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Factories of the Future
Towards Competitive Manufacturing in
Europe
Željko PazinExecutive Director
Factories of the Future in Horizon 2020
A Contractual Partnership (cPPP)
Success of partnership = continuation
under new EU research programme
(Horizon 2020)
Budget secured by official legal act
(Commission decision) and by signed
Contractual Arrangement
Clearly defines roles of partners
Sets out specific objectives
Formal recognition of EFFRA’s role as
representative of private side
Establishes Partnership Board
Agreement to better monitor progress,
also with the use of KPIs
Factories of the Future = Largest cPPP in terms of budget & network
Who We Are
European Factories of the Future Research Association (EFFRA)
Industry-led association representing
private side in the ‘Factories of the Future’
public-private partnership
150+ members from across Europe (and
growing)
Members include large, small & medium
industrial enterprises, research organisations,
universities, industrial associations and
clusters
Full time secretariat: Connecting with
members, coordinating research agenda &
liaising with the European Union
The Future
Factories of the Future: Horizon 2020 & Beyond
• Innovative SMEs
• High-level of customisation & quality
• Rapidly adaptable production spaces
• Zero-defect manufacturing
• Re-manufacturing
• Interconnectivity, communication &
data storage via cloud
• Factories closer to customers
• Energy & resource efficient
• Adaptable workplaces for
changing worker demographics
• Continuous skills improvements:
multi-skilled jobs
Factories of the Future 2020: Priorities to Realise Structural Change
Strategic Roadmap
One document covering 2014-2020
Developed by EFFRA & through broad
public consultation
Establishes research priorities which will
allow industry to meet challenges caused by
megatrends
Priorities focus on development, application
& integration of enablers & technologies
‘Factories of the Future’ call topics based
upon research priorities = industry relevant
Not static: Roadmap will evolve to meet new
challenges
Factories of the Future 2020
Roadmap
FoF 1 – 2014: Process optimisation of manufacturing assets
FoF 2 – 2014: Manufacturing processes for complex structures and geometries with
efficient use of material
FoF 3 – 2014: Global energy and other resources efficiency in manufacturing
enterprises
FoF 4 – 2014: Developing smart factories that are attractive to workers
FoF 5 – 2014: Innovative product-service design using manufacturing intelligence
FoF 6 – 2014: Symbiotic human-robot collaborations for safe and dynamic multimodal
manufacturing systems
FoF 7 – 2014: Support for the enhancement of the impact of FoF PPP projects
FoF 8 – 2015: ICT-enabled modelling, simulation, analytics and forecasting
technologies
FoF 9 – 2015: ICT Innovation for Manufacturing SMEs (I4MS)
FoF 10 – 2015: Manufacturing of custom made parts for personalised products
FoF 11 – 2015: Flexible production systems based on integrated tools for rapid
reconfiguration of machinery and robots
FoF 12 – 2015: Industrial technologies for advanced joining and assembly processes
of multi-materials
FoF 13 – 2015: Re-use and re-manufacturing technologies and equipment for
sustainable product lifecycle management
FoF 14 – 2015: Integrated design and management of production machinery and
processesFoF-01-2016: Novel hybrid approaches for additive and subtractive manufacturing
machines
FoF-02-2016: Machinery and robot systems in dynamic shop floor environments
using novel embedded cognitive functions
FoF-03-2016: Zero-defect strategies at system level for multi-stage manufacturing in
production lines
FoF-04-2016: Continuous adaptation of work environments with changing levels of
automation in evolving production systems
FoF-05-2016: Support for the further development of Additive Manufacturing
technologies in Europe
FoF-06-2017: New product functionalities through advanced surface manufacturing
processes for mass production
FoF-07-2017: Integration of unconventional technologies for multi-material
processing into manufacturing systems
FoF-08-2017: In-line measurement and control for micro-/nano-enabled high-volume
manufacturing for enhanced reliability
FoF-09-2017: Novel design and predictive maintenance technologies for increased
operating life of production systems
FoF-10-2017: New technologies and life cycle management for reconfigurable and
reusable customised products
FoF-11-2016: Digital automation
FoF-12-2017: ICT Innovation for Manufacturing SMEs (I4MS)
FoF-13-2016: Photonics Laser-based production
Projects
Factories of the Future
208 Projects to date.
~ 1,500 organisations participating
High involvement of SMEs: 200+
Majority of projects feature demo
activities
500+ results have been reported on EFFRA
Innovation Portal
Close to the market exploitation of project
results
Project results enhancing existing products
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024Nr of
projects
Cumulative
total
FoF-2010 25 25
FoF-2011 36 61
FoF-2012 37 98
FoF-2013 53 151
FoF-2014 29 180
FoF-2015 28 208
25 projects
36 projects
37 projects
53 projects
25 projects
28 projects
post-project investments
post-project investments
post-project investments
post-project investments
post-project investments
post-project investments
Uptake of project results has led to spin-offs. We continue to engage with
Commission to ascertain exact numbers.
Delivering Progress: Start-Ups
Factories of the Future: Exploiting Results
Cognibotics
Spin-off from COMET project:
Unique system to monitor &
compensate robot wear
Sentio
Spin-off from VISTRA project:
Commericialised project result =
Training system for complex
assembly
FEMTOprint SA
Spin-off from Femtoprint project:
Commercialised project result =
Femtoprinter (3D printing for glass
micro-devices)
Digitisation of Manufacturing
Factories of the Future
Highly important issue for future of advanced
manufacturing in Europe
Digitisation will enable realisation of an
industrial revolution (visions like industri 4.0,
industrie du futur etc.)
‘Factories of the Future’ incorporates
digitisation in research & innovation priorities
EFFRA represents ‘Factories of the Future’
views in related initiatives (such as 5G PPP,
Future Internet PPP etc)
Factories of the Future: Digitisation
Alliance for Internet of Things Innovation
Factories of the Future: Digitisation
ICT Innovation for Manufacturing SMEsA ‘Factories of the Future’ Initiative
Factories of the Future: Key Tool
EFFRA Innovation Portal
www.effra.eu/portal
• for progress monitoring
• for sharing information among projects
• for promoting projects, results and
demonstrators to the wider community
• for portfolio management and analysing
coverage of FoF 2020 roadmap
• for supporting the further roadmapping
exercises
• for supporting online brokerage
One reference resource…
Factories of the Future
EU – National Level
We are working towards a truly European approach
i.e. close cooperation between national, regional &
European level
FoF PPP and EFFRA embedded in national &
regional programmes
EU – National alignment important:
Coherent approach, achieving greater impact
Link knowledge & expertise (competences)
Greater up-take of project results
Facilitate best support for SMEs as they adapt
Beyond Europe: International dimension
PPP linked to IMS - Intelligent Manufacturing
Systems & World Manufacturing Forum (WMF)
Achieving Change Through Research & Innovation
Research & Innovation OpportunitiesWork programme (i.e. call topics) for 2016-2017: € 278 million
2016 Call is Open!
€ 77 million for the following topics:
FoF-01-2016: Novel hybrid approaches for additive and subtractive
manufacturing machines
FoF-02-2016: Machinery and robot systems in dynamic shop floor
environments using novel embedded cognitive functions
FoF-03-2016: Zero-defect strategies at system level for multi-stage
manufacturing in production lines
FoF-04-2016: Continuous adaptation of work environments with
changing levels of automation in evolving production systems
FoF-05-2016: Support for the further development of Additive
Manufacturing technologies in Europe
FoF-11-2016: Digital automation (€ 53 million)
FoF-13-2016: Photonics Laser-based production (€ 30 million)
Achieving Change Through Research & Innovation
Research & Innovation Opportunities
Call 2017 (Opening in 2016)
€ 85 million for the following topics:
FoF-06-2017: New product functionalities through advanced surface
manufacturing processes for mass production
FoF-07-2017: Integration of unconventional technologies for multi-material
processing into manufacturing systems
FoF-08-2017: In-line measurement and control for micro-/nano-enabled
high-volume manufacturing for enhanced reliability
FoF-09-2017: Novel design and predictive maintenance technologies for
increased operating life of production systems
FoF-10-2017: New technologies and life cycle management for
reconfigurable and reusable customised products
€ 33 million for the following topic:
FoF-12-2017: ICT Innovation for Manufacturing SMEs (I4MS)
