in your organization on the benefit of choosing a Big Topshelter. Quite often people have a hard time conceptualizing our product. Our sales and design technicians canbring the concept to a reality in a short amount of time. While on site, we can verify the dimensions of the area andthe items that you wish to cover. You know the old saying “measure twice and cut once.”

Worldwide Installations

*Company Name ________________________________ *Contact Name _________________________________

*Street Address _________________________________ *City _____________ *State _______ *Zip __________

*Phone _______________________________________ *Email ________________________________________

*Where did you hear about Big Top? ______________________________________________________________

Fax __________________________________________ Country_______________________________________

Please tell us the approximate dimensions of the structure you require:

Width: _____________ feet Length:_____________ feet Height:_____________ feet

What kind of surface will you be installing this shelter on? ______________________________________________

How quickly will you need this shelter? _____________________________________________________________

Do you intend to purchase or lease? ______________________________________________________________

Please select options you would like quoted?

___ End panels ___ Wheels with jacks ___ Side doors

___ Exhaust fans ___ Metal entry doors ___ Crane liftability

Please make a copy of this page and fill out the following, so we can give you a custom quote onyour storage solution with Big Top Shelters. Then fax a copy of this page to 850-584-7713, or youcan complete this form online at www.bigtopshelters.com. (*Indicates required fields)

USA Columbia Panama Netherlands Bahamas Gibraltar Hong Kong Philippines Indonesia Puerto Rico Jamaica Canada

Kazakhstan Virgin Islands West Indies Japan Russia Germany New Zealand Sudan Haiti Barbados Peru United Arab

Guatemala Qatar Honduras Malta Kuwait Afghanistan Irag Antilles Portugal Spain Pakistan

(British) Emirates

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3255 N. US 19 • Perry, Florida 32347 USA

1-800-277-8677International 011-850-584-7786

Fax 850-584-7713 • Phone 850-584-7786www.bigtopshelters.com • e-mail: [email protected]

FABRIC STRUCTURES

“Quality shelters delivered on time to satisfy your requirement”