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FACTORY PROFILE

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Page 1: FACTORY PROFILE

FACTORY PROFILE

Page 2: FACTORY PROFILE

Factory Profile• Factory size : +/- 41000 meter square / 10.1 acres• No of employees : +/- 220 persons• Capacity : 15 – 30 container / month• Usage capacity : 60 % or 30 container / month• Wood Types :

Pine , Teak , Meranti , Mahogany , Albasia ,

Mango , Rubber & many other wood based on inquiry.• Bottom level stock 1200 m3 with percentage as follow :

Pine 50% , Teak 20% , Meranti 5% , Mahogany 5% ,

Albasia 5% ,Rubber 5% & others 10%• Combination with Wrought iron & antique metal finish

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Factory Entry

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Production Area

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Packing Area

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Assembling and Packing Area

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Raw Material Handling

Vacuuming of the raw fresh-cut wood that includes processes of sucking the liquid from the wood and filling it with pesticide to kill bugs.

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Kiln Dry

Woods will go to oven process, drying the woods to make the moisture content of the wood stable and in the end will prevent split, cracks, and bugs when the furniture is shipped to dry weathered area such as Europe and US.

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Peeling the Rough Woods

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Wood Cutting

Cut the wood into desired width

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Wood Cutting

Cut the wood into desired length

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Wood Cutting

Cut the wood into desired curve or shape

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Wood Cutting

Cut the wood into round ends

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Wood Cutting

Cut the wood into round ends

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Sanding Process ( Amplas )

To smoothen the surface of every part of the wood, automatic sanding ( amplas ) is used

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Sanding Process ( Amplas )

To smoothen the surface of every part of the wood, automatic sanding ( amplas ) is used. The picture is after sanding ( amplas )

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Sanding Process ( Amplas )

Semi-automatic sanding for semi-finished shape woods ( not small blocks ), it is needed when there are still rough particles available after automatic sanding

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Drilling Holes

Drilling holes for screw to assemble between pieces

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Assembling after drilling

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Assembling Final Parts

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Plywood as Top Cover

Plywood is usually used as top covers for solid wood pieces underneath not veneer ( too thin ), or for empty spaces for shelves

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Plywood as Top Cover

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Finishing

These plywood covering prim ( combined solid wood blocks ) are actually the SAME wood, let’s check out why

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Finishing

This process is called Sanding Sealer with coloring ( wood brown ), it is a step to fill / seal in the wood grains, so the spray coloring or coating liquid will not be absorbed by the opened wood pores

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Finishing

This is a sanding ( amplas )process done after sealing the wood pore to smoothen the surface after sealing, as sealing will surely create uneven surface, because it is practically a process to fill in holes with liquid ( dempul )

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Finishing

Glazing spray process after sanding, to create a dark wood color effect

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Finishing

Rubbing immediate after glazing to create see-through brown color underneath and to create a stronger grain look underneath

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Finishing

Beautiful dark color wood with brown natural color underneath after rubbing

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Finishing

To create gloss effect on furniture surface, gloss top coating is used with spray method

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Finishing

Nice and Shiny

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European Design Ideas

European style furniture – minimalist and futuristic

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Our products for

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Our products for

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Design Ideas

Multi color wood design idea

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Rustic Design Ideas

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Korean Market Design

Korean furniture style, uses a lot of accent.

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Wood Types

Pine-Mahogany-Albasia-Rubber Wood

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Sample Room