factsheet cucoral - aluminum cladded copper wire for power ... · aluminum cladded copper wire for...

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Recommended Technical Data of Diameter Microns (μm) 200 300 350 400 450 500 Mils 8 12 14 16 18 20 Elongation (%) > 15 > 15 > 15 > 15 > 15 > 15 Breaking Load (cN) 400 1000 1400 2000 2600 3200 - 700 - 1400 - 2000 - 2600 - 3300 - 4000 For other diameters, please contact Heraeus Bonding Wires sales representative. Aluminum Cladded Copper Wire for Power Application The CucorAl bonding wire is a composite wire type with a copper core and aluminum coating. The material mix of aluminum and copper provides excellent electrical and mechanical properties. This is reflected by the long-term behavior during both passive tem- perature cycling tests and especially active power cycling tests – in comparison to pure Al material. The copper proportion of this thick wire is between 60 – 70 percent by volume. The provided diameters range from 200 μm until 500 μm. This wire type can be applied on both, diodes and on IGBTs. The good bondability of the wire is achieved by the softness of the aluminum coating. At the same time, the copper core provides excellent elec- trical and thermal properties. Furthermore, the Al/Cu structure enables reliable bonding windows without changing the chip metal- lization. Additionally, the CucorAl bonding wire has been designed to be used with conventional bonding equipment. Benefits Softness and good bonding characteristics Increased reliability compared to standard aluminum material Compatibility with standard bonding and standard chip technology Superior electrical and thermal capabilities Outstanding power cycling performance

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Page 1: Factsheet CucorAl - Aluminum Cladded Copper Wire for Power ... · Aluminum Cladded Copper Wire for Power Application The CucorAl bonding wire is a composite wire type with a copper

Recommended Technical Data of

Diameter Microns (µm) 200 300 350 400 450 500

Mils 8 12 14 16 18 20

Elongation (%) > 15 > 15 > 15 > 15 > 15 > 15

Breaking Load (cN) 400 1000 1400 2000 2600 3200

- 700 - 1400 - 2000 - 2600 - 3300 - 4000

For other diameters, please contact Heraeus Bonding Wires sales representative.

Aluminum Cladded Copper Wire for Power Application

The CucorAl bonding wire is a composite wire type with a coppercore and aluminum coating. Thematerial mix of aluminum and copper provides excellent electricaland mechanical properties.This is reflected by the long-termbehavior during both passive tem-perature cycling tests and especiallyactive power cycling tests – in comparison to pure Al material.The copper proportion of this thickwire is between 60 – 70 percent byvolume. The provided diametersrange from 200 µm until 500 µm.

This wire type can be applied onboth, diodes and on IGBTs. The goodbondability of the wire is achievedby the softness of the aluminumcoating. At the same time, the copper core provides excellent elec-trical and thermal properties.

Furthermore, the Al/Cu structureenables reliable bonding windowswithout changing the chip metal-lization. Additionally, the CucorAl bonding wire has been designed tobe used with conventional bondingequipment.

BenefitsSoftness and good bondingcharacteristicsIncreased reliability compared to standard aluminum materialCompatibility with standard bonding and standard chip technologySuperior electrical and thermal capabilitiesOutstanding power cycling performance

Page 2: Factsheet CucorAl - Aluminum Cladded Copper Wire for Power ... · Aluminum Cladded Copper Wire for Power Application The CucorAl bonding wire is a composite wire type with a copper

Power Cycling Lifetime as a Function of �Tj

1E+8

1E+7

1E+6

1E+5

1E+440 60 80 100 120 140 160

Cycles of Failure

x 3.7

CucorAl

40 C...150 C

40 C...175 C

80 C...150 C Al a.r. = 0.33

x 7-8

x 22

Cross section of am 300 µm Al/Cu wire bond

60,00

50,00

40,00

30,00

20,00

10,00

0,00200 300 400 500

Diameter [µm]

Fuse

Cur

rent

[A]

CucorAlStandard Al Wire

Loop Lenght: 20 mmRamp: 0.2 A/s

Fatigue Behavior in Micromechanical Cycling Test

Publication on PCIM 2012, R. Schmidt et al.

Bonding Window

Bond Power*Bond Force (g) Bond Time (ms)*Bond Force (g)

120

105

90

75

60

100

80

60

40

400 500 600 700 800

Bond Time (ms)*Bond Power

60 75 90 105 120

100

80

60

40

400 500 600 700 800

Shearforce (cN)< 890

890 – 972972 – 10541054 – 11361136 – 12181218 – 13001300 – 13821382 – 14641464 – 15461546 – 16281628 – 1710

> 1710

1

0,1

1E+3

2,5

x 1E

+3

5 E+

3

1E+4

2,5

E+4

5 E+

4

7,5

E+4

E+5

No. of Cycles [N]

Manson-Coffin Relation

Standard Al Wire 300 µmCucorAl Wire 300 µm

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Manson-Coffin Relation1

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CucorAl Wire 300 µmStandard Al Wire 300 µm

1E+4

5 E+

3

2,5

x 1E

+3

1E+3

0,1

Plas

tic S

train

[arb

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No. of Cycles [N]

E+5

7,5

E+4

5 E+

4

2,5

E+4

Fusing Current

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Heraeus ElectronicsHeraeus Deutschland GmbH & Co. KG Heraeusstraße 12-1463450 Hanau, Germanywww.heraeus-electronics.com

AmericasPhone +1 610 825 6050 [email protected]

Asia PacificPhone +65 6571 7677 [email protected]

ChinaPhone +86 21 3357 5457 [email protected]

Europe, Middle East and Africa Phone +49 6181 35 3069

+49 6181 35 3627 [email protected]

The descriptions and engineering data shown here have been compiled by Heraeus using commonly-accepted procedures, in conjunction with modern testing equipment, and have been compiled as according to the latest factual knowledge in our possession. The information was up-to date on the date this document was printed (latest versions can always be supplied upon request). Although the data is considered accurate, we cannot guarantee accuracy, the results obtained from its use, or any patent infringement resulting from its use (unless this is contractually and explicitly agreed in writing, in advance). The data is supplied on the condition that the user shall conduct tests to determine materials suitability for particular application.

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