facilities list 2016

JWP Manufacturing Facilities Listing 2016

5th Axis Horizontal Cell - Milling

New - 2015 Grob G550 5th Axis Universal Machining Center Quantity 1

Work Envelope: "31.4 X "40.1 x "40.1 Work Envelope

Positional Tolerance Accuracies - on X,Y,Z - T- 0.00023 - P-0.00015

B Axis Table Diameter - 30.3"

120 Tool Magazine - Three Carousels Large & Small Pallets

5th Axis Vertical Cell - Milling

2008 - Mori Seiki NMV3000DCG Flexible Manufacturing Cell with 114 Pallet System and 240 tools 5 Axis A 5-axis (allows for XYZ translational motion and a rotation about two axes) mill used to manufacture ultra precision parts with a short lead time. A 114-pallet magazine loads and unloads the machining center for lights-out, unattended operation.

Quantity: 1

Work Envelope: 13.78" dia x 11.81" tall

Positioning Accuracy: ±0.00001" 0.01um direct scale feedback on all linear axes

240 position HSKA63 tool magazine 2005 Haas VF-3SS with 5th-Axis Trunnion

A 5-axis mill used to manufacture medium sized precision parts..

Quantity: 1

Work Envelope: 40" x 20"

Positioning Accuracy: ±0.0002" XYZ

Repeatability: ±0.0001" XYZ 2005 Haas VF2-YT with 5th-Axis Trunion A 3-axis mill used to manufacture medium size precision parts..

Quantity: 1


Positioning Accuracy: ±0.0002" XYZ Repeatability: ±0.0001" XYZ

4th Axis Horizontal Mills

2004 Makino A88E Flexible Manufacturing Cell with 16 Pallet System A 4-axis (allows for XYZ translational motion and a 360° rotary table) mill used to manufacture high quantities of precision parts with a short lead time. Two mills are connected in a flexible manufacturing cell serviced by an autonomous robot that inserts raw material and removes completed parts from the work area. The machine is capable of running 24 hours a day with no human attention. Quantity: 2

Work Envelope: 35.4" x 31.5"

Positioning Accuracy: ±0.00008" XYZ, ±0.00083° Repeatability: ±0.00004" XYZ, ±0.00055°

3 Axis Vertical Mills with a 4th Axis Attachments

2000 Kitamura MyCenter 3XiF A 3-axis mill used to manufacture precision parts. The machine is capable of simultaneous XY motion while adjusting Z motion allowing the machining of 3D curved surfaces.

Quantity: 3

Work Envelope: 30" x 17.9"


2003 Mori Seiki NV5000 a 1A/40 A 3-axis mill used to manufacture precision parts. The machine is capable of simultaneous XY motion while adjusting Z motion allowing the machining of 3D curved surfaces.

Quantity: 3

Work Envelope: 32" x 20.1"

Positioning Accuracy: ±0.00008" XYZ Repeatability: ±0.00005" XYZ 2001Awea 2012 A 3-axis mill used to manufacture large precision parts.

Quantity: 1


Positioning Accuracy: ±0.0002" XYZ Repeatability: ±0.0001" XYZ 2004 Haas VF2-YT A 3-axis mill used to manufacture medium size precision parts..

Quantity: 5


Positioning Accuracy: ±0.0002" XYZ Repeatability: ±0.0001" XYZ 2004 Supermax VF56 A 3-axis mill used to manufacture small size precision parts.

Quantity: 2



CNC Turning - Lathes

2003 Daewoo Puma 2000SY A multi-axis horizontal lathe used to turn precision parts. This full featured lathe has a spindle, sub-spindle, and live tooling on the rotary turret that allow for simultaneous milling and turning.

Quantity: 1



2003 Daewoo Puma 240 B A 2-axis horizontal lathe used to turn precision parts.

Quantity: 1

Work Envelope: 13.8" x 21.6" long

Positioning Accuracy: ±0.0001" Repeatability: ±0.00005"

CNC Swiss 5th Axis Screw Machining Turn/Mill 2010 CNC Swiss Citizen L-20 type VIII 5 Axis A Swiss style lathe used to manufacture turned parts in production quantities. Equipped with a sub-spindle, live tooling, and angular milling head and can have multiple tools engaged in the work piece at a time.

Quantity: 1

Work Envelope: 21mm dia x 200mm


2013 CNC Swiss Citizen - Cincom A32 VII type VIII 5 Axis A Swiss style lathe used to manufacture turned parts in production quantities. Equipped with a sub-spindle, live tooling, and angular milling head and can have multiple tools engaged in the work piece at a time.

Quantity: 1

Work Envelope: 32mm dia x 150mm Bar Fed

Positioning Accuracy: ±0.000010" XYZ, ±0.001° Repeatability: ±0.000005" XYZ, ±0.0005° 2014 CNC Swiss Miyano A42 MM 10 Axis Counter Rotational Turn/Mill

Quantity: 1

Work Envelope: 42mm dia x 150mm Bar fed


2014 CNC Swiss Mill/Turn Willemin- Macodel 408mt - Microscopic machining centers 7th Axis Multi-process machining center, Bar stock up to 032 mm (1-1/2 Dia) or individual parts machining with automatic back working device. Spindle Speed 500-32,000 RPM

Quantity: 2 Machines

Travel and Axis Definitions: o X= 250mm (10") o Y= 200mm (8") o Z = 300mm (12") o B= -15 degrees / plus 100 degrees o A= 360 degrees /S2 = 6,000 RPM turning o U = 80 mm /0 degrees -90 degrees

EDM Technology

2010 Sodick AQ537L Wire EDM A wire EDM machine with additional 4th axis used to manufacture ultra precision parts.

Quantity:1

Work Envelope: 41.34" x 28.74" x 13.39"

Wire Diameter Range: 0.006" - 0.012"

Positioning Accuracy Increment: 0.0000039"

2010 Sodick AG600 Wire EDM A wire EDM machine with small wire capabilities used to manufacture ultra precision parts.

Quantity:1

Work Envelope: 31.5" x 22.4" x 13.4"

Wire Diameter Range: 0.002" - 0.012" Positioning Accuracy Increment: 0.0000039" 2010 Sodick K1C Hole Driller A high speed EDM hole drilling machine.

Quantity: 1

Work Envelope: 9.84" x 13.78" x 11.81"

Electrode Diameter Range: 0.0078" - 0.1181"

A fully automatic CNC machine vision system capable of rapidly measuring surface features.

Quantity: 1

Post Processing

Fibermark Laser Engraver - Quantity: 1 - Work Envelope: 24" x 12" x 6"

Lapping, Tumblers, Cut off Saws, Various support tools.

E2 ERP - ERP Software used to manage orders, shipments, Quoting, Quality, and invoicing.

CAD: CAM: MasterCam, Virtual Gibbs

ProE

Solid Works

Vritual Gibbs

Inspection & Metrology Equipment

2009 Zeiss Contura Select Calypso Software Vast Probe

A fully automatic programmable CNC coordinate measuring machine capable of resolving 2.5µm. The machine is also capable of scanning surface and measuring all GD&T form features.

Work Envelope: 1600mm x 1000mm x 600mm


Repeatability: ±0.000079" XYZ

2015 Zeiss Contura Calypso Software RDS Articulating Probe

A fully automatic programmable CNC coordinate measuring machine capable of resolving 2.5µm. The machine is also capable of scanning surface and measuring all GD&T form features Work Envelope: 1600mm x 1000mm x 600mm


Repeatability: ±0.000079" XYZ

Faro Gage Plus Measuring Arm – CMM

1.2 M Spherical Working Volume

Accuracy .0007 in

Vertex 120 Machine Vision Inspection System A fully automatic CNC machine vision system capable of rapidly measuring surface features.

Micro View Optical Comparator

Digital Readout with Edge Finder

Tesa-Hite Magna 400 Height Gage

Accuracy .0003

Heidenhain Digital Drop Indicator

Accuracy .0001 Mohave 4’X3’ Grade A Surface Plate

Vision Engineering Stereo Microscopes

Fowler Bowers Digital Bore Gages (Multiple Ranges)

Accuracy .00015

0-12.000 ID, OD, Depth Micrometers 0-40.000 Digital Calipers .011- 1.000 Meyer & Vermont Pin Gage Sets .008 – .750 Deltronic Pin Gage Sets Ring & Thread Gages 123 Blocks, Misc Scales

Erowa Swiss Robotic Cell Already Installed 2014 with 250 Pallet Library The Erowa Robot - Mounted with 3 - 5th Axis Machine Centers also have a CMM and a Parts Washer Station to complete this cluster for Lights Out Manufacturing with different Brand name CNC Machine Tools. We added the 5th Horizontal Grob in December 2014.

Top View Small Pallet Turn table on the right, Larger 8 12

Pallet Library not in current view

2 Carrousels Small Pallets

250 Pallets

Horizontal 5th Axis added 2015 24/7 Lights out

2016 4th Quarter, Expanding Erowa Track for Multiple Spindles 5 axis Vertical & Horizontal Milling with CMM & Parts Washer - Lights out

facilities list 2016

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