facilities / ehs collaboration - ncappa.org · mike baker 1/14/2016 $550,000 brooks 9 avs do not...
TRANSCRIPT
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Facilities / EHS Collaboration
Allen Boyette, PE
Director, Building Maintenance and Operations
and
Ken Kretchman, CIH, CSP
Environmental Health & Safety
May 18, 2017
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• Expertise in the room
• Background of the group
– Housekeeping
– Grounds
– Maintenance
– Safety
– Environmental
– Architects/Designers
• Discussion
– Input/examples
Participatory Topic
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How does Facilities Staff view EH&S
Staff?
We are all in this together trying to make
campus great!!!
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How does Facilities Staff view EH&S
Staff?
Don’t smack me – I am just trying to do my job!
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Each Group has a job to do – and often it
overlaps as we attempt to serve students,
faculty, and staff.
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• Organizations
• Theoretical Cost-Benefit
• Areas that intersect
• Biggest Concerns to Campus
• Methods to Collaborate
• Examples
• Challenges
AGENDA
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Organization Structure
Facilities• Capital Group (New Construction)
• Operations Group
– Life Safety Responsibilities?
– Worker Safety: All
• Separate HR and/or Safety?
Environmental Health and Safety• Occupational Health & Safety
• Environmental Affairs
• Fire Marshall?
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EH&S Organization
• Occupational Health & Safety
• Environmental Affairs
• Bio Safety
• Lab Safety
• Fire Marshal Office
• Radiation Safety
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Theoretical Cost-Benefit Analysis
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Theoretical Cost-Benefit Analysis
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EH&S/Facilities – Hot Topics
• Electrical Safety/Arc Flash
• Machine guarding
• Fall Protection
• Standards across entire campus
– Regulations cover as one entity
• Minimum quality expectations
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Areas that intersect EH&S/Facilities
• HVAC - Indoor Air Quality
• Life Safety Systems
• Hazardous materials
• Permits/Storm Water/UST
• Pressure Vessels
• Employee Safety
– Electrical Safety
– Fall Protection
• Campus Safety/Emergency Response
• Building Design & Construction
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Areas there intersect EH&S/Facilities
• HVAC Systems
– Indoor Air Quality
– Mold/Mildew
– Laboratory Exhaust Ventilation Mgt
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Lab Exhaust Systems
• Fume Hoods & Lab safety
• Mnt & Operations
• Certification Process
• Outage procedures
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Indoor Air Quality (IAQ)
• General duty clause – Workplace must be free
from RECOGNIZED hazards that are likely to
cause death or serious physical harm
• IAQ Affects productivity, comfort, health and
safety
• Can revolve around mold
• If comfort issues are not resolved, they are
perceived as health and safety problem
and productivity will suffer!
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Life Safety Systems
• Fire Alarms and Sprinklers
• Fire extinguishers
• Emergency Lights
• Egress
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Life Safety Systems - PRIORITIES?• Testing and reporting
• According to the NFPA
– 7% sprinkler system failures can be attributed to equipment
– 67% of failures were due to the system being turned off (manual valve closed)
• Sprinkler protects Facilities/Fire Alarm protects Lives
• Priorities are Housing/Dormitories, large gathering
areas(Athletics) & Annual Tests
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Areas that intersect EH&S/Facilities
• Hazardous materials
– Asbestos
– Lead
– Medical wastes (sharps)
– Pathological wastes
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Asbestos Awareness
Health hazard commonly found in our environment today. Harmful if airborne dust.
Employees aware and how to avoid exposure.
‘Pre-1981’ Some Ceiling tile, 9” floor tile, spray on fire retardant, pipe insulation, adhesives
(Some materials used after 1981)
NC State Approaches
– “Manage in Place”
Procedures to test: Abate by licensed contractors
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Hazardous Waste – Mercury
• Mercury is a hazardous waste
– Thermostats, thermometers
– Fluorescent lamp recycling program
• Multiple locations for EH&S pickup
All Fluorescent bulbs contain mercury ! Even
Green Tip Bulbs!
Straight Tubes U-shape CFL’s
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Proper Spent Lamp Storage and
Accumulation
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Improper Storage
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Biological Safety
• Pathogen Containing Waste
– Mostly associated with Vet School
– Must be Incinerated
• Bio Waste
– Mostly Animal Labs
– Auto Clave
• Awareness
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Areas that intersect EH&S/Facilities
• Storm Water/Sanitary Sewer Systems
• Illicit Discharge Reporting and Response
Program
• Inspections and Maintenance
• Storm water contaminants
– Hot water
– Chemicals
– Cleaning agents
• Inventory sources that may enter storm sewer
• Spill Prevention Control and Countermeasures
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STORM WATER MANAGEMENT
• Erosion and Sediment Control – land
disturbance requirements
• Run off control/time of concentration
– Retention ponds/Bio ponds
– Green Roofs
• Storm water best practices
– Consider long term maintenance impacts
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Areas that intersect EH&S/Facilities• Pressure Vessels
• Coordination with Department of Labor
– New installations
– Inspections
• Boilers, heat exchangers, tanks
• AutoClaves
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Electrical Arc Flash Hazards
• Type of electrical explosion caused by connection to
ground or other phase
• Vaporizes metal conductors & expands at high temperature
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• Mnt Techs trained and demonstrate how to lock
out an energized source
• Each employee has his/her own lock
• All energy sources
– Electrical, hot water, steam, compressed air, controls
• Equipment w/ multiple energy sources
• Appropriate devices to lock out
Lock Out/Tag Out (LOTO) Program
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Areas that intersect EH&S/Facilities
• Employee Safety
• So many priorities
• Create culture of Safety
• “Are you good or are you luck?”– Doug Morton, Facilities AVC, NC State
• Training
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Safety is everyone’s job!
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• Training – Knowledge and Awareness
• Participation – All members of the Team
• Communication – Demonstrate genuine
concern about co-worker
• Risk Assessment – Risk Mitigation
Three inter-related keys to creating a
culture of safety awareness
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• How many people would put their baby
or grandbaby in a car without a car
seat?
Our dangerous habits changed to a
positive habit through awareness.
CREATE NEW HABITS
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Why do we develop bad habits and
take unnecessary risks?
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Why do we develop bad habits and
take unnecessary risks?
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Would you walk past this without saying something?
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Campus Safety Infrastructure
• Comprehensive contingency plans
• Mass communications systems
• Cameras, signs, fences, card access, exterior
lighting, obstructions, loss of power, etc.
• Security risks – Facilities involvement
– Key control/Card Access systems
– Fuel storage tanks
– Roof access
– Data Centers
– Web access/security
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Areas that intersect EH&S/Facilities
• Emergency Response and Recovery
• Fire Damage
• Flood Response
– Normal and After Hours
– Equipment damage
– Drying out process/Recovery
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Fall Protection - Passive vs Active
Fall Protection
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Options to Deal with Concerns
• Overcome by Events
– Keep Blinders on & be happy
• Proactively identify the largest risk and
take action
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METHODS TO COLLOBORATE
Safety/Maintenance/Quality
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Organizations move at the speed of Trust
(Covey 7-Habits)
Relationships are key
“Win-Win”
Common Values
– Integrity - Courage
– Honor - Respect for others
– Character - Compassion
– Professionalism - Public Trust
– Truthfulness - Accountability
– Fairness
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Theoretical Cost-Benefit Analysis
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Ad Hoc Meetings/Formal Committees
• Lab Ventilation Group
– Competencies for Fume Hood Maintenance
• General Lab Safety
– Emergency power
• Indoor Air Quality
– Duct Cleaning Contractors/Standard
Package for Project Bids
– Ranking of Buildings for Action
• Campus Storm Water Committee
• Reviews at permit time
– Air Permit
– Waste Water collection system permit
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Ad Hoc Meetings/Formal Committees
• Life Safety Systems
– Life Safety Systems – Fire Alarms and
Sprinkler Systems
– Ranking of Buildings for Action
• Prioritization of Items Needing Funding
– Capital Improvement/R&R funding
– Safety Fund
– Method to prioritize
• Training
– Procedures
– Blood born Pathogens cleanup
– Electrical safety
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Products from Collaboration
• Understanding of different perspectives
– What is ‘Best’ for the University
• SOPs
• Training Courses
• Priority Lists
• Building Designs/Reviews
• Databases
– Asbestos
– Occupants with special sensitivities
• Helps Research Continuity
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Products from Collaboration• Training Course on operations items
• Course Offerings
• Individual training matrixOffice, Shop or Zone: U&E Maintenance Shop
Accident Report/Investigation: SF-
100 No Lead Awareness: S-101 & SF-125 Yes
Aerial Lifts (JLG): S-117, SF-122 Yes Lock-out/Tag-out: S-126, SF-126, S-140Yes
Agricultural Equipment: No Machine Guarding: SF-142 Yes
Air and Compressed Gas: SF-101 Yes
Manager's Safety Orientation Checklist: OR-109 Yes
Asbestos Awareness: S-100 & SF-
102 Yes Material Handling Equipment: SF-127 Yes
Asbestos Floor Covering Removal:
S-137 No Medical Blood Lead: M-104 No
Asbestos Maintenance and
Operations: No Medical Respirator: M-101 Yes
Audiogram: M103 Yes Medical SCBA: M-102 No
Back Safety: OR-100 & SF-103 Yes Mold Awareness: S-138, SF-146 No
Bloodborne Pathogens: OR-101, S-
116, & SF-104 Yes
Multi-Piece Rim/Tire: S-121, S-122, SF-
128 No
Commercial Driver License: S-120 NoNFPA 70-E Arc Flash Prevention: S-
130 Yes
Confined Sp/Air Sampling: S-110,
SF-106 Yes Pesticide Safety: SF-129 No
Confined Spaces: S-115, SF-105 Yes Powder actuated Tools: S-123, SF-130 No
Construction/Maint. Safety: SF-107 Yes Power Hand Tools: SF-131 Yes
CPR: S-108 Yes
PPE, (Personal Protective Equipment):
OR-104 & SF-132 Yes
Electrical Safety High and Low
Voltage: S-129 Yes Radiation Safety: S-112 & SF-123 No
Electrical Safety: S-114, SF-108 No Respirator Fit Training: M-100, SF-133 Yes
Electrical Safety Qualified: S-113 Yes Respirator Protection Program: SF-133 Yes
Equipment Safety: S135 Yes Safety Shoes Required: Yes
Fall Protection: S-128, SF-109 Yes Scaffold Worker Training S-131, SF-134 No
Fire Protection Refresher: S-105 &
SF-111 Yes Scaffold Competent Person S-124 No
Fire Protection: S-104 & SF-110 Yes SCBA Fit: M-108 No
First Aid: S-109 Yes Signs and Labels: SF-135 Yes
Forklift - Class Room: S-106, SF-112 Yes Slips, Trips & Falls: OR-105 & SF-136 Yes
Level 100 – Vision and Orientation
Level 200 – Fundamentals
Level 300 – Building System Basics
Level 400 – Electrical Systems
Level 500 – Plumbing Systems
Level 600 – HVAC Systems
Level 700 – Mechanical Systems
Level 800 – Maintenance Technician
Level 900 – Advanced Equipment &
Systems
Level 1000 – Leadership Development
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EXAMPLE
Procedures and Precautions
During a Spill Cleanup
Contaminated broken glassware is cleaned up by mechanical
means (e.g. tongs, forceps, pieces of cardboard).
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Products from Collaboration
• SOPs
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Products from Collaboration
• Priority Lists
EH&S/FO Fire alarm System Priorities - FINAL
As of: 7/25/2016 (Updated 10-20-2016)
Facility Priority Description Cost Est.
COT - Phase I 1
Provides additional devices that would solve immediate issue where occupants cannot hear sounders.
System has capacity for additional devices based on recent upgrade that added boosters. Colin and Jon
have done an initial survey for device locations. Estimate of devices is $60,000. Double to get total project
costs to include any design effort $120,000
CVM - Phase I 2
1st Floor/3rd Floor speaker systems, addressable and new panel (Simplex). Entire system would be UL
listed at the end of the project. Allow connection to several other minor renovation projects. Devices will
be salvaged for spare parts at other facilities on campus. Cost estimate from recent bid. $550,000
Daniels 3
This project will complete the fire alarm upgrades on the 3rd and 4th floor to a fully addressable system.
Most of the devices have been purchased and are on hand. New wiring will be required. Will require a
review of the old renovation design. 141,512 GSF. Assume half for 3rd/4th floors @ $4.25/GSF minus
devices already purchased $250,000
Polk Hall 4
Complete fire alarm for old half of building (half conventional, half addressable). Detectors are past useful
life. Update 10/20/2016123,934 GSF @ $4.25/GSF Use 50% of the building 61,967 GSF @ $3.50/GSF =
$217,000 $225,000
Patterson 5
AVs do not meet code. Some As are 110v with no backup power. Sprinkler is for the attic only. Ground floor
project scheduled to start soon. 43,252GSF @ $4.25 $200,000
Gardner 6
AVs do not meet code. No sprinkler. System 30+ years old. FACP replaced 15 years ago. System not
addressable. 106,455 GSF @ $4.00/GSF. Need to understand future plan for the building. $425,000
CVM- Phase II 7
2nd Floor speaker systems, addressable. Cost estimate from RDK summary memo to Mike Baker
1/14/2016 $356,000
CVM- Phase III 8
Convert the remainder of the system to an addressable system. Cost estimate from RDK summary memo to
Mike Baker 1/14/2016 $550,000
Brooks 9
AVs do not meet code. No sprinkler System 30+ years old. Very old conventional panel. 77,841 GSF @
$4.25/GSF $330,000
Carmichael 1987 addition 10
AVs do not meet code. No sprinkler. System 29 years old. Top floor horns not operational. Mitigated by
Staff who have responsibility to evacuate building. NEEDS TO BE INCLUDED IN SCOPE OF CARMICHAEL
ADMIN RENOVATION
COT - Phase II/III 11
Complete upgrade to fully addressable system. The general thought is that COT - Phase I will buy us some
time until this is required. $1,100,000
Bostian Hall 12 AVs do not meet code. No sprinkler System 25+ years old. 44,046 GSF @ $4.25/GSF $190,000
Jordan Hall 13
AVs do not meet code. Smoke detectors 25+ years old. Salvaged equipment will work in Jordan. 104,453
GSF @ $4.00/GSF $420,000
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Most important Product of Collaboration is
Mutual Respect
• Meet needs/mission of the University
• Methods to Collaborate are key
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QUESTIONS?