falcon 36, falcon 60, falcon 60+, dye sub 60, orca i sae ... · ... 001 - 034 lift mechanism...

Falcon 36, Falcon60, Falcon 60+, DyeSub 60, Orca I Sae,Orca I SP, Orca II,

Orca III Sae, Orca IV,And Universal Parts

Parts List

GBC IS AN ACCO BRANDS COMPANY

GBC Pro-TechParts Manual

© April 1999 GBC Pro-Tech

Do not duplicate withoutwritten permission.

Part number : 930 - 029

GBC Pro - Tech4151 Anderson RoadDeForest, WI 53532

Revision : A Ph: ( 608 ) 246 - 8844Fx: ( 608 ) 246 - 8645

Read Me File . . .

The information in this publication is provided for reference and is believed to beaccurate and complete. GBC Pro - Tech is not liable for errors in this publiction or forincidental or consequential damage in connection with the furnishing or use of the infor-mation in this publication, including, but not limited to, any implied warranty of fitnessor merchantability for any particular use.

GBC Pro - Tech reserves the right to make changes to this publication and to theproducts described in it without notice. All specifications and information concerningproducts are subject to change without notice.

Reference in this publication to information or products protected by copyright orpatent does not convey any license under the rights of GBC Pro - Tech or others. GBCPro - Tech assumes no liabilty arising from infringements of patents or any other rightsof third parties.

This manual is copyrighted © 1999 by GBC Pro - Tech. All rights reserved. Theinformation contained in this manual is proprietary and may not be reproduced, stored,transmitted, or transferred, in whole or in part, in any form without the prior and expresswritten permission of GBC Pro - Tech.

In the electronic version of this publication, the ( ) red boxes indicate ahyper link with its exploded view drawing. The hand will turn to a pointer finger identi-fying the hyperlinked area. In the table of contents section, you will not see the box.Click on the page number to goto the specific page. To return from a linked page, rightclick on the mouse and select ( Go Back ).

The symbol, ( CNO ), means you can not order this part number. The part numberis used for the sole purpose of a drawing reference number only. To help you obtainyour part needed as quickly as possible, please order the single item required. All partnumbers that begin with a 001 - ??? are assembly numbers and take longer to ship sincethey must be assembled prior to shipping. This can cuase a delay of two or more days.

If you find an error within this publication or would like to make a suggestion,please utilize the correspondence sheet following this read me file and fax it to the num-ber provided. Your comments and help will ensure up to date information. Thank you.

Acknoledgements ;Sean Flood - Technical Service Department, Technical writerBrian terry - Engineering Department, AutoCad SpecialistNathan Glowaty - Production Department, Final Assembly

Linked to Table of Contents

Falcon 36 ( 000 - 002 )Falcon 60 ( 000 - 056 )Falcon 60 + ( 000 - 076 )Dye Sub 60 ( 000 - 052 )Orca I SAE ( 000 - 036 )Orca I SP ( 000 - 045 )Orca II ( 000 - 001 )Orca III SAE ( 000 - 012 )Orca IV ( 000 - 060 )Orca 80 ( 000 - 026 )Universal Parts

GBC Pro - Tech Parts Manual Table of Contents

GBC Pro - Tech April 1999 Page I

Section 1 : Falcon 36 ( 000 - 002 )1 - 1: Cover page with available options1 - 2: Top View1 - 3: Front and rear views1 - 4: Control side view1 - 5: 001 - 037 Front control panel ( CNO ) Rear switch1 - 6: 001 - 039 Electrical panel assembly1 - 7: Drive side view1 - 8: 001 - 027 Idler sprocket assembly1 - 9: 001 - 032 Main roll assembly ( CNO )1 - 10: 001 - 033 Pull roll assembly ( CNO )1 - 11: 001 - 034 Lift mechanism assembly ( CNO )1 - 12: 001 - 035 Drive assembly ( CNO )1 - 13: 001 - 036 Idler assembly, web tension1 - 14: 001 - 040 Bridge assembly ( CNO )1 - 15: 001 - 042 Cabinet assembly ( CNO )1 - 16: 001 - 043 Stand assembly1 - 17: 001 - 044 Output slitter assembly1 - 18: 001 - 045 Rewind assembly ( CNO )1 - 19: 001 - 067 Vacuum table assembly1 - 20: 001 - 112 Arm assembly, pull roll1 - 21: 001 - 127 Power cable assembly, vacuum table1 - 22: 001 - 131 Knob assembly, unwind brake1 - 23: 001 - 133 Temperature controller assembly, Fahrenheit1 - 24: 001 - 135 Slitter assembly, output1 - 25: 001 - 137 Accessory pack assembly1 - 26: 001 - 172 Plug assembly, power cord, vacuum table1 - 27: 001 - 174 Infeed table assembly1 - 28: 001 - 177 Finished product rewind assembly1 - 29: 001 - 180 Torque limiter assembly1 - 30: 001 - 232 Wire duct set assembly1 - 31: 001 - 237 Brake assembly, rewind1 - 32: 001 - 260 Safety label kit assembly1 - 33: 001 - 310 Idler assembly, table1 - 34: 001 - 311 Table idler assembly1 - 35: 001 - 321 Paper unwind assembly1 - 36: 001 - 332 Knob assembly, clamp, unwind arm1 - 37: 001 - 335 Upper unwind assembly ( CNO )


GBC Pro - Tech April 1999 Page II

1 - 38: 001 - 336 Lower unwind assembly ( CNO )1 - 39: 001 - 411 Lift assembly, control side ( CNO )1 - 40: 001 - 412 Rewind drive assembly ( CNO )1 - 41: 001 - 417 Lift assembly, drive side ( CNO )1 - 42: 001 - 526 Large castor assembly, 39” nip height

Section 2 : Falcon 60 ( 000 - 056 )2 - 1: Cover page with available options2 - 2: Side cabinets and covers2 - 3: Front and rear views2 - 4: Control side view2 - 5: 001 - 444 Electrical panel assembly2 - 6: 001 - 429 Front control panel ( CNO ) Rear switch2 - 7: Drive side view2 - 8: Bridge and inside parts view2 - 9: 001 - 158 Upper unwind brake assembly2 - 10: 001 - 226 Idler assembly, output tension, chrome2 - 11: 001 - 342 M.O.V. assembly2 - 12: 001 - 356 Sensor assembly, force guage2 - 13: 001 - 374 PCB assembly, force guage2 - 14: 001 - 394 Idler assembly, web tension, powder coated2 - 15: 001 - 396 Lower unwind brake assembly2 - 16: 001 - 428 Adjustable chain tensioner assembly2 - 17: 001 - 432 Rewind drive assembly ( CNO )2 - 18: 001 - 435 Force guage sensor assembly2 - 19: 001 - 437 Magnet assembly, force guage2 - 20: 001 - 439 Rewind brake assembly2 - 21: 001 - 447 PCB assembly, electrical panel2 - 22: 001 - 452 Accessory pack assembly2 - 23: 001 - 463 TS 3 assembly2 - 24: 001 - 483 Wire duct set assembly2 - 25: 001 - 510 Core chuck assembly2 - 26: 001 - 517 Self tensioner assembly2 - 27: 005 - 028 Heater tensioning kit assembly2 - 28: 056 - 03 Main roll lift assembly ( CNO )

Section 3 : Falcon 60 + ( 000 - 076 )3 - 1: Cover page with available options


GBC Pro - Tech April 1999 Page III

3 - 2: Side cabinets and covers3 - 3: Front and rear views3 - 4: Control side view3 - 5: 001 - 555 Electrical panel assembly3 - 6: 001 - 513 Front control panel ( CNO ) Rear switch3 - 7: Drive side view3 - 8: Bridge and inside parts view3 - 9: 001 - 158 Upper unwind brake assembly3 - 10: 001 - 342 M.O.V. assembly3 - 11: 001 - 374 PCB assembly, force guage3 - 12: 001 - 394 Idler assembly, web tension, powder coated3 - 13: 001 - 396 Lower unwind brake assembly3 - 14: 001 - 437 Magnet assembly, force guage3 - 15: 001 - 439 Rewind brake assembly3 - 16: 001 - 483 Wire duct set assembly3 - 17: 001 - 504 Sensor assembly, force guage3 - 18: 001 - 505 Force guage sensor assembly3 - 19: 001 - 509 Terminal strip assembly3 - 20: 001 - 510 Core chuck assembly3 - 21: 001 - 512 TS 3 Assembly3 - 22: 001 - 551 Accessory pack assembly3 - 23: 001 - 552 Pull roll lift assembly, drive side ( CNO )3 - 24: 001 - 553 Pull roll lift assembly, control side ( CNO )3 - 25: 001 - 556 Bridge assembly, fans ( CNO )3 - 26: 005 - 028 Heater tensioning kit assembly3 - 27: 076 - 01 Rewind drive assembly ( CNO )3 - 28: 076 - 03 Main roll lift assembly ( CNO )

Section 4 : Dye Sub 60 ( 000 - 052 )4 - 1: Cover page with available options4 - 2: Side cabinets and covers4 - 3: Front and rear views4 - 4: Control side view4 - 5: 001 - 485 Electrical panel assembly4 - 6: 001 - 421 Front control panel ( CNO ) Rear switch4 - 7: Drive side view4 - 8: Bridge and inside parts view4 - 9: 001 - 173 Power cord assembly, main power


GBC Pro - Tech April 1999 Page IV

4 - 10: 001 - 342 M.O.V. assembly4 - 11: 001 - 374 PCB assembly, force guage4 - 12: 001 - 393 Idler assembly, pivot idlers4 - 13: 001 - 394 Idler assembly, web tension, powder coated4 - 14: 001 - 396 Lower unwind brake assembly4 - 15: 001 - 397 Pivot idler assembly, web lift4 - 16: 001 - 428 Adjustable chain tensioner assembly4 - 17: 001 - 432 Rewind drive assembly ( CNO )4 - 18: 001 - 437 Magnet assembly, force guage4 - 19: 001 - 439 Rewind brake assembly4 - 20: 001 - 447 PCB assembly, electrical panel4 - 21: 001 - 451 Accessory pack assembly4 - 22: 001 - 457 Core chuck assembly4 - 23: 001 - 463 Terminal strip assembly4 - 24: 001 - 504 Sensor assembly, force guage4 - 25: 001 - 505 Force guage sensor assembly4 - 26: 005 - 024 Thermocouple spring kit assembly4 - 27: 005 - 041 Positive rewind drive assembly4 - 28: 005 - 043 Heater tensioning kit with heater assembly4 - 29: 052 - 03 Main roll lift assembly ( CNO )

Section 5 : Orca I SAE ( 000 - 036 )5 - 1: Cover page with available options5 - 2: Side cabinets and covers5 - 3: Front and rear views5 - 4: Control side view - components5 - 5: Control side view - hardware5 - 6: 001 - 208 Electrical panel5 - 7: 001 - 201 Front control panel 001 - 202 Rear control panel5 - 8: Drive side view - components5 - 9: Drive side view - hardware5 - 10: Bridge and inside parts view5 - 11: 001 - 124 Core chuck assembly5 - 12: 001 - 158 Unwind brake assembly5 - 13: 001 - 181 Rewind brake assembly5 - 14: 001 - 184 Self tensioning idler assembly5 - 15: 001 - 185 Rewind drive assembly5 - 16: 001 - 187 Main roll bearing block assembly


GBC Pro - Tech April 1999 Page V

5 - 17: 001 - 191 Output chill idler assembly5 - 18: 001 - 194 Main roll Assembly ( CNO )5 - 19: 001 - 195 Main roll cylinder assembly, drive side5 - 20: 001 - 196 Pull roll assembly ( CNO )5 - 21: 001 - 197 Pull roll cylinder assembly, drive side5 - 22: 001 - 205 Air solenoid assembly, main roll5 - 23: 001 - 206 Main roll cylinder assembly, control side5 - 24: 001 - 207 Pull roll cylinder assembly, control side5 - 25: 001 - 210 Air filter assembly5 - 26: 001 - 217 Handle assembly, cam, table idler5 - 27: 001 - 218 Idler assembly, table idler5 - 28: 001 - 233 Din rail set assembly5 - 29: 001 - 249 Main roll shim disk assembly, drive side5 - 30: 001 - 250 Main roll shim disk assembly, control side5 - 31: 001 - 251 Pull roll shim disk assembly, drive side5 - 32: 001 - 252 Pull roll shim disk assembly, control side5 - 33: 001 - 271 Accessory pack assembly5 - 34: 001 - 289 Sprocket assembly, drive5 - 35: 001 - 290 Adjustable chain tensioner assmbly5 - 36: 001 - 294 Table idler assembly5 - 37: 001 - 295 Frame assembly, infeed table5 - 38: 001 - 296 Idler assembly, slitter5 - 39: 001 - 297 Infeed table assembly5 - 40: 001 - 298 Slitter idler assembly5 - 41: 001 - 299 Infeed slitter assembly5 - 42: 001 - 314 Knob assembly, infeed slitter5 - 43: 001 - 329 Air solenoid assembly, pull roll5 - 44: 001 - 338 T.V.S. assembly5 - 45: 001 - 345 Outfeed table assembly5 - 46: 005 - 028 Heater tensioning kit assembly5 - 47: 180 - 150 Wire duct set assembly

Section 6 : Orca I Scotch Print ( 000 - 045 )6 - 1: Cover page with available options6 - 2: Side cabinets and covers6 - 3: Front and rear views6 - 4: Control side view - components6 - 5: Control side view - hardware


GBC Pro - Tech April 1999 Page VI

6 - 6: 001 - 208 Electrical panel assembly6 - 7: Front control panel 001 - 202 Rear control panel ( CNO )6 - 8: Drive side view - components6 - 9: Drive side view - hardware6 - 10: Bridge and inside parts view6 - 11: 001 - 122 Outfeed slitter assembly6 - 12: 001 - 158 Unwind brake assembly6 - 13: 001 - 181 Rewind brake assembly6 - 14: 001 - 184 Self tensioning idler assembly6 - 15: 001 - 185 Rewind drive assembly6 - 16: 001 - 187 Main roll bearing block assembly6 - 17: 001 - 195 Main roll cylinder assembly, drive side6 - 18: 001 - 196 Pull roll assembly ( CNO )6 - 19: 001 - 197 Pull roll cylinder assembly, drive side6 - 20: 001 - 205 Air solenoid assembly, main roll6 - 21: 001 - 206 Main roll cylinder assembly, control side6 - 22: 001 - 207 Pull roll cylinder assembly, control side6 - 23: 001 - 210 Air filter assembly6 - 24: 001 - 217 Handle assembly, cam, table idler6 - 25: 001 - 218 Idler assembly, table idler6 - 26: 001 - 233 Din rail set assembly6 - 27: 001 - 249 Main roll shim disk assembly, drive side6 - 28: 001 - 250 Main roll shim disk assembly, control side6 - 29: 001 - 251 Pull roll shim disk assembly, drive side6 - 30: 001 - 252 Pull roll shim disk assembly, control side6 - 31: 001 - 289 Sprocket assembly, drive6 - 32: 001 - 290 Adjustable chain tensioner assmbly6 - 33: 001 - 294 Table idler assembly6 - 34: 001 - 295 Frame assembly, infeed table6 - 35: 001 - 296 Idler assembly, slitter6 - 36: 001 - 297 Infeed table assembly6 - 37: 001 - 298 Slitter idler assembly6 - 38: 001 - 299 Infeed slitter assembly6 - 39: 001 - 314 Knob assembly, infeed slitter6 - 40: 001 - 329 Air solenoid assembly, pull roll6 - 41: 001 - 338 T.V.S. assembly6 - 42: 001 - 345 Outfeed table assembly6 - 43: 001 - 349 Outfeed idler assembly


GBC Pro - Tech April 1999 Page VII

6 - 44: 001 - 373 Air booster assembly6 - 45: 001 - 382 Lever booster assembly6 - 46: 001 - 482 Saddle assembly, unwind, paper6 - 47: 005 - 028 Heater tensioning kit assembly6 - 48: 180 - 150 Wire duct set assembly

Section 7: Orca II ( 000 - 001 )7 - 1: Cover page with available options7 - 2: Side cabinets7 - 3: Front view7 - 4: Top view7 - 5: Control side view7 - 6: 001 - 094 Electrical panel assembly7 - 7: 001 - 090 Front control panel 001 - 068 Rear control panel7 - 8: Drive side view7 - 9: 001 - 001 Unwind assembly ( CNO )7 - 10: 001 - 002 Rewind assembly ( CNO )7 - 11: 001 - 005 Idler assembly, fixed7 - 12: 001 - 006 Idler assembly, table7 - 13: 001 - 007 Idler assembly, web tensioning, upper and lower7 - 14: 001 - 008 Idler sprocket assembly7 - 15: 001 - 047 Main cylinder assembly, drive side7 - 16: 001 - 050 Main cylinder assembly, control side7 - 17: 001 - 051 Main roll assembly, upper ( CNO )7 - 18: 001 - 053 Main roll assembly, lower ( CNO )7 - 19: 001 - 055 Pull roll assembly, upper ( CNO )7 - 20: 001 - 056 Pull roll assembly, lower ( CNO )7 - 21: 001 - 058 Pull roll cylinder assembly, drive side7 - 22: 001 - 059 Pull roll cylinder assembly, control side7 - 23: 001 - 061 Blower assembly, control side ( CNO )7 - 24: 001 - 062 Blower assembly, drive side ( CNO )7 - 25: 001 - 063 Encoder assembly, speed control7 - 26: 001 - 065 Regulator assembly, main air supply7 - 27: 001 - 066 Air solenoid valve assembly7 - 28: 001 - 069 Safety cable assembly ( CNO )7 - 29: 001 - 070 Infrared sensor assembly ( CNO )7 - 30: 001 - 071 PCB assembly, infrared sensors ( CNO )7 - 31: 001 - 083 Table assembly, small


GBC Pro - Tech April 1999 Page VIII

7 - 32: 001 - 084 Table assembly, large7 - 33: 001 - 085 Front table bracket, drive side7 - 34: 001 - 086 Front table bracket, control side7 - 35: 001 - 087 Rear table bracket, drive side7 - 36: 001 - 088 Rear table bracket, control side7 - 37: 001 - 089 Photo eye assembly ( CNO )7 - 38: 001 - 091 Frame assembly, machine ( CNO )7 - 39: 001 - 096 Self tensoner assembly7 - 40: 001 - 097 Motor assembly ( CNO )7 - 41: 001 - 099 Guage assembly, web tensioner7 - 42: 001 - 100 Unwind core assembly7 - 43: 001 - 101 Guard assembly, blower hose7 - 44: 001 - 102 Adjustable chain tensioner assembly7 - 45: 001 - 103 Filter / luber assembly7 - 46: 001 - 108 Switch assembly, web tensioning7 - 47: 001 - 110 Output slitter assembly7 - 48: 001 - 114 Unwind core end / brake assembly7 - 49: 001 - 122 Infeed slitter assembly7 - 50: 001 - 123 Idler assembly, slitter7 - 51: 001 - 226 Idler assembly, removable

Section 8 : Orca III SAE ( 000 - 012 )8 - 1: Cover page with available options8 - 2: Side cabinets8 - 3: Front view8 - 4: Rear view8 - 5: Control side view - components8 - 6: Control side view - hardware8 - 7: 001 - 115 Electrical assembly8 - 8: 001 - 117 Front control panel 001 - 121 Rear control panel8 - 9: Drive side view8 - 10: 001 - 005 Idler assembly, fixed8 - 11: 001 - 006 Idler assembly, table8 - 12: 001 - 058 Pull roll cylinder assembly, drive side8 - 13: 001 - 059 Pull roll cylinder assembly, control side8 - 14: 001 - 083 Table assembly, small8 - 15: 001 - 084 Table assembly, large8 - 16: 001 - 085 Front table bracket assembly, drive side


GBC Pro - Tech April 1999 Page IX

8 - 17: 001 - 086 Front table bracket assembly, control side8 - 18: 001 - 087 Rear table bracket assembly, drive side8 - 19: 001 - 088 Rear table bracket assembly, control side8 - 20: 001 - 096 Self tensioner assembly8 - 21: 001 - 100 Unwind core end assembly8 - 22: 001 - 102 Adjustable chain tensioner assembly, primary chain8 - 23: 001 - 109 Outfeed slitter assembly, hooked blade8 - 24: 001 - 114 Unwind core end / brake assembly8 - 25: 001 - 122 infeed / oufeed slitter assembly8 - 26: 001 - 123 Idler assembly, slitter8 - 27: 001 - 160 Serial plate assembly, generic8 - 28: 001 - 164 Shield assembly8 - 29: 001 - 165 Shield stopper assembly, drive side8 - 30: 001 - 166 Shield stopper assembly, control side8 - 31: 001 - 170 Accessory pack assembly8 - 32: 001 - 181 Rewind brake assembly ( CNO )8 - 33: 001 - 189 Switch assembly, cooling fans8 - 34: 001 - 225 Noise filter assembly8 - 35: 001 - 226 Idler assembly, removable8 - 36: 001 - 231 Wire duct set assembly8 - 37: 001 - 233 Din rail set assembly8 - 38: 001 - 242 Adjustable chain tensioner assembly, secondary chain8 - 39: 001 - 259 Safety label set assembly8 - 40: 001 - 285 Over-temp protection assembly ( CNO )8 - 41: 001 - 304 Shaft assembly, pull roll cylinder, control side8 - 42: 001 - 326 Rewind drive assembly ( CNO )8 - 43: 001 - 342 M.O.V. assembly8 - 44: 005 - 036 Heater tensioning kit assembly

Section 9 : Orca IV Industrial ( 000 - 060 )9 - 1: Cover page with available options9 - 2: Side cabinets and covers9 - 3: Front and rear views9 - 4: Control side view - components9 - 5: Control side view - hardwrae9 - 6: 001 - 458 Electrical panel9 - 7: 001 - 436 Front control panel 001 - 438 Rear control panel9 - 8: 001 - 440 Front brake panel 001 - 442 Rear brake panel


GBC Pro - Tech April 1999 Page X

9 - 9: Drive side view - components9 - 10: Drive side view - hardware9 - 11: Inside parts view9 - 12: 060 - 08 Main roll lift assembly ( CNO )9 - 13: 060 - 09 Air filter assembly ( CNO )9 - 14: 060 - 10 Cooling idler assembly ( CNO )9 - 15: 060 - 11 Motor sprocket assembly ( CNO )9 - 16: 060 - 12 Idler sprocket assembly ( CNO )9 - 17: 060 - 13 Idler assembly, upper drive sprocket ( CNO )9 - 18: 060 - 14 Chain tension idler assembly ( CNO )9 - 19: 060 - 15 Clutch rewind assembly, 20 T ( CNO )9 - 20: 060 - 16 Self tensioner assembly, 1/2” ( CNO )9 - 21: 060 - 17 Self tensioner assembly, 1-15/16” ( CNO )9 - 22: 060 - 18 Straight fitting airline strip assembly ( CNO )9 - 23: 060 - 19 Locking pin assembly ( CNO )9 - 24: 060 - 20 Elbow fitting airline strip assembly ( CNO )9 - 25: 060 - 21 Pull roll lift assembly ( CNO )9 - 26: 060 - 22 Clutch rewind assembly, 18 T ( CNO )9 - 27: 001 - 005 Idler assembly, fixed9 - 28: 001 - 122 Infeed slitter assembly9 - 29: 001 - 123 Idler assembly, slitter9 - 30: 001 - 226 Idler assembly, removable9 - 31: 001 - 305 Standoff assembly, removable idler9 - 32: 001 - 342 M.O.V. assembly9 - 33: 001 - 420 Valve control assembly, main roll and pull roll9 - 34: 001 - 459 Motor controller assembly9 - 35: 001 - 464 Terminal block, input to PLC9 - 36: 001 - 465 Terminal block, output to PLC9 - 37: 001 - 466 Terminal block, sensors9 - 38: 001 - 468 Terminal block, main power9 - 39: 001 - 474 Terminal block, fans, control side9 - 40: 001 - 475 Terminal block, fans, drive side9 - 41: 001 - 480 Accessory pack assembly9 - 42: 001 - 501 Encoder assembly

Section 10 : Orca 80 ( 000 - 026 ) WILL BE ADDED AT A LATER DATE

Universal items parts list ( wire, connectors, etc. )

GBC Pro - Tech Parts Manual

© GBC Pro - Tech April 1999 Page 1 - 1

Falcon 36 SAEIllustrated Parts Diagrams

( 000 - 002 )

Available Options ;001 - 067 ( Vacuum Table )001 - 321 ( Paper Unwind )001 - 177 ( Product Rewind )001 - 044 ( Outfeed Slitters )001 - 174 ( Outfeed Table )001 - 526 ( 39” Nip Height Castors )

GB

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F 36 : T

op View

520 - 002Cover, Cabinet, Drive

001 - 035Assembly, Cabinet, Drive

440 - 110Decals, E-Stop

520 - 000Cabinet, Drive side

760 - 001Table, Infeed

240 - 120Thermo couples

001 - 032Assembly, Main Rolls

520 - 001Cabinet, Control side

520 - 002Cover, Cabinet, Control

214 - 313Push button, E-Stop

001 - 042Assembly, Cabinet, Control

001 - 033Assembly, Pull Rolls

672 - 012Pressure Plate

690 - 002Pull roll, Upper

690 - 003Pull roll, Lower

465 - 005Hand wheel

001 - 036Assembly, idler

001 - 034Assembly, lift, main

001 - 412Assembly, rewind drive

001 - 040Assembly, bridge

690 - 001Main rolls



Front View

Rear View

F 36 : Front / Rear views

520 - 001Cabinet, control Side

690 - 002Pull rol l, upper

214 - 400Knob, switch, on/off

214 - 420Switch, power, on/off

175 - 180Strain relief, 1/2"

214 - 263Foot switch


001 - 173Assembly, power cord

470 - 002Castor, wheel

001 - 137Assembly, Accessory pack

425 - 000Motor

520 - 000Cabinet, drive side

690 - 003Pull roll, lower

620 - 000Idlers, webbing



710 - 009Shaft, rewind

470 - 002Castor wheel

530 - 007Core stopper

001 - 237Assembly, brake, rewind

001 - 045Assembly, rewind

001 - 335Assembly, upper unwind

001 - 037Assembly, front control

001 - 336Assembly, lower unwind

001 - 043Assembly, stand

182 - 101Fan, muff in, 4"

690 - 001Main rol ls

425 - 000Motor

001 - 260Safety label kit*

001 - 332Assembly, knob, unwind

001 - 131Assembly, knob, brake

860 - 005Rewind tube



F 36 : Control Side

001 - 039Assembly, electrical panel

214 - 420Switch, power, on/off

214 - 400Knob, switch, on/off


001 - 172Assembly, plug, vacuum table

250 - 100Photo-eye

510 - 029Bracket, photo-eye

510 - 009Bracket, heater, lower

189 - 000Heaters

510 - 002Bracket, heater, upper

001 - 411Assembly, l i ft, control

672 - 000Plate, bearing, main roll

001 - 112Assembly, pull rol l arm

001 - 232Panduit set



F 36 : 001 - 037 Front & Rear Panels ( CNO )

Front Control Panel

Rear Control Panel

A U T O

S T O P

M O T O R

214 - 370Switch, auto/stop

HEATERS

PRO-TECH Engineer ing Madison,WI 608-246-8844

P O W E R

M O T O R

1

0

1

0

0

1

FANS

TOP

BOTTOM

R E V

F W D

S T O P

A U T O

M O T O R

SPEED

18

12

9

6

3

0

15

PROTECH

1 5 0

7 5

5 0

1 0 0

1 2 5

O U T

3 0 0001-1 3 3

DF

L O

2 7 5

2 5 0

2 2 5

1 7 52 0 0 HI

PROTECH

1 5 0

7 5

5 0

1 0 0

1 2 5

O U T

3 0 0001-1 3 3

DF

L O

2 7 5

2 5 0

2 2 5

1 7 52 0 0 HI

194 - 000Indicator , green, 220vac

001 - 133Assembly, temp control oF

001 - 133Assembly, temp control oF214 - 360

Switch, 2 pos, on/off

214 - 360Switch, 2 pos, on/off

214 - 380Switch, 2 pole, on/off

214 - 350Switch, fwd/rev

465 - 150Knob, speed

220 - 161Rotary potent iometer

450 - 001Overlay, f ront panel


450 - 061Over lay, rear panel

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F 36 : 001 - 039 E

lectrical Panel

14 15

1 CB,PWR /S272K32 186-510 21

1 FUSE,2.5 / - 19

NUMBERS 17

6 CVR,BAR,JMP,V4/V5 217-180 18

6 BAR,JMP /SS-205-01 217-190 16

4 WASH,LOCK,10 - 15

4 SHCS,10-32 X .5 - 14

4 SHCS,8-32 X .38 - 13

2 BHCS,10-32 X .38 - 12

2 RLY,SST,40A,240V /A2440 207-150 11

1 DIN RAIL, 14" 217-205 10

3 RLY,14 PIN /MY4N/240 207-125 9

3 BASE,RLY,14PIN /PY14A-E 207-110 8

7 TB,40A,BLUE /VU4-4 217-270 7

26 TB,40A,GRAY /VU4-4 217-120 6

1 TB,END /SS-221-01 217-170 5

1 REST,1/8 /KBIC-9890 220-130 4

1 BRD,BARR /KBIC-9884 220-110 3

1 CNTRL,MTR /KBLC-240DS 220-160 2

1 PNL,ELEC 670-000 1

21

19

18

17

16

1514

13

12

11

10

9 8

7

6

4 3 2

1

P3

P2

P1

I1F

+F

-L1

L2A

+A -

4 12

1114

13 10

9 5

6

7

8

3

2

1

4 12

1114

13 10

9 5

6

7

8

3

2

1

4 12

1114

13 10

9 5

6

7

8

3

2

1

2 3

1 4

2 3

41

OUTPUT

INPUT

TUPNI

TUPTUO

A1A22322212019181716151413121110987654333322

222

L2L1GRD

1 DUCT WITH COVER, 18" 180-155 22

1 FUSE - 20

20

22

23

1 TB,40A,GRN /VUPE 4-4 217-140 23

24

1 GROMMET,RUBBER,.31 175-000 24

AR

A S5-

31-

9404

83

B

BR

A S10

-14-

9407

15

CM S

10-5

-96

2577

C

C

A

B

C

D

1234

PROPRIETARYGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO

THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED INCONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE

REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC PRO-

TECHC

ITEMPART NO.REQ'D DESCRIPTION

234

D

C

B

A

X/XX.

X.X

X.XX

X.XXX

P 1/64P

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FINISHTO

BE

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E

Dwg:

DATE:

DRAWNBY:

SCALE:

4151 Anderson Road, DeForest, Wisconsin53532Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

R PRO-TECHSHEET 1

OF

SIZE:

RELEASENO.

11-30-93

RAS 1:2

ASSY, PANEL,ELEC-

001-039

1

C



F 36 : Drive side

001 - 027Assembly, idlers

510 - 003Bracket, heater, upper

001 - 180Assembly,torque l imiter

435 - 175Sprocket, motor

189 - 000Heaters


435 - 002Sprocket, main rol l drive

040 - 007Tapered bushing

400 - 120Chain

435 - 260Sprocket, rewind drive

001 - 417Assembly, l i f t, drive

435 - 260Sprocket, rewind

510 - 057Bracket, reflector

217 - 043Phoenix contact

440 - 125Sprocket, idler

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 8

F 36 : 001 - 027 Idler S

procket

2 NUT,HEX,1/4-20 - 8

2 WASH,LOCK,1/4 - 7

2 WASH,FLAT,1/4 - 6

2 SHCS,1/4-20 X .875 - 5

2

8 7 6 5

4

31

1 BASE,IDL,3/8-16 /GS 440-135 4

1 SPRKT,35,13T,.5 /35BS13F 440-125 3

1 WASH,THRST,.5,.06 /TRB-815 032-140 2

1 SHFT,IDL,.5 /S01 440-110 1

ITEMPART NO.REQ'D DESCRIPTIONDESCRIPTIONREQ'D PART NO. ITEM

Pro-Tech Engineering

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO BE

ANGLESP 1D

125

TOL.

DIM. ASSHOWN

UNLESS OTHERWISE SPECIFEDTOLERANCE

This print is the property of PRO-TECH ENGR. The information thereon is remitted in confidence.

Dwg:DATE: DRAWN BY: DWG SCALE:

2117 N. Stoughton Rd. Madison, Wisconsin 53704Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

ASSY, SPRKT, IDL, 13T, BASEPTN-36

8-6-93 RAS A1 001-027AR

A S10

-10-

9407

94

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 9

F 36 : 001 - 032 A

ssembly, M

ain Roll ( C

NO

)

4 5

6

8 9

2 ROLL,MAIN,4.62X42 690-001 1

4 BUSH,BRNZ,FLNG,1.25,1.5,1 /FB2024-8 040-009 2

2 PLT,BRG,ROLL,MAIN 672-000 3

12 SHCS,1/4-20 X .5 - 4

12 WASH,LOCK,1/4 - 5

1 BRKT,MTG,HTR,LWR,CLP 510-009 6

1 BRKT,MTG,HTR 510-004 7

12 SHCS,10-32 X .375 - 8

12 WASH,LOCK,10 - 9

2 HTR, 189-000 10

1 SPRKT,35,54T,TPRD /35SH54 435-002 11

1 BUSH,TPRD,QD /SH-1.25 040-007 12

2 BRKT,MTG,SHLD HEAT 510-022 13

1 SHLD,HEAT,ROLL,MAIN 585-000 14

1 TC,J-TYPE THERMOCOUPLE 240-120 15

98

2 SCRW,SHLDR,.25X.38,10-24/26301 - 16

13

16

4 COL,SPLT,1.25 /CL20F 290-540 17

4 SPRING,WAVE /9714K69 089-100 18

2 WASH,THRST /TRA-2031 032-410 19

2 SCRW,SHLD,.5,.75,3/8-16 - 20

14

20 2 BHCS,#10-32 X .38 - 21

AR

A S3-

8- 9403

31

3

BR

A S5-

25-

9404

70

CR

A S6-

10-

9405

16

DR

A S10

-09-

9511

40


A

B

C

D

1234

1234

D

C

B

A

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO

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125

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DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

R PRO-TECHSHEET 1

OF

SIZE:

RELEASENO.

9-9-93

RAS 1:2

ASSY, ROLL,MAIN-

001-032

1

C

7

EG

T S3-

3- 9726

76

FA

J H9/

25/

9729

42

GA

J H11

/12/

9729

92

1 SUPPORT,THERMOCOUPLE 757-026 22

1 SPRING 089-021 23

H

H

1 BHSCS #6-32 x 1/4 - 24

1 FLAT WASHER, #6 - 25

2 EXT LOCK WASHER, #10 - 26

H

H

H

22

15

21

23 24 25

POSITION FORBESTSPRING LOCATION

POSITION AND/OR BEND TOACHIEVE FLAT CONTACT WITHROLL AT THERMOCOUPLEJUNCTION

CENTER SPRING OVERTHERMOCOUPLE JUNCTION

14

26

25

DETAIL:THERMOCOUPLE MOUNTINGSCALE X2

21

23

15

24

22

H

H

H

HD

.G .2-

23-

9830

49

18

1712 11

2 1 10

1918

26

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 10

F 36 : 001 - 033 A

ssembly, P

ull Roll ( C

NO

)

24 6

9

5

13

10

12

15

14

A

B

C

D

1234

PROPRIETARYGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH C

234

D

C

B

A

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

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FINISHTO

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E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1

OF

SIZE:RELEAS

ENO.

9-10-93

RAS 1/1

ASSY,ROLL,PULL-

001-033

1

C10

-17-

96C

M S25

90

16

2/6/ 98

DA

J H30

34

6-8- 98

EB

J T31

28

1 ROLL,PULL,LWR,2.5X42 690-003 2

1 SHFT,ROLL,PULL,LWR,.75,47.38 710-003 4

2 BUSH,BRNZ,FLNG,.75,1,.62 /FB1216-5 040-008 5

2 BUSH,KYLS 040-011 6

2 SCRW,SHDR,.5,.75,3/8-16 - 9

2 NUT,NYLOC,3/8-16 - 10

2 SCREW, SHLDR 1/2 X 1/2 - 12

2 RING,SNAP,.75 /5100-75 090-135 13

1 LMTR,TORQ,/TL250-2 001-180 14

1 KEY,3/16 X 1 - 15

1 ASSY,ROLL,PULL 001-413 16


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 11

F 36 : 001 - 034 A

ssembly, Lift M

echanism ( C

NO

)

3

7

8 10

11

12

19

15 16

6

26

9

17

37

38

23

24

2 1

A

B

C

D

134567

D

C

B

A

7 6 5 4 3



REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USEDFORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT

WRITTENPERMISSION FROM GBC PRO-TECH

C


2

4 WASHER, FLAT #10 14

2 KEY, 3/16 X 1 - 6

5

1 BRKT,MTG,HTR, W/ CLAMP 510-003 19

18

1 BRKT,MTG,HTR 510-002 17

8 WASH,LOCK,10 - 16

8 SHCS,10-32 X .38 - 15

2 GEAR,HELI,RH,16DP,24T,1.50,.75 /16HS24R 430-006 3

1 HNDWHL,6 /82402066 465-005 12

1 SHFT,CRNK,LIFT,ROLL,MAIN 710-000 11

8 WASH,LOCK,1/4 - 10

1 SHCS,1/4-20 X .625 - 9

8 SHSC 1/4-20 X .75 8

2 WASH,THRT,.75,1,.12 /TB1220 032-002 7

4

13

2

1

27

1 ASSY,LIFTER,ROLL,MAIN 001-417 38

1 ASSY,LIFTER,ROLL,MAIN 001-411 37

36

35

34

33

32

31

1 WASHER,FLAT,5/16 - 30

1 SHCS,5/16 X .5 - 29

1 BRACKET,REFLECTOR,PHEYE 510-057 28

4 SCRW,SHLD,.375,1.25,5/16-18 - 26

22

25

1 BRKT,PHEYE,FALCON 510-029 24

1 SW,PHEYE /E3F-R2Z1 250-100 23

21

20

15

28

16

26

3 6

X/XX.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO

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1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

R PRO-TECHSHEET 1

OF

SIZE:

RELEASENO.

8-23-93

RAS 1:2

ASSY,LFTR,ROLL,MAIN-

001-034

1

D

10-2

9-96

EM S

2590

F

F

F

F

F

F

29 30

A A

USECTION A-A

3-3-

97F

GT S

2676

6-8-

97G

BJ T

3127

1514 16

G

G

G

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 12

F 36 : 001 - 035 A

ssembly, D

rive ( CN

O )


X/X

X.

X.X

X.XX

X.XXX

P 1/64P

.050

P.020

P.010

P.005

FINISHTO

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ANGLESP

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125

TOL.

DIM. ASSHOWN

UNLESS OTHERWISESPECIFEDTOLERANC

E

This print is the property of PRO-TECH ENGR. The information thereon is remitted inconfidence.

Dwg:

DATE:

DRAWNBY:

DWGSCALE:

2117 N. Stoughton Rd. Madison, Wisconsin53704Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-16-94 RAS C4

ASSY,DRIVE,STANDARDFALCON-

36

001-035

1

2

3

4

5

7

8

9

10

11

6

12

13

AR

AS

2-23

-94

0320

BR

LM3-

25-9

625

28C

BJT

5-13

-98

3110

DB

J T6-

8- 9831

28

14

E

EA

J H2/

18/

9932

72

DESCRIPTIONREQ'D PART NO. ITEM

1 MOTOR, 1/8 HP 425-000 1

1 CHAIN, 35 400-150 2

1 SPROCKET, 35, 20T, 5/8 BORE 435-175 3

1 CHAIN, LINK, MASTER 400-140 4

1 SCREW, SET, 1/4-20 X .375 - 5

2 WASHER, BAR, 1/4 645-002 7

1 TERMINAL, BLOCK 217-043 8

1 NUT, NYLOCK, 10-32 - 9

3 ASSY, SPROCKET, IDLER 001-027 10

1 RELIEF, STRAIN, SMALL 175-180 11

4 SHCS, 1/4-20 X 1 - 12

4 NUT, HEX, 1/4-20 - 13

4 WASHER, LOCK, STAR, 1/4 - 6

1 SHCS #4-40 X 3/4 - 14

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 13

F 36 : 001 - 036 Idler, W

ebbing


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP1D

125

TOL.DIM. ASSHOWN

UNLESS OTHERWISE SPECIFED

TOLERANCE


Dwg:

DATE: DRAWN BY: DWG SCALE:


TITLE:

RE

VIS

ION

9-11-93 RAS C1

ASSY,IDL,TEN,BRKF-36

001-036

12

3


1 IDL,TEN 620-000 1

2 BUSH,BRNZ,FLNG,1,1.25,.75 /FB1620-6 040-016 2

2 RING,SNAP,1 /5100-100 090-140 3

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 14

F 36 : 001 - 040 B

ridge

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN

UNLESS OTHERWISE SPECIFIEDTOLERANCE

Dwg:DATE: DRAWN BY: SCALE:

4151 Anderson Road, DeForest, Wisconsin 53532Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

R PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

A

B

C

D

1234





1234

D

C

B

A

#REF!

#REF! #REF!

#REF!#REF!

#REF!

#REF!

#REF!

E

810

2 7

E

12

13

6

4

E

E

BR

A S4-

22-

9404

11

CR

A S9-

27-

9406

89

AR

A S1-

28-

9403

00

ED

.G .2-

24-

9830

49

DJ.

S.

6-14

-95

1017

INSERT END OF PNEUMATIC TUBING INTO THIS HOLEFROM INSIDE BRIDGE CABINET. TO BE USED AS

CONDUIT FOR THE THERMOCOUPLE LEAD

E

11


1 GROMMET 175-000 10

5 FT TUBING,PNEUMATIC,1/4 360-120 11

1 WIRE HARNESS,DAISY CHAIN 201-000 12

12 SCRW,PAN,6-32 X 2 - 6

20 SHCS,10-32 X .5 - 7

20 WASH,LOCK,10 - 8

1 BRKT,MTG,TC 510-018 2

6 FAN,MUFFIN 182-101 3

6 GUARD,FAN 182-011 4

1 CAB,BRDG,FALCON 520-004 1

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 15

F 36 : 001 - 042 A

ssembly, C

abinet ( CN

O )

1 CABINET,RIGHT 520-001 1

1 CABINET,LEFT 520-000 2

1 CABINET,COVER,RIGHT 520-003 3

1 CABINET,COVER,LEFT 520-002 4

1 TABLE,INFEED 760-001 6

1 ASSEMBLY,BRIDGE 001-040 7

1 ASSEMBLY, SAFETY LABEL 001-260 8

4 BRACKET,MOUNTING,TIEBAR 510-023 9

1 SHAFT,IDLER,ENVELOPE 710-006 12

2 CONNECTOR,COMPRESSION,1/2 175-100 14

1 CONDUIT,1/2 540-000 15

1 SWITCH,POWER,ON/OFF 214-420 16

1 KNOB,SWITCH,POWER,ON/OFF 214-400 17

2 CONTACT BLOCK, E-STOP 214-314 18

2 DECAL,SWITCH,EMERGENCY STOP 450-110 20

1 SWITCH,FOOT 214-263 21

1 THERMOCOUPLE, OKJ30B13A 240-120 22

1 STRAIN RELIEF,1/2 175-180 23

2 TIE BAR, UNWIND 770-000 24

4 PLUG,HOLE,DOME,BLACK,3/8 175-501 25

3 PLUG,HOLE,DOME,1 175-510 26

1 LIGHT,INDICATOR,RED 194-001 27

- - - 28

- - - 30

1.69' GROMMET,RUBBER STRIP 175-002 31

- - - 33

10 BHCS,#10-32 X .5 - 5

12 SHCS,3/8-16 X .75 - 10

14 WASHER,LOCK,3/8 - 11

4 SHCS, 3/8-16 X 1.0 - 13

12

3

4

5

6

7

9 10 11

10 11 12

14 15

16 17

18 19

21 23

26

27

1 SERIAL PLATE,GENERIC 450-015 36

2 SWITCH,PALM,EMERGENCY STOP 214-313 19

31

20

LM S

11-2

2-96

2608

37 39

2 SHSC,1/4-20 X .75 - 37

- - - 38

2 BUMPER,RUBBER,RECESSED 465-502 39

25

40 41

1 ASSEMBLY,PLUG,POWER,VAC TABLE 001-172 40

2 RIVET,1/8 - 41

10 42

2 SUPPORT,TABLE,INFEED,FALCON-36 757-008 42

- - - 43


44 2 PLUG,HOLE,DOME,BLACK,5/8 175-503 45

4950 51

1 PLATE,PRESSURE,INFEED 672-012 49

1 ASSEMBLY, CHASSIS WIRE DUCT SET 001-232 29

- - - 32

- - - 34

- - - 35

- - - 47

- - - 48

- - - 46

A

B

C

D

1234



REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC PRO-

TECHC


234

D

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1

X/XX.

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E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1OF

SIZE:RELEAS

ENO.

4-18-94

RAS 1:8

ASSEMBLY,CABINET-

001-042

1

C

36

29

2 STRIP %%C.25 X 1/4 (26300) - 50

51

MG

T S3-

3- 9726

76

- - - 52

- - - 53

M

M

M

M

NA

J H9/

26/

9729

42

OA

J H11

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9729

92

P

PD

.G .2-

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30

QD

.G .2-

23-

9830

49

1 SUPPORT,THERMOCOUPLE 757-026 54

1 SPRING 089-021 55

1 BHCS #6-32 x 1/4 - 56

2 EXT LOCK WASHER, #10 - 58

Q

Q

Q

Q

POSITON FOR BESTSPRINGLOCATION

DETAIL 1: THERMOCOUPLE MOUNTINGSCALE X8

54

POSITON AND/OR BEND TOACHIEVE FLAT CONTACT WITH

ROLL AT THERMOCOUPLEJUNCTION

CENTER SPRING OVERTHERMOCOUPLE JUNCTION

22

57

55

56

59

7

58

SEE DETAIL1

Q

Q

1 FLAT WASHER, #6 - 57

2 BHCS 10-32 x 3/8 - 59

Q

Q

WIRE INSIDE BRIDGEASSEMBLY

Q

Q

Q

24 Q

R

R

R

R

13

RB

J T6-

9- 9831

27

T

T

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 16

F 36 : 001 - 043 S

tand

1

6

5

7 8

9 10

4

AR

A S7-

31-

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60

BM S

10-7

-96

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B

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234

D

C

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X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

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.005

FINISHTO BE

ANGLESP

1D

125

TOL.

DIM. ASSHOWN


Dwg:

DATE:

DRAWNBY:

SCALE:

4151 Anderson Road, DeForest, Wisconsin 53532

Phone (608) 246-8844 Fax (608) 246-8645TITLE

:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

2-16-94

RAS 1/8

ASSY,STANDF-36

001-043

1

C

6-9- 98

CB

J T31

27

2 STAND,LEG 757-000 1

1 SUPPORT,STAND 757-011 4

4 CASTOR, SWIVEL, 20-30S-B2-HR-TB 470-002 5

12 BHCS,1/4-20 X .5 - 6

4 SHCS,1/2-13 X 1 - 7


8 WASHER, 1/2 EXTERNAL STAR - 9

4 NUT, HEX HEAVY, 1/2-13 - 10


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 17

F 36 : 001 - 044 O

utput Slitters


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN


TOLERANCE



2117 N. Stoughton Rd. Madison, Wisconsin 53704

Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

10-21-93 RAS C1

ASSY,SLITTER,FALCON

F-36

001-044

1

2

3

4 5

6

PLUNGER DETAIL2X SCALE

2

.03 ADJUST AS NECESSARYFOR TIGHT FIT WITH SIDE FRAME

A

B

C

D

1234

1234

D

C

B

A


1 BAR,SLITTER 740-002 1

2 PLUNGER,SPRING,STUBBY /LNK-3 098-000 2

2 BRACKET,MOUNTING,BAR,SLITTER 740-003 3

4 SHCS,10-32 X .5 - 4

4 WASHER,LOCK,#10 - 5

2 HOLDER,BLADE 001-135 6

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 18

F 36 : 001 - 045 R

ewind

A

B

C

D

1234





234

D

C

B

A

(REF 040-003)

6

5

18

2

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

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P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

12-17-93

RAS 1/1

ASSY,REWIND,FALCONF-36

001-045

1

C10

-17-

96C

M S25

90

1/23

/98

DA

J H30

20

1

16 17

(REF 001-412)

E

3/2/ 99

EA

J H32

71


1 ASS'Y,BRAKE,REWIND 001-237 18

1 SCREW,SET,3/8-16 X .5 - 17

1 CHUCK,CORE,REWIND 530-007 16

1 BUSH,BRONZE,.75 X 1 X 1 /FB1216-8 040-010 6

1 SPRING,WAVE,COMPRESSION 089-105 5

1 JOURNAL,SHAFT,DRIVE,REWIND,FALCON 710-010 2

1 SHAFT,DRIVE,REWIND,FALCON 710-009 1

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 19

F 36 : 001 - 067 V

acuum T

able


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN





TITLE:

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VIS

ION

2-15-94 RAS C4

ASSY,TBL,INFD,VAC,FALCON-36F-36

001-067

1

234

6 7

5

8 9

10


1 TABLE,INFEED,VAC 760-003 1

2 FAN,MUFFIN,230 /3-15-3451 182-101 2

2 GUARD,FAN 182-011 3

8 SCREW,PAN,6-32 X 2 - 4

1 RELIEF,STRAIN,CABLE /1214 175-006 5

1 ASSEMBLY,CABLE,POWER,VAC TABLE 001-127 6

2 RELIEF,STRAIN,CABLE /1077 175-003 8

4 CABLE,18/2 270-109 9

2 SHIELD,DEFLECTOR,FAN 585-003 10

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 1 - 20

F 36 : 001 - 112 A

rm, P

ull Roll


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

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ANGLESP

1D

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

4-5-94 RAS A1

ASS'Y,ARM,PULL ROLLFALCON-36

001-112


1 BRACKET,MOUNTING,PULL ROLL,UPPER 510-010 1

1 BUSHING,BRONZ,FLANGE,.75,1,.625 040-008 2

1 BUSHING,BRONZ,FLANGE,.5,.75,.625 040-014 3

1

23

GB

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© G

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Pro - T

ech April 1999

Page 1 - 21

F 36 : 001 - 127 P

ower C

able, Vacuum

Table


U26

- CABLE,POWER,18/3 270-110 1

1 PLUG,MALE 201-190 2

1

2


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

6-10-94 RAS A1

ASSEMBLY,CABLE,POWER,VAC TABLE

FALCON 36

001-127

A

AR

AS

9-26

-94

0672

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 22

F 36 : 001 - 131 A

ssembly, K

nob, Brake

USE GREEN LOCKTITETO LOCK SCREW IN PLACE

1

2

1 KNOB,CLAMP,FEMALE,1/4-20 465-008 1

1 SET SCREW 1/4-20 X 2.5 CUP POINT 050-030 2

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

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ANGLESP 1D

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TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

6-23-94RAS A1

ASSEMBLY,KNOB,CLAMP,BRAKE

001-131

FALCON 36

3

1 SPACER 720-001 3

AR

AS

9-26

-94

0670

A

BJ.

S.

6-14

-95

1014

C

CM

S

10-5

-96

2577

DESCRIPTIONREQ'D PART NO. ITEMPROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC PRO-TECH C

GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

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Page 1 - 23

F 36 : 001 - 133 T

emperature C

ontroller, o F

50

75

100

125

150175

200

225

250

275

300

OUT HI

LOPROTECH

001-133DF


X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISH

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P 1D

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DIM. ASSHOWN





TITLE:

RE

VIS

ION

7-21-94 RAS A1

ASSEM,CONTROLLER,TEMP,%%DF

001-133

1

2


1 CONTROLLER,TEMPERATURE 230-003 1

1 OVERLAY,50-300,%%DF 450-004 2

GB

C P

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© G

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Page 1 - 24

F 36 : 001 - 135 S

litter Assem

bly

1

1.21

GREEN LOCTITE TO ITEM 3

.07

4PRESS INTO PLACE AND GLUE WITH BLACK MAX380

A

P 1/64X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005 NO.RELEASEP 1D

P .020X.X

P .050X.125

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UNLESS OTHERWISE SPECIFIED

TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SIZE:SCALE:DRAWN BY: Dwg:


R

REV ECN BY DESCRIPTION

SLITTER ASSEMBLYFALCON 36

001 - 135

A 3271AJH

3/5/99 ADD NOTES & DIMENSION LOCATING PINS-

NOTE:SEE 001-044 FOR REST OF SLITTER ASSEMBLY.A


1 HOLDER,BLADE 740-001 1

1 NUT,T-SLOT,1/4-20 /3382 050-001 2

1 KNOB,KNURLED /DK-510 465-007 3

2 PIN,DOWEL,1/4 X .5 095-190 4

1 SCREW,THUMB,1/4-20 X .5 092-140 5

5 BLADE,RAZOR 475-002 6

1 SCREW,SET,1/4-20 X 1.75 /25337 050-014 7

5 6

3 7

2

GB

C P

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© G

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Page 1 - 25

F 36 : 001 - 137 A

ccessory Pack


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P.050

P.020

P.010

P.005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE


Dwg:



Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

1-29-96 RLM A1

ACCESSORY KIT, FALCON

001-137AA

J H11

-5-9

729

91B

AJ H

11/1

2/97

2993


2 TOWEL,WHITE 475-950 1

1 VIDEO 000-040 2

1 ZIPPY KNIFE 475-620 3

1 ALLEN WRENCH SET 475-230 4

4 1/4-20 x 2 SHCS FLR STK ITEM 5

2 FUSE, SB, 3AG, 3A 186-200 6

1 TAPE MEASURE 475-100 7

8

1 RUBBER CEMENT PICK-UP 930320 9

2 FUSE, SB, 3AG, 2.5A 186-220 10

1 BOX ACCESSORY 475-010 11

1 FALCON OPERATION MANUAL 930400 12

GB

C P

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arts Manual

© G

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ech April 1999

Page 1 - 26

F 36 : 001 - 172 P

lug, Pow

er, Vacuum

Table


1

2

3 44 TAG 25

SOLDER GROUND WIRE HERECOVER WITH 1/4OD X 3/4 LGSHRINK TUBING

1 WIRE,RED,22AWG,#F085 - 1

1 WIRE,GREEN/YELLOW,GROUND,#F082 - 2

1 WIRE,LT BLUE,22AWG,#F083 - 3

2 CONNECTOR,PUSH ON - 4


X/XX.

X.X

X.XX

X.XXX

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.050P

.020P

.010P

.005

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P 1D

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TITLE:

RE

VIS

ION

9-27-94 RAS A1

ASSEMBLY,PLUG,POWER,VAC TBL

F-36

001-172

NL

5

1 CONNECTOR,RECEPTACLE,FEMALE 201-185 5

GB

C P

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arts Manual

© G

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Page 1 - 27

F 36 : 001 - 174 Infeed T

able


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.050

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

9-29-94 RAS c4

ASSEMBLY,TABLE,OUTFEED,OPTION

F - 36

001-174

1

2

3

45

6

AA

J H8/

13/

9831

65


4 SHCS,1/4-20 X .5 - 4


4 BHCS,1/4-20 X .5 - 6

1 TABLE,INFEED 760-057 1

1 BRACKET,TABLE,REAR,LEFT 510-064 2

1 BRACKET,TABLE,REAR,RIGHT 510-062 3

GB

C P

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arts Manual

© G

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Page 1 - 28

F 36 : 001 - 177 F

inished Product R

ewind

1

2

346

5

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENCOPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

A

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

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SHOWN


TOLERANCE



TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

10-10-94

RAS 1/1

ASSY,REWIND,OPTIONALFALCON-36

001-177

1

C

1-13

-97

AM

S26

38

9

2/6/

98B

AJH

3036

101.25 CHAIN,35 400-120 3

1 CHAIN,LINK,MASTER 400-140 4

1 ASSY,SPROCKET,IDLER 001-027 2

1 ASSEMBLY,REWIND,FALCON 001-045 1

1 ASSY,SPROCKET,FALCON 001-412 5

1 LINK,CHAIN,1/2 400-130 6


1 BUSH.,BRONZE, FB1016-6 040-003 9

GB

C P

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© G

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ech April 1999

Page 1 - 29

F 36 : 001 - 180 T

orque Limiter

1 TORQUE LIMITER 435-240 1

1 BUSHING,TORQUE LIMITER 040-120 2

1 SPROCKET,35,25T 435-245 3

1

2

3

GREASE TO EACH SURFACE OF BRAKE PADS.APPLY LUBRIPLATE DOW #44

AJ.

S .6-

15-9

510

19A

BM S

10-5

-96

2577

1 BRASS TIP SET SCREW 10-24 X 1/4 050-024 4

4

B





X/X

X.

X.X

X.XX

X.XXX

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P .050

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4151 Anderson Road, DeForest, Wisconsin 53532

Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

10-19-94

RAS 1/1

ASSEMBLY,TORQUE,LIMITERF - 36

001-180

1

A

GB

C P

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arts Manual

© G

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ech April 1999

Page 1 - 30

F 36 : 001 - 232 P

anduit Set

2

1

{(9.0)}

6{(5.0)}

5

8{(3.0)}

7

4{(6.50)}

3

{(2.0)}10

9

P 1/64X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH



R


PANDUIT ASSEMBLYFALCON 36

001 - 232

1 DUCT COVER, 1 X 9 " LG 180-130 1

1 DUCT BASE, 1 X 9 " LG ( WITH ADHESIVE ) 180-140 2

2 DUCT COVER, 1 X 2" LG 180-130 9

2 DUCT BASE, 1 X 2" LG ( WITH ADHESIVE ) 180-140 10


1 DUCT COVER, 1 X 6.5" LG 180-130 3

1 DUCT COVER, 1 X 5" LG 180-130 5

1 DUCT COVER, 1 X 3" LG 180-130 7

1 DUCT BASE, 1 X 6.5" LG ( WITH ADHESIVE ) 180-140 4



GB

C P

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F 36 : 001 - 237 B

rake, Rew

ind


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TO BE

ANGLES

P 1D

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

2-22-95 K.L. C1

ASS'Y,BRAKE,REWIND

F - 36

001-237


1 HUB,BRAKE,REWIND 625-002 1

1 SCREW,SET,3/8-16 X .250 050-023 2

1 CHUCK,CORE,QUICK RELEASE,REWIND 530-006 3

3 GRIPPER,CORE 100-032 4

6 SCREW,SELF-TAPING,#6-32 X .375 - 5

1 WASHER,NYLON 035-100 6

1 SPRING,WAVE 089-130 7

1 BRAKE,ADJUST NUT,REWIND 625-004 8

1

2

3

4

5

67

8

GB

C P

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© G

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Page 1 - 32

F 36 : 001 - 260 S

afety Label Kit


X/X

X.

X.X

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TITLE:

RE

VIS

ION

3-2-95 K.L. C8

KIT, SAFETY LABELFALCON 36

001-260

ON OUTSIDE

PLACE INSIDECABINETIN VISIBLE LOCATION

7

AB

JT

3-11

-98

3072


2 DECAL,DANGER HAZARDOUS VOLTAGE 450-131 2

1 DECAL,WARNING MOVING PARTS 450-132 3

2 DECAL,WARNING CRUSH AND BURN,RIGHT 450-134 4

1 DECAL,READ SAFETY INSTRUCTIONS 450-136 6

1 DECAL,WARNING READ MANUAL 450-135 5

5 DECAL, HIGH VOLTAGE 450-035 7

3 4

7

7

7

2

64

5

2

7

GB

C P

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arts Manual

© G

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Page 1 - 33

F 36 : 001 - 310 A

ssembly, Idler, P

aperDESCRIPTIONREQ'D PART NO. ITEM


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

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FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. AS

SHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

ASSEMBLY,IDLER,PAPERFALCON 36

6-23-95 RAS A2 001-310

1 IDLER,INFEED,PAPER 620-017 1

1 SHAFT,IDLER,INFEED,PAPER 710-057 2

2 BEARING,FLANGE 026-105 3

1 2 3

GB

C P

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© G

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ech April 1999

Page 1 - 34

F 36 : 001 - 311 A

ssembly, T

able Idler


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

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FINISH

TO BE

ANGLES

P 1D

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TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

C1

ASSEMBLY,IDLER,INFEED,PAPER

001-311

FALCON 36

43

2

1

2


1 ASSEMBLY,IDLER,PAPER 001-310 1

2 BRACKET,MOUNTING,IDLER 510-141 2

2 SHCS,3/8-16 X 1 - 3


GB

C P

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arts Manual

© G

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Page 1 - 35

F 36 : 001 - 321 P

aper Unw

ind

1

2

34

MOVE TIEBAR SHAFT TO THIS LOCATION





PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

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X/X

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X.X

X.XX

X.XXX

P 1/64

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P 1D

125

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TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

8-22-95

RAS 1/1

ASSEMBLY,UNWIND,PAPERFALCON 36

001-321

1

C11

-14-

97A

MS

2639

6

USE EXISTING SHOULDER BOLTSHERE

REPLACE SHOULDERBOLTS HERE WITHITEM-6

1 ASSEMBLY,IDLER,INFEED,PAPER 001-311 1

1 ASSEMBLY,REWIND 001-317 2

1 SHAFT,DUMMY 710-021 3

1 NUT,HEX,1/2-13 - 4


2 SHCS 3/8-16 X 1.25 6

GB

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Page 1 - 36

F 36 : 001 - 332 A

ssembly, C

lamp K

nob, Unw

ind

1

2

1 KNOB,CLAMP,FEMALE,1/4-20 465-008 1

1 SET SCREW 1/4-20 X 2 1/2 CUP POINT 050-030 2

X/X

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X.X

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TITLE:

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

10-30-95RAS A1

ASSEMBLY,KNOB,CLAMP

001-332

FALCON 3610-4

-96

AM

S25

77

A





GB

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Page 1 - 37

F 36 : 001 - 335 A

ssembly, U

nwind, U

pper ( CN

O )

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

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E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

R PRO-TECH

SHEET 1OF

SIZE:

RELEASENO.

10-31-95 RAS C1

ASSEMBLY,UNWIND,UPPER-

001-335

1

4

567

8

9

10

15

16

18

14

11

2

3

13

AR

A S12

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9525

00

17

BR

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21

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C

A

B

C

D

234





234

D

C

B

A

DA

J H6/

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9831

22

1 BRACKET,MOUNTING,UNWIND,LEFT 510-153 2

1 SPRING,WAVE,.75 /SSR-0100 089-106 11

1 ASSEMBLY,KNOB,CLAMP,BRAKE 001-131 14

1 CHUCK,CORE 530-014 16

1 PIN,DOWEL,3/16 X .75 095-180 15

2 ASSEMBLY,KNOB,CLAMP 001-332 13

1 SETSCREW, 3/8 - 16 X 3/8, BRASS TIP 050-022 12

1 BRAKE,UNWIND 625-000 10

1 BOLT,SHLDR,.75,3.5,5/8-11 9

1 BUSH,BRNZ,.75,1,1.25 /FB1216-10 040-018 8

1 CHUCK,CORE 530-000 7


6 SCREW,SELF-TAP,6-32 X .38 5

1 CHUCK,CORE,QUICK RELEASE 530-028 4

1 FHSCH, 1/2-13 X 1 1/4 3

1 BRACKET,MOUNTING,UNWIND,RIGHT 510-155 1

2 WASHER, FEND, 1/4 X 1/2 - 17

1 WASHER, THRUST/TRA-1220 032-291 18

1


GB

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Page 1 - 38

F 36 : 001 - 336 A

ssembly, U

nwind, Low

er ( CN

O )

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

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E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1

OF

SIZE:

RELEASENO.

10-31-95

RAS C1

ASSEMBLY,MOUNTING,UNWINDLOWER

001-336

1

7 8

9

16

18 11

2

3

13

15

10

14

17

AR

L M2-

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9625

21

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10-5

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2577

B

12

5

4

A

B

C

D

234





234

D

C

B

A

6

B

CA

J H6/

17/

9831

22

1 BRACKET,MOUNTING,UNWIND,LEFT 510-154 2

1 SPRING,WAVE,.75 /SSR-0100 089-106 11

1 ASSEMBLY,KNOB,CLAMP,BRAKE 001-131 14

1 CHUCK,CORE 530-014 16

1 PIN,DOWEL,3/16 X .75 095-180 15

2 ASSEMBLY,KNOB,CLAMP 001-332 13

1 SETSCREW, 3/8 - 16 X 3/8 BRASS TIP 050-022 12

1 BRAKE,UNWIND 625-000 10

1 BOLT,SHLDR,.75,3.5,5/8-11 9

1 BUSH,BRNZ,.75,1,1.25 /FB1216-10 040-018 8



6 SCREW,SELF-TAP,6-32 X .38 5

1 CHUCK,CORE,QUICK RELEASE 530-028 4

1 FHSCH, 1/2-13 X 1 1/4 3

1 BRACKET,MOUNTING,UNWIND,RIGHT 510-156 1

2 WASHER, FENDER, 1/4 X 1/2 - 17

1 WASHER, THRUST/ TRA-1220 032-291 18

1ITEMPART NO.REQ'D DESCRIPTION

GB

C P

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Page 1 - 39

F 36 : 001 - 411 A

ssembly, Lift, C

ontrol

A

B

C

D

1234





234

D

C

B

A

X/X

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TITLE:

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R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

8-28-93

RAS 1/1

ASSY,LFTR,ROLL,MAINFALCON 36

001-411

1

CAA

JH

1/26

/98

3020

1 BLCK,GEAR 570-001 1

1 GEAR,HELI,RH,MOD 570-003 2

2 BUSH,BRZ,FLG,.62,.75,.50 /FB1012-4 040-001 5

1 SCRW,ACME,MOD 645-001 3

1 BUSH,BRNZ,FLG,.75,1,.75 /FB1216-6 040-004 4

1 BLK,BRG,ROLL,MAIN,UPR 501-003 6

1 BUSH,BRNZ,FLNG,1.25,1.5,1 /FB2024-8 040-009 7

1 BLOCK,SPRING,PLATE,BEARING 501-004 8

2 SPRING,COMPRESSION,536LBS/in 089-004 9


2 STRIP 3/8 x 1 1/4 - 10

1

10

8

96

3

2

54

7

GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 40

F 36 : 001 - 412 R

ewind A

ssembly, D

rive

1 23

45

7 8 6

9

10

1 SHAFT,DRIVE,REWIND,FALCON 710-008 1

1 KEY,3/16 X .62 - 2

1 BUSH,BRONZE,.75 X 1 X .75 /FB1216-6 040-004 3

2 WASHER,THRUST,.75 X .030 /TRA-1220 032-291 4

1 BEARING,THRUST,.75 /NTA-1220 032-292 5

1 WASHER,THRUST,1 X .153 /TRE-1625 032-310 6

2 WASHER,THRUST,1 X .125 /TRD-1625 032-300 7

1 BEARING,THRUST, 1 /NTA-1625 032-190 8

2 NUT,JAM,HEX, 3/4-16 - 9

1 SPROCKET,35,25T,.75 /BS35-26 3/4 435-260 10

7

4





X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

10-17-96

MS 1/1

ASSY,SPROCKET,FALCON-

001-412

1

A

1-13

-97

AM

S26

385-

14-9

8B

BJT

3110

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 41

F 36 : 001 - 417 A

ssembly, Lift, D

rive

A

B

C

D

1234





234

D

C

B

A

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

10-28-96

MRS 1/1

ASSY,LFTR,ROLL,MAINFALCON 36

001-417

1

C

(SIM

TO

001

-411

)

10

AA

JH

1/26

/98

3020

1 BLCK,GEAR 570-001 1


2 BUSH,BRZ,FLG,.62,.75,.50 /FB1012-4 040-001 5


1 BUSH,BRNZ,FLG,.75,1,.75 /FB1216-6 040-004 4


1 BUSH,BRNZ,FLNG,1.25,1.5,1 /FB2024-8 040-009 7




2 STRIP 3/8 x 1 1/4 - 10

1

8

9

3

2

5 4

7

6

GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 1 - 42

F 36 : 001 - 526 Large C

astors, 39” Nip H

eight

1

2

3

4

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF


PRO-TECH


R

7/1/98

AJH 1:1 C

ASSY, LARGE CASTERS, F36BPICS9300079

001-526

2101 1

2101

NOTES:1. ASSEMBLY PARTS LOOSELY SO THAT NUT CAPTURES WASHERS.2. BAG EACH CASTER ASSEMBLY SEPARATELY.3. MARK ASSEMBLY NUMBER ON EACH BAGGED CASTER.


4 1/2-13 HEX NUT #36510 - 1

8 2

4 CASTER 470-007 3

REF F36 MACHINE BASE - 4

1 INSTRUCTION DIAGRAM, CASTER MOUNT, F36 820-073 5



Falcon 60Illustrated Parts Diagrams

( 000 - 056 )

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 2

F 60 : S

ide Cabinets &

Covers

F-60 F-60

520 - 051Cover, cabinet, drive

520 - 052Cover, cabinet, control

465 - 032Knob, clutch

673 - 002Plug, clutch

520 - 064Cabinet, drive

520 - 063Cabinet, control

001 - 429Assembly, control panel


214 - 313Push buttons, E-Stop

545 - 010Cover, main roll slot

450 - 136Decal, read safety


450 - 073Decal, auto/stop

545 - 011Cover, pull roll slot


214 - 314Contact, E-Stop

450 - 135Decal, read instructions

450 - 062Decal, reset

214 - 008Push button, reset

465 - 015Handles, pull

450 - 115Decal, serial plate

450 - 031Decal, CE


450 - 101Decal, fuse

186 - 000Holders, fuse

186 - 002Fuse carriers

(2) 186 - 220 & (1) 186 - 0162.5 amp & 0.5 amp

186 - 007Circuit breaker


450 - 078Decal, roll lift

629 - 018Crank handle

470 - 130Castor wheels

645 - 011Threaded rods

450 - 072Decal, F-60

450 - 072Decal, F-60

001 - 452Accessory kit

Control SideDrive Side



Front View

Rear View

F 60 : Front / Rear views


690 - 059Main rolls

770 - 004Tie bars


001 - 439Assembly, rewind brake

760 - 051Table, infeed

510 - 298Brackets, table


670 - 060Pressure plate

001 - 394Assembly, idlers

710 - 076Shafts, unwind

700 - 009Saddles, unwind

182 - 200Fan, reverse impellar

545 - 012Cover, fan

545 - 009Cover, pull roll

465 - 015Handle, pull

530 - 022Core supports

001 - 510Assembly, core chucks

001 - 158Assembly, unwind brake, top

001 - 396Assembly, unwind brake, lower




690 - 052Pull roll, upper


425 - 003Motor

770 - 004Tie bars

629 - 013Handle, pull roll lift


710 - 085Shaft, pull roll, upper

500 - 007Bearing, flanged, pull roll


001 - 439Assembly, rewind, brake





100 - 025Catch, grabbers



F 60 : Control Side

001 - 444Assembly, electr ical panel


001 - 483Assembly, wire duct

001 - 463Assembly, TS 3

510 - 306Brackets, heater, top

620 - 406Id ler, powder coated

001 - 158Assembly, unwind brake, upper

089 - 020Spring, gas, 150 lbs.

629 - 015Lever

525 - 007Eccentric, pull rol l

214 - 005Switch, safety

056 - 03Assembly, main rol l l i f t

510 - 307Brackets, heater, bot tom

189 - 032Heater, zoned005 - 028

Spring tensioning ki t001 - 435

Assembly, force guage sensor

001 - 437Assembly, magnet , force guage

500 - 007Bearing, f langed

182 - 000Fan, ssr

510 - 265Bracket, fan, ssr


230 - 006Infrared sensor

280 - 014Wire harness

250 - 001Photo-eye, receiver



001 - 356Assembly, sensor, force guage

GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 5

F 60 : 001 - 444 E

lectrical Panel

L1 A+ A-L2P3 P1P2 F+ F-I1

OUTPUT

INPUT

4 3

1 2

OUTPUT

INPUT

4 3

1 2

5

11J4J3

4 2 6

3 1 12

4 3 2 1

10 9 78J2

2 1

4 3

-OUT

-5

+5

+OUT

217 - 140Terminal, ground, 4mm

217 - 270Terminals, 4mm, blue

217 - 240Jumper bar, 4mm

217 - 250Cover, jumper bar, 4mm

207 - 006Relay, 24 vdc

207 - 007Relay base

217 - 003Din rail, 3.5"

100 - 015Bracket, capacitor

185 - 001Capacitor

185 - 032Filter, motor

220 - 110Barrier board

220 - 160Motor controller board

220 - 130HP resistor

245 - 205Power supply


001 - 447Assembly, PCB

207 - 003Covers, SSR's

207 - 005SSR's, Carlo Gavazzi

217 - 170Rail ends

217 - 220Terminals, 10mm

217 - 215Cover, terminal, 10mm

217 - 120Terminals, 4mm, grey

001 - 342Assembly, MOV's

217 - 003Din rail, 3.5"


185 - 005Rectifier, std recovery

186 - 135Fuses, 20 amp

210 - 010Contactor, Siemens, 24vdc

207 - 189Relay, safety, Crouzet

670 - 028Panel, electrical

217 - 170Rail ends

217 - 170Rail ends

217 - 003Din rail, 3.5"



F 60 : 001 - 429 Front & Rear Panels ( CNO )

Front Control Panel

Rear Control Panel

O

I


214 - 295Cover, switch, red/green


1 01 O

2

3

4 765

9

8

I

O I

O

O I

I

10

%

20

30

60

50

40

70

80

O I

90

100

2

1

3

45 6

7

8

9

670 - 029Panel, control


230 - 007Temp control ler


214 - 296Cover, switch, black

214 - 270Switch, on/off







220 - 161Potentiometer, rotary


214 - 010Switch, DBL pole





450 - 074Overlay, control panel



F 60 : Drive Side

435 - 212Sprocket, pul l rol l , lower

375 - 007Clutch

440 - 130Sprocket, id ler

001 - 517Assembly, sel f tensioner

750 - 006Sprocket , motor


435 - 175Sprocket , rewind

425 - 003Motor

400 - 009Chain, c lutch

440 - 125Sprocket, adjustable tensioner

001 - 428Assembly, adjustable tensioner

400 - 015Chain, unwinds


645 - 011Threaded stud


400 - 007Chain, dr ive rol l , main

510 - 307Bracket, heater, bot tom

026 - 000Bearing, f langed, main

250 - 002Photo-eye, emit ter




520 - 064Cabinet, dr ive side

440 - 130Sprocket, sel f tent ioner


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 8

F 60 : B

ridge & Inside P

arts

LOW

HIGH HIGH

LOW

001 - 394Assembly, idler, tension

700 - 013Saddle, drive side

757 - 019Support, center table

757 - 017Support, fan bridge, rear

757 - 018Support, fan bridge, front

700 - 009Saddles

700 - 009Saddles

182 - 200Fan

545 - 012Cover, fan

425 - 003Motor

770 - 004Tie bar

770 - 004Tie bar

770 - 004Tie bar

700 - 009Saddles

465 - 030Bumpers


100 - 025Catch, grabber

757 - 018Support, fan bridge, front

001 - 226Assembly, idler, chrome

700 - 019Saddle, anti-static

001 - 396Assembly, brake, lower

001 - 396Assembly, brake, lower

182 - 200Fan

545 - 012Cover, fan


100 - 025Catch, grabber

001 - 158Assembly, brake, upper

465 - 030Bumpers

757 - 017Support, fan bridge, rear


770 - 004Tie bar

470 - 130Castor, wheels

770 - 004Tie bar

770 - 004Tie bar

001 - 226Assembly, idler, chrome


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 9

F 60 : 001 - 158 U

nwind B

rake, Upper

AR

AS

3-03

-95

0937

BP

.R .10

-26-

9511

61

CP

.R .11

-01-

9511

66

DR

LM1-

25-

9625

07

1

2

3

4

5 6

7

8

9

2

SEE DETAIL A

UDETAIL ADISC SPRING ORIENTATION

3X SCALE EG

TS

4-8- 96

2536

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

11-15-94 RA

S1/1

ASSEMBLY, BRAKE-

001-158

1

C

* NOT PART OF THISASSEMBLY

* FOR PART NUMBERREFERENCE ONLY

510 - 223UNWIND CLEVIS


1 ROLL PIN, 1/8 X 1-3/4 095-105 4

1 PIN, PIVOT, UNWIND 625-008 1

1 HOUSING, BRAKE 625-022 3

2 BUSHING, FLANGE, NYLON 500-006 2

ITEMDESCRIPTIONREQ'D PART NO.

1 PISTON, BRAKE 625-019 5

4 SPRING, DISC, 3/4 X 1-1/2 089-009 6

1 PAD, BRAKE, TOP 625-020 7

1 PAD, BRAKE, BOTTOM 625-021 8

1 KNOB, ADJUSTMENT, BRAKE 465-020 9

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 10

F 60 : 001 - 226 Idler, T

ension, Chrom

e

2 BEARING, IDLER 020-100 1

1 IDLER, 2" X 64", NICKEL 620-405 2


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. AS

SHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

1-10-95 K.L. A1

ASSY,IDLERF 60, ORCA II, ORCA III

001-226

2 1


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 11

F 60 : 001 - 342 M

.O.V

.



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-26-96 HZ A1

ASSY. MOV FOR O-III SSR, F 60

001-342

2 Connector ring 215-006 1

Apply a heat shrink tube after soldering

Solder

Solder

1

1

1

2

1 METAL-OXIDE VARISTOR 185-006 2

2 SHRINK TUBE, 1/8 DIA. BY 1.0" 180-425 3

1 SHRINK TUBE, 0.5" DIA. BY 0.85" 180-450 4

3

4

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 12

F 60 : 001 - 356 S

ensor, Force G

uage

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

07\16\96

MS 1/1

ASSY, SENSOR, FORCE

001-356

1

A1247

F - 60

DESCRIPTIONREQ'D PART NO. ITEMPROPRIETARYGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE




FOR IF40 (000-059) & Falcon 36 Series II (000-061):Replacement for 001-356 Force SensorAssembly is 001-504.

This assembly uses 1.00" locating dimensionand is interchangable with the original 001-356.

FOR F60 (000-056) & DS60 (000-052):Replacement for 001-356 Force Sensor Assembly is 001-503.

This assembly uses .38" locating dimension.

AA

JH

3/31

/98

3086

1 FLAT 672-021 1

1 TRANSDUCER,HALL EFFECT 185-007 2

1

2

1 TERMINAL 3 LEAD 217-001 3

3

dimension

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 13

F 60 : 001 - 374 P

CB

, Force G

uage

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-30-97

GTS 1/1

ASSY, FORCE GAUGE PCB-

001-374

1

A2032





PROPRIETARY

C

REQ'D DESCRIPTION ITEMPART NO.

1 PARTS LIST SPEC. DOC 001-374.xls 1

1 TEST AND CALIB.DOC 820-050. 2

1 SCHEMATIC 810-022 3

1 FABRICATED PCB 671-005 4

1.SOLDER SPEC: WAVE SOLDERING2.UL SPEC: UL 796,SEVENTH EDITION

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 14

F 60 : 001 - 394 Idler, T

ension, Pow

der Coated


1 IDLER, 2" X 64", POWDER COATED 620-406 2

2 1

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-26-97

AJH 1/1

Assembly, idler, powder coatedF 60

001-394

1

B1236

1 SHAFT, IDLER ROLL 710-080 3

3

PRESS INTO - 2 -

CENTER ON -2-

PERMISSION FROM GBC PRO-TECHMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

PROPRIETARY

C


1234

D D

C

B

A

12

C

3

B

4

A

TIGHTEN SET SCREWS AGAINST SHAFT.

1.0

REF

AA

JH

10/1

/98

3183

B

BD

JG

11/1

6/98

3210

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 15

F 60 : 001 - 396 U

nwind B

rake, Lower

1

2

3

4

5 6

7

8

9

2

SEE DETAIL A


3X SCALE

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-24-97 AJ

H1/1

ASSEMBLY, BRAKEDS-60, F-60

001-396

1

C1231





10

12 11

1.44

13

APPLY ANTI-SIEZE COMPOUND

AA

J H7-

17-

9728

72

A

510 - 223Unwind clevis


* Not part of thisassembly !

For part numberreference only !

1 ROLL PIN, 1/8 X 1-3/4 095-105 4






4 SPRING, DISC, 3/4 X 1-1/2 089-009 6



1 STUD 645-024 9

1 UNWIND DIAL 625-018 10

1 3/8 WASHER STK 11

1 3/8 NYLOC NUT STK 12

1 3/8 NUT STK 13

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 16

F 60 : 001 - 428 A

djustable Chain T

ensioner

APPLY BLUELOCTITE

APPLY BLUELOCTITE



REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USEDFORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC PRO-

TECHC

1234

D

C

B

A

1234

D

C

B

A

4

3

4-22-97MAA

1/1

ASSEMBLY,IDLER,ADJUSTABLECHAIN_F-60,DS-60

001-428

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF 1

SIZE:

BRELEASENO. 1361

6

5

1

7

2

PART NO.REQ'D DESCRIPTION ITEM

1 GREASE_ZERK - 7

1 SET_SCREW_10-32_X_.25 - 6

1 SHAFT_COLLAR - 5

1 HEX_HEAD_BOLT,5/16-18_X_.875 - 4

1 IDLER_BASE 440-002 3

1 SPRKT,35,13T,.5/358S13F 440-125 2

1 SHFT,IDL,L5/SO1 440-110 1

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 17

F 60 : 001 - 432 R

ewind D

rive

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-23-97MAA

1:1

ASSY, REWIND, DRIVEF-60, DS-60

001-432

1

B1362

5

1

8

10

23

9

6

7

4


MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USEDFOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BEREPRODUCED,

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED INCONFIDENCE

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TOTHE

PROPRIETARY

C D

1234

D

C

B

A

12

C

3

B

4

A

AD

.G.

1-28

-98

3022

1 PLUG, CLUTCH DRIVE 001-261 1

1 WASHER, THRUST, .090 THK 032-420 2

1 WASHER, THRUST .030 THK 032-410 3

1 BEARING, THRUST 032-400 4

1 BUSHING, MODIFIED 500-009 5

1 KEY, 1/4 X 1/4 X 3/8 LG - 6

1 NYLOCK NUT, 5/8-11 - 7

1 SPROCKET, 35BS20x5/8 435-175 8




GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 18

F 60 : 001 - 435 F

orce Guage S

ensor

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION


SIZE:

RELEASENO.

4/22/97

AJH 1:2

FORCE SENSOR ASSYF-60/DS-60

001-435

1

A1345

1 GUIDE BRACKET 595-007 1

1 TRANSDUCER ASSY 001-356 2

2 #4-40 x 1/8 BHSCS STK 3

1

2

3

ITEMPART NO.REQ'D DESCRIPTIONGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE




PROPRIETARY

C

6-5-

97A

AJH

2806

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 19

F 60 : 001 - 437 F

orce Guage M

agnet

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-22-97

AJH 1/1

ASSY, MAGNET/FORCE SENSORF-60/DS-60

001-437

1

A1404

1 BRACKET, HALL SENSOR 510-226 1

2 PLATE 672-020 2

1 MAGNET 475-701 3

1 #10-32 SHCS - 4

1 #10-32 NYLOC NUT - 5

.45

REF

1 2

3

4

5

LOCATE MAGNET NORTHPOLE AT TOP OF THIS VIEW.

-- BLACK MAX 380 ADHESIVE - 6

6

NWRITE "N" HERE WITH PERMANENTINK MARKER.

A

5-19

-97

AA

JH27

67B

6-3-

97B

AJH

2799





PROPRIETARY

C

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 20

F 60 : 001 - 439 R

ewind B

rake

12 3

9 10

8 7

4

5

6

1112

13




PROPRIETARY

C D

1234

D

C

B

A

12

C

3

B

4

A X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-24-97MAA

1:1

REWIND, BRAKEF-60, DS-60

001-439

1

B1363


1 USS F/W 7/16 - 13

2 THRUST WASHER 032-300 12

1 SPRING, 1" ID X 3/8 LG 089-200 8

1 SNAP RING, 3/4 SHAFT, EXTERNAL 090-135 11



1 SNAP RING, 1" SHAFT 090-140 7

1 3/8 LOCKWASHER - 6

1 3/8 FLATWASHWER - 5

1 3/8-16 X 1 LG SHCS - 4

1 KNOB, CLUTCH, KNURLED 625-007 3

1 SHAFT, REWIND, STANDOFF X92-0113 2

1 PLUG, CLUTCH, ORCA I X92-0112 1

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 21

F 60 : 001 - 447 P

CB

, Electrical P

anel

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION


SIZE:

RELEASENO.

5-8-97GTS

1/1

CONTROL PCBF-60/DS-60

001-447

1

A



MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A


1 PARTS LIST SPEC.DOC 001-447.XLS -

1 TEST AND CALIB.DOC 820-070 -

1 SCHEMATIC 810-030 -

1 FABRICATED PCB 617-011 -

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 22

F 60 : 001 - 452 A

ccessory Pack

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

5-1-97

AJH 1/1

ACCESSORY KIT, F-60-

001-452

1

A1408

1 FUSE, 250V, 20 AMP, CERAMIC 186-135 1

3 FUSE, 3 AMP 186-200 2

1 MANUAL 930-004 3

1 BOX 475-010 4

1 TOWEL 475-950 5


1 MASKING TAPE 475-000 7

1 RUBBER CEMENT PICKUP 930320 8






PROPRIETARY

C

4 MOUNT, MACHINE, ZSW-IV 470-101 10

1 STRAIN RELIEF, MAIN POWER 175-201 11

9-4-

97A

AJH

2930

2 O-RINGS, POLYURETHANE 480 - 005 12

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 23

F 60 : 001 - 463 T

S3

24 5

1

(Ø0.126)

3




PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

AP 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES

DATE:

P .010

P .005NO.

RELEASE

P1D

P .020X.X

P .050X.125

DIM.ASSHOWN

UNLESS OTHERWISESPECIFIED

TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET

OF

SIZE:SCALE

:DRAWN

BY:Dwg

:

PRO-TECH4151 Anderson Road, DeForest, Wisconsin 53532

Phone (608) 246-8844 Fax (608) 246-8645

R

8-25-97

AJH1:1 B

ASSEMBLY, TS3 TERMINAL STRIPF60/DS60

001-463

1616 1

1616

22 2 2 2 3 3 3 3 3

4 TERMINAL BLOCK, 2-CONDUCTOR, CENTER 185-015 2


1 ENDPLATE, TERMINAL BLOCK 185-018 5

4 JUMPER, TERMINAL BLOCK 185-014 1

1 TERMINAL BLOCK, 2-CONDUCTOR, END 185-016 3


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 24

F 60 : 001 - 483 W

ire Duct




PROPRIETARY


A

4

B

3 2 1

A

B

C

D

4 3 2

C

D

1

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

2-27-98

BJT 1:1 C

WIRE DUCT ASSEMBLYF-60

001-483

1918 -

1918

4.0

11.0

3.0

5.0 2.0 8.0

2 3

11

3 2

15.0

3

NOTES:

1. CUT EACH SECTION TO THE DIMENSION SHOWN.

2. ITEM 1 IS CUT INTO 5" AND 8" SECTIONS. WHEN INSTALLED, A 2" GAP ISLEFT BETWEEN THEM AND THE 15" COVER FITS OVER BOTH SECTIONS.

SEE NOTE 2


13" WIRE DUCT 1" X 1" CHANNEL W/ ADHESIVE 180-110 1

15" WIRE DUCT 1" X 1.5" CHANNEL W/ ADHESIVE 180-140 2

30" WIRE DUCT COVER, 1" 180-130 3

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 25

F 60 : 001 - 510 C

ore Chuck






PROPRIETARY

C

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4/17/98

AJH 1/1

ASSY,CORE CHUCK,QUICK RELEASE

001-510

1

A1981

3 BLOCK,PIVOT 501-036 2

3 PIN,DOWEL,1/8 DIA X 3/4 095-102 3

1 SET SCREW,BRASS,3/8-16 X 3/8 050-022 4

21 3

4

NOTE:ITEM 2 MUST PIVOT FREELY

A

LIGHT COATOF DOW 44

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 26

F 60 : 001 - 517 S

elf Tensioner




PROPRIETARY


A

4

B

3 2 1

A

B

C

D

4 3 2

C

D

1

1

2

3

4

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

6-4-98

DJG 1/1

ASSY,TENSIONER,CHAINF-60/DS-60

001-517

1

C2006

5


1 TENSIONER, CHAIN 440-150 1

1 SPROCKET, 19T 440-130 2

1 THRUST WASHER, TRB-815 032-140 4

1 1/2-13 x 1 1/4 HHCS - 3

1 NUT, NYLOCK, 1/2-13 - 5

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 27

F 60 : 005 - 028 H

eater Tensioning K

it

4 SPACER, HEATER SPRING 755-061 1

4 SPRING 089-022 2

- SLEEVE, INSULATING 180-006 3

8 CABLE TIE, 8" STOCK 4

1 INSTRUCTIONS, HEATER TENSION 820-063 5

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

3-21-98

BJT 1:1 A

KIT, HEATER TENSIONF 60

005-028

1937 -

1937

NOTES:1. PARTS ARE SHIPPED LOOSE.





PROPRIETARY

C

AA

JH

7/20

/98

3148

A

A

A

A

A

4 #10 EXTERNAL LOCK WASHERS - 6A

33735

INSULATING SLEEVE(REMOVED)

1

2

63

4

4

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 2 - 28

F 60 : 056 - 03 A

ssembly, M

ain Roll Lift ( C

NO

)

095-103 PIN, DOWEL

629-011LEVER, ROLL LIFT

629-010LINK,ROLL PIVOT AXLE

001-505FORCE SENSOR ASSY

629-012LINK, LIFT ROD

040-003 BUSHING, BRONZE

325-210CLEVIS, D-231-3

629-014LEVER, CLAMP, ASSY

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.

125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF

SIZE:SCALE:EDITED BY : Dwg:

PRO-TECH


R

04/15/99

SNF

ASSEMBLY, MAIN ROLL LIFTFALCON 60

056 - 003

#REF! #REF!

#REF!

501-029BLOCK, GEARBOX

430-005GEAR, WORM

026-004BUSHING (INTO GEAR BOX)

710-082SHAFT, CRANK

710-084SHAFT, LIFT TORQUE

755-054SPACER, GEARBOX

629-018LINKAGE, CRANKHANDLE

290-560LOCK COLLAR

032-400THRUST BEARING

040-035BUSHING

510-232BRACKET, CRANK LIFT

690-059ROLL, 5" RUBBER, MAIN

026-000BEARING, FLANGED

510-298TABLE BRKT

501-025BEARING BLOCK

020-007 BEARING

BEARING BLOCK ASSEMBLY(TOP VIEW)

ZERKFITTING

755-053SPACER, TABLE BRACKET

020-100BALL BEARING

629-009LINK, ROLL BRG BLK

501-025BLOCK, ROLL BRG

SEE DETAIL A

290-260Lock collars

DETAIL A

PROPRIETARY




2 1

A

B

C

D

1345678

D

C

B

A

8 7 6 5 4 3

2

501-028BLOCK, ROLL LIFT

430-008WORM

290-280CLAMP COLLAR

026-004BUSHING

620-406IDLER, 2 X 64, POWDER COATED

032-420THRUST WASHER

032-411THRUST WASHER

020-007BEARING, MAIN ROLL UPPER 089-018

SPRING, DIE

290 - 260LOCK COLLAR

501-025BLOCK, ROLL BEARING

629-010LINK,ROLL PIVOT AXLE

501-027BLOCK, ROLL BRG GIB



Falcon 60 +Illustrated Parts Diagrams

( 000 - 076 )

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 2

F 60+

: Side C

abinets & C

overs


F-60 + F-60 +



375 - 009Torque limiter







214 - 290Switch, run/stop

450 - 095Decal, run/stop









450 - 101Decal, fuse



(3) 186 - 220 & (1) 186 - 0162.5 amp & 0.5 amp






450 - 114Decal, F-60+

450 - 114Decal, F-60 +


450 - 134Decal, crush & burn

450 - 132Decal, moving parts

450 - 134Decal, crush & burn

450 - 180Decals, warning triangle

450 - 180Decals, warning triangle

450 - 097Decal, main power

450 - 034Decal, potential earth




Front View

Rear View

F 60+ : Front / Rear views

690 - 059Main rol ls

770 - 004Tie bars

076 - 01Assembly, rewind dr ive


760 - 062Table, infeed

510 - 317Brackets, table

001 - 513Assembly, contro l panel

670 - 060Pressure p late

001 - 394Assembly, id lers


530 - 022Core suppor ts

001 - 510Assembly , core chucks

001 - 158Assembly, unwind brake, top


375 - 009Torque l imiter





700 - 009Saddles, unwind

690 - 052Pull rol l , upper


425 - 003Motor

770 - 004Tie bars


710 - 106Shaft, pull rol l , upper



076 - 01Assembly, rewind dr ive

214 - 313Push but ton, E-Stop

214 - 314Contact , E-Stop 214 - 290

Switch, run/stop

001 - 394Assembly, id ler


510 - 308Bracket, rear table, dr ive

510 - 320Bracket, rear table, control

760 - 060Table, rear

450 - 099Decals, forkl i f t

182 - 101Fan, muff in, 4"

001 - 556Assembly, br idge, fans

214 - 008Push but ton, reset



F 60+ : Control Side




001 - 512Assembly, TS 3

510 - 306Brackets, heater, top

620 - 406Idler, powder coated

001 - 158Assembly, unwind brake, upper076 - 03

Assembly, main roll l i ft

510 - 307Brackets, heater, bottom

189 - 032Heater, zoned005 - 028

Spring tensioning kit001 - 505

Assembly, force guage sensor

001 - 437Assembly, magnet, force guage


185 - 033Filters

510 - 265Bracket, fan, ssr






001 - 509Assembly, terminal str ip

182 - 000Fan, SSR

645 - 011Threaded studs

670 - 417Cover, EMI housing

465 - 015Pull handles

001 - 553Assembly, pull roll l ift

620 - 406Idler, powder coated

510 - 134Bracket, IR sensor


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 5

F 60+

: 001 - 555 Electrical P

anel


OUTPUT

INPUT

4 3

1 2

OUTPUT

INPUT

4 3

1 2

5

11J4J3

4 2 6

3 1 12

4 3 2 1

10 9 78J2

2 1

4 3

-OUT

-5

+5

+OUT

4

14

13

9

10

11

12 8

7

6

5 1

2

3

3322

12

L1L2

A1

1

2

3

4



207 - 006Relay, 24 vdc

207 - 007Relay base










217 - 170Rail ends





217 - 003Din rail, 3.5"



186 - 135Fuses, 20 amp




217 - 170Rail ends

217 - 170Rail ends

217 - 003Din rail, 3.5"


217 - 213Din rail


207 - 013Relay, 24 vdc

207 - 110Base, relay, PTO8AE

217 - 170Rail ends

670 - 417Cover, EMI housing

217 - 043Terminal block



F 60+ : Front & Rear Panels

001 - 513 Front Control Panel

Rear Control Panel

2

1

3

45 6

10

7

8

9

101

2

3

4 765

9

8

R

670 - 034Panel, control


230 - 007Temp controller

230 - 007Temp controller







220 - 161Potentiometer, rotary







194 - 003Indicator light, green

214 - 027Barrier, rocker switch

O

I






F 60+ : Drive Side



435 - 260Sprocket, idler, pull rol l l i f t

001 - 552Assembly, pul l rol l l i f t

620 - 406Id ler , podwer coated


400 - 020Chain, pull rol l l i f t

400 - 017Chain, torque l imiter

440 - 006Chain tensioner

435 - 017Sprocket, quad, s ingle

440 - 006Chain tensioner

400 - 019Chain, bot tom rewind




425 - 003Motor

217 - 043Terminal b locks

217 - 043Terminal b lock



400 - 007Chain, dr ive main rol l


026 - 000Bear ing, f langed

435 - 260Sprocket, idler, pull rol l l i f t

510 - 231Bracket, Emit ter

620 - 406Id ler , podwer coated

250 - 002Emit ter


510 -306Bracket, heater, upper

400 - 018Chain, top rewind



076- 01Assembly, rewind, dr ive

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 8

F 60+

: Bridge &

Inside Parts



770 - 004Tie bars

700 - 009Saddle, unwind

700 - 013Saddle, idler

757 - 031Support, bridge, fan

710 - 105Shaft, crank, pull roll lift

001 - 556Assembly, bridge, fan

425 - 003Motor

175 - 000Grommet

770 - 004Tie bar



757 - 029Support, bridge, front





001 - 396Assembly, brake, unwind, lower

757 - 029Support, bridge, front

001 - 396Assembly, brake, unwind, lower


175 - 000Grommet

175 - 000Grommet

700 - 014Saddle, idler, anti-static

770 - 004Tie bar

470 - 130Castor, wheels470 - 130

Castor, wheels

770 - 004Tie bar

770 - 004Tie bar



175 - 000Grommet

757 - 031Support, bridge, table

001 - 556Assembly, bridge, fan

001 - 158Assembly, brake, unwind, top

770 - 004Tie bars



465 - 015Pull handle


GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 9

F 60+

: 001 - 158 Unw

ind Brake, U

pper

AR

AS

3-03

-95

0937

BP

.R .10

-26-

9511

61

CP

.R .11

-01-

9511

66

DR

LM1-

25-

9625

07

1

2

3

4

5 6

7

8

9

2

SEE DETAIL A


3X SCALE EG

TS

4-8- 96

2536

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

11-15-94 RA

S1/1

ASSEMBLY, BRAKE-

001-158

1

C

* NOT PART OF THISASSEMBLY

* FOR PART NUMBERREFERENCE ONLY



1 ROLL PIN, 1/8 X 1-3/4 095-105 4






4 SPRING, DISC, 3/4 X 1-1/2 089-009 6




GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 10

F 60+

: 001 - 342 M.O

.V.



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-26-96 HZ A1


001-342



Solder

Solder

1

1

1

2




3

4

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 11

F 60+

: 001 - 374 PC

B, F

orce Guage

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-30-97

GTS 1/1


001-374

1

A2032





PROPRIETARY

C







GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 12

F 60+

: 001 - 394 Idler, Tension, P

owder C

oated

2 1

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-26-97

AJH1/1

Assembly, idler, powdercoatedF 60

001-394

1

B1236

3

PRESS INTO - 2 -

CENTER ON -2-







PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A


1.0

REF

AA

J H10

/1/9

831

83

BD

JG

11/1

6/98

3210





GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 13

F 60+

: 001 - 396 Unw

ind Brake, Low

er

1

2

3

4

5 6

7

8

9

2

SEE DETAIL A


3X SCALE

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-24-97 AJ

H1/1


001-396

1

C1231





10

12 11

1.44

13


AA

J H7-

17-

9728

72

A





1 ROLL PIN, 1/8 X 1-3/4 095-105 4






4 SPRING, DISC, 3/4 X 1-1/2 089-009 6



1 STUD 645-024 9


1 3/8 WASHER STK 11


1 3/8 NUT STK 13

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 14

F 60+

: 001 - 437 Magnet, F

orce Guage

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-22-97

AJH 1/1


001-437

1

A1404


2 PLATE 672-020 2

1 MAGNET 475-701 3

1 #10-32 SHCS - 4

1 #10-32 NYLOC NUT - 5

.45

REF

1 2

3

4

5



6


A

5-19

-97

AA

JH27

67B

6-3-

97B

AJH

2799





PROPRIETARY

C

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 3 - 15

F 60+

: 001 - 439 Rew

ind Brake

12 3

9 10

8 7

4

5

6

1112

13




PROPRIETARY

C D

1234

D

C

B

A

12

C

3

B

4

A X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

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1D

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SCALE:


TITLE:

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-24-97MAA

1:1


001-439

1

B1363


1 USS F/W 7/16 - 13


1 SPRING, 1" ID X 3/8 LG 089-200 8







1 3/8-16 X 1 LG SHCS - 4




GB

C P

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© G

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Pro - T

ech April 1999

Page 3 - 16

F 60+

: 001 - 483 Wire D

uct




PROPRIETARY


A

4

B

3 2 1

A

B

C

D

4 3 2

C

D

1

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

2-27-98

BJT 1:1 C

WIRE DUCT ASSEMBLYF-60

001-483

1918 -

1918

4.0

11.0

3.0

5.0 2.0 8.0

2 3

11

3 2

15.0

3

NOTES:

1. CUT EACH SECTION TO THE DIMENSION SHOWN.

2. ITEM 1 IS CUT INTO 5" AND 8" SECTIONS. WHEN INSTALLED, A 2" GAP ISLEFT BETWEEN THEM AND THE 15" COVER FITS OVER BOTH SECTIONS.

SEE NOTE 2


13" WIRE DUCT 1" X 1" CHANNEL W/ ADHESIVE 180-110 1

15" WIRE DUCT 1" X 1.5" CHANNEL W/ ADHESIVE 180-140 2

30" WIRE DUCT COVER, 1" 180-130 3

GB

C P

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© G

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Pro - T

ech April 1999

Page 3 - 17

F 60+

: 001 - 504 Sensor, F

orce Guage

(.059)

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN




TITLE:

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ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

3/31/98

AJH 1/1

ASSEMBLY, FORCE SENSOR

001-504

1

A1945

1 FLAT 672-021 1


1

2


3

(.21)

(2.00)

BLACK MAX 3801.0





PROPRIETARY

C

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 3 - 18

F 60+

: 001 - 505 Sensor, F

orce Guage

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

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TITLE:

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PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

3/31/98

AJH 1:2

FORCE SENSOR ASSYF60/DS60

001-505

1

A1946



2 #4-40 x 1/8 BHSCS STK 3

1

2

3





PROPRIETARY

C

(1.0)

(4.03)

GB

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Pro - T

ech April 1999

Page 3 - 19

F 60+

: 001 - 509 Term

inal Strip




PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

1D

125

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SHEET 1 OF

SIZE:

RELEASENO.

4/20/98

AJH1/1

ASSEMBLY, TERMINAL BLOCK-

001-509

1

B1984

12 3 4

5 4 3 2 1

8-27

-98

AD

.G.

3161

1 RAIL END 217-170 3

7 TERMINAL, GRAY, 4mm 217-120 1

1 TERMINAL,GROUND,4mm 217-140 2


1 DIN RAIL 217-033 4

GB

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Pro - T

ech April 1999

Page 3 - 20

F 60+

: 001 - 510 Core C

hucks






PROPRIETARY

C

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

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TITLE:

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SHEET 1 OF

SIZE:

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4/17/98

AJH 1/1


001-510

1

A1981


3 PIN,DOWEL,1/8 DIA X 3/4 095-102 3

1 SET SCREW,BRASS,3/8-16 X 3/8 050-022 4

21 3

4


A

LIGHT COATOF DOW 44

GB

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Page 3 - 21

F 60+

: 001 - 512 Term

inal Strip





1

23

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

4/17/98

AJH 1:1 A

ASSEMBLY,TERMINAL BLOCK (28)F60

001-512

1983 1

1983

1 DIN RAIL 217-212 1

2 END BLOCK,E/MK2 185-020 2

24 TERMINAL,MINI,MBK 2.5/E 185-022 3

4

4 PARTITION PLATE,ATP-MBK 217-042 4

* BRIDGE BAR,FIXED,FBRNI 10-5 N 217-021 5

5

1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 2 0 2 1 2 2 2 3

1 MARKER SET, 24VDC DISTRI 217-094 6

6

0

A

A

A

AD

.G.

6-24

-98

3142

B B

B

B

BD

.G.

7-10

-98

3146

CA

JH

3/18

/99

3285

C

* BRIDGE BARS ARE PURCHASED ININTERCONNECTED 10-SETS. CUT ANDPOSITION THE INTERCONNECTED-COUNTSAS SHOWN IN THE VIEW(S).MAKE SHOWN BRIDGE BAR SETS FROMFLOOR STOCK.

C

2 EA CONNECTED PAIR(5) PLACES C

5

5

5 EA CONNECTED SET

6 EA CONNECTED SET

C

C

GB

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ech April 1999

Page 3 - 22

F 60+

: 001 - 551 Accessory P

ack

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

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125

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TITLE:

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ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

11/11/98

AJH 1/1

ACCESSORY KIT, F-60 PLUS-

001-551

1

A2260

1 FUSE, 250V, 20 AMP, CERAMIC 186-135 1

2 FUSE, 2.5 AMP 186-220 2

1 MANUAL 930-023 3

1 BOX 475-010 4

1 TOWEL 475-950 5



1 RUBBER CEMENT PICKUP 930320 8





PROPRIETARY

C


1 STRAIN RELIEF, MAIN POWER 175-201 10

1 FUSE, 0.5 AMP 186-016 11


A 3249BJT

1-26-99

ADDED 629-018 QTY 1, 475-200 QTY 1, BHSCS 3/8-16 X 1/2

QTY 1 TO BILL OF MATERIAL

2 LINKAGE, CRANKHANDLE 629-018 12A

2 BHSCS 3/8-16 X 5/8 - 13A

A 1 WRENCH, 3/16 ALLEN 475-200 14

B 3290AJH

3/24/99

ADD O-RINGS.

2 O-RING 480-005 15B

C 3306BJT

4-9-99

629-018 QTY 2 WAS QTY 1, BHSCS 3/8-16 X 5/8 QTY 2 WAS

BHSCS 3/8-16 X 1/2 QTY 1

C

C

GB

C P

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arts Manual

© G

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ech April 1999

Page 3 - 23

F 60+

: 001 - 552 Pull R

oll Lift, Drive

1

2

3

5

6

9

8

A

B

C

D

234





234

D

C

B

A

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO

BE

ANGLESP

1D

125

TOL.

DIM.ASSHOWN


E

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DATE:

DRAWNBY:

SCALE:


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OF

SIZE:

RELEASENO.

11-23-98

AJH 1/2

ASSY,LFTR, PULLROLLF-60+

001-552

1

C2272

7

4

10

12

14

16

11

15

13

4

17

A

REV

ECNBY

DESCRIPTION

A 3249BJT1-22-

99

REVISED DRAWING TO REFLECT CHANGES TO 501-040 AND 501-041,DELETED 4.19, ADDED 1.0, DRAWING SCALE WAS

INCORRECT.

A

1.0 A

A 3249BJT1-22-

99CORRECTED FASTENER CALLOUT FOR ITEM

17

1 BLOCK, GEAR PULL ROLL 501-040 1


2 BUSH,BRZ,FLG,.62,.75,.50 /FB1012-4 040-001 5


2 BUSH,BRNZ,FLG,.75,1,.75 /FB1216-5 040-008 4


1 BUSH,BRNZ,FLNG,1.25,1.5,1 /FB2024-8 040-009 7



1


2 STRIP 3/8 x 1 1/4 STOCK 10

1 SHAFT, HELIC GEAR, PULL ROLL 710-104 16

1 BLOCK, SUPPORT, PULL ROLL 501-041 15

2 SPRING CLIP, 5100-75 090-135 14

1 KEY 3/16 SQ X 1/2 STOCK 13

1 GEAR, HELICAL, RH, 16H524R 430-006 12

1 THRUST WASHER, TB-1220 032-002 11

4 SHCS 1/4-20 X 3/4 LONG STOCK 17

GB

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Page 3 - 24

F 60+

: 001 - 553 Pull R

oll Lift, Control

1

2

3

5

6

9

8

A

B

C

D

234





234

D

C

B

A

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO

BE

ANGLESP

1D

125

TOL.

DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1

OF

SIZE:

RELEASENO.

11-23-98

AJH 1/2

ASSY,LFTR,PULLROLLF-60+

001-553

-

C2273

4

7

10

4

15

16

14

12

11

17

13

B

REV

ECNBY

DESCRIPTION

B 3249BJT1-22-99

REVISED DRAWING TO REFLECT CHANGES TO 501-040 AND 501-041,DELETED 4.19, ADDED 1.0, DRAWING SCALE WAS

INCORRECT

B

1.0 B

B 3249BJT1-22-99

CORRECTED FASTENER CALLOUT FOR ITEM17

1 BLOCK, GEAR PULL ROLL 501-040 1


2 BUSH,BRZ,FLG,.62,.75,.50 /FB1012-4 040-001 5


2 BUSH,BRNZ,FLG,.75,1,.75 /FB1216-5 040-008 4


1 BUSH,BRNZ,FLNG,1.25,1.5,1 /FB2024-8 040-009 7



1


2 STRIP 3/8 x 1 1/4 STOCK 10

4 SHCS 1/4-20 X 3/4 STOCK 17

1 SHAFT, HELIC GEAR, PULL ROLL 710-104 16

1 BLOCK, SUPPORT, PULL ROLL 501-041 15

2 SPRING CLIP, 5100-75 090-135 14

1 KEY 3/16 SQ X 1/2 STOCK 13

1 THRUST WASHER, TB-1220 032-002 11

1 GEAR, HELICAL, RH, 16H524R 430-006 12

GB

C P

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Page 3 - 25

F 60+

: 001 - 556 Bridge, F

ans

C

D



REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USEDFORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT

WRITTENPERMISSION FROM GBC PRO-TECH

C

A

E

F

G

H

12345678

H

G

F

E

D

C

A

B

8 7 6 5 4 3 2 1

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

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TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

B

#REF!

BJT 1/2

ASSEMBLY, BRIDGE,FANF - 60

+001 -556

1

E#REF!

1

AIR FLOW

NOTES:1. APPLY BLUE LOC-TITE TO ALL FASTENERS.

AIR FLOW AIR FLOW AIR FLOW AIR FLOW AIR FLOW

632

54


1 BRIDGE, FAN 757-030 1

6 FAN, MUFFIN, 230V, 4" 182-101 2

6 GUARD, MUFFIN FAN, 4" 182-011 3

1 WIRE HARNESS, DAISY CHAIN 201-000 4

6 CABLE TIE BASE 175-004 5

12 SCREW, PAN, #6-32 X 2 - 6

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 3 - 26

F 60+

: 005 - 028 Heater T

ensioning Kit


4 SPRING 089-022 2




P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

3-21-98

BJT 1:1 A

KIT, HEATER TENSIONF 60

005-028

1937 -

1937






PROPRIETARY

C

AA

JH

7/20

/98

3148

A

A

A

A

A


33735


1

2

63

4

4

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 3 - 27

F 60+

: 076 - 01 Assem

bly, Rew

ind Drive ( C

NO

)

ITEMPART NO.REQ'D DESCRIPTIONGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE



PROPRIETARY

C

2 1

A

B

C

D

1345678

D

C

B

A

8 7 6 5 4 3

2

RE

VIS

ION



P .005X.XXXP 1D

P 1/64

P .010

P .020

P .050

TOL.

TOLERANCE

X.XX

X.X

X.

X/X

DIM. ASSHOWN

ANGLES

125

TO BEFINISH

RELEASENO.

DATE:

TITLE:

DRAWN BY:

R

SHEET OF

PRO-TECH

SCALE: SIZE: Dwg:12-7-98

SNF 1:5 D

MACHINE ASSEMBLYF-60+ STAND PARTS

076-001

1 1

2291


E 3249BJT

1-22-99

040-048 REPLACES 040-016

-

F 3264BJT

2-9-99

REPLACED 130-001 WITH 130-002, REMOVED 100-026

-

KEY STOCK, 3/16 X 3/16 X 1/2

032-011THRUST BEARING, NTA-2233

032-260THRUST WASHER, TRB-2233

032-012THRUST WASHER, TRD-2233 032-170 THRUST WASHER, TRA-1018

032-150 THRUST BEARING, NTA-1018032-170 THRUST WASHER, TRA-1018

001-261ASSY, REWIND CLUTCH DRIVE

WASHER, 3/4, SAE FLAT

020-110BALL BEARING

435-175SPROCKET

NUT, 5/8-11 NYLOCK

KEY STOCK, 3/16 X 3/16 X 1/2

032-011THRUST BEARING, NTA-2233

032-260THRUST WASHER, TRB-2233

032-012THRUST WASHER, TRD-2233 032-170 THRUST WASHER, TRA-1018

032-150 THRUST BEARING, NTA-1018032-170 THRUST WASHER, TRA-1018

001-261ASSY, REWIND CLUTCH DRIVE

WASHER, 3/4, SAE FLAT

020-110BALL BEARING

435-175SPROCKET

NUT, 5/8-11 NYLOCK

* Top and bottom rewind driveassemblies are identical in partnumbers. The sprocket ( 435 - 175 )is reversed for the top rewind drivecompared to the bottom rewinddrive.

GB

C P

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arts Manual

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Page 3 - 28

F 60+

: 076 - 03 Assem

bly, Main R

oll Lift ( CN

O )

095-103 PIN, DOWEL629-011

LEVER, ROLL LIFT629-010

LINK,ROLL PIVOT AXLE

001-505FORCE SENSOR ASSY

629-012LINK, LIFT ROD

040-003 BUSHING, BRONZE

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.

125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF

SIZE:SCALE:EDITED BY : Dwg:

PRO-TECH


R

04/15/99

SNF

ASSEMBLY, MAIN ROLL LIFTFALCON 60+

076 - 003

#REF! #REF!

#REF!

430-005GEAR, WORM

501 - 039BLOCK, CRANKSHAFT

040 - 049BUSHING ( FLANCE ON WORM SIDE

710-103SHAFT, CRANK

710-084SHAFT, LIFT TORQUE

755-070SPACER

629-018LINKAGE, CRANKHANDLE

040 - 035BUSHING

690-059ROLL, 5" RUBBER, MAIN

026-000BEARING, FLANGED

510-317TABLE BRKT

501-025BEARING BLOCK

020-007 BEARING


ZERKFITTING

755-053SPACER, TABLE BRACKET

020-100BALL BEARING

629-009LINK, ROLL BRG BLK

629 - 010LINK, ROLL, PIVOT

629 - 014LEVER, CLAMP ASSEMBLY

PROPRIETARY




2 1

A

B

C

D

1345678

D

C

B

A

8 7 6 5 4 3

2

501-028BLOCK, ROLL LIFT

430-008WORM

290-280CLAMP COLLAR

026-004BUSHING

620-406IDLER, 2 X 64, POWDER COATED

020-007BLOCK, ROLL BEARING

089-018SPRING, DIE

290 - 260LOCK COLLAR

501 - 025BEARING, MAIN ROLL UPPER

501-035BLOCK, ROLL BRG GIB

325 - 210CLEVIS, D-231-3

501 - 027BLOCK, ROLL BEARING, GIB

DETAIL: TABLE BRACKET MOUNTING(TOP VIEW)

755-053SPACER

510-317TABLE BRACKET

755-053SPACER

026-000BEARING



Dye Sub 60Illustrated Parts Diagrams

( 000 - 052 )

Available Options :005 - 041 ( Positive Rewind )

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 4 - 2

DS

60 : Side C

abinets & C

oversControl SideDrive Side

DS-60 DS-60









450 - 136Decal, read safety










450 - 031Decal, CE




(3) 186 - 200Fuses, 3 amp







450 - 071Decal, DS-60

450 - 071Decal, DS-60


450 - 180Decal, High voltage

450 - 180Decal, High voltage

450 -134Decal, crush/burn




Front View

Rear View

DS 60 : Front / Rear views

001 - 432Assembly, rewind, drive

770 - 004Tie bars



585 - 059Guard

690 - 056Main rol l , chrome


001 - 397Assembly, pivot idlers



001 - 396Assembly, unwind brakes



770 - 004Tie bars


710 - 076Shaft, unwind

530 - 022Support, core

001 - 457Assembly, core chucks

050 - 022Set screw


450 - 155Decal, danger

690 - 055Main roll, rubber



450 - 099Decal, forklift

770 - 004Tie bars





425 - 003Motor




770 - 004Tie bars


710 - 084Shaft, l ift torque



860 - 014Tube, rewind

465 - 015Handle, pull

240 - 120Thermo-couple

005 - 024Spring kit, thermo-couple




DS 60 : Control Side

4

1

INPUT

3

2

OUTPUT

L 1 A + A -L 2P 3 P 1P 2 F + F -I 1


180 - 110Wire duct

180 - 130Cover, wire duct

001 - 463Assembly, terminal strip



001 - 505Assembly, force guage sensor


001 - 437Assembly, magnet, force guage

189 - 033Heater

052 - 03Assembly, main roll l i ft

510 - 243Bracket, heater, control


430 - 005Gear, worm

001 - 396Assembly, unwind brake

290 - 660Collar, unwind shafts



182 - 000Fan, ssr

175 - 008Standoff, pan pole

250 - 004Photo-eye

001 - 173Assembly, power cord


GB

C P

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Page 4 - 5

DS

60 : 001 - 485 Electrical P

anel


OUTPUT

INPUT

4 3

1 2

5

11J4J3

4 2 6

3 1 12

4 3 2 1

10 9 78J2

2 1

4 3

-OUT

-5

+5

+OUT





207 - 006Relay, 24 vdc

207 - 007Relay base

217 - 003Din rail, 3.5"

217 - 170Rail end










217 - 170Rail ends




217 - 003Din rail, 3.5"



186 - 135Fuses, 20 amp




217 - 170Rail ends

217 - 170Rail ends

217 - 003Din rail, 3.5"




DS 60 : Front & Rear Panels


Rear Control Panel

O I

0000

I

%I

O

0000

O

80

10

20

30

40

50

60

70

90

100

+


001 - 374Assembly, PCB, force guage

465 - 031Knob, speed control

220 - 161Potent iometer

214 - 270Switch, auto/foot





214 - 010Switch, DBL pole


219 - 000Rate/Total izer





I

O

450 - 073Decal, run/stop





DS 60 : Drive Side


052 - 03Assembly, main roll l i f t

175 - 008Standoff, pan pole





219 - 001Indicator, proximity


400 - 006Chain, rewind

425 - 003Motor

400 - 005Chain, drive

435 - 012Sprocket, main rol l

435 - 015Bushing, taperlock

510 - 227Bracket, heater, drive


005 - 043Heater tension kit



440 - 125Sprocket, adjustable, tensioner

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 4 - 8

DS

60 : Bridge &

Inside Parts



510 - 242Bracket, table, drive

465 - 030Bumper510 - 240

Cap, table bracket770 - 004

Tie bar

520 - 054Rear table


520 - 053Bridge

425 - 003Motor

770 - 004Tie bar 770 - 004

Tie bar

700 - 009Saddle


465 - 030Bumper

001 - 393Assembl, idlers

001 - 397Assembl, pivot idlers



465 - 030Bumper

001 - 397Assembl, pivot idlers

770 - 004Tie bar

520 - 053Bridge

520 - 054Rear table



510 - 241Bracket, table, control

510 - 240Cap, table bracket

770 - 004Tie bar

770 - 004Tie bar

001 - 393Assembl, idlers

465 - 030Bumper


470 - 130Castor, wheels 470 - 130

Castor, wheels

175 - 000Grommet

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 4 - 9

DS

60 : 001 - 173 Pow

er Cord

U12'1-1/23/8

G

X

Y

BLA

CK

/BR

OW

N

WH

ITE

/LT

BLU

E

GR

EE

N


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

9-27-94 RAS C1

ASSEMBLY,CABLE,POWERFALCON-36

001-173

2


1 PLUG,POWER,30AMP,250V 201-200 1

12 CABLE,POWER,10/3 270-105 2

1

GB

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Page 4 - 10

DS

60 : 001 - 342 M.O

.V.



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-26-96 HZ A1


001-342



Solder

Solder

1

1

1

2




3

4

GB

C P

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© G

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Page 4 - 11

DS

60 : 001 - 374 PC

B, F

orce Guage

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

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TITLE:

RE

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-30-97

GTS 1/1


001-374

1

A2032





PROPRIETARY

C







GB

C P

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© G

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Pro - T

ech April 1999

Page 4 - 12

DS

60 : 001 - 393 Idler, Pivot Idlers

2 1

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-21-97

AJH1/1

ASSY, IDLERDS-60

001-393

1

A1233

3







PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A

LOCK SET SCREW ON THIS END ONLYUSING LOC-TITE, BLUE.

REMOVE SET SCREW(S) FROM THIS END.

A

5-17

-97

AA

J H27

64

.18

B

5-28

-97

BA

J H27

87

C

6/26

/98

CA

J H31

39


1 IDLER, 2 X 64, CHROME 620-405 2



GB

C P

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© G

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Page 4 - 13

DS

60 : 001 - 394 Idler, Tension, P

owder C

oated

2 1

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

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1D

125

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TITLE:

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-26-97

AJH1/1

Assembly, idler, powdercoatedF 60

001-394

1

B1236

3

PRESS INTO - 2 -

CENTER ON -2-







PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A


1.0

REF

AA

J H10

/1/9

831

83

BD

JG

11/1

6/98

3210





GB

C P

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© G

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Pro - T

ech April 1999

Page 4 - 14

DS

60 : 001 - 396 Unw

ind Brake, Low

er

1

2

3

4

5 6

7

8

9

2

SEE DETAIL A


3X SCALE

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

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ANGLESP 1D

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TITLE:

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-24-97 AJ

H1/1


001-396

1

C1231





10

12 11

1.44

13


AA

J H7-

17-

9728

72

A





1 ROLL PIN, 1/8 X 1-3/4 095-105 4






4 SPRING, DISC, 3/4 X 1-1/2 089-009 6



1 STUD 645-024 9


1 3/8 WASHER STK 11


1 3/8 NUT STK 13

GB

C P

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© G

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Page 4 - 15

DS

60 : 001 - 397 Pivot Idlers

D

1234

D

C

B

A

12

C

3

B

4

A X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

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ANGLESP 1D

125

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TITLE:

RE

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SIZE:

RELEASENO.

3-11-97

AJH 1/2

ASSEMBLY, PIVOT ROLLSDS-60

001-397

1

B1238

1 OPPOSITE

2 SHOWN 39

1110

4

5

6

7

8


1 SUPPORT, PIVOT ROLLS, DRIVE 757-020 1

1 SUPPORT, PIVOT ROLLS, CONTROL 757-021 1

2 BUSHING, BRONZE FB3812-5 040-014 3

2 PLUNGER, RETRACTABLE 1/4 098-002 4

2 ASSEMBLY, IDLER 62 001-393 5

4 FHSCS 3/8 - 16 X 1" STK 6

2 SHAFT, HANDLE 710-081 7

2 FHSCS 5/8 - 18 X 1" STK 8


2 STRIP 1/2 DIA x 1 1/4 STK 9

4 SHIM 1/2 x 3/4 x 1/8 068-100 10

2 WASHER, NYLON 1/2 x 3/4 x 1/16 068-006 11

9-8-

97A

AJH

2933

A

GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

ech April 1999

Page 4 - 16

DS

60 : 001 - 428 Adjustable C

hain Tensioner

APPLY BLUELOCTITE

APPLY BLUELOCTITE



REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USEDFORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC PRO-

TECHC

34

D

C

B

A

1234

D

C

B

A

4

3

4-22-97MAA

1/1

ASSEMBLY,IDLER,ADJUSTABLECHAIN_F-60,DS-60

001-428

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

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ION

RPRO-TECH

SHEET 1 OF 1

SIZE:

BRELEASENO. 1361

6

5

1

7

2

12PART NO.REQ'D DESCRIPTION ITEM

1 GREASE_ZERK - 7

1 SET_SCREW_10-32_X_.25 - 6

1 SHAFT_COLLAR - 5

1 HEX_HEAD_BOLT,5/16-18_X_.875 - 4

1 IDLER_BASE 440-002 3

1 SPRKT,35,13T,.5/358S13F 440-125 2

1 SHFT,IDL,L5/SO1 440-110 1

GB

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Page 4 - 17

DS

60 : 001 - 432 Rew

ind Drive

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

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1D

125

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E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-23-97MAA

1:1

ASSY, REWIND, DRIVEF-60, DS-60

001-432

1

B1362

5

1

8

10

23

9

6

7

4







PROPRIETARY

C D

1234

D

C

B

A

12

C

3

B

4

A

AD

.G.

1-28

-98

3022





1 BUSHING, MODIFIED 500-009 5

1 KEY, 1/4 X 1/4 X 3/8 LG - 6

1 NYLOCK NUT, 5/8-11 - 7

1 SPROCKET, 35BS20x5/8 435-175 8




GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 4 - 18

DS

60 : 001 - 437 Force G

uage Magnet

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

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TITLE:

RE

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-22-97

AJH 1/1


001-437

1

A1404


2 PLATE 672-020 2

1 MAGNET 475-701 3

1 #10-32 SHCS - 4

1 #10-32 NYLOC NUT - 5

.45

REF

1 2

3

4

5



6


A

5-19

-97

AA

JH27

67B

6-3-

97B

AJH

2799





PROPRIETARY

C

GB

C P

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© G

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Pro - T

ech April 1999

Page 4 - 19

DS

60 : 001 - 439 Rew

ind Brake

12 3

9 10

8 7

4

5

6

1112

13




PROPRIETARY

C D

1234

D

C

B

A

12

C

3

B

4

A X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

1D

125

TOL.DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

4-24-97MAA

1:1


001-439

1

B1363


1 USS F/W 7/16 - 13


1 SPRING, 1" ID X 3/8 LG 089-200 8







1 3/8-16 X 1 LG SHCS - 4




GB

C P

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© G

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Pro - T

ech April 1999

Page 4 - 20

DS

60 : 001 - 447 PC

B, E

lectrical Panel

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

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RELEASENO.

5-8-97GTS

1/1

CONTROL PCBF-60/DS-60

001-447

1

A




PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A


1 PARTS LIST SPEC.DOC 001-447.XLS -

1 TEST AND CALIB.DOC 820-070 -


1 FABRICATED PCB 617-011 -

GB

C P

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Page 4 - 21

DS

60 : 001 - 451 Accessory P

ack

X/X

X.

X.X

X.XX

X.XXX

P 1/64

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Dwg:

DATE:

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SCALE:


TITLE:

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

5-1-97

AJH1/1

ACCESSORY KIT, DS-60-

001-451

1

A1407

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTSTO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN

CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BEREPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR

USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUTWRITTENPERMISSION FROM GBC PRO-

TECH

PROPRIETARY

C

AA

J H3/

24/9

932

91


B 3303BJT

4-9-99HANDLE AND SET SCREW FOR MAIN ROLL LIFT WAS

ADDED.

-

1 FUSE, 250V 20 AMP, CERAMIC 186-135 1

3 FUSE 186-200 2

1 MANUAL 930-006 3

1 BOX 475-010 4

1 TOWEL 475-950 5






2 O-RING 480-005 10

1 HANDLE, CRANK 465-034 11

1 SET SCREW, #8-32 X 1/4 - 12

GB

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© G

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Page 4 - 22

DS

60 : 001 - 457 Core C

hucks






PROPRIETARY

C

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

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TITLE:

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

7-3-97

RLM 1/1


001-457

1

A1489


3 PIN,DOWEL,1/8 DIA X 3/4 095-102 3

1 SET SCREW,BRASS,3/8-16 X 1/2 - 4

21 3

PRESS FIT FROMTHIS SIDE

4


A

GB

C P

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© G

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ech April 1999

Page 4 - 23

DS

60 : 001 - 463 Term

inal Strip

24 5

1

(Ø0.126)

3




PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

AP 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES

DATE:

P .010

P .005NO.

RELEASE

P1D

P .020X.X

P .050X.125

DIM.ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET

OF

SIZE:SCALE

:DRAWN

BY:Dwg

:


Phone (608) 246-8844 Fax (608) 246-8645

R

8-25-97

AJH1:1 B

ASSEMBLY, TS3 TERMINAL STRIPF60/DS60

001-463

1616 1

1616

22 2 2 2 3 3 3 3 3



1 ENDPLATE, TERMINAL BLOCK 185-018 5

4 JUMPER, TERMINAL BLOCK 185-014 1

1 TERMINAL BLOCK, 2-CONDUCTOR, END 185-016 3


GB

C P

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© G

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Pro - T

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Page 4 - 24

DS

60 : 001 - 504 Sensor, F

orce Guage

(.059)

X/X

X.

X.X

X.XX

X.XXX

P 1/64

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P .020

P .010

P .005

FINISHTO BE

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TITLE:

RE

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

3/31/98

AJH 1/1

ASSEMBLY, FORCE SENSOR

001-504

1

A1945

1 FLAT 672-021 1


1

2


3

(.21)

(2.00)

BLACK MAX 3801.0





PROPRIETARY

C

GB

C P

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© G

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Page 4 - 25

DS

60 : 001 - 505 Sensor, F

orce Guage

X/X

X.

X.X

X.XX

X.XXX

P 1/64

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P .010

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TITLE:

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R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

3/31/98

AJH 1:2

FORCE SENSOR ASSYF60/DS60

001-505

1

A1946



2 #4-40 x 1/8 BHSCS STK 3

1

2

3





PROPRIETARY

C

(1.0)

(4.03)

GB

C P

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© G

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Page 4 - 26

DS

60 : 005 - 024 Spring K

it, Therm

o-couple





X/X

X.

X.X

X.XX

X.XXX

P 1/64

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P .010

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

1/13/98

AJH 1/1

KIT, THERMOCOUPLE SUPPORT-

005-024

1

A1833

1 SUPPORT, THERMOCOUPLE 757-026 1

1 SPRING 089-021 2

1 WASHER - 4

1 BHSCS #6-32 x 1/4 - 3FASTENAL #24016FASTENAL #33070

2

41

3

1 INSTALLATION INSTRUCTIONS 820-151 5

NOTES:1. PREASSEMBLE BEFORE PACKAGINGFOR SHIPMENT.

GB

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Page 4 - 27

DS

60 : 005 - 041 Positive R

ewind





X/X

X.

X.X

X.XX

X.XXX

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TITLE:

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ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

10/28/98

AJH 1/1

KIT, DS60 REWIND DRIVE-

005-041

1

A2243

1 SHAFT, REWIND DRIVE 710-092 1

2 ASSY, CORE CHUCK 001-457 2

1 SUPPORT, CORE 530-022 3

1 SET SCREW, 3/8-16 X 1/2 BRASS TIP - 4

2 ROLL PIN, 1/8 X 7/8 095-102 5

12

3

4

FASTENAL # SC06C0016AY0000

NOTES:1. ASSEMBLE PARTS AS SHOWN.2. PACK -5- ROLL PINS TOGETHER AND LABEL CONTAINER WITH: - PART NUMBER. - THE STATEMENT; "PRESS PINS INTO HOLES IN MACHINE DRIVE SIDE REWIND FLANGE (DRIVEN ONE)".3. CONSOLIDATE AND PACK EACH KIT SEPERATELY.4. LABEL EACH KIT WITH THE KIT ITEM NUMBER.

A

GB

C P

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© G

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Pro - T

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Page 4 - 28

DS

60 : 005 - 043 Heater T

ensioning Kit W

/ Heater


2 SPRING 089-022 2


4 - - 4


P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

1/20/99

AJH 1:1 A

KIT, TENSIONED HEATERDS60

005-043

2307 -

2307

NOTES:

1. ENERGIZE HEATER AND COMPARE THE LOCATION OF HEAT ZONES TO 189-033 SPECIFICATIONS BEFORE SHIPPING. COOL HEATER BEFORE PACKING.

2. BAG ALL PARTS; PART NUMBER IDENTIFICATION IS NOT NECESSARY.





PROPRIETARY

C

2 #10 EXTERNAL LOCK WASHERS - 6337351 HEATER, ROUND 7/16 189-033 6

HEATER CHECK PROCEDURE:1. SET HEATER INTO THE TEST RIG IN THE "BURN-IN" ROOM.2. CONNECT THE BLUE AND RED WIRE (TEST RIG) TO THE HEATER.3. CONNECT THE OTHER END OF THE BLUE AND RED WIRES TO THE POWER BLOCK OF A MACHINE.4. TURN MACHINE ELECTRICAL POWER ON (PLUG MACHINE IN).5. HEATER WILL GLOW RED WHEN HOT. COMPARE HEATED LENGTH AND SIZE OF ZONES TO HEATER SPECIFICATION DRAWING. ACCEPT/REJECT.6. DISCONNECT ELECTRICITY.7. COOL HEATER FOR ABOUT AN HOUR.8. REMOVE BLUE AND RED WIRES FROM MACHINE AND HEATER.9. REMOVE HEATER FROM RACK AND RETURN COILED WIRES TO RACK.

GB

C P

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© G

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Page 4 - 29

DS

60 : 052 - 03 Assem

bly, Main R

oll Lift ( CN

O )

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF


PRO-TECH


R

12-19-97

SNF 1:3 D

ASSEMBLY, MAIN ROLL LIFTDS - 60

052 - 003

1834 -

1834

2 1

A

B

C

D

1345678

D

C

B

A

8 7 6 5 4 3






2


H 3257AJH

2/5/99501-039 replaces 501-029 Block, Gearbox (with associated parts).

629 - 009Link, roll, bearing block

501 - 025Block, roll bearing

501 - 027Gib, block, roll bearing

026 - 000Bearing, flanged

710 - 087Shaft, crank

510 - 232Bracket, crank lift


501 - 039Block, crank shaft

430 - 005Worm gear

629 - 014Lever, clamp assembly

325 - 210Clevis, D-231-3

290 - 280Clamp collar

040 - 003Bushing

629 - 017Link, lift rod

001 - 437Magnet, force guage

290 - 260Lock collar

089 - 018Spring, die


629 - 011Lever, roll lift

095 - 103Pin, dowel

629 - 010Link, roll pivot axle



020 - 007Bearing

501 - 025Bearing, block

690 - 056Main roll, upper


020 - 007Bearing, roll, upper

755 - 070Spacer

710 - 084Shaft, lift torque

040 - 035Bushing



Orca I SAEIllustrated Parts Diagrams

( 000 - 036 )

Available Options ;001 - 299 ( Infeed sliters )001 - 345 ( Outfeed table )

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 5 - 2

O I : S

ide Cabinets &

Covers

545 - 004Cabinet cover, control

450 - 110E-Stop decals

450 - 131Danger voltage decal

465 - 015Guard handles




186 - 2003 amp fuses




001 - 201Front control panel

186 - 000Fuse holders

450 - 180Hazard voltage decal

450 - 032Red stripe


214 - 313E-Stop, push buttons

001 - 202Rear control panel

450 - 136Read safety decal


450 - 032Red stripe

545 - 003Cabinet cover, driveORCA I


By Pro-Tech

ORCA IBy Pro-Tech




Front View

Rear View

O I : Front / Rear views

001 - 124Core chuck gr ippers



645 - 011Foot bol ts

470 - 130Castors

770 - 374Tie bars, grey

780 - 003Kick cables

520 - 027Fan br idge

700 - 001Saddle, shaft , rear

690 - 024Roll , pul l , upper

690 - 025Roll , pul l , lower

770 - 373Tie bars

001 - 297Assembly, infeed table

425 - 003Motor, Bison

520 - 028Cabinet , dr ive

520 - 029Cabinet , control

050 - 022Set screws

001 - 158Assembly, brakes

700 - 002Saddle, shaft , f ront

700 - 015Saddle, shaf t , paper


510 - 103Brackets, castor

690 - 054Rol ls, main

001 - 185Assembly, rewind, dr ive

026 - 100Bearings, lower pul l rol l

710 - 053Shaft, pul l rol l , upper

186 - 007Circui t breaker




098 - 002Plungers, retractable

860 - 004Tube, id ler

470 - 101Level ing pads


001 - 201Front contro l panel

001 - 202Rear contro l panel



O I : Control Side - Components

+ -


230 - 006Infrared sensors

214 - 314E-Stop contactor

214 - 313E-Stop push button

194 - 002Indicator, red

214 - 000Overtemp micro switch


201 - 001Vacuum table jack


189 - 024Heaters


214 - 330Micro switch, kick cable

185 - 005Rectif ier

210 - 000Safety contactor

180 - 006Insulating sleeve, heaters

182 - 001Cooling fan, 7"

001 - 205Assembly, main rol l solenoid

001 - 329Assembly, pull rol l solenoid


180 - 150Assembly, wire duct set



O I : Control Side - Hardware

+ -

001 - 206Assembly, main cyl inder

510 - 235Brackets, upper heater

672 - 007Plate, main roll

005 - 028Kit, heater tension

510 - 125Bracket, proto-eye, front

026 - 000Bearings, lower mian rol l

510 - 236Bracket, lower heater

501 - 010Block, stop, table

510 - 116Brackets, micro switch

730 - 006Side frame, control

001 - 207Assembly, pull cylinder

510 - 149Bracket, upper over temp

510 - 134Bracket, Infrared sensor

510 - 107Brackets, rear photo-eye

510 - 157Bracket, contact block

510 - 150Bracket, lower over temp


001 - 187Bearing block, main rol l

001 - 250Shim disk, main, control

001 - 252Shim disk, pull, control



O I : 001 - 208 Electrical Panel

3

4

UUT T 2

I

PN

U

PT

O 1

3

4 O

T

PUT

IN

PU

2

TU

1

P3

A+

P2

P1

F+

I1F

-L1

L2A

-

A6

A5

A4

A2A3

A1

27

38

3637

35

33

3233

31

293030

28

4

21

24

26

25

23

22

20

19

1718

16

10

131415

12

11

7

9

8

6

5

0

3

3

33

3

2

22

21

207 - 007Relay bases

207 - 006Type 60 re lays, 24V DC

finder

217 - 170Rai l ends

175 - 008Stand of f , Pan pole

182 - 000Muff in fan, 3", 24V DC

182 - 012Guard, Muff in fan, 3"

510 - 265Fan mount ing bracket

610 - 100Heat s ink, modif ied

001 - 233Din rail set

245 - 200Power supply , 24V DC

120 - 002Threaded spacers , Hex

670 - 004Panel, electr ical

217 - 24010mm termina ls , ground

175 - 004Cable t ie bases

217 - 22010mm terminals , gray

217 - 21510mm termina l , end covers

185 - 001Capaci tor

100 - 015Capaci tor bracket


001 - 338T.V.S. assembl ies

207 - 005Solid state relay


217 - 2704mm terminals , b lue

207 - 003Relay covers

217 - 2404mm jumper bars

217 - 250Cover , jumper bars

220 - 110Barr ier board

186 - 135Ceramic fuses, 20 amp

220 - 130KBIC-9890 res is tor

220 - 160Motor control ler board




O I : Front & Rear Panels


001 - 202 Rear Control Panel

S T O P

A D J

A D J

P U L L R O L L C L U T C H

P U L L R O L L C O N T R O L SA U T O

PRESSURE

R O L L

PRESSURE

S T O P

M O T O R C O N T R O L S

H E A T

P R E S S U R E

L A M I N A T O R R O L L C O N T R O L S

P O W E R

A D J

R O L L

S P E E D


R E V

F W D A U T O

O

I

O

I

F A N

9

0

3

6

18

15

12

72

72

TOP

BOTTOM

465 - 300Knob, speed contro l

220 - 161Potent iometer, rotary



340 - 113Guage, 0 -100

214 - 320Switch, 2P-3T

194 - 000Indicator, green


340 - 005Regulator , Norgren

230 - 008Adapters

230 - 007Temperature contro ls




340 - 113Guage, 0 -100

340 - 113Guage, 0 -100





450 - 023Overlay, rear panel



O I : Drive Side - Components


510 - 107Brackets, photo-eye, rear

250 - 002Photo-eye, Emit ter

540 - 003Conduit tube, metal l ic

182 - 001Cool ing fan, 7"


214 - 1323 pos terminal block

175 - 180Strain rel ief, 1/2"



510 - 108Bracket, Photo-eye, f ront

510 - 235Bracket, upper heater

214 - 313E-Stop push but ton



O I : Drive Side - Hardware

375 - 170Clutch


730 - 005Side frame, drive

672 - 007Plate, Main roll

400 - 152Chain, primary

001 - 195Assembly, main cylinder

435 - 002Sprocket, main roll



400 - 151Chain, secondary

001 - 184Assembly, self tensioner



001 - 290Assembly, tensioner

001 - 289Sprocket, drive

440 - 130Sprocket, idlers

001 - 187Bearing block, main roll

001 - 249Shim disk, main, drive

001 - 251Shim disk, pull, drive

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Page 5 - 10

Drive Side Control Side

O I : B

ridge And Inside P

arts



001 - 191Assembly, chill idlers


770 - 373Tie bars

510 - 121Brackets, clevis, unwind


860 - 004Tube, idler

001 - 210Assembly, filter, air

770 - 374Tie bars, gray


470 - 130Castors

690 - 054Rolls, main

700 - 015Saddle, shaft, paper

700 - 002Saddle, shaft, front

026 - 100Bearings, lower pull roll


086 - 100Pins, pull

700 - 001Saddle, shaft, rear

690 - 024Rolls, pull, upper

690 - 025Rolls, pull, lower


001 - 185Assembly, rewinds, drive

098 - 002Plungers, retractable 710 - 053

Shaft, pull, upper

001 - 296Assembly, slitter idler 520 - 027

Bridge

001 - 295Assembly, table, frame

GB

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Page 5 - 11

O I : 001 - 124 C

ore Grippers


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

5-23-94 RAS A1

ASSEMBLY,CHUCK,CORE,1.625-

001-124


1

2

3

4

1 CHUCK,CORE,QUICK DISCONNECT 530-004 1


6 SCREW,SELF-TAPPING,#6-32 X .375 - 3

1 SCREW,SET,BRASS TIP,1/2-13 X .5 050-007 4

A

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Page 5 - 12

O I : 001 - 158 U

nwind B

rakes

AR

AS

3-03

-95

0937

BP

.R .10

-26-

9511

61

CP

.R .11

-01-

9511

66

DR

LM1-

25-

9625

07

1

2

3

4

5 6

7

8

9

2

SEE DETAIL A

UDETAILADISC SPRING

ORIENTATION3X SCALE E

GT

S4-

8- 9625

36

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISH

TO BE

ANGLESP 1D

125

TOL.DIM.ASSHOWN


TOLERANCE



TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1OF

SIZE:

RELEASENO.

11-15-94 RA

S1/1

ASSEMBLY, BRAKE-

001-158

1

C

1 ROLL PIN, 1/8 X 1-3/4 095-105 4






4 SPRING, DISC, 3/4 X 1-1/2 089-009 6




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Page 5 - 13

O I : 001 - 181 R

ewind B

rakes

1 2 3

9 10

8 7

4

5

6

11

A

SECTION A-ASCALE: 1/1

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO

BE

ANGLESP

1D

125

TOL.

DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

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R

PRO-TECH

SHEET 1OF

SIZE:

RELEASENO.

11-15-94

RAS 1:2

ASSY, REWIND,BRAKEORCA

1001-181

1

C





1 3/8-16 X 1 LG SHCS - 4



1 SPRING CLIP, 5100-100 090-140 7




1 COMPRESSION SPRING, C1225-105-1500M 089-200 8

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O I : 001 - 184 S

elf Tensioning Idler


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

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ANGLESP

1D

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11-16-94

K.L.C1

ASSY,TENSIONER,CHAIN-

001-184

1

2

3

4

5

6

AK

.L .10

-30-

9510

63

A

A

A



1 SPROCKET, 19T 440-130 2

1 NUT, NYLOCK, 1/2-13 - 5

2 NUT, 1/2-13 - 6

1 NUT, JAM, SELF-LOCKING, 1/2-13 - 4

1 ROD, THREADED, 1/2 - 13 X 3.25 645-018 3

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Page 5 - 15

O I : 001 - 185 R

ewind D

rive

1243

5

8

6

9

10

A A

SECTION A-ASCALE: 2/

1

11

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO

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ANGLESP1D

125

TOL.

DIM.ASSHOWN


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DRAWNBY:

SCALE:


TITLE:

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R

PRO-TECH

SHEET 1OF

SIZE:

RELEASENO.

11-15-94

RAS 1:2

ASSY, REWIND,DRIVEORCA

1001-185

1

C






1 BUSHING, BOST-BRONZE 500-003 5

1 KEY, 1/4 X 1/4 X 3/8 LG - 6

- - - 7

1 LOCK NUT, 5/8-11 - 8

1 SPROCKET, 35BS20x5/8 435-175 9



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Page 5 - 16

O I : 001 - 187 M

ain Roll B

earing Block



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

11-17-94 K.L. A1

BLK,BRG,LEFT,MAIN ROLLORCA I

001-187

1 BLOCK,BEARING,MAIN ROLL,ORCA I 501-009 1

3

2

1

4

1 BEARING,NEEDLE,OUTTER RACE 028-000 2

1 BEARING,NEEDLE,INNER RACE 028-001 3

1 GREASE FITTING 060-005 4

AR

AS

4-12

-95

0959

GB

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Page 5 - 17

O I : 001 - 191 O

utput Chill Idlers

Pro-TechEngineering

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P.050

P.020

P.010

P.005

FINISHTO

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ANGLESP1D

125

TOL.DIM.AS

SHOWN

UNLESS OTHERWISESPECIFED

TOLERANCE


Dwg:



TITLE:

11-28-94

RAS

C2

ASSEMBLY,IDLER,OUTFEED-

001-191

1 23

4 5

6

8

1 9

10

11

12

10

7

13


2 IDLER,OUPUT,ORCA I 620-012 1

1 SHAFT,IDLER,OUPUT,ORCA I 710-039 2

4 BEARING 020-100 3

2 SHCS,3/8-16 X 1 - 4


1 BRACKET,ARM,IDLER,RT,ORCA I 510-111 6

1 BRACKET,ARM,IDLER,LF,ORCA I 510-113 7

2 BUSHING,BRONZ,.62 X .5 040-021 8

1 SHAFT,IDLER,OUTPUT,ORCA I 710-040 9

4 SHCS,3/8-16 X .5 - 10

2 PLUNGER,RETRACTABLE,1/4 098-002 11

1 SHAFT,LIFTER,IDLER,ORCA I 710-038 12

2 NUT,HEX,JAM,1/2-13 - 13

GB

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Page 5 - 18

O I : 001 - 194 A

ssembly, M

ain Roll ( C

NO

)

1

3

4

11

7 6

10 9

11

2

6

8

15 EACH SIDE

15

EACH SIDE

12

13

14

NOTE: REMOVE SET SCREWSFROM THIS BEARING

5 6

EM

S

10-1

6-96

2589A

B

C

D

1234





234

D

C

B

A

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

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TITLE:

RE

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ION

RPRO-TECH

SHEET 1 OF

SIZE:RELEAS

ENO.

11-29-94 RAS

1/1

ASSEMBLY,ROLL,MAIN-

001-194

1

CFP

.R.

6-11

-97

277 2

GD

.G.

4-9-

98

309 3

2 ROLL, MAIN, IF-60 690-054 1

1 ASSEMBLY,CYLINDER,MAIN ROLL,LF 001-195 3

2 PLATE,BEARING,MAIN ROLL 672-007 4

1 WASHER,THRUST,.03 032-230 5

3 COLLAR,LOCK,1.62 290-001 6

1 SPRING,WAVE,1.625ID 089-006 7

8 SHCS,1/4-20 X .625 - 9


2 SPACER,BUSHING 500-004 8

2 BUSHING,MODIFIED,1.625,X1.25 500-001 11

1 ASSEMBLY,CYLINDER,MAIN ROLL,RT 001-206 2

2 BEARING,FLANGED 026-000 12

4 SHCS,1/2-13 X 1.25 - 13




GB

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Page 5 - 19

O I : 001 - 195 C

ylinder, Main R

oll, Drive S

ide


X/XX.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P.005

FINISHTO BE

ANGLESP

1D

125

TOL.DIM. ASSHOWN


E


Dwg:



Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

11-29-94 RAS C2

ASSEMBLY,CYLINDER,MAIN,LEFT-

001-195

1

2 3

4

5

7

9

6

10

11

12

13

AR

A S2-

21-

9508

92

BR

A S3-

01-

9509

13

14

15

CR

A S4-

13-

9509

68

16 PLACE WASHER UNDER SHIM DISK

DR

A S5-

18-

9509

84

17

ER

L M4-

12-

9625

39

FR

L M 5/2/ 97

2745


1 CYLINDER,2.5 X 1.75 320-320 1

4 SHCS,5/16-18 X .75 - 2


1 COUPLING,ROD END,1/2-20 325-000 4

2 CONTROL,FLOW 330-130 5

2 FITTING,STRAIGHT,1/4NPT X 1/4 330-600 6

1 LOCK COLLAR,1/2-20 290-260 7

1 SHCS,1/2-20 X .5 8-

1 STUD, THREADED, 1/2 - 20 x 1" 645-007 9

1 ASSEMBLY,SHIM DISK,LEFT 001-249 101 PLUNGER,SPRING,1/4-20 098-120 111 BOLT,SHOULDER,3/8,1.0,5/16-18 - 12

1 STUD, THREADED, 1/2 - 20 x 1-3/4" 645-006 13

1 ASSEMBLY,BLOCK,BEARING,LEFT,MAIN ROLL 001-187 14

1 WASHER,THRUST,.060 068-100 15

1 WASHER,THRUST,.312 X .06 032-360 161 1\2-20 HEX JAM NUT - 17

GB

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O I : 001 - 196 A

ssembly, P

ull Roll ( C

NO

)



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

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TITLE:

RE

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ION

11-30-94 RAS C4

ASSEMBLY,ROLL,PULL-

001-196

1 ASSEMBLY,CYLINDER,PULL ROLL,LF 001-197 1

1 2 4 3

5

1 SHAFT,PULL ROLL,UPPER 710-041 2

2 BUSHING,BRONZE,1,1.38,1 040-015 3

1 ROLL,PULL,UPPER,ORCA I 690-027 4

4 RING,SNAP,1.0 090-140 5

6 7

13

59 10

1 CLUTCH 375-170 6

1 FITTING,STRAIGHT,1/8 X 1/4 330-590 7

1 SHAFT,ROLL,PULL,LOWER 710-042 8

1 ROLL,PULL,LOWER 690-028 9

2 BUSHING,KEYLESS,1,1.75 040-017 10

816

1 EYEBOLT,1/4-20 - 16

12

1 ASSEMBLY,CYLINDER,PULL ROLL,RT 001-207 12

2 WASHER,THRUST,1.0 X .06 032-250 13

2 ASSEMBLY,BEARING 001-288 18

4 SHCS,3/8-16 X .75 - 19

1918

15

11

17

2120

11

14

2120

17

2 BRACKET,MOUNTING,PHOTOEYE,PULL ROLL 510-107 11


1 SWITCH,PHOTOEYE,EMITTER 250-002 14

1 SWITCH,PHOTOEYE,RECEIVER 250-001 15

2 LOCK COLLAR, MODIFIED 640-001 17

2 SHCS,1/4-20 X 3/8 - 20

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O I : 001 - 197 C

ylinder, Pull R

oll, Drive S

ide

1

2

3

4 5

6

7

8 9

10

11 12

13

1 CYLINDER,1.5 X 2 320-190 1

1 CLEVIS,CYLINDER,7/16-20 325-001 2

1 SCREW,SHOULDER,3/8 X 1,5/16-18 - 3

2 CONTROL,FLOW,1/8NPT 330-120 4


1 BRACKET,MOUNTING,CYLINDER 325-110 6

1 NUT,HEX,3/4-16 - 7

2 SHCS,1/4-20 X .5 - 8


1 BRACKET, SHIM DISK, LEFT 510-220 10

2 SHCS,5/16-18 X .62 - 11


1 COLLAR,LOCK,7/16 290-220 13

1 ASSEMBLY,SHIM DISK,PULL,LEFT 001-251 14

14

1 WASHER,THRUST,.312 X .06 032-360 15

1 PLUNGER,SPRING,1/4-20 098-120 16

1 NUT,HEX,JAM - 17

1 BOLT,SHOULDER,3/8,1.0,5/16-18 - 18

1 NUT,HEX,5/16-18 - 19

AR

AS

3-01

-95

0915

BR

AS

7-18

-95

1044

CR

AS

8-25

-95

1089

D

15

16

18

19


1234

D D

C

B

A

12

C

3

B

4

AX/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

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TITLE:

RE

VIS

ION


SIZE:

RELEASENO.

11-29-94

RAS 1:2

ASSY,CYLINDER,PULL ROLL,LEFT-

001-197

1

B

17

DG

TS

2-18

-97

2665

ER

LM

5/2/

9727

45

E

GB

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Page 5 - 22

O I : 001 - 205 A

ir Solenoid V

alve, Main R

oll

Pro-TechEngineering

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO

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12-9-94

K.L.C1

ASSEMBLY,VALVE,CONTROL

001-205

B A

EB P EA

1

2 3

4

5

6

ROTATE FITTINGS AS REQUIRED FOR BESTASSEMBLY


1 VALVE, AIR, SOLENOID 350-115 1

3 FITTING,AIR,ELBOW,1/4NPT 330-760 2

3 Y-FITTING,1/4NPT 330-310 3

1 MUFFLER, AIR 330-280 4

1 FITTING, AIR, ELBOW, MALE 1/4 NPT 330-730 5

2 CAP SCREWS, SOCKET, #10-32 X 1-1/4 LG - 6

GB

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Page 5 - 23

O I : 001 - 206 C

ylinder, Main R

oll, Control S

ide


X/XX.X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP

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125

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E


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TITLE:

RE

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ION

11-29-94RAS

C2

ASSEMBLY,CYLINDER,MAIN,RT

-

001-206

1

23

4

5

7

9

6

10

11

12

13

AR

A S2-

21-9

508

91

BR

A S3-

01-9

509

14

14

CR

A S4-

12-9

509

60

15

PLACE WASHER UNDER SHIM DISK 16

DR

A S5-

18-9

509

85

17

ER

L M5/

2/97

2745


1 CYLINDER,2.5 X 1.75 320-320 1

4 SHCS,5/16-18 X .75 - 2





1 LOCK COLLAR,1/2-20 290-260 7

1 SHCS,1/2-20 X .5 8

1 STUD, THREADED, 1/2 - 20 x 1" 645-007 9

1 ASSEMBLY,SHIM DISK,MAIN,RIGHT 001-250 10

1 PLUNGER,SPRING,1/4-20 098-120 11

1 BOLT,SHOULDER,3/8,1.0,5/16-18 - 12

1 STUD, THREADED, 1/2 - 20 x 1-3/4" 645-006 13

1 ASSEMBLY,BLOCK,BEARING 001-187 14


1 WASHER,THRUST,.312 X .06 032-360 16

1 1\2-20 HEX JAM NUT - 17

GB

C P

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Page 5 - 24

O I : 001 - 207 C

ylinder, Pull R

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1

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3

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6

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89

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1 SCREW,SHOULDER,3/8 X 1,5/16-18 - 3




1 NUT,HEX,3/4-16 - 7

2 SHCS,1/4-20 X .5 - 8


1 BRACKET,MOUNTING,SHIM,CYLINDER 510-132 10

2 SHCS,5/16-18 X .62 - 11


1 COLLAR,LOCK,7/16 290-220 13

1 ASSEMBLY,SHIM DISK,PULL,RIGHT 001-252 14

1 WASHER,THRUST,.312 X .06 032-360 15

1 PLUNGER,SPRING,1/4-20 098-120 16

1 NUT,HEX,JAM - 17

1 BOLT,SHOULDER,3/8,1.0,5/16-18 - 18

1 NUT,HEX,5/16-18 - 19

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1 FILTER,NAF-2000-N02-C 340-250 1


1 COUPLE,KWIK 711 330-260 3

1 BRKT.,FILTER,B-240 100-220 4


2 SHCS,10-32 x .5 - 6

1 AIR,FITTING,UNION-Y 330-305 7

13' TUBE , PNEUMATIC, 1/4" FLAME RETARDENT 360-001 8


GB

C P

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Page 5 - 26

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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12-19-94 RAS A1

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ORCA I

001-217

1 HEXHEAD BOLT, MOD, 1/4-20 X 2.5 505-001 1

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1 CAP,VINYL 465-014 2

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12-15-94 RAS C1

ASSEMBLY,IDLER,INFEED,PAPERORCA 1

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1

.505 DIA REAM BUSHINGEACH END

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2 BUSHING,BRONZ,.5 X .75 X .625 040-026 2

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C P

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Page 5 - 28

O I : 001 - 233 D

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C P

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

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3-01-95 RAS A1

ASSEMBLY,SHIM DISK,MAIN LEFT

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001-249

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C P

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Page 5 - 30

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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3-01-95 RAS A1

ASSEMBLY,SHIM DISK,MAIN RIGHT

ORCA I

001-250

GB

C P

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Page 5 - 31

O I : 001 - 251 P

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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3-01-95 RAS A1

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C P

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Page 5 - 32

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

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3-01-95 RAS A1

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C P

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Page 5 - 33

O I : 001 - 271 A

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2



4 LEVELING PAD 470-101 5

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1 RUBBER CEMENT 930320 9



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1 PAD,FELT 375-000 14

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C P

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Page 5 - 34

O I : 001 - 289 S

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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4-13-95 RAS A1

ASSEMBLY,SPROCKET,DRIVE

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001-289

2 BEARING,NEEDLE 028-002 2

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C P

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Page 5 - 35

O I : 001 - 290 A

djustable Chain T

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APPLY BLUE LOCTITE9

8 APPLY BLUE LOCTITE

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1 SHFT,IDL,.5/SO1 440-110 1

1 SPRKT,35,13T,.5/35BS13F 440-125 2

1 IDLER BASE 440-002 3

2 HEX HEAD BOLT,1/4-20 X .875 - 4


1 HEX HEAD BOLT,5/16-18 X .875 - 6

1 SAE WASHER,FLAT,1/2 OD X 1/4 ID - 7

1 SET SCREW 10-32 X .25 - 8

1 SET SCREW 1/4-20 X .25 - 9

GB

C P

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Page 5 - 36

O I : 001 - 294 Idler, Infeed, P

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2 CAM,LIFTING,IDLER 525-005 3

2 SET SCREW,1/4-20 X .375 - 4

2 ASSEMBLY,HANDLE,CAM 001-217 5

1 IDLER, INFEED, PAPER 620 - 013 6

2 BUSHING, BRONZE, .5 X .75 X .625 040 - 026 7

GB

C P

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Page 5 - 37

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5-8-95 RAS C4

ASSEMBLY,FRAME,TABLE,ORCA I

ORCA I

001-295


1 2

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12

11

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13

1 EXTRUSION,MOD 110-017 1




2 SHCS,5/16-18 X 5/8 - 5

2 5/16-18 ECONOMY T-NUT 050-003 6

4 SHCS,1/4-20 X 1/2 - 7

4 1/4-20 ECONOMY T-NUT 050-001 8

2 BRACKET,MOUNTING,EXTRUSION 510-128 9

6 END FASTENER,1/4-20 100-018 10

2 COVER,T-SLOT 465-013 11

2 END CAP 465-012 12

4 FASTENER,PUSH-IN 100-020 13

9

56

10

3

78

19

1 SLITTER IDLER 001-298 19

14

16 17

1 BRACKET,PIVOT,TABLE,RIGHT 510-140 14

8 SHCS,1/4-20 X .5 - 16

8 T-NUT,1/4-20 050-001 17

2 1/4 DIA X 5/8 DOWEL PIN 095-191 18

18

1 BRACKET,PIVOT,TABLE,LEFT 510-145 15

15

A

A

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9-11

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B

BR

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2596

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C P

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Page 5 - 38

O I : 001 - 296 Idler, S

litter


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X.X

X.XX

X.XXX

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TOL.DIM. ASSHOWN


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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

5-08-95 RAS C1

ASSEMBLY,IDLER,SLITTER,PAPERORCA I

001-296


1 ROLL, IDLER 620-016 3

1 TUBE, SLITTER, PVC 490-001 2


1

2

31

GB

C P

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Page 5 - 39

O I : 001 - 297 Infeed T

able


A A

SECTION "A-A"

8 5

1 ASSEMBLY,FRAME,TABLE 001-295 1

1 TABLE COMPONENT,TOP,FRONT 760-030 2

1 TABLE COMPONENT,PRESSURE PLATE 672-016 7

1 TABLE COMPONENT,TOP,BACK 760-029 9

1 ASSEMBLY,IDLER,INFEED 001-294 19

2 SHOULDER BOLT,5/16 X .38,1/4-20 - 8

6 T-NUT,1/4-20 050-001 5

4 BHCS,1/4-20 X 1/4 - 6

3 BHCS,5/16-18 X 3/8 - 10

3 T-NUT,5/16-18 050-003 11

18

1 FELT STRIP,BLACK,2-1/4 WIDE 499-002 18

4 BLOCK,STOP,PIVOT,TABLE 501-010 14

8 SHCS,5/16-18 X .625 - 15

2 SCREW,WOOD,PAN HEAD, #12 X .75 - 4

3

4

5 6

2 BRACKET,ANGLE 100-023 3

1

2 3 4 5 6

7

19

9

1011

12

13

14

16 17

2 COMPRESSION SPRING, LC - 032 - F3 098-002 12

2 SHOULDER BOLT,1/2 DIA,3/8-16 X .5 LG - 13

4 SHCS,1/4-20 X 1.25 - 16

4 NUT,JAM,HEX,1/4-20 - 17

(SLITTEROPTION)

15

5 6

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RAS 1:4 C

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C P

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Page 5 - 40

O I : 001 - 298 S

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001-298

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3

45


1 SHAFT,IDLER,SLITTER,PAPER 710-055 1

1 ASSEMBLY,IDLER,SLITTER,PAPER 001-296 2

2 BHCS,3/8-16 X .5 - 3

1 SLITTER TUBE 490 - 001 4

2 BEARINGS IDLER 020 - 100 5

GB

C P

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Page 5 - 41

O I : 001 - 299 Infeed S

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

6-12-95 RAS A1

ASSEMBLY,SLITTER,INFEEDORCA I

001-299


1 WASHER, THRUST, 3/16 X 1/2 032-005 18

1 STRIP, 3/16 X 3/4 050-032 17

1 FLANGED BUSHING, STEEL 040-037 16

1 BLADE, SLITTER, CIRCULAR 475-001 15

2 WASHER, THRUST, 5/16 X 5/8 032-004 14

1 NUT, NYLOCK, 8-32 - 13

- - - 12

1 BEARING, THRUST, 5/16 X 5/8 032-003 11

2 WASHER, CONCAVE 740-007 10

1

2

3

4 5

6

7 8 9

1 ARM,SLITTER 740-008 1

1 BLOCK,PIVOT,SLITTER,INFEED 740-009 2

1 BOLT,SHOULDER,1/4,.75,10-24 - 3

1 SET SCREW,FLAT POINT,1/4-20 X .5 - 4

1 SPRING,TENSION 089-150 5

1 SCREW,THUMB,1/4-20 X 2.0 092-130 6

1 ASSEMBLY,KNOB 001-314 7


1 T-NUT,1/4-20 050-001 9

1 RIVET,FLATHEAD,1/8 X 1/4 X 1/4 Lg - 19

19

20

1 WARNING LABEL 450-012 20

2 O-RING 480-030 21

AR

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Page 5 - 42

O I : 001 - 314 A

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1 KNOB,KNURLED 465-007 1

1 SET SCREW,FLATPOINT,1/4-20 X 2.0 050-012 2


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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

7-21-95 RAS A1

ASSEMBLY,KNOB,1/4-20

ORCA I

001-314AK

.L.

8-7-

9510

65

A

GB

C P

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Page 5 - 43

O I : 001 - 329 A

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4

5

6





2 Y-FITTING,1/4NPT 330-310 3




1 RUN TEE T4X4 330-720 7

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C P

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Page 5 - 44

O I : 001 - 338 T

.V.S

. Assem

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

11-17-95 HZ A1

ASSY,TRANS. VOLT. SUPPRESSOR

001-338

ORCA I



Solder

Solder

1.4

1

1

2 3

1 TVS 1.5KE400CA 185-004 2

1.25" HEAT SHRINK TUBING, 1/4" X 250' 180-430 3

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C P

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Page 5 - 45

O I : 001 - 345 O

utfeed Table

1 BRACKET, TABLE, REAR, LFT 510-262 1

2 SUPPORT, BRACKET,TABLE 757-013 2

4 SCREW, ALLEN, FLT HD, 1/4-20 X 1 - 4

2 BHCS, 1/4-20 X 1 - 3

LOWER PULL ROLL BEARING BLOCK

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2 BLOCK, MOUNTING, CLAMP 501-014 5

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RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2

4-2-96

RLM 1/1

TABLE, OUTFEED, ORCA IOPTION

001-345

1

D


6

7

8

9

10

4

12

1 BRACKET, TABLE, RR,RT 510-263 6

2 BHCS, 1/4-20 X 1 - 7

2 T-NUT 050-001 8

1 SUPPORT, TABLE 110-112 9

1 TABLE, OUTFEED 760-040 10

2 KNOB, LOCKDOWN 465-200 11

1 SETSCREW, 1/4-20 X 1 050-020 12

11

2

3

4

1 FIELD INSTALLATION INSTRUCTIONS 820-130 13

B

B B

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 5 - 46

O I : 005 - 028 S

pring Tension K

it, Heater


4 SPRING 089-022 2




P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF


PRO-TECH


R

3-21-98

BJT 1:1 A

KIT, HEATER TENSIONORCA I, ORCA I SP

005-028

1937 -

1937


ITEMPART NO.REQ'D DESCRIPTIONGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TOTHEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN

CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BEREPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED

FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUTWRITTENPERMISSION FROM GBC PRO-

TECH

PROPRIETARY

C

AA

JH

7/20

/98

3148

A

A

A

A

A


33735


1

2

63

4

4

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 5 - 47

O I : 180 - 150 W

ire Duct S

et


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

07-10-96 RLM C1

DUCT,WIRE, SET, MAIN CHASSIS

ORCA I

180-150

17.5

16.0

16.0

16.0

10.0

10.0

5.5

5.5

4.0

4.0

11.0

11.0

9.0

9.0

15.0

15.0

3

4.0

4.0

26.0

26.0


- WIRE DUCT, 1" COVER, GREY 180-130 1

- WIRE DUCT, 1" X 1.5" WITH ADHESIVE 180-140 2

- WIRE DUCT, 1" X 1" CHANNEL WITH ADHESIVE 180-110 3

2

1



Orca I SPIllustrated Parts Diagrams

( 000 - 045 )

Available Options ;001 - 345 ( Outfeed table )

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 2

O I S

P : S

ide Cabinets &

Covers


450 - 110E-Stop decals

450 - 131Danger voltage decal

465 - 015Guard handles




186 - 2003 amp fuses




450 - 022Front panel overlay

186 - 000Fuse holders


450 - 032Red stripe


214 - 313E-Stop, push buttons


450 - 136Read safety decal


450 - 032Red stripe

450 - 084Decal, SP

ORCA I


TM

545 - 003Cabinet cover, drive

450 - 084Decal, SP

545 - 004Cabinet cover, control

219 - 000Rate/totalizer

SP By Pro-Tech

ORCA I

TMSP By Pro-Tech



Front View

Rear View

001 - 441Core chuck gr ippers



645 - 011Foot bol ts

470 - 130Castors


780 - 003Kick cables

520 - 027Fan br idge

700 - 001Saddle, shaft , rear

690 - 024Roll , pul l , upper

690 - 025Roll , pul l , lower

770 - 373Tie bars



520 - 028Cabinet , dr ive

520 - 029Cabinet , control

050 - 022Set screws


700 - 002Saddle, shaft , f ront

001 - 482Assembly, unwind saddle



690 - 057Rol ls, main


026 - 100Bearings, lower pul l rol l

710 - 053Shaft, pul l rol l , upper



001 - 185Assembly, rewind, dr ive See Front /

Rear panelsfor partnumbers



860 - 004Tube, id ler

470 - 101Level ing pads


001 - 202Rear contro l panel

O I SP : Front / Rear Views



O I SP : Control Side - Components

+ -


230 - 006Infrared sensors


214 - 313E-Stop push button

194 - 002Indicator, red



201 - 001Vacuum table jack


189 - 024Heaters



185 - 005Rectif ier

210 - 000Safety contactor

005 - 028Spring tension kit, heater


001 - 205Assembly, main rol l solenoid

001 - 329Assembly, pull rol l solenoid


180 - 150Assembly, wire duct set

S M C S M C

001 - 373Assembly, air booster

BIM

BA

24DP



O I SP : Control Side - Hardware

+ -

001 - 206Assembly, main cylinder

510 - 235Brackets, upper heater

005 - 028Kit, heater tension

510 - 125Bracket, proto-eye, front

026 - 000Bearings, lower mian roll






510 - 149Bracket, upper over temp

510 - 134Bracket, Infrared sensor

510 - 107Brackets, rear photo-eye


510 - 150Bracket, lower over temp


BIM

BA

24DP

001 - 382Assembly, lever booster

672 - 007Plate, main roll

S M C S M C

001 - 250Shim disk, main, control

001 - 252Shim disk, pull, control



O I SP : 001 - 208 Electrical Panel

3

4

UUT T 2

I

PN

U

PT

O 1

3

4 O

T

PUT

IN

PU

2

TU

1

P3

A+

P2

P1

F+

I1F

-L1

L2A

-

A6

A5

A4

A2A3

A1

27

38

3637

35

33

3233

31

293030

28

4

21

24

26

25

23

22

20

19

1718

16

10

131415

12

11

7

9

8

6

5

0

3

3

33

3

2

22

21

207 - 007Relay bases

207 - 006Type 60 re lays, 24V DC

finder

217 - 170Rai l ends

175 - 008Stand of f , Pan pole

182 - 000Muff in fan, 3", 24V DC

182 - 012Guard, Muff in fan, 3"

510 - 265Fan mount ing bracket

610 - 100Heat s ink, modif ied


245 - 200Power supply , 24V DC

120 - 002Threaded spacers , Hex

670 - 004Panel, electr ical


175 - 004Cable t ie bases


217 - 21510mm termina l , end covers

185 - 001Capaci tor

100 - 015Capaci tor bracket


001 - 338T.V.S. assembl ies



217 - 2704mm terminals , b lue

207 - 003Relay covers

217 - 2404mm jumper bars

217 - 250Cover , jumper bars

220 - 110Barr ier board

186 - 135Ceramic fuses, 20 amp

220 - 130KBIC-9890 res is tor





O I SP : Front & Rear Panels

Front Control Panel


S T O P

A D J

A D J

P U L L R O L L C L U T C H

P U L L R O L L C O N T R O L SA U T O

PRESSURE

R O L L

PRESSURE

S T O P

M O T O R C O N T R O L S

H E A T

P R E S S U R E

L A M I N A T O R R O L L C O N T R O L S

P O W E R

A D J

R O L L

S P E E D


R E V

F W D A U T O

O

I

O

I

F A N

9

0

3

6

18

15

12

72

72

TOP

BOTTOM

465 - 300Knob, speed contro l

220 - 161Potent iometer, rotary



340 - 001Guage, 0 -160

214 - 320Switch, 2P-3T




230 - 008Adapters

230 - 007Temperature contro ls




340 - 113Guage, 0 -100

340 - 113Guage, 0 -100





450 - 023Overlay, rear panel



O I SP : Drive Side - Components


510 - 107Brackets, photo-eye, rear


540 - 003Conduit tube, metal l ic



214 - 1323 pos terminal block

175 - 180Strain rel ief, 1/2"



510 - 108Bracket, Photo-eye, front

510 - 235Bracket, upper heater

214 - 313E-Stop push but ton

BIM

BA

24D

P



O I SP : Drive Side - Hardware

375 - 170Clutch

001 - 197Assembly, pul l cyl inder

730 - 005Side frame, dr ive

001 - 382Assembly, lever booster

400 - 152Chain, pr imary

001 - 195Assembly, main cy l inder







425 - 255Sprocket , motor

001 - 290Assembly, tensioner

001 - 289Sprocket, dr ive

440 - 130Sprocket, id lers

BIM

BA

24D

P672 - 007

Plate, main rol l

440 - 130Sprocket, id lers

001 - 251Shim Disk, pul l , dr ive

001 - 249Shim Disk, main, dr ive

001 - 187Bearing block, main rol l

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 10

Drive Side Control Side

O I S

P : B

ridge And Inside P

arts




770 - 373Tie bars

510 - 121Brackets, clevis, unwind


860 - 004Tube, idler

001 - 210Assembly, filter, air

770 - 374Tie bars, gray


470 - 130Castors

690 - 057Rolls, main

001 - 482Assembly, saddle, unwind

700 - 002Saddle, shaft, front

026 - 100Bearings, lower pull roll


086 - 100Pins, pull

700 - 001Saddle, shaft, rear

690 - 024Rolls, pull, upper

690 - 025Rolls, pull, lower


001 - 185Assembly, rewinds, drive


710 - 053Shaft, pull, upper

001 - 296Assembly, slitter idler

001 - 349Assembly, output idlers

001 - 122Assembly, Output Slitters

001 - 299Assembly, infeed slitters

520 - 027Tie bars

001 - 295Assembly, frame, infeed table

001 - 314Assembly, knob, slitter

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 11

O I S

P : 001 - 122 S

littiers, Output


1 ARM, SLITTER 740-006 1

1 COLLAR, INFEED SLITTER 740-052 2

1 SCREW, THUMB 505-010 3

1 SPRING, TENSION 089-150 4

1 ROLL PIN, 1/8 X 1/2 LG 095-100 5

1 DOWEL PIN, 3/16 X 1/2 LG 095-140 6

1 ROLL PIN, 3/32 X 5/8 LG 095-120 7


1 BEARING, THRUST, 5/16 X 5/8 032-003 9

- - - 10

1 NUT, NYLOCK, 8-32 - 11

2 WASHER, THRUST, 5/16 X 5/8 032-004 12



1 STRIP, 3/16 X 3/4 050-032 15

1 WASHER, THRUST, 3/16 X 1/2 032-005 16


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P.050

P.020

P.010

P.005

FINISHTO

BE

ANGLESP1D

125

TOL.

DIM.ASSHOWN


E


Dwg:

DATE:

DRAWNBY:

DWGSCALE:


TITLE:

RE

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ION

05-16-94 P.R. C1

SLITTER, INPUTO2, O3, O1SP

001-122AP

.R.

5-17

-94

0442

1 LABEL, WARNING 450-012 17

BP

.R.

9-21

-94

0667

1 RIVET, FLTHEAD, 1/8 X 1/4 X 1/4 LG - 18

CJ.

S.

6-13

-95

1013

2 O-RING 480-030 19

DR

AS

9-20

-95

1122

2 SHCS,STAINLESS STEEL 5/16-24 X 3/4 - 20E

E

NOTE:REPLACE SUPPLIED BOLTSWITH ITEM 20

EM

S

10-2

9-96

2591

1

3

45

6

7

2

17

18

F

FA

JH

12/1

6/97

3006

TIGHTEN -11- ONTO -15- UNTIL ALL OF -9- ISPILOTED ON -14-. THE -13- AND -14- MUSTROTATE FREELY TOGETHER ON -15-.


F

11

16

19

12


8

9

14

13

15

F

G

G

G

G

GA

JH

2/15

/99

3270

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 12

O I S

P : 001 - 158 U

nwind B

rakes

AR

AS

3-03

-95

0937

BP

.R .10

-26-

9511

61

CP

.R .11

-01-

9511

66

DR

LM1-

25-

9625

07

1

2

3

4

5 6

7

8

9

2

SEE DETAIL A

UDETAILADISC SPRING

ORIENTATION3X SCALE E

GT

S4-

8- 9625

36

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISH

TO BE

ANGLESP 1D

125

TOL.DIM.ASSHOWN


TOLERANCE



TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1OF

SIZE:

RELEASENO.

11-15-94 RA

S1/1

ASSEMBLY, BRAKE-

001-158

1

C

1 ROLL PIN, 1/8 X 1-3/4 095-105 4






4 SPRING, DISC, 3/4 X 1-1/2 089-009 6




GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 13

O I S

P : 001 - 181 R

ewind B

rakes

1 2 3

9 10

8 7

4

5

6

11

A

SECTIONA-ASCALE: 1/

1

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO

BE

ANGLES

P1D

125

TOL.

DIM.ASSHOWN


Dwg:DATE:

DRAWN BY: SCALE:


TITLE:

RE

VIS

ION

R

PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

11-15-94

RAS 1:2

ASSY, REWIND, BRAKEORCA 1

001-181

1

C

ITEMPART NO.REQ'D DESCRIPTION1 PLUG, CLUTCH, ORCA I X92-0112 11 SHAFT, REWIND, STANDOFF X92-0113 21 KNOB, CLUTCH, KNURLED 625-007 31 3/8-16 X 1 LG SHCS - 41 3/8 FLATWASHWER - 51 3/8 LOCKWASHER - 61 SPRING CLIP, 5100-100 090-140 7

2 WASHER, THRUST, .030 THK 032-242 91 BEARING, THRUST 032-390 101 SNAP RING, 3/4 SHAFT, EXTERNAL 090-135 11

1 COMPRESSION SPRING, C1225-105-1500M 089-200 8

GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

ech April 1999

Page 6 - 14

O I S

P : 001 - 184 S

elf Tensioning Idler


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTOBE

ANGLESP

1D

125

TOL.

DIM.ASSHOWN


E


Dwg:

DATE:

DRAWNBY:

DWGSCALE:


TITLE:

RE

VIS

ION

11-16-94

K.L.C1

ASSY,TENSIONER,CHAIN-

001-184

1

2

3

4

5

6

AK

.L.

10-3

0-95

1063

A

A

A



1 SPROCKET, 19T 440-130 2

1 NUT, NYLOCK, 1/2-13 - 5

2 NUT, 1/2-13 - 6

1 NUT, JAM, SELF-LOCKING, 1/2-13 - 4

1 ROD, THREADED, 1/2 - 13 X 3.25 645-018 3

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 15

O I S

P : 001 - 185 R

ewind D

rive

1243

5

8

6

9

10

A A

SECTION A-ASCALE: 2/

1

11

X/XX.

X.X

X.XX

X.XXX

P 1/64P

.050P

.020P

.010P

.005

FINISHTO

BE

ANGLESP1D

125

TOL.

DIM.ASSHOWN


E

Dwg:

DATE:

DRAWNBY:

SCALE:


TITLE:

RE

VIS

ION

R

PRO-TECH

SHEET 1OF

SIZE:

RELEASENO.

11-15-94

RAS 1:2

ASSY, REWIND,DRIVEORCA

1001-185

1

C







1 KEY, 1/4 X 1/4 X 3/8 LG - 6- - - 7

1 LOCK NUT, 5/8-11 - 8

1 SPROCKET, 35BS20x5/8 435-175 9



GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 16

O I S

P : 001 - 187 B

earing Block, M

ain Roll



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

11-17-94 K.L. A1

BLK,BRG,LEFT,MAIN ROLLORCA I

001-187

1 BLOCK,BEARING,MAIN ROLL,ORCA I 501-009 1

3

2

1

4

1 BEARING,NEEDLE,OUTTER RACE 028-000 2

1 BEARING,NEEDLE,INNER RACE 028-001 3

1 GREASE FITTING 060-005 4

AR

AS

4-12

-95

0959

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 17

O I S

P : 001 - 195 C

ylinder, Main R

oll, Drive S

ide


X/XX.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P.005

FINISHTO BE

ANGLESP

1D

125

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E


Dwg:



Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

11-29-94 RAS C2

ASSEMBLY,CYLINDER,MAIN,LEFT-

001-195

1

2 3

4

5

7

9

6

10

11

12

13

AR

AS

2-21

-95

0892

BR

AS

3-01

-95

0913

14

15

CR

AS

4-13

-95

0968

16 PLACE WASHER UNDER SHIM DISK

DR

A S5-

18-

9509

84

17

ER

L M4-

12-

9625

39

FR

L M 5/2/ 97

2745


1 CYLINDER,2.5 X 1.75 320-320 1

4 SHCS,5/16-18 X .75 - 2





1 LOCK COLLAR,1/2-20 290-260 7

1 SHCS,1/2-20 X .5 8-

1 STUD, THREADED, 1/2 - 20 x 1" 645-007 9

1 ASSEMBLY,SHIM DISK,LEFT 001-249 101 PLUNGER,SPRING,1/4-20 098-120 111 BOLT,SHOULDER,3/8,1.0,5/16-18 - 12

1 STUD, THREADED, 1/2 - 20 x 1-3/4" 645-006 13

1 ASSEMBLY,BLOCK,BEARING,LEFT,MAIN ROLL 001-187 14

1 WASHER,THRUST,.060 068-100 15

1 WASHER,THRUST,.312 X .06 032-360 161 1\2-20 HEX JAM NUT - 17

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 18

O I S

P : 001 - 196 A

ssembly, P

ull Roll ( C

NO

)



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN





TITLE:

RE

VIS

ION

11-30-94 RAS C4

ASSEMBLY,ROLL,PULL-

001-196

1 ASSEMBLY,CYLINDER,PULL ROLL,LF 001-197 1

1 2 4 3

5

1 SHAFT,PULL ROLL,UPPER 710-041 2

2 BUSHING,BRONZE,1,1.38,1 040-015 3

1 ROLL,PULL,UPPER,ORCA I 690-027 4

4 RING,SNAP,1.0 090-140 5

6 7

13

59 10

1 CLUTCH 375-170 6


1 SHAFT,ROLL,PULL,LOWER 710-042 8

1 ROLL,PULL,LOWER 690-028 9

2 BUSHING,KEYLESS,1,1.75 040-017 10

816

1 EYEBOLT,1/4-20 - 16

12

1 ASSEMBLY,CYLINDER,PULL ROLL,RT 001-207 12

2 WASHER,THRUST,1.0 X .06 032-250 13

2 ASSEMBLY,BEARING 001-288 18

4 SHCS,3/8-16 X .75 - 19

1918

15

11

17

2120

11

14

2120

17

2 BRACKET,MOUNTING,PHOTOEYE,PULL ROLL 510-107 11


1 SWITCH,PHOTOEYE,EMITTER 250-002 14

1 SWITCH,PHOTOEYE,RECEIVER 250-001 15

2 LOCK COLLAR, MODIFIED 640-001 17

2 SHCS,1/4-20 X 3/8 - 20

GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

ech April 1999

Page 6 - 19

O I S

P : 001 - 197 C

ylinder, Pull R

oll, Drive S

ide

1

2

3

4 5

6

7

8 9

10

11 12

13

1 CYLINDER,1.5 X 2 320-190 1


1 SCREW,SHOULDER,3/8 X 1,5/16-18 - 3




1 NUT,HEX,3/4-16 - 7

2 SHCS,1/4-20 X .5 - 8


1 BRACKET, SHIM DISK, LEFT 510-220 10

2 SHCS,5/16-18 X .62 - 11


1 COLLAR,LOCK,7/16 290-220 13

1 ASSEMBLY,SHIM DISK,PULL,LEFT 001-251 14

14

1 WASHER,THRUST,.312 X .06 032-360 15

1 PLUNGER,SPRING,1/4-20 098-120 16

1 NUT,HEX,JAM - 17

1 BOLT,SHOULDER,3/8,1.0,5/16-18 - 18

1 NUT,HEX,5/16-18 - 19

AR

AS

3-01

-95

0915

BR

AS

7-18

-95

1044

CR

AS

8-25

-95

1089

D

15

16

18

19


1234

D D

C

B

A

12

C

3

B

4

AX/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION


SIZE:

RELEASENO.

11-29-94

RAS 1:2

ASSY,CYLINDER,PULL ROLL,LEFT-

001-197

1

B

17

DG

TS

2-18

-97

2665

ER

LM

5/2/

9727

45

E

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 6 - 20

O I S

P : 001 - 205 A

ir Solenoid V

alve, Main R

oll

Pro-TechEngineering

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO

BE

ANGLESP1D

125

TOL.

DIM.ASSHOWN


E


Dwg:

DATE:

DRAWNBY:

DWGSCALE:


TITLE:

RE

VIS

ION

12-9-94

K.L.C1


001-205

B A

EB P EA

1

2 3

4

5

6





3 Y-FITTING,1/4NPT 330-310 3




GB

C P

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Pro - T

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Page 6 - 21

O I S

P : 001 - 206 C

ylinder, Main R

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ide


X/XX.X.X

X.XX

X.XXX

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11-29-94RAS

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001-206

1

23

4

5

7

9

6

10

11

12

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1 CYLINDER,2.5 X 1.75 320-320 1

4 SHCS,5/16-18 X .75 - 2





1 LOCK COLLAR,1/2-20 290-260 7

1 SHCS,1/2-20 X .5 8

1 STUD, THREADED, 1/2 - 20 x 1" 645-007 9

1 ASSEMBLY,SHIM DISK,MAIN,RIGHT 001-250 10

1 PLUNGER,SPRING,1/4-20 098-120 11

1 BOLT,SHOULDER,3/8,1.0,5/16-18 - 12

1 STUD, THREADED, 1/2 - 20 x 1-3/4" 645-006 13

1 ASSEMBLY,BLOCK,BEARING 001-187 14


1 WASHER,THRUST,.312 X .06 032-360 16

1 1\2-20 HEX JAM NUT - 17

GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

ech April 1999

Page 6 - 22

O I S

P : 001 - 207 C

ylinder, Pull R

oll, Control S

ide

1

2

3

45

6

7

89

10

1112

13


X/X

X.

X.X

X.XX

X.XXX

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UNLESS OTHERWISE SPECIFEDTOLERANC

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

11-29-94RAS

C2

ASSY,CYLINDER,PULL ROLL,RIGHT-

001-207

14

1617

1819

AR

A S3-

01-

9509

16

BR

A S7-

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15

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DR

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2745


1 CYLINDER,1.5 X 2 320-190 1


1 SCREW,SHOULDER,3/8 X 1,5/16-18 - 3




1 NUT,HEX,3/4-16 - 7

2 SHCS,1/4-20 X .5 - 8


1 BRACKET,MOUNTING,SHIM,CYLINDER 510-132 10

2 SHCS,5/16-18 X .62 - 11


1 COLLAR,LOCK,7/16 290-220 13

1 ASSEMBLY,SHIM DISK,PULL,RIGHT 001-252 14

1 WASHER,THRUST,.312 X .06 032-360 15

1 PLUNGER,SPRING,1/4-20 098-120 16

1 NUT,HEX,JAM - 17

1 BOLT,SHOULDER,3/8,1.0,5/16-18 - 18

1 NUT,HEX,5/16-18 - 19

GB

C P

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arts Manual

© G

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Page 6 - 23

O I S

P : 001 - 210 A

ir Filter

Pro-TechEngineering

X/XX.

X.X

X.XX

X.XXX

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12-9-94

K.L.

C1

ASSEMBLY,FILTER,AIR

001-210

1

2

3

4

5

6

7

8

AR

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21-

9625

20

1 FILTER,NAF-2000-N02-C 340-250 1


1 COUPLE,KWIK 711 330-260 3

1 BRKT.,FILTER,B-240 100-220 4


2 SHCS,10-32 x .5 - 6

1 AIR,FITTING,UNION-Y 330-305 7

13' TUBING, PNEUMATIC, FLAME-RETARDENT 360-001 8


GB

C P

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arts Manual

© G

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Pro - T

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Page 6 - 24

O I S

P : 001 - 217 H

andle, Cam

, Table Idler



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X.

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X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

12-19-94 RAS A1

ASSEMBLY,HANDLE,CAM

ORCA I

001-217

1 HEXHEAD BOLT, MOD, 1/4-20 X 2.5 505-001 1

1 2

1 CAP,VINYL 465-014 2

GB

C P

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arts Manual

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Pro - T

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Page 6 - 25

O I S

P : 001 - 218Idler, Infeed P

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X.

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X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

12-15-94 RAS C1


ORCA 1

001-218

1

.505 DIA REAM BUSHINGEACH END

PRESS IN BUSHING



2 BUSHING,BRONZ,.5 X .75 X .625 040-026 2

2

GB

C P

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© G

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Pro - T

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Page 6 - 26

O I S

P : 001 - 233 D

in Rail S

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4.253.25

10.50 13.25

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RLM 1/1

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001-233

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GB

C P

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Pro - T

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Page 6 - 27

O I S

P : 001 - 249 M

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3/16 1/4 3/8

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3/32

1/8

3/16

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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3-01-95 RAS A1

ASSEMBLY,SHIM DISK,MAIN LEFT

ORCA I

001-249

GB

C P

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© G

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Pro - T

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Page 6 - 28

O I S

P : 001 - 250 M

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3/8 1/2 0

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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3-01-95 RAS A1

ASSEMBLY,SHIM DISK,MAIN RIGHTORCA I

001-250

GB

C P

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© G

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Pro - T

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Page 6 - 29

O I S

P : 001 - 251 P

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X.

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3-01-95 RAS A1

ASSEMBLY,SHIM DISK,PULL,LEFTORCA I

001-251

01/16

3/32

1/8

3/16 1/4

3/8

1/2

15.0°

GB

C P

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© G

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Pro - T

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Page 6 - 30

O I S

P : 001 - 252 P

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X.

X.X

X.XX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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3-01-95 RAS A1

ASSEMBLY,SHIM DISK,PULL,RIGHT

ORCA I

001-252

15.0°

0

1/16

3/32

1/83/16

1/4

3/8

1/2

GB

C P

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Pro - T

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Page 6 - 31

O I S

P : 001 - 289 S

procket, Drive


1 SPROCKET,DRIVE,MODIFIED 750-000 1


X/X

X.

X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

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4-13-95 RAS A1

ASSEMBLY,SPROCKET,DRIVE-

001-289

2 BEARING,NEEDLE 028-002 2

1

2

GB

C P

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Pro - T

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Page 6 - 32

O I S

P : 001 - 290 A

djustable Chain T

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2

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1234

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SIZE:

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RAS 1/1

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001-290

1

B

1 SHFT,IDL,.5/SO1 440-110 1

1 SPRKT,35,13T,.5/35BS13F 440-125 2

1 IDLER BASE 440-002 3

2 HEX HEAD BOLT,1/4-20 X .875 - 4


8-8-

96A

MS

2543

1 HEX HEAD BOLT,5/16-18 X .875 - 6

6

7

1 SAE WASHER,FLAT,1/2 OD X 1/4 ID - 7

1 SET SCREW 10-32 X .25 - 8

1 SET SCREW 1/4-20 X .25 - 9

APPLY BLUE LOCTITE9

8 APPLY BLUE LOCTITE

APPLY BLUE LOCTITE

APPLY BLUE LOCTITE

GB

C P

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© G

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Page 6 - 33

O I S

P : 001 - 294 Idler, Infeed, P

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1

2

34

X/XX.

X.XX.XX

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001-294

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AG

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2 CAM,LIFTING,IDLER 525-005 3

2 SET SCREW,1/4-20 X .375 - 4

2 ASSEMBLY,HANDLE,CAM 001-217 5

1 IDLER, INFEED, PAPER 620 - 013 6

2 BUSHING, BRONZE, .5 X .75 X .625 040 - 026 7

GB

C P

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Pro - T

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Page 6 - 34

O I S

P : 001 - 295 F

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5-8-95 RAS C4

ASSEMBLY,FRAME,TABLE,ORCA IORCA I

001-295


1 2

4

12

11

10

13





2 SHCS,5/16-18 X 5/8 - 5

2 5/16-18 ECONOMY T-NUT 050-003 6

4 SHCS,1/4-20 X 1/2 - 7

4 1/4-20 ECONOMY T-NUT 050-001 8

2 BRACKET,MOUNTING,EXTRUSION 510-128 9

6 END FASTENER,1/4-20 100-018 10

2 COVER,T-SLOT 465-013 11

2 END CAP 465-012 12

4 FASTENER,PUSH-IN 100-020 13

9

56

10

3

78

19

1 SLITTER IDLER 001-298 19

14

16 17

1 BRACKET,PIVOT,TABLE,RIGHT 510-140 14

8 SHCS,1/4-20 X .5 - 16

8 T-NUT,1/4-20 050-001 17

2 1/4 DIA X 5/8 DOWEL PIN 095-191 18

18

1 BRACKET,PIVOT,TABLE,LEFT 510-145 15

15

A

A

AK

.L.

9-11

-95

1102

B

BR

AS

11-0

2-95

2596

GB

C P

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Pro - T

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Page 6 - 35

O I S

P : 001 - 296 Idler, S

litter


X/X

X.

X.X

X.XX

X.XXX

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P .050

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P .010

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P 1D

125

TOL.DIM. ASSHOWN





Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

5-08-95 RAS C1

ASSEMBLY,IDLER,SLITTER,PAPERORCA I

001-296


1 ROLL, IDLER 620-016 3



1

2

31

GB

C P

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© G

BC

Pro - T

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Page 6 - 36

O I S

P : 001 - 297 Infeed T

able


A A

SECTION "A-A"

8 5

1 ASSEMBLY,FRAME,TABLE 001-295 1

1 TABLE COMPONENT,TOP,FRONT 760-030 2

1 TABLE COMPONENT,PRESSURE PLATE 672-016 7

1 TABLE COMPONENT,TOP,BACK 760-029 9

1 ASSEMBLY,IDLER,INFEED 001-294 19

2 SHOULDER BOLT,5/16 X .38,1/4-20 - 8

6 T-NUT,1/4-20 050-001 5

4 BHCS,1/4-20 X 1/4 - 6

3 BHCS,5/16-18 X 3/8 - 10

3 T-NUT,5/16-18 050-003 11

18

1 FELT STRIP,BLACK,2-1/4 WIDE 499-002 18

4 BLOCK,STOP,PIVOT,TABLE 501-010 14

8 SHCS,5/16-18 X .625 - 15

2 SCREW,WOOD,PAN HEAD, #12 X .75 - 4

3

4

5 6

2 BRACKET,ANGLE 100-023 3

1

2 3 4 5 6

7

19

9

1011

12

13

14

16 17

2 COMPRESSION SPRING, LC - 032 - F3 098-002 12

2 SHOULDER BOLT,1/2 DIA,3/8-16 X .5 LG - 13

4 SHCS,1/4-20 X 1.25 - 16

4 NUT,JAM,HEX,1/4-20 - 17

(SLITTEROPTION)

15

5 6

A

A

A

AK

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13 15

14

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X.XX

X.XXX

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5-9-95

RAS 1:4 C

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-

001-297

1 1

GB

C P

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Page 6 - 37

O I S

P : 001 - 298 S

litter Idler

Pro-TechEngineering

X/X

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5-9-95 RAS C4

ASSEMBLY,SLITTER,IDLERORCA I

001-298

1 2

3

45


1 SHAFT,IDLER,SLITTER,PAPER 710-055 1

1 ASSEMBLY,IDLER,SLITTER,PAPER 001-296 2

2 BHCS,3/8-16 X .5 - 3

1 SLITTER TUBE 490 - 001 4

2 BEARINGS IDLER 020 - 100 5

GB

C P

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Page 6 - 38

O I S

P : 001 - 299 Infeed S

litters


X/X

X.

X.X

X.XX

X.XXX

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125

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

6-12-95 RAS A1

ASSEMBLY,SLITTER,INFEEDORCA I

001-299


1 WASHER, THRUST, 3/16 X 1/2 032-005 18

1 STRIP, 3/16 X 3/4 050-032 17



2 WASHER, THRUST, 5/16 X 5/8 032-004 14

1 NUT, NYLOCK, 8-32 - 13

- - - 12

1 BEARING, THRUST, 5/16 X 5/8 032-003 11


1

2

3

4 5

6

7 8 9

1 ARM,SLITTER 740-008 1

1 BLOCK,PIVOT,SLITTER,INFEED 740-009 2

1 BOLT,SHOULDER,1/4,.75,10-24 - 3

1 SET SCREW,FLAT POINT,1/4-20 X .5 - 4

1 SPRING,TENSION 089-150 5

1 SCREW,THUMB,1/4-20 X 2.0 092-130 6

1 ASSEMBLY,KNOB 001-314 7


1 T-NUT,1/4-20 050-001 9

1 RIVET,FLATHEAD,1/8 X 1/4 X 1/4 Lg - 19

19

20

1 WARNING LABEL 450-012 20

2 O-RING 480-030 21

AR

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B

BA

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14

21

18

16

11

10

15

13

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17

C

C

C

C

CA

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2/15

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3269

GB

C P

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Pro - T

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Page 6 - 39

O I S

P : 001 - 314 A

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1

2

1 KNOB,KNURLED 465-007 1

1 SET SCREW,FLATPOINT,1/4-20 X 2.0 050-012 2


X/X

X.

X.X

X.XX

X.XXX

P 1/64

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TOL.DIM. ASSHOWN


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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

7-21-95 RAS A1

ASSEMBLY,KNOB,1/4-20

ORCA I

001-314AK

.L.

8-7-

9510

65

A

GB

C P

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Pro - T

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Page 6 - 40

O I S

P : 001 - 329 A

ir Solenoid V

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10-20-95

RASC1


001-329

B A

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1

2 7

4

5

6





2 Y-FITTING,1/4NPT 330-310 3




1 RUN TEE T4X4 330-720 7

GB

C P

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Page 6 - 41

O I S

P : 001 - 338 T

.V.S

. Assem

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X/X

X.

X.X

X.XX

X.XXX

P 1/64

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

11-17-95 HZ A1

ASSY,TRANS. VOLT. SUPPRESSOR

001-338

ORCA I



Solder

Solder

1

.4

1

1

2 3

1 TVS 1.5KE400CA 185-004 2

1.25" HEAT SHRINK TUBING, 1/4" X 250' 180-430 3

GB

C P

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BC

Pro - T

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Page 6 - 42

O I S

P : 001 - 345 O

utfeed Table

1 BRACKET, TABLE, REAR, LFT 510-262 1

2 SUPPORT, BRACKET,TABLE 757-013 2

4 SCREW, ALLEN, FLT HD, 1/4-20 X 1 - 4

2 BHCS, 1/4-20 X 1 - 3


5

2 BLOCK, MOUNTING, CLAMP 501-014 5

1

1. INTERPRET DRAWING PER ASME Y14.5M-1994.

NOTES:

2 1

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B

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D

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2

4-2-96

RLM 1/1

TABLE, OUTFEED, ORCA IOPTION

001-345

1

D


6

7

8

9

10

4

12

1 BRACKET, TABLE, RR,RT 510-263 6

2 BHCS, 1/4-20 X 1 - 7

2 T-NUT 050-001 8

1 SUPPORT, TABLE 110-112 9

1 TABLE, OUTFEED 760-040 10

2 KNOB, LOCKDOWN 465-200 11

1 SETSCREW, 1/4-20 X 1 050-020 12

11

2

3

4

1 FIELD INSTALLATION INSTRUCTIONS 820-130 13

B

B B

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Phone (608) 246-8844 Fax (608) 246-8645

R

4-11-96

P.R. 1:1 D

ASSEMBLY, OUTFEED SLITTERORCA 1

001-349

1 1





2 1

A

B

C

D

1345678

D

C

B

A

8 7 6 5 4 3

2

7

65

1

6

2 4 3

7

1 ASS'Y,SHAFT,OUTFEED SLITTER 001-346 1

1 BRACKET, OUTFEED SLITTER, RIGHT 510-184 2

1 BRACKET, OUTFEED SLITTER, LEFT 510-185 3

1 ASS'Y IDLER, REMOVABLE 001-347 4

1 ASS'Y, IDLER, SLITTER 001-348 5

2 BRACKET, HOLD DOWN, SLITTER IDLER 510-230 6


6 SHCS, 1/4-20 X 5/8 - 7

O I S

P : 001 - 349 O

utfeed Idlers

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Page 6 - 44

O I S

P : 001 - 373 A

ir Booster

SMC SMC

A

B

C

D

1234





234

D

C

B

A

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SIZE:

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9-11-96

RAS 1:1

ASSEMBLY,BOOSTER,AIR,160 PSI-

001-373

1

C

FROM TOP ELECTRICAL AIRVALVE SUPPLY LINE #5

TO MAIN ROLLREGULATOR SUPPLY

NOTE:

CUT AIR LINE 5 ANDINSTALL AS SHOWN

1

9-23

-96

AM

S-

This assembly is not completeto use for CE machines, itrequires a relieve valve fortrapped pressure

3

6

3

2

4

2


1 BOOSTER,AIR 340-000 1

2 SHCS 10 - 32 X 3/4" - 2

2 FITTING,ELBOW 330-730 3

1 MUFFLER 330-280 4

1 GUAGE,160 PSI (SHIPPED LOOSE) 340-001 5

1 FITTING,ADAPTER,1/4M X 1/4F 6

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Page 6 - 45

O I S

P : 001 - 382 Lever B

ooster

C

D





A

E

F

G

H

2345678

H

G

F

E

D

C

A

B

8 7 6 5 4 3 2 1

B

SECTION A A

STUD

6

5

BIM

BA

24DP

SMC SMC

1

*

A

BIM

BA

24DP

A

BIM

BA

24D

P

BIM

BA

24D

P

TO BOTTOM PORT

MAIN CYL

TO UPPER PORTMAIN CYL

PORT "1"TO VALVE

PORT "0"TO VALVE

8 9

1213

49 8

1

2

3

5 7

11

1


1 BOOSTER 001-373 11

1 BRACKET,SENSOR 510-085 12

1 SENSOR 219-001 13

1 TACHOMETER 219-000 14

2 CYLINDER,246-DP 320-000 1

2 CLEVIS 325-210 2

2 LEVER,BOOSTER 629-000 3

2 BLOCK,PIVOT,BOOSTER 501-022 4

2 MOUNT,CYLINDER,PIVOT 550-004 5

2 SHOULDER BOLT,.5 DIA,.75 LG - 6

2 SHOULDER BOLT,.375 DIA, .5 LG - 7

4 FLOW CONTROL,1/4 NPT 330-130 8

4 FITTING,Y,1/4 X 1/4 330-310 9

10

1 CABINET, REWORK, TACH 520-044 15


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TITLE:

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ION

10-15-96 RAS E

ASSEMBLY,LEVER,BOOSTERSCOTCHPRINT, ORCA 1

001-382AR

AS

12-5

-96

2613

B 3311DJG

4/19/99

MOVED PROXIMITY SENSOR PREVIOUSLY SHOWN AT MOTOR SPROCKETTO NEW POSITION AT DOUBLE IDLER SPROCKET.


GB

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Page 6 - 46

O I S

P : 001 - 482 S

addle, Unw

ind, Paper

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SIZE:

RELEASENO.

A

B

C

D

1234





1234

D

C

B

A

#REF!

#REF! #REF!

#REF!#REF!

#REF!

#REF!

#REF!#REF!

(5)

(5)

2

4

1

53

UASSEMBLY INSTRUCTIONS

1. ATTACH CATCH LEVER (629-019) TO SADDLE (700-015)WITH DOWEL PIN (095-170). DOWEL PIN TO SIT FLUSH ORSLIGHTLY BELOW SURFACE. CATCH MECHANISM SHOULD MOVEFREELY (NO BINDING).

2. INSERT QUICK RELEASE PIN INTO TOP OF SADDLE

3. SADDLE MOUNTS TO SIDE FRAME USING 3/8-16 X 1 SHCS(USED AT MIDDLE UNWIND POSITION)


1 SADDLE, PAPER UNWIND 700-015 1

1 LEVER, CATCH, SADDLE 629-019 2

1 PIN, DOWEL, 1/4 X 1-1/4 095-170 4

1 PIN, QUICK RELEASE 086-005 3

3 SHCS, 3/8-16 X 1 - 5

GB

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Page 6 - 47

O I S

P : 005 - 028 S

pring Tension K

it, Heaters


4 SPRING 089-022 2




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3-21-98

BJT 1:1 A

KIT, HEATER TENSIONORCA I, ORCA I SP

005-028

1937 -

1937


ITEMPART NO.REQ'D DESCRIPTIONGBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TOTHEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN

CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BEREPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED

FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUTWRITTENPERMISSION FROM GBC PRO-

TECH

PROPRIETARY

C

AA

JH

7/20

/98

3148

A

A

A

A

A


33735


1

2

63

4

4

GB

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Page 6 - 48

O I S

P : 180 - 150 W

ire Duct S

et


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TITLE:

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07-10-96 RLM C1

DUCT,WIRE, SET, MAIN CHASSIS

ORCA I

180-150

17.5

16.0

16.0

16.0

10.0

10.0

5.5

5.5

4.0

4.0

11.0

11.0

9.0

9.0

15.0

15.0

3

4.0

4.0

26.0

26.0


- WIRE DUCT, 1" COVER, GREY 180-130 1

- WIRE DUCT, 1" X 1.5" WITH ADHESIVE 180-140 2

- WIRE DUCT, 1" X 1" CHANNEL WITH ADHESIVE 180-110 3

2

1



Orca IIIllustrated Parts Diagrams

( 000 - 001 )

Available Options ;001 - 052 ( Vacuum table )001 - 084 ( Outfeed table )001 - 122 ( Infeed Slitters )

GB

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Page 7 - 2

O II : C

abinets


ORCA IIBY

Pro - Tech

COM 115V 230V

12VAC

ORCA IIBY

Pro - Tech

X92 - 0085Cabinet, control

450 - 032Red stripe

450 - 032Red stripe

X92 - 0084Cabinet, drive

214 - 313Push button, E-Stop 214 - 314

Contact, E-Stop001 - 090

Front control panel


001 - 094Electrical Panel

X92 - 0144Knob, shim

X92 - 0144Knob, shim

175 - 110Clamp, foot cord175 - 130

Clamp, main power

001 - 071Panel, I.R. sensor

450 - 100Decal, Orca II

450 - 100Decal, Orca II

001 - 167Accessory pack 214 - 263

Footswitch

GB

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Page 7 - 3

O II : F

ront View

001 - 050Main cylinder, control

001 - 086Bracket, infeed table, control

001 - 001Unwind

001 - 100Core end/brake

001 - 114Core end

425 - 003Motor

X93 - 0076Core support

001 - 085Bracket, infeed table, drive

X93 - 0114Main roll

001 - 047Main cylinder, drive

001 - 061Blower, control

001 - 062Blower, drive

001 - 005Idler, fixed

001 - 002Rewind

770 - 395Tie bar, 2-3/8"

770 - 400Tie bar, 2"

470 - 120Castor, wheels 001 - 103

Filter / Luber

001 - 123Idler, slitter

GB

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Page 7 - 4

O II : T

op View

645 - 009Bolt

089 - 140Spring

755 - 033Standoff

Removable Idler Standoffs

645 - 009Bolt

089 - 140Spring

755 - 032Standoff

095 - 135Standoff

Removable Idler Standoff / Modified



001 - 110Outfeed slitters

001 - 088Bracket, rear table, control

001 - 087Bracket, rear table, drive

X92 - 0085Cabinet, control

X92 - 0084Cabinet, drive

001 - 083Table, small

001 - 084Table, large


001 - 053Main roll, lower

001 - 226Idler, removable

001 - 006Idler, table



O II : Control Side

001 - 091Frame


001 - 007Idler, webbing

001 - 053Main rol l , lower

001 - 059Pull rol l cyl inder, control


001 - 069Cable, safety

001 - 069Cable, safety

001 - 066Air solenoid valve

001 - 066Air solenoid valve

001 - 065Air regulator


001 - 063Encoder

001 - 108Switch, web idlers

001 - 063Encoder

001 - 099Guage, web id lers

001 - 051Main rol l , upper

001 - 050Main cyl inder, control

001 - 061Blower, control



O II : 001 - 094 Electrical Panel

A

3 4

H

4 0

3 9

3 6

3 5

8

7

6

1 5

1 4

1 3

1 1

A

1 0

9

8

7

6

5

4

3

3

3

3

1 7

4

5

8

1 6

83

73

H

MC

MO

C O M 115V 230V

1 2 V A C

P3

P2

P1

I1F

+F

-L1

A-

L2A

+

X93 - 0327Panel

220 - 100Control , motor

220 - 110Barr ier board220 - 130

HP resistor


225 - 110Heat s ink

207 - 110Relay base

207 - 125Relay Omron

217 - 200Din rail, 7"

217 - 170Rai l end


217 - 200Din rail, 5"

217 - 170Rai l end

217 - 170Rai l end 245 - 100

Transformer

217 - 230Terminal ground217 - 170

Rai l end

217 - 220Terminal , 10mm, grey

217 - 170Din rail, 3"

185 - 100Capacitor, fan

217 - 170Rai l end


217 - 240Jumper bar , 4mm

217 - 200Din rail , 12"


217 - 160Terminal , fuse

217 - 250Cover, jumper bar , 4mm

217 - 170Rai l end



O II : Front & Rear Panels



123

123

123

123

2 4 6

1 3 5

61

94

5 10

12

3

2

11

8

7

61

94

5 10

12

3

2

11

8

7

219 - 150Speed guage


230 - 140Temp contro ls

214 - 295Cover, red

214 - 295Cover, green

214 - 400Knob, power


214 - 296Cover, b lack


230 - 140Temp contro ls

340 - 005Regulator

340 - 113Guage, 0-100





330 - 580Air f i t t ing, 1/8 npt


220 - 150Control ler, fan


330 - 520Elbow, air


X92 - 0096Panel

123

123

340 - 113Guage, 0-100

340 - 005Regulator

340 - 005Regulator

340 - 113Guage, 0-100



350 - 150Valve switch

465 - 300Knob, fan



220 - 150Potent iometer, fan

330 - 730Elbow, male, 1/4 npt

330 - 520Elbow, male, 1/8 npt

330 - 580Air f i t t ing, female

330 - 580Air f i t t ing, female

X92 - 0097Panel



O II : Drive Side

175 - 500Seal, hole

001 - 002Rewind

001 - 047Main cylinder, drive


001 - 053Main roll, lower


001 - 062Blower, drive

001 - 097Motor

001 - 096Self tensioner

001 - 002Rewind

001 - 058Pull roll cylinder, drive

001 - 101Guard, blower hose

001 - 102Idler sprockets



175 - 500Seal, hole

001 - 002Rewind


400 - 120Chain

001 - 091Frame

750 - 001Sprocket, modif ied

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Page 7 - 9

O II : 001 - 001 U

nwind ( C

NO

)

AA

1

2

3 4

5

6

7

8


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TITLE:

RE

VIS

ION

1-24-94 P.R. C2

UNWIND, 1-5/8 DIAORCAII

001-001

SECTION

A-ASCALE:

FULL

ASSEMBLY

-001SCALE: 1/

2

1 PIN, PULL 086-100 8

1 SADDLE, SHAFT POCKET X92-0128 7

1 SHAFT, UNWIND X92-0172 6

7 3/8-16 X 1 LG SHCS - 5

1 .75 X 2-1/2 SHOULDER BOLT - 4

2 WASHER, THRUST 040200 3

1 BRKT,UNWIND,BOTTOM X92-0069 2

1 BRKT,UNWIND,UPPER X92-0068 1


GB

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Page 7 - 10

O II : 001 - 002 R

ewind ( C

NO

)

1 2 3

9 10

8 7

4

5

6

11

12131415

16

19

17

20

21 2223

18


X/X

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X.X

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TITLE:

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VIS

ION

4-7-93 RAS C2

ASSY,REWINDORCA II, III

001-002

A A

ASSEMBLY-002

SCALE: 1/2

SECTION A-A

SCALE: 1/1

24


1 PLUG, CLUTCH, ORCA I, II X92-0112 1



1 3/8-16 X 1 LG SHCS - 4







1 PLUG, CLUTCH DRIVE X92-0111 12





1 KEY, 1/4 X 1/4 X 5/8 LG - 17

1 BOLT, CLUTCH DRIVE, ORCA I, II 645-008 18

1 LOCK NUT, 5/8-11 HEX - 19

1 SPROCKET, 26 TOOTH 435-215 20



1 SPRING 089-200 8, 1" ID X 1-3/8 LG

1 TUBE, CARDBOARD 860-000 23


GB

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Page 7 - 11

O II : 001 - 005 Idler, F

ixed

1 2 3

4

5 6

69.00 REF

2-7/64

1/1

-005 ASSEMBLY

P 1/64

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ION

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Phone (608) 246-8844 Fax (608) 246-8645

R

1-24-94

P.R. 1:1 C

IDLER, TENSION, FIXEDORCA III

001-005

1 1




PROPRIETARY


A

4

B

3 2 1

A

B

C

D

4 3 2

C

D

1

1 - 620-405 1


4 SET SCREW, 10-32 X 3/16 LG - 3

1 - 710-110 4

2 WASHER, LOCK, 3/8 - 5

2 - - 6


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O II : 001 - 006 Idler, T

able

1 2 3

4

53/64 REF

ASSEMBLY-006SCALE: 1/1


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TITLE:

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VIS

ION

1-24-94 P.R. C1

IDLER, PAPER INFEEDORCA III

001-006


1 IDLER, 2 X 64", CHROME 620-405 1


4 SETSCREW, 10-32 X 3/16" LG - 3

1 IDLER SHAFT 710-111 4

GB

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O II : 001 - 007 Idler, T

ensioning, Top / B

ot ( CN

O )


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TITLE:

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1-21-94 P.R. C2

IDLER, TENSION, UPPER & LOWERORCA II

001-007

8


10

9

7

15 2

6

4

3 11

12

UUPPER ULOWER


2 ROLLER, TENSION IDLER 620409 1

2 SHAFT, TENSION IDLER X92-0173 2

4 CYLINDER, TENSION IDLER 320130 3

4 BEARING, CAM FOLLOWER 028130 4

4 BEARING, IDLER TENSION 020130 5

8 RETAINING RING 090200 6

4 LOCK COLLAR 290190 7

4 DROP WASHER 560050 8

4 FLAT WASHER, 1/4" -- 9

4 AIR FITTING, 1/16 SWIVEL ELBOW 330820 10

3 AIR FITTING, ELBOW 1/8 NPT - 11

1 AIR FITTING, STRAIGHT 1/8 NPT - 12

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O II : 001 - 008 Idler, S

procket

1

24 3

Pro-TechEngineering

X/X

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X.X

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Dwg:



TITLE:

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ION

5-6-93 RAS A1

SPROCKET, IDLER,13TORCA

II

001-008


1 SHAFT, IDLER 440110 1

1 THRUST BEARING 032120 2

2 THRUST WASHER 032145 3

1 SPROCKET, 13T 440125 4

1 THRUST WASHER 032130 5

5

GB

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O II : 001 - 047 M

ain Cylinder, D

rive


X/X

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TITLE:

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ION CYLINDER, MAIN ROLL,

RTORCAII

1-28-94 P.R. C2 001-047


9

6

7

2

1

3

5

4

8

13

10

12

11

14

15

1.406

16


1 CYLINDER, MAIN ROLL, RT 320-290 1

1 BRACKET, MTG, CYL, RT X92-0087 2

1 CLEVIS, MAIN ROLL 325-200 3

1 ADJUSTING ROD, 3/4-16, 1-3/8 LG 120-100 4

1 LOCK COLLAR 290-260 5

1 RETAINING RING 090-190 6

1 BALL PLUNGER 098-120 7

1 SHIM SPACER 068-100 8

1 SHIM DISK, MAIN CYL, RT X92-0032 9

2 VALVE, SPEED REDUCER 330-130 10

2 NUT, JAM, 1/2-20 - 11

2 FITTING, AIR, 90%%D ELBOW, 1/4 NPT 330-730 12

1 FITTING, AIR, 90%%D STREET ELBOW, 1/4 NPT 330-760 13

4 CAP SCREW, SOCKET, 1/4 - 20 X 1" LG - 14

2 CAP SCREW, SOCKET, 3/8-16 X 3/4 LG - 15

1 ADJUSTING ROD, 3/4-16, 2-3/4 LG 120-100 16

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O II : 001 - 050 M

ain Cylinder, C

ontrol


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TITLE:

RE

VIS

ION CYLINDER, MAIN ROLL, LFORCA

II

1-28-94 P.R. C2 001-050


5

4

8

13

10

12

11

9

6

7

2

1

3

14

15

1.406


1 CYLINDER, MAIN ROLL, LF 320-290 1

1 BRACKET, MTG, CYL, LF X92-0089 2

1 CLEVIS, MAIN ROLL 325-200 3

2 ADJUSTING ROD 120-100 4

1 LOCK COLLAR 290-260 5

1 RETAINING RING 090-190 6

1 BALL PLUNGER 098-120 7

1 SHIM SPACER 068-100 8

1 SHIM DISK, MAIN CYL, LF X92-0090 9

2 VALVE, SPEED REDUCER 330-130 10

2 NUT, JAM, 1/2-20 - 11

2 FITTING, AIR, STRAIGHT, 1/4 NPT 330-600 12

1 FITTING, AIR, 90%%D STREET ELBOW, 1/4 NPT 330-760 13


2 CAP SCREW, SOCKET, 3/8 - 16 X 3/4 " LG - 15

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-2-94 P.R. C2

MAIN ROLL, TOPORCA II

001-051

4

5

10

9

7

2

8

6

1

3



1 ROLL, MAIN, TOP X93-0114 1

4 BRACKET, ROLL SLIDE TRACK X92-0027 2

2 BEARING, JOURNAL, MAIN ROLL 026110 3

2 BRACKET, BRG SLIDE PLATE X92-0028 4

1 BRACKET, HEATER, DRIVE SIDE, TOP X92-0167 5

1 BRACKET, HEATER, CONTROL SIDE X93-0051 6

4 BOLT, HEX, 9/16-12 X 1-1/2 LG - 7

4 NUT, JAM, 9/16-12 - 8

12 CAP SCREW, SOCKET, 3/8-16 X 1 - 9

4 FITTING, GREASE - 10

GB

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-2-94 P.R. C2

MAIN ROLL, BOTTOMORCAII

001-053

9

7

10

11

5

2

8

6

4

1 3

12

ASSEMBLY

-053SCALE: 1/

2


1 ROLL, MAIN, bottom X93-0114 1

1 SPROCKET, 48T 1-15/16 BORE 435225 2

2 BEARING, JOURNAL, MAIN ROLL 026110 3

1 PULLEY, BELT DRIVE, SPD CTRL, 680055 4

1 BRACKET, HEATER, DRIVE SIDE, BOTTOM X92-0166 5

1 BRACKET, HEATER, CONTROL SIDE X93-0051 6

4 BOLT, HEX, 9/16-12 X 1-1/2 LG - 7

2 NUT, JAM, 9/16-12 - 8

2 COUPLER, THREADED, 9/16-12 X 2-1/8 LG X92-0025 9

2 STANDOFF 755001 10

2 BOLT, HEX, 1/4 - 20 X 3" LG - 11

2 BOLT, HEX, 9/16 - 12 X 1" LG - 12

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A

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TITLE:

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SIZE:

RELEASENO.

A

B

C

D

1234





1234

D

C

B

A

UNOTESU

1. INTERPRET DRAWING PER ASME Y14.5-1994

#REF!

#REF! #REF!

#REF!#REF!

#REF!

#REF!

#REF!3-

14-

97A

P.R .

2690

ASSEMBLY

SCALE: 1/2

-055

1 PULL ROLL, TOP X92-0075 1

1 SHAFT, PULL ROLL X92-0103 2

2 BEARING, PULL ROLL, 1-1/4 ID 020-150 3

2 LOCK COLLAR, SPLIT, 1-1/4 ID 290-560 4

2 SPRING, WAVE, 089-015 5

2 WASHER, THRUST, 1-1/4 ID 032-410 7


GB

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-4-94 P.R. C2

PULL ROLL, BOTTOMORCA II

001-056

1

74

2

6

3

5

8



1 PULL ROLL, BOTTOM X92-0078 1

1 CLUTCH, PNEUMATIC, 26T 375170 2

2 BEARING, PILLOW BLK, FLANGED 026100 3



1 NIPPLE, CLOSE, 1/8 NPT 330220 6

1 FITTING, AIR, FEM ELBOW, 1/8 NPT 330510 7

1 KEY, 1/4 X 1/4 STOCK - 8

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4151 Anderson Road, Madison, WI 53532Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

2-8-94 P.R. C2

CYLINDER, PULL ROLL, RT.ORCA II

001-058

12

11

10

9

8

1

7

4

3

5

2

6

ASSEMBLY-058

SCALE: 1/2

.875

AR

L M 1-2- 96

2502

13


1 CYL, PULL ROLL (BIMBA FO-174) 320-300 1

1 BRACKET, CYL MNT, RT 510-082 2

1 SHIM DISK, PULL ROLL, RT X92-0091 3

1 BRACKET, LIFT, PULL ROLL X92-0138 4

1 PLUNGER, BALL 098-120 5

2 FITTING, AIR, MALE 1/8 NPT 330-590 6

2 VALVE, AIR CONTROL, 1/8 NPT 330-120 7

4 CAP SCREW, SOCKET, 10-32 X 3/4 - 8

1 NUT, JAM, 3/8-24 - 9

2 LOCK COLLAR, 3/8-24 290-190 10

1 BOLT, SHOULDER, 1/4 X 3/8 - 11

2 CAP SCREW, SOCKET, 3/8-16 X 3/4 - 12

1 JAM NUT, 1/4-20 - 13

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-9-94 P.R. C2

CYLINDER, PULL ROLL, LFORCA II

001-059

ASSEMBLY-O59SCALE-1/2

2

8

7

3

6

9

1

5

4

10

11


1 CYL, PULL ROLL, (BIMBA FO-174) 320-300 1

1 BRACKET, CYL MNT, LF 510-079 2

1 SHIM DISK, PULL ROLL, LF X92-0092 3



1 ASSEMBLY, SHAFT, CYLINDER, PULL ROLL 001-304 6





1 JAM NUT, 1/4-20 - 11

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.050P

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.005

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Dwg:

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DRAWNBY:

DWGSCALE:


TITLE:

RE

VIS

ION

BLOWER, LFORCA II

2-10-94 P.R. C4 001-061

3

15

2

1

6

16

4

5

13

14

10

11

12

7 8 9


1

NOTES:

TWO HOLES ARE PROVIDED FOR MOUNTING BRACKET (X93-0045)TO FAN SHROUD (X93-0023). USE LOWER HOLE LOCATION FORASSEMBLY -061 ONLY.

1


1 INLET RING 182300 1

1 SHROUD, AIR X93-0023 2

1 BOX, AIR X93-0024 3

1 HOSE, FLEX AIR, 4" 180500 4

1 FAN, REVERSE IMPELLER 182200 5

2 BRACKET, AIR SHROUD X93-0045 6

4 SPACER, FAN 120510 7

4 WASHER, FLAT, 1/4 - 8

4 CAP SCREW, SOCKET, M4 X 40 050400 9

4 NUT, JAM, 10-32 - 10

4 STUD, 10 - 32 X 6" LG - 11

A/R GASKET, TRIM LOCK 484200 12

2 CAP SCREW, SOCKET, 10-32 X 3/4 LG - 13

8 RIVET, POP, 1/4 - 14

4 NUT, LOCK, 10-32 - 15

2 CLAMP, HOSE, 4 - 1/2 " LG 100130 16

GB

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TITLE:

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BLOWER, RTORCA II

2-10-94 P.R. C4 001-062

3

15

2

1

6

16

4

5

13

14

10

11

12

7 8 9


NOTES:TWO HOLES ARE PROVIDED FOR MOUNTING BRACKET (X93-0045)TO FAN SHROUD (X93-0023). USE UPPER HOLE LOCATION FORASSEMBLY -062 ONLY.

1

1


1 INLET RING 182300 1

1 SHROUD, AIR X93-0023 2

1 BOX, AIR X93-0024 3

1 HOSE, FLEX AIR, 4" 180500 4

1 FAN, REVERSE IMPELLER 182200 5

2 BRACKET, AIR SHROUD X93-0045 6

4 SPACER, FAN 120510 7


4 CAP SCREW, SOCKET, M4 X 40 050400 9

4 NUT, JAM, 10-32 - 10

4 STUD, 10 - 32 X 6" - 11

A/R GASKET, TRIM LOCK 484200 12

2 CAP SCREW, SOCKET, 10-32 X 3/4 LG - 13

8 RIVET, POP, 1/4 - 14

4 NUT, LOCK, 10-32 - 15

2 CLAMP, HOSE, 4-1/2" 100130 16

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E


Dwg:

DATE:

DRAWNBY:

DWGSCALE:


TITLE:

RE

VIS

ION

2-14-94

P.R.C1

ENCODER, SPEEDCTRL

ORCA II

001-063

5

6 7

3

4

1

2

8 9



1 ROTO PULSER 219140 1

1 PULLEY, 32T 430100 2

1 BRACKET, ENCODER MTG 510015 3

1 BELT, TIMING 400105 4

1 CABLE, CONNECTING 219130 5

2 CAP SCREWS, SOCKET, 6-32 X 1/4 LG - 6

2 CAP SCREWS, SOCKET, 14-20 X 1/2 LG - 7

6 WASHER, FLAT, #6 - 8


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egulator, Main A

ir


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DATE:

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TITLE:

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2-15-94

P.R.C1

REGULATOR, AIRORCA II

001-065

5

6

21

4

3



1 REGULATOR, AIR 340120 1

1 BRACKET, MTG, REGULATOR 510000 2

1 FITTING, AIR, 1/16 TEE 330830 3

1 FITTING, AIR, BUSHING, 1/4 X 1/8 330610 4

1 FITTING, AIR, ELBOW, MALE 330730 5

2 CAP SCREW, BUTTON, 1/4-20 X 1/2 - 6

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alve

BA

EB

PE

A


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TOLERANCE


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DATE:

DRAWN BY: DWG SCALE:


Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-15-94 P.R. C1

VALVE, AIR, SOLENOIDORCA II

001-066


5

36

1

4

2


1 VALVE, AIR, SOLENOID 350100 1

3 FITTING, AIR, RUN TEE, MALE 330290 2

3 FITTING, AIR, ELBOW, MALE (SMC) 330300 3

1 MUFFLER, AIR 330280 4

1 FITTING, AIR, ELBOW, MALE 1/4 NPT 330730 5

2 CAP SCREWS, SOCKET, 1/4-20 X 1-1/4 LG - 6

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NO

)


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1D

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DATE:

DRAWN BY: DWG SCALE:


Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION CABLE, SAFETY

ORCA II

2-18-94 P.R. C1 001-069


13

7

10

9

5

2

4 8 6


1 CABLE, SAFETY X93-0011 1

1 BRACKET, MTG, MICRO-SWITCH X92-0114 2

1 SPRING 089-140 3

1 MICRO-SWITCH 214-330 4

1 WASHER, FLAT - 5

1 NUT, JAM, 5/16-18 - 6

1 NUT, HEX, 5/16-18 - 7

2 CAP SCREW, BUTTON, 10-32 X 3/4 LG - 8


2 LOCKNUT, 4-40 - 10

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ensor ( CN

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TITLE:

RE

VIS

ION

SENSOR, INFRAREDORCA II

2-21-94 P.R. C1 001-070

1

2

3



1 SENSOR, INFRARED 230150 1

1 BRACKET, MTG, SENSOR X93-0018 2

2 CAP SCREW, BUTTON, 1/4-20 X 1/2 LG - 3

GB

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O )



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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

PANEL, IR SENSORORCA II

2-22-94 P.R. C1 001-071

1

7

2

3

4

6

5


1 COVER, IR ELECTRONICS X93-0117 1

2 PANEL, MTG, IR ELECTRONICS X93-0050 2

8 STANDOFF, NYLON, .14 ID X .25 OD X .63 LG - 3

8 NUT, NYLON, 6-32 - 4

2 BOARD, IR ELECTRONICS 230150 5

4 STUD, 6-32 X 2-1/2 LG - 6

4 NUT, NYLON, 6-32 - 7

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all





PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

A

U2X SCALE

4

5

1

2

3

4

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

2-23-94

P.R. 1:2 C

ASSY,TABLE,SMALLORCA II,III

001-083

1 1

9-29

-97

BM

S29

59

4.004.00

2.50

2XC.312C.531 X 82D C'SINK

B

(68.43)

(5.16)


1 TABLE, SMALL,GREY 760-048 1

1 EXTRUSION, ALUM 110-110 2

2 T-NUT 050-001 3

1 SCREW,SET,1/4-20 X 1.0 050-020 4

2 FHCS, 1/4-20 X 1 LG - 5

GB

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Page 7 - 32

O II : 001 - 084 T

able, Large

U2X SCALE

6

3

4 5

2 15





PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

A

2-9-

95A

KL

0867

9-29

-97

BM

S29

55

A

C.531 X 82D C'SINK4X C.312

B

1.38

4.37

4.004.00

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF


PRO-TECH


R

2-23-94

P.R. 1:1 C

ASSY,TABLE,LARGEORCA II,III

001-084

1 1

(68.43)

(8.75)

1 TABLE, LARGE 760-049 1


4 T-NUT 050-001 4

1 SCREW,SET,1/4-20 X 1.0 050-020 5

4 FHCS, 1/4-20 X 1 LG - 6



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O II : 001 - 085 B

racket, Front T

able, Drive

Pro-TechEngineering

X/X

X.

X.X

X.XX

X.XXX

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P 1D

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-23-94 P.R. C1

BRACKET, TABLE, FRONT, RTORCA II, ORCA III

001-085


3

4

1 25


1 BRACKET, TABLE, FRONT, RT 510-056 1

1 KNOB, LOCK-DOWN, TABLE 465-200 2

1 BUMPER, RUBBER 465-500 3

4 SCREW, ALLEN, FLT HD, 1/4-20 X 1/2 - 4

1 NUT, 1/4-20 - 5

GB

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able, Control


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X.X

X.XX

X.XXX

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TITLE:

RE

VIS

ION

2-23-94 P.R. C2

BRACKET, TABLE, FRONT, LFORCA II, ORCA III

001-086

ASSEMBLY

SCALE: 1/2

-086

1 BRACKET, TABLE, FRONT, LF 510-055 1




1 NUT, 1/4-20 - 5


2 4 1 3 5

GB

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racket, Rear T

able, Drive


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X.X

X.XX

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TITLE:

RE

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ION

2-24-94 P.R. C1

BRACKET, TABLE, REAR, RTORCA III

001-087


3

4

5

126


1 BRACKET, TABLE, REAR, RT 510-067 1

1 SUPPORT, BRACKET X92-0125 2





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racket, Rear T

able, Control

3 1 5

24

6


X/X

X.

X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-24-94 P.R. C1

BRACKET, TABLE, REAR, LFORCA III

001-088



1 BRACKET, TABLE, REAR, LF 510-069 1



1 SCREW, ALLEN, FLT HD, 1/4-20 X 1/2 LG - 4



GB

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O II : 001 - 089 P

hoto Eye ( C

NO

)


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X.X

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DATE:

DRAWN BY:DWG

SCALE:


TITLE:

RE

VIS

ION

2-22-94 P.R. C1

PHOTO EYEORCA II

001-089


3

1

2

4


1 PHOTO EYE 250-100 1

1 BRACKET, PHOTO EYE 510-334 2

1 CAP SCREW, BUTTON, 1/4-20 X 3/8 LG - 3

1 WASHER, SERRATED, 1/4 - 4

GB

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Page 7 - 38

O II : 001 - 091 F

rame ( C

NO

)



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-28-94 P.R. C8

FRAMEORCA II

001-091

9

2

3

5

7

1

8

11

4

10

6

12

13


2 SIDE FRAME X92-0100 1

2 TIE BAR, 2" X 69" 770-395 2

2 TIE BAR, 2-3/8" X 69" 770-400 3

4 WHEEL, CASTER, STEEL 470-120 4

2 FOOT, LF-RR, RT-FR X93-0003 5

2 FOOT, LF-FR, RT-RR X93-0004 6

A/R TRIM 450-020 7

4 COLLAR, LOCK, 1-1/2 I.D. 290-640 8

2 CONDUIT 540-401 9

16 CAP SCREW, SOCKET, 3/8-16 X 1 LG - 10

16 CAP SCREW, SOCKET, 5/16-18 X 3/4 LG - 11

16 WASHER, FLAT, 5/16 - 12

8 WASHER, LOCK - 13

GB

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Page 7 - 39

O II : 001 - 096 S

elf tensioning Idler


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-3-94 P.R. C1

TENSIONER, CHAINORCA II, ORCA III

001-096


3

5

1

24



1 SPROCKET, 19T 440-130 2

1 STANDOFF, 1/2 ID X 1-3/4 755-000 3

1 BOLT, CHAIN TENSIONER X93-0047 4

1 NUT, NYLOCK, 1/2-13 - 5

GB

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Page 7 - 40

O II : 001 - 097 M

otor ( CN

O )


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

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ION

3-4-94 P.R. C2

MOTORORCA II

001-097


2

4

13


1 MOTOR 425 - 003 1

1 SPROCKET, 20T 435-255 2

1 KEY, 3/16 X 3/16 STOCK - 3

4 CAP SCREW, SOCKET, 1/4-28 X 1 LG - 4

GB

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Page 7 - 41

O II : 001 - 099 G

uage, Web T

ensioner


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.

DIM. ASSHOWN


TOLERANCE


Dwg:



Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

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3-4-94 P.R. C1

GAUGE, PRESS, TENSION IDLERORCA II

001-099

3

2

1



1 GAUGE, PRESSURE, 0-60 PSI 340-112 1

1 FITTING, AIR, REDUCER, 1/4 X 1/8 330-610 2

1 FITTING, AIR, SWIVEL, 1/16 330-810 3

GB

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Page 7 - 42

O II : 001 - 100 U

nwind C

ore Brake


X/X

X.

X.X

X.XX

X.XXX

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P .050

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TO BE

ANGLES

P 1D

125

TOL.DIM. AS

SHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-7-94 P.R. C1

BRAKE, UNWINDORCA II, ORCA III

001-100

1 2 3 5

6

4


7


1 COLLAR, BRAKE 515-050 1

1 COLLAR, ADJUST 515-051 2

1 COLLAR, LOCK, BRAKE 515-053 3

1 O-RING, 2-7/8 480-010 4

1 SET SCREW, 1/4-20 HALF DOG PT - 5

1 CAP SCREW, SOCKET, 3/8-24 X 1-1/4 - 6

1 SPRING, WAVE 089-120 7

GB

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O II : 001 - 101 G

uard, Blow

er Hose


X/X

X.

X.X

X.XX

X.XXX

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FINISH

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1D

125

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Dwg:



Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

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ION

3-11-94 P.R. A1

GUARD, BLOWER HOSEORCA II

001-101

4

3

2

1



1 GUARD, BLOWER HOSE X93-0326 1

1 NUT, JAM, NYLOCK - 2

1 STUD, 1/4 - 20 X 2" LG - 3

2 NUT, JAM, 1/4-20 - 4

GB

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Page 7 - 44

O II : 001 - 102 A

djustable Chain T

ensioner, Prim

ary


X/X

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X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

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VIS

ION

5-6-93 RAS A1

ASSEMBLY, SPROCKET, IDLER, ADJUSTABLEORCA III

001-102


1 SHAFT, IDLER 440-110 1

1 SPROCKET, 13T 440-125 2

1 BOLT, MOD., 3/4-16 X 1 505-002 3

1 NUT, JAM, 3/4-16 - 4

1 WASHER, THRUST 032-291 5

1

1 WASHER, STAR, INT. TOOTH, 3/4 068-002 6

34 5 2

76


(7)


GB

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O II : 001 - 103 F

ilter / Luber



X/X

X.

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X.XXX

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TO BE

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

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VIS

ION

3-11-94 P.R. A2

FILTER-LUBER, AIRORCA II

001-103

2 1

45

3


1 FILTER-LUBER-GAUGE, AIR 340-240 1

1 FITTING, AIR, STREET ELBOW, 1/4 330-760 2

1 COUPLER, AIR, Q/C, MALE 330-260 3

1 FITTING, AIR, MALE ELBOW, 4 X 4 330-730 4


GB

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Page 7 - 46

O II : 001 - 108 S

witch, W

eb Idlers


X/X

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Dwg:

DATE: DRAWN BY: DWGSCALE:


TITLE:

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3-16-94 P.R. C1

SWITCH, AIR, WEBORCA II

001-108


1

2

3


1 SWITCH, AIR 350-500 1

1 VALVE, AIR, 1/4 X 1/8 NPT 330-110 2

1 FITTING, AIR, BRANCH TEE 4 X 2 330-630 3

GB

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O II : 001 - 110 O

utfeed Slitters


X/X

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X.X

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X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

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ION

3-22-94 P.R. C1

SLITTER, OUTFEEDORCA II

001-110


3

4

2 51

6

2 ASSY, BLADE, SLITTER 001-109 1

1 SHAFT, SLITTER X93-0032 2

1 STANDOFF, HINGE COLLAR 755-550 3


1 NUT, HEAVY, 1/2-13 - 5

1 BOLT, HEX, 1/2-13 X 3/4 - 6


GB

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Page 7 - 48

O II : 001 - 114 U

nwind C

ore End


X/X

X.

X.X

X.XX

X.XXX

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P .050

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FINISH

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

4-14-94 P.R. C1

COLLAR, CORE END, UNWINDORCA III

001-114

1


23

AK

.L.

8-10

-95

1077


1 COLLAR, LOCK, CORE END 640-020 1

1 O-RING, 2-7/8 480-005 2


GB

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Page 7 - 49

O II : 001 - 122 S

litters, Infeed / Outfeed






1 ROLL PIN, 1/8 X 1/2 LG 095-100 5

1 DOWEL PIN, 3/16 X 1/2 LG 095-140 6

1 ROLL PIN, 3/32 X 5/8 LG 095-120 7


1 BEARING, THRUST, 5/16 X 5/8 032-003 9

- - - 10

1 NUT, NYLOCK, 8-32 - 11

2 WASHER, THRUST, 5/16 X 5/8 032-004 12



1 STRIP, 3/16 X 3/4 050-032 15

1 WASHER, THRUST, 3/16 X 1/2 032-005 16


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P.050

P.020

P.010

P.005

FINISHTO

BE

ANGLESP

1D

125

TOL.

DIM.ASSHOWN


E


Dwg:

DATE:

DRAWNBY:

DWGSCALE:


TITLE:

RE

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ION

05-16-94 P.R. C1


001-122AP

.R.

5-17

-94

0442


BP

.R.

9-21

-94

0667


CJ.

S.

6-13

-95

1013

2 O-RING 480-030 19

DR

AS

9-20

-95

1122


E


EM

S

10-2

9-96

2591

1

3

4

5

6

7

2

17

18

F

FA

JH

12/1

6/97

3006



F

11

16

19

12


8

9

14

13

15

F

G

G

G

G

GA

JH

2/15

/99

3270

GB

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Page 7 - 50

O II : 001 - 123 Idler, S

litter


X/X

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X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

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ION

5-23-94 P.R. B1

IDLER, SLITTERORCA II, ORCA III

001-123

ASSEMBLY-1231/1

1 2

3




PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A



1 IDLER, 2 X 64", CHROME 620-405 3


GB

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Page 7 - 51

O II : 001 - 226 Idler, R

emovable


1 IDLER, 2 X 64", CHROME 620-405 2


X/X

X.

X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

1-10-95 K.L. A1

ASSY,IDLERORCA II, ORCA III

001-226

2 1




Orca III SAEIllustrated Parts Diagrams

( 000 - 012 )

Available Options ;001 - 132 ( Vacuum table )001 - 084 ( Outfeed table )

GB

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Page 8 - 2

O III : C

abinets




465 - 015Guard handle


186 - 002Fuse Carrier

186 - 200Fuses, 3 amp

001 - 117Assembly, front control panel

ORCA IIIBY PRO TECH

450 - 135Decal, read manual

450 - 134Decal, pinch, right

450 - 131Decal, danger voltage

450 - 180Decal, hazard

450 - 006Decal, fuses

450 - 131Decal, danger voltage

185 - 002Filter, 250 VAC

185 - 003Filter, 120 / 25

450 - 007Decal, electrical diagram

186 - 000Fuse holder

001 - 225Assembly, noise filter

450 - 035( Hazard Decal )

520 - 301Cabinet, right


450 - 110Decal, E - Stop

483 - 000Filter media

��

001 - 121Assembly, rear control panel

450 - 032Red stripe

ORCA IIIBY PRO TECH

450 - 100Decal, logo

450 - 133Decal, pinch, left

175 - 180Strain Relief, 1/2"

214 - 314Contact block, E-Stop



450 - 136Decal, safety instruction

001 - 170Accessory pack

For all the safetylabels, use part number001 - 259

*

GB

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Page 8 - 3

O III : F

ront View

755 - 031Stand off

720 - 022Shaft, unwind

510 - 059Bracket, upper

510 - 060Bracket, lower

615 - 002Fan shroud

180 - 500Air hose

770 - 400Tie bar, gray

700 - 001Saddle, right

001 - 005Idler, fixed


500 - 051Bearing, take - up

510 - 105Bracket, castor, right, front

510 - 071Bracket, castor, left, front

700 - 002Saddle, right

730 - 035Side frame, drive

730 - 035Side frame

��

001 - 100Unwind brake end

001 - 114Unwind core end

001 - 086Bracket, table, left

001 - 085Table bracket, right

001 - 166Stopper, shield, left

001 - 165Stopper, shield, right

086 - 100Clevis pin

465 - 430Thumb screw

625 - 030Brake, delron

470 - 120Castor wheel

530 - 012Core support

X93 - 0006Foot bolt

050 - 022Set screw, brass tip

490 - 288Tube, slitter

001 - 164Assembly, shield

690 - 051Main roll

001 - 084Table, large

001 - 006Idler, table

001 - 083Table, small

001 - 226Idler, removable

GB

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O III : R

ear View

��

100 - 130Clamp, hose


001 - 088Bracket, rear table, left

001 - 123Idler, slitter



770 - 395Tie bar, chrome

780 - 004Reflective tape

X93 - 0011Cable, kick, E-Stop

100 - 220Bracket, air filter

182 - 300( Inlet Ring )

615 - 003Air box

001 - 005Idler, Permanent

510 - 105Bracket, castor, left, rear

540 - 401Conduit



475 - 900Tape dispenser

465 - 200Knob, lock down

001 - 087Bracket, rear table, right

001 - 122Assembly, slitter

510 - 071Bracket, castor, right, rear



X92 - 0083Cooling, tube

001 - 160Serial plate

645 - 009Bolt

089 - 140Spring

755 - 033Standoff

Removable Idler Standoffs

645 - 009Bolt

089 - 140Spring

755 - 032Standoff

095 - 135Standoff

Removable Idler Standoff / Modified



O III : Control Side - Components

185 - 005Recti f ier

214 - 132Terminal b lock

214 - 330Micro switch

182 - 200Cool ing fan

250 - 000Photo - eye

230 - 006Inf rared sensor

001 - 168Vacuum tab le p lug

230 - 000140 thermostat

510 - 334Bracket, photo - eye rear 194 - 002

Indicator, red

502 - 000Strain rel ief

250 - 000Photo - eye

230 - 006Inf rared sensor

214 - 330Micro switch

189 - 028Heater , Maytag

001 - 285Assembly, over temp

230 - 004160 thermostat

210 - 000Contactor



O III : Control Side - Hardware

320 - 310Main cylinder

550 - 300Bracket, main cylinder


510 - 000Bracket, regulator

545 - 330Cover, cylinder

484 - 100Brush seal

640 - 000Clamp, modif ied

320 - 300Pull cylinder

560 - 075Top hat, chrome


330 - 130Air rate control valve

330 - 280Air muffler

350 - 115Solenoid valve

510 - 079Bracket,cylinder mount

X92 - 0092Shim disk, control side

001 - 304Shaft, pull roll lift

710 - 035Shaft, upper pull roll

510 - 164Bracket, heater, control side

510 - 149Bracket, overtemp switch

510 - 078Bracket, thermostat

510 - 100Bracket, photo - eye, front

510 - 101Bracket, infrared sensor


340 - 113Pressure guage

001 - 059Assembly, pull roll cylinder

585 - 002Shim guard


450 - 025Decal, nip

510 - 116Bracket, kick switch



O III : 001 - 115 Electrical Panel

+ -

3

4

UUT T 2

I

PN

U

PT

O 1

3

4 O

T

PUT

IN

PU

2

TU

1

P 3A +

P 2P 1

F+

I1F

-L 1

L 2A -

175 - 004Tie base

207 - 007Relay base

207 - 00624 vdc relay

610 - 100Heat sink

207 - 005Solid state relay, 90amp

182 - 012Guard, fan

585 - 011Guard, MCB



217 - 140Ground terminal, 4mm

217 - 270Terminal, blue, 4mm

585 - 012Guard, fuse

186 - 135Fuse, 20A

001 - 342M.O.V.


217 - 220Terminal block, 10mm

100 - 015Bracket, capacitor

217 - 170Rail end




185 - 001Capacitor

450 - 035Decal, warning

585 - 010Guard, power supply

510 -265Bracket, fan

182 - 000Fan


120 - 002Spacer, threaded, hex



217 - 120Terminal, grey, 4mm

670 - 004Panel 220 - 130

HP resistor



O III : Front & Rear Panels



PRO TECH ENGINEERING DEFOREST WI. U.S.A. (608) 246 - 8844

F W D

REV

MOTOR CONTROLS

Syrelec C T D 4 3

75

S PALM

O U T S T

S T F

L O W HIGH

F

H E A T

T O P B O T T O M

P R E S S U R E

R O L L

LAMINATOR ROLL CONTROLS

FAN TABLEMAIN POWER

ADJ

A U T O

S T O P

Syrelec C T D 4 3

75

S PALM

O U T S T

S T F

L O W HIGH

F

SPEED

10

20

30

4050

60

70

80

90

1000

P.S.I.

R 0.0

S E L R S T

219 - 000Digital display

465 - 300Speed knob



230 - 001Syrelec control ler

214 - 295Cover, green/red




001 - 117Panel


214 - 296Cover, black




A D J

PULL ROLL CLUTCH

P R E S S U R E

80

P R E S S U R E

PULL ROLL CONTROLS

COOLING FANS

R O L L

A U T O

S T O P

10

20

30

4050

60

70

80

90

1000

P.S.I.

10

20

30

4050

60

70

90

1000

P.S.I.A D J







214 - 270Switch, up/down


001 - 121Panel


80



O III : Drive Side


400 - 154Chain, primary, inner

501 - 085Bracket, proximity

510 - 166Bracket, heater, bottom, drive

755 - 001Spacer, heater bracket

005 - 036Heater tensioning kit

510 - 082Bracket, cyl inder mount

X92 - 0138Shaft, pull roll l ift

375 - 170clutch

001 - 096Assembly, chain tensioner

001 - 058Assembly, pull roll cylinder




435 - 175Sprocket, rewind drive

219 - 001Indicator, proximity

585 - 007Guard, blower hose

585 - 004Guard, main rol l sprocket

440 - 125Sprocket, idler


440 - 110SO 1 shaft



510 - 165Bracket, heater, top, drive

214 - 134Terminal block - 5


730 - 035Side frame

GB

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Page 8 - 10

O III : 001 - 005 Idler, F

ixed

1 2 3

4

5 6

69.00 REF

2-7/64

1/1

-005 ASSEMBLY

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

1-24-94 P.R

.1:1 C


001-005

1 1




PROPRIETARY


A

4

B

3 2 1

A

B

C

D

4 3 2

C

D

1

1 - 620-405 1


4 SET SCREW, 10-32 X 3/16 LG - 3

1 SHAFT, PERMANENT IDLER, 5/8 X 69" 710-110 4


2 SHCS, 3/8 - 16 X 1-1/4" LG - 6


GB

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Page 8 - 11

O III : 001 - 006 Idler, T

able

1 2 3

4

53/64 REF



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

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TOLERANCE




Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

1-24-94 P.R. C1

IDLER, PAPER INFEEDORCA III

001-006


1 IDLER, 2 X 64", CHROME 620-405 1


4 SETSCREW, 10-32 X 3/16" LG - 3

1 IDLER SHAFT 710-111 4

GB

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Page 8 - 12

O III : 001 - 058 C

ylinder, Pull R

oll, Drive


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE



4151 Anderson Road, Madison, WI 53532Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

2-8-94 P.R. C2

CYLINDER, PULL ROLL, RT.ORCA III

001-058

12

11

10

9

8

1

7

4

3

5

2

6


.875

AR

LM

1-2-

9625

02

13


1 CYL, PULL ROLL (BIMBA FO-174) 320-300 1

1 BRACKET, CYL MNT, RT 510-082 2

1 SHIM DISK, PULL ROLL, RT X92-0091 3

1 BRACKET, LIFT, PULL ROLL X92-0138 4





1 NUT, JAM, 3/8-24 - 9

2 LOCK COLLAR, 3/8-24 290-190 10



1 JAM NUT, 1/4-20 - 13

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O III : 001 - 059 C

ylinder, Pull R

oll, Control


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X.XX

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2-9-94 P.R. C2

CYLINDER, PULL ROLL, LFORCA III

001-059

ASSEMBLY-O59SCALE-1/2

2

8

7

3

6

9

1

5

4

10

11


1 CYL, PULL ROLL, (BIMBA FO-174) 320-300 1

1 BRACKET, CYL MNT, LF 510-079 2

1 SHIM DISK, PULL ROLL, LF X92-0092 3



1 ASSEMBLY, SHAFT, CYLINDER, PULL ROLL 001-304 6





1 JAM NUT, 1/4-20 - 11

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O III : 001 - 083 T

able, Sm

all





PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

A

U2X SCALE

4

5

1

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RELEASEP 1D

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P .050X.125

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TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

2-23-94

P.R. 1:2 C

ASSY,TABLE,SMALLORCA II,III

001-083

1 1

9-29

-97

BM

S29

59

4.004.00

2.50

2XC.312C.531 X 82D C'SINK

B

(68.43)

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1 TABLE, SMALL,GREY 760-048 1


2 T-NUT 050-001 3

1 SCREW,SET,1/4-20 X 1.0 050-020 4

2 FHCS, 1/4-20 X 1 LG - 5

GB

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Page 8 - 15

O III : 001 - 084 T

able, Large

U2X SCALE

6

3

4 5

2 15





PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

A

2-9-

95A

KL

0867

9-29

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DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF


PRO-TECH


R

2-23-94

P.R. 1:1 C

ASSY,TABLE,LARGEORCA II,III

001-084

1 1

(68.43)

(8.75)

1 TABLE, LARGE 760-049 1


4 T-NUT 050-001 4

1 SCREW,SET,1/4-20 X 1.0 050-020 5

4 FHCS, 1/4-20 X 1 LG - 6



GB

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O III : 001 - 085 B

racket, Front T

able, Drive

Pro-TechEngineering

X/X

X.

X.X

X.XX

X.XXX

P 1/64

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125

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TITLE:

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2-23-94 P.R. C1

BRACKET, TABLE, FRONT, RTORCA II, ORCA III

001-085


3

4

1 25


1 BRACKET, TABLE, FRONT, RT 510-056 1




1 NUT, 1/4-20 - 5

GB

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racket, Front T

able, Control


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X.X

X.XX

X.XXX

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2-23-94 P.R. C2

BRACKET, TABLE, FRONT, LFORCA II, ORCA III

001-086

ASSEMBLY

SCALE: 1/2

-086

1 BRACKET, TABLE, FRONT, LF 510-055 1




1 NUT, 1/4-20 - 5


2 4 1 3 5

GB

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racket, Rear T

able, Drive


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X.X

X.XX

X.XXX

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2-24-94 P.R. C1

BRACKET, TABLE, REAR, RTORCA III

001-087


3

4

5

126


1 BRACKET, TABLE, REAR, RT 510-067 1






GB

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racket, Rear T

able, Control

3 1 5

24

6


X/X

X.

X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

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ION

2-24-94 P.R. C1

BRACKET, TABLE, REAR, LFORCA III

001-088



1 BRACKET, TABLE, REAR, LF 510-069 1



1 SCREW, ALLEN, FLT HD, 1/4-20 X 1/2 LG - 4



GB

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elf tensioning Idler


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X.X

X.XX

X.XXX

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TITLE:

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VIS

ION

3-3-94 P.R. C1

TENSIONER, CHAINORCA II, ORCA III

001-096


3

5

1

24



1 SPROCKET, 19T 440-130 2

1 STANDOFF, 1/2 ID X 1-3/4 755-000 3

1 BOLT, CHAIN TENSIONER X93-0047 4

1 NUT, NYLOCK, 1/2-13 - 5

GB

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O III : 001 - 100 U

nwind C

ore Brake


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X.XX

X.XXX

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TITLE:

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3-7-94 P.R. C1

BRAKE, UNWINDORCA II, ORCA III

001-100

1 2 3 5

6

4


7


1 COLLAR, BRAKE 515-050 1

1 COLLAR, ADJUST 515-051 2

1 COLLAR, LOCK, BRAKE 515-053 3

1 O-RING, 2-7/8 480-010 4

1 SET SCREW, 1/4-20 HALF DOG PT - 5


1 SPRING, WAVE 089-120 7

GB

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djustable Chain T

ensioner, Prim

ary


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TITLE:

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5-6-93 RAS A1

ASSEMBLY, SPROCKET, IDLER, ADJUSTABLEORCA III

001-102



1 SPROCKET, 13T 440-125 2

1 BOLT, MOD., 3/4-16 X 1 505-002 3

1 NUT, JAM, 3/4-16 - 4


1


34 5 2

76


(7)


GB

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litters, Hooked



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ASSY, SLITTER, HOOK BLADEORCA 50, ORCA 2, ORCA 3

3-16-94 GTS A1 001-109

1 LOCK COLLAR, CLAMP, MODIFIED 640-000 1

1 BLADE, HOOK 475-300 2

1 PLATE, BLADE, SLITTER 740-004 3

1 THUMBSCREW,10-32x3/8 /90179A827(McM) 092-110 4

2 PIN, ROLL, 3/32x.5 /98296A143(McMASTER) 095-110 5

1

2

3

45

5

C1.25

5/16-24

ALL DIMS REFERENCE

GB

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O III : 001 - 114 U

nwind C

ore End


X/X

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X.XX

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TITLE:

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VIS

ION

4-14-94 P.R. C1

COLLAR, CORE END, UNWINDORCA III

001-114

1


23

AK

.L.

8-10

-95

1077


1 COLLAR, LOCK, CORE END 640-020 1

1 O-RING, 2-7/8 480-005 2


GB

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Page 8 - 25

O III : 001 - 122 S

litters, Infeed / Outfeed






1 ROLL PIN, 1/8 X 1/2 LG 095-100 5

1 DOWEL PIN, 3/16 X 1/2 LG 095-140 6

1 ROLL PIN, 3/32 X 5/8 LG 095-120 7


1 BEARING, THRUST, 5/16 X 5/8 032-003 9

- - - 10

1 NUT, NYLOCK, 8-32 - 11

2 WASHER, THRUST, 5/16 X 5/8 032-004 12



1 STRIP, 3/16 X 3/4 050-032 15

1 WASHER, THRUST, 3/16 X 1/2 032-005 16


X/X

X.

X.X

X.XX

X.XXX

P 1/64

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05-16-94 P.R. C1


001-122AP

.R.

5-17

-94

0442


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.R.

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4

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6

7

2

17

18

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FA

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9

14

13

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G

G

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G

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JH

2/15

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GB

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O III : 001 - 123 Idler, S

litter


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X.X

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TITLE:

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VIS

ION

5-23-94 P.R. B1


001-123

ASSEMBLY-1231/1

1 2

3




PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A



1 IDLER, 2 X 64", CHROME 620-405 3


GB

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Page 8 - 27

O III : 001 - 160 S

erial Plate


X/X

X.

X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

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ASSY, SERIAL PLATEORCA III

11-30-94 GTS A1 001-160

O6308941234

MACHINE

MONTH

YEAR

SEQUENTIAL

USERIAL NUMBERNUMBER

IDENTIFIER

O63XXXXXXXX

230/400

U.S. PATENT NOS: 5,316,609 5,114,520

53

ORCA 3

220-240

50/60

1

55

3 N

25

50R

R

THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES. OPERATIONIS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THISDEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THISDEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDINGINTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

MADE IN U.S.A.

Model No. Serial No.

VAC

Hz

Amps

Phase

Wires

PRO-TECH ENGINEERING, INC.MADISON, WISCONSIN

LISTEDI.T.E.6N10


1 SERIAL PLATE, UL 1450-016

1 TYPEWRITER RIBBON, UL RECOGNIZED 2450-024

1

3

UEXAMPLE

NOTES:

1. TYPE IN MODEL, SERIAL NUMBER, RATINGS,

2. USE ONLY TYPEWRITER RIBBON UL RECOGNIZEDFOR USE WITH TAILORED LABEL PRODUCT

SEE EXAMPLE

PLACE TUV

STICKER HERE

AND MISC. NOTES AS SHOWN.

MATERIAL NUMBER TLP 305. (SEE ABOVE)

CISPR 22 CLASS B

1 DECAL, TUV LOGO 3450-017

UTUVUPRODUCT SERVICE Sicherheit

geprufte

GB

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Page 8 - 28

O III : 001 - 164 S

hield

NOTES: 1. INTERPRET DRAWING PER ANSI Y14.5M-1982


3

10

1

24

5

6

A

12-3

0-96

AM

S26

24A

B

C

D

1234





234

D

C

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X/X

X.

X.X

X.XX

X.XXX

P 1/64

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PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

08-17-94

P.R. 1/1

ASSY,SHIELD,MAIN ROLLORCA III

001-164

1

C

11

4-1-

97B

MS

2712

5/1/

97C

RLM

2743

1 SHIELD, MAIN ROLL 585-006 1

1 ALUMINUM EXTRUSION, 1010 X 68" 110-013 2

1 HINGE, LIFTOFF, #2073, RH 100-012 3

1 HINGE, LIFTOFF, #2074, LH 100-013 4

2 SPACER, ROUND PLASTIC, 1/2 X 1/2 040-006 5

4 MOUNT, PANEL, #2427 100-014 6

4 SCREW,NYLON,HEX HEAD, 1/4-20 X 3/4 - 10


GB

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Page 8 - 29

O III : 001 - 165 S

topper, Shield, D

rive


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X.X

X.XX

X.XXX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

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8-17-94 P.R. A2

ASS'Y, BRACKET, STOP, SHIELDRIGHT - ORCA 3

001-165


1 BRKT, SHIELD, STOP, RIGHT 510 - 096 1

1 BUMPER, RUBBER, CONICAL 465-500 2

3 WASHER, FLAT, 1/4" - 3

1 NUT, 1/4-20 - 4

2 SCREW, CAP, 10-32 X 1/2 LG - 5

ASSEMBLY- 165SCALE: 1/2

2

1

5

4

3

GB

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Page 8 - 30

O III : 001 - 166 S

topper, Shield, C

ontrol


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X.

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X.XX

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Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

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VIS

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8-17-94 P.R. A2

ASS'Y, BRACKET, STOP, SHIELD

LEFT- ORCA 3

001-166


1 BRKT, STOP, SHIELD, LF 510-097 1

1 BUMPER, RUBBER, CONICAL 465-500 2

3 WASHER, FLAT, 1/4" - 3

1 NUT, 1/4-20 - 4

2 SCREW, CAP, 10-32 X 1/2 LG - 5


4

3

5

2

1

GB

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Page 8 - 31

O III : 001 - 170 A

ccessory Pack


4 ASSY, SLITTER, INFEED/OUTFEED 001-122 1

P .020

P .005

P .010

X.X

X.XXX

X.XXP 1D

ANGLES DATE: DRAWN BY: DWG SCALE: Dwg:


PRO-TECH

P 1/64

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P .050

TOLERANCEUNLESS OTHERWISE SPECIFED

RE

VIS

ION

X/X

X.

DIM. ASSHOWN

TITLE:

125

TO BEFINISH

R

ASSEMBLY, ACCESSORY PACKORCA III

001 - 170

4 CARRIER, FUSE, INTERNATIONAL 186-001 2

4 FUSE, 1-1/4X1/4, SB, 3AG 186-200 3

4 PAD, LEVELING 470-100 4

1 TAPE, MASKING 475-000 5

1 BOX, ACCESSORY 475-010 6

1 MEASURE, TAPE, 475-100 7

1 WRENCH, ALLEN, T-HANDLE, 5/16 475-220 8

1 WRENCH SET, ALLEN 475-230 9

2 BLADE, SLITTER, HOOKED 475-300 10

1 KNIFE, ZIPPY 475-620 11

1 COUPLING, 1/4, AIR FITTING 330-000 12

1 AIR HOSE, W/FITTINGS, 12FT 360-000 13

4 O-RING, BRAKE 480-005 14

1 ERASER, CHARRETTE 930320 15

1 MANUAL, OPERATION, ORCA II 930402 16

2 ASSY, SLITTER, OUTFEED 001-109 17

1 BRAKE PAD, UNWIND/REWIND 375-000 18

1 BRAKE, MOUNTED, UNWIND/REWIND 625-006 19

1 WRENCH, ALLEN, 1/4, MOD. 485-001 20A

P.R

.

6-1-

9509

991 BLADE, CIRCULAR 475-001 21

BR

LM

12-1

3-95

2499

CR

LM

4-10

-96

2538

06-0

7-96

DA

JT25

59

1 STAIN RELIEF,MAIN POWER 175-201 22

10-6

-97

EM

S29

65

GB

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Page 8 - 32

O III : 001 - 181 R

ewind B

rake

1 2 3

9 10

8 7

4

5

6

11

A

SECTION

A-ASCALE: 1/

1

X/X

X.

X.X

X.XX

X.XXX

P 1/64

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PRO-TECHSHEET 1 OF

SIZE:

RELEASENO.

11-15-94

RAS 1:2

ASSY, REWIND,BRAKEORCA

III001-181

1

C





1 3/8-16 X 1 LG SHCS - 4



1 SPRING CLIP, 5100 - 100 090-140 7




1 COMPRESSION SPRING, C1225 - 105 - 1500M 089-200 8

GB

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Page 8 - 33

O III : 001 - 189 S

witch, C

ooling Fans

32

1



X/X

X.

X.X

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TITLE:

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11-17-94 P.R. A1

ASS'Y, SWITCH, FANORCA III

001-189

1 SWITCH, ON-OFF, FAN 214-270 1

1 COVER, ROCKER SWITCH, BLACK 214-296 2

2 WIRE, 22 AWG, RED, 1-1/2" LG - 3

2 DISCONNECT, MALE, .110 - 4

3 TUBING, HEAT SHRINK - 5

2 5

34

1

NOTES: 1. 22 GA. WIRE (ITEM 3) TO BE SOLDERED TO SWITCH TERMS 2 AND 3. 2. LABEL WIRE FROM TERM 2 #35 3. LABEL WIRE FROM TERM 3 #36

(3)

(5)

(5)

(4)

GB

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Page 8 - 34

O III : 001 - 225 N

oise Filter


X/X

X.

X.X

X.XX

X.XXX

P 1/64

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TITLE:

RE

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ION

12-30-94 P.R. C2

ASSEMBLY, NOISE FILTERORCA III

001-225

BHCS #10-32 x 1/4 A

AA

JH

12/2

4/97

3010


1 FILTER, MOTOR BOARD 185-003 1

1 PLATE, FILTER MOUNT 672-013 2

2 FILTER, AC LINE 185-002 3

10 BHCS, 6-32 X 1/4 - 4

10 WASHER, FLAT, #6 - 5

LOA

D

LINE

LOA

D

LINE

LOA

D

LINE

1 3 452

APPLY LOCTITE BLUE A

NOTE:ALL GROUNDS ARE COLORED GREEN, 10" LONG TWISTED.

A

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 35

O III : 001 - 226 Idler, R

emovable


1 IDLER, 2 X 64", CHROME 620-405 2


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. AS

SHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

1-10-95 K.L. A1


001-226

2 1


GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 8 - 36

O III : 001 - 231 W

ire Duct S

et

1 DUCT COVER, 2", 4 - 1/2 " LG 180-120 1

1 DUCT BASE, 2", 4-1/2" LG WITH ADHESIVE 180-100 2

2 DUCT COVER, 1", 5" LG 180-130 9

2 DUCT BASE, 1", 5" LG WITH ADHESIVE 180-110 10

1

2

5

6


4

3

7

8

12

11

14

13

9

10

(4.5) (7.0)

(11.0) (25.5)

1 DUCT COVER, 2", 7" LG 180-120 3

1 DUCT COVER, 2", 11" LG 180-120 5

1 DUCT COVER, 2", 25-1/2" LG 180-120 7



1 DUCT BASE, 2", 25-1/2" LG WITH ADHESIVE 180-100 8

1 DUCT COVER, 1", 9" LG 180-130 11

1 DUCT COVER, 1", 11" LG 180-130 13

1 DUCT BASE, 1" 9" LG WITH ADHESIVE 180-110 12


(5.0)

(9.0) (11.0)


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

08-16-95 P.R. C1

ASSEMBLY, PANDUIT, MAINCHASSIS

001-231

GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 37

O III : 001 - 233 D

in Rail S

et

4.253.25

10.50 13.25

- DIN RAIL 217-200 -

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

7-19-96

RLM 1/1

SET, DIN RAIL-

001-233

1

A





PROPRIETARY

C

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 38

O III : 001 - 242 A

djustable Chain T

ensioner, Secondary


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-4685

TITLE:

RE

VIS

ION

2-23-95 P.R. A1

ASSEMBLY, SPROCKET, IDLER, ADJUSTABLEOUTER - ORCA III

001-242



1 SPROCKET, 13T 440-125 2

1 BOLT, MOD., 3/4-16 X 1 505-002 3

1 NUT, JAM, 3/4-16 - 4


1


34 5 2

76



9 8

(7)



GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 39

O III : 001 - 259 S

afety Label Set


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

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TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-2-95 K.L. A1

KIT, SAFETY LABELORCA III

001-259AA

JH2/

22/9

932

78


2 DECAL,DANGER HAZARDOUS VOLTAGE 450-131 1

1 DECAL,WARNING MOVING PARTS 450-132 2

2 DECAL,WARNING CRUSH AND BURN,RIGHT 450-134 4

2 DECAL,WARNING CRUSH AND BURN,LEFT 450-133 3

1 DECAL,WARNING,MODIFIED CRUSH/CUT 450-011 7

1 DECAL,READ SAFETY INSTRUCTIONS 450-136 6

1 DECAL,WARNING READ MANUAL 450-135 5

3 DECAL, ELECTRICAL HAZARD 450-035 8

2 DECAL, ELECTRICAL HAZARD 450-180 9

GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 40

O III : 001 - 285 O

ver-temp P

rotection


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-28-95 P.R. C1

ASS'Y, BRKT, HTR, UPPER &LOWER,%%C.75 , CONTROL SIDE,

001-285

ASSEMBLY

SCALE: 1/2

-285

6 5

7

4

ITEM 3 NOTE:USE 1/4-20 X 4 EYE BOLT ONUPPER BRACKET THISLOCATION. SECURE WITH HEX NUT.

8

91011

12

13

1

9

ITEM 13 NOTE:REPLACE STOCK SETSCREW

ITEM 9,10 & 11 NOTE:USE WASHER, ITEM 9 ON TOP & BOTTOM.

3

14

F

F

2

1 BRACKET, HEATER,CONTROL SIDE 510-164 1

1 SET SCREW, 1/4-20 X .5 CUP POINT - 2

2 SHCS, 1/4-20 X .5 LG - 3

1 BRACKET,MOUNTING,SWITCH,OVERHEAT 510-149 4

2 SHCS,10-32 X .38 - 5

2 WASHER,FLAT,#10 - 6

1 SWITCH,BASIC,ROLLER LEVER 214-000 7

1 SHCS,#4-40 X .5 - 8

3 WASHER,FLAT,#4 - 9

1 SHCS,#4-40 X .62 - 10

1 NUT,HEX,#4-40 - 11

1 LOCKCOLLAR 290-004 12

1 SETSCREW,1/2-13, FLAT TIP 13

1 NUT, HEX, JAM, 1/4-20 - 14


GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 8 - 41

O III : 001 - 304 S

haft, Pull R

oll Cylinder, C

ontrol

(1.25)10.25

.875.50



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

6-21-95 P.R. A1

ASSEMBLY, SHAFT, CYLINDER,PULL ROLL

001-304

1 SHAFT, LIFT, PULL ROLL 710-052 1

2 COLLAR, LOCK, 3/8-24 290-190 2

3 NUT, HEX, 3/8-24 - 3

231

ASSEMBLY

SCALE:1/1

-304

USE SERVICE REMOVABLETHREAD LOCKING COMPOUND(THIS NUT ONLY)

AP

.R.

7-27

-95

1057

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 42

O III : 001 - 326 R

ewind D

rive

1 2 3

9 10

8 7

4

5

6

11

1213

14

15

16

19

17

20 21

23

18


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

9-18-95 K.L. C2

ASSY,DRIVEORCA III

001-326

A A


SECTION A-ASCALE: 1/1

24

REMOVE PAINT FROM INSIDEOF SIDEFRAME HOLE. UDO NOTUEXCEED 1.003 DIA.

22


1 PLUG, CLUTCH, ORCA I, II X92-0112 1



1 3/8-16 X 1 LG SHCS - 4



1 SPRING CLIP, 5100 - 100 090-140 7




1 PLUG, CLUTCH DRIVE X92-0111 12





1 KEY, 1/4 X 1/4 X 5/8 LG - 17

1 BOLT, CLUTCH DRIVE, ORCA I, II 645-008 18

1 LOCK NUT, 5/8-11 HEX - 19

1 SPROCKET, 26 TOOTH 435-215 20



1 SPRING 089-200 8, 1" ID X 1-3/8 LG

1 TUBE, CARDBOARD 860-003 23


FOR THE REAR REWIND DRIVE, ITEM NUMBER20 IS FLIPPED SO THAT THE TEETH OF THESPROCKET IS CLOSEST TO THE SIDE FRAME.

*

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 43

O III : 001 - 342 M

.O.V

.



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

TOL.DIM. ASSHOWN


TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

3-26-96 HZ A1


001-342



Solder

Solder

1

1

1

2




3

4

GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 8 - 44

O III : 005 - 036


2 SPRING 089-200 2



P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF


PRO-TECH


R

7/10/98

SNF 1:1 A

KIT, HEATER TENSIONORCA 3

005-036

2106 1

2106

NOTES:1. PARTS ARE SHIPPED LOOSE.2. ONE KIT IS REQUIRED FOR EACH MACHINE.





PROPRIETARY

C

4 #10 EXTERNAL LOCK WASHER - 5


1

2

53

6

6

4 ZIP TIE, 8" - 6



Orca IVIllustrated Parts Diagrams

( 000 - 060 )

Available Options ;001 - 467 ( Preheater )

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 2

O IV

: Cabinets A

nd Covers


GBC Pro-TechGBC Pro-Tech

545 - 375Cover, left , dr ive

450 - 059Decal , graphics

450 - 180Decal , warning

545 - 370Cover, r ight, dr ive


545 - 375Cover, left , control

545 - 370Cover, r ight, dr ive

450 - 059Decal , graphics



670 - 525Panel, top

670 - 525Panel , botom

670 - 510Panel, front

450 - 110Decal , E-Stop

001 - 436Control panel, front

670 - 515Panel, rear

001 - 442Brake panel , rear

450 - 136Decal , Read Safety

450 - 135Decal , read manual

450 - 062Decal , reset


214 - 400Knob, rotary

186 - 013Circui t Breaker


186 - 000Fuse holder

186 - 002Fuse carr ier

(3) 186 - 238Fuse, 3AB, 8amp, ceramic

(1) 186 - 125Fuse, SB, 3AG, 1 amp

214 - 301Contact , d isconnect

670 - 525Panel, top

670 - 520Panel, front

670 - 510Panel, rear

670 - 525Panel , botom

470 - 120Castor , wheels

505 - 005Bolt, foot

001 - 440Brake panel, f ront

001 - 438Control panel, rear


214 - 314Contact , E-Stop

001 - 480Accessory pack



O IV : Front And Rear Views

001 - 440Brake panel, f ront, dr ive

690 - 051Main roll

430 - 004Gear reducer

585 - 065Guard doors

001 - 530Assembly, shaf t , core

510 - 293Bracket, p ivot door

530 - 018Core s topper

530 - 026Core chuck

530 - 019Core support




780 - 003Cable, E-Stop

425 - 001Motor

214 - 017Switch, cable, E-Stop


001 - 436Control panel, control, front

060 - 08Main roll l ift


670 - 520Panel, cabinet






001 - 438Control panel, dr ive, rear



690 - 029Main rol l , lower

690 - 012Pull roll, driven

690 - 015Pull rol l , upper

001 - 442Brake panel, rear, control

214 - 008Switch, reset


060 - 09Air fi lter

510 - 290Bracket, foot





214 - 400Knob, rotary

020 - 150Bearing, pressed in


585 - 065Guard doors


470 - 120Castor, wheel

Front View

Rear View



O IV : Control Side - Components

C1

C4

C6

4

5

6

C3

A4

C7

A5

C5

C2

185 - 026Filter, l ine

001 - 468Assembly , termina l , power

182 - 004Fan, dual b lower

001 - 474Assembly, terminal , cool ing


182 - 002Fan, centa l fugal

001 - 442Brake panel , rear



001 - 436Control panel , f ront

001 - 458Assembly, e lectr ica l panel

001 - 464Assembly , terminal , PLC input

001 - 465Assembly , termina l , PLC output

180 - 100Wire duct , 2 x 1, gener ic

180 - 120Cover, wire duct , 2, gener ic

189 - 332Heater

350 - 162Solenoid, pul l rol ls

350 - 004Solenoid, pre heater

350 - 004Solenoid, shaf t locks

350 - 162Solenoid, main ro l ls

730 - 014Side f rame, contro l

001 - 420Assembly, a i r va lves

222 - 000PLC, FX - 80

222 - 001Module, D to A

207 - 005Sol id state relay



O IV : Control Side - Hardware

C1

C4

C6

4

5

6

C3

A4

C7

A5

C5

C2

060 - 20Air line strip

060 - 19Locking pin


320 - 220Air cylinder, pull

320 - 003Cylinder, pancake

510 - 164Bracket, heater


060 - 08Main roll Lift

320 - 330Air cyl inder, main



320 - 001Air cylinder, catch


060 - 18Air line strip

330 - 011Air fitting

500 - 051Bearing, take-up

026 - 100Bearing, pull roll

350 - 160Manifold, 2 station

350 - 160Manifold, 2 station


629 - 008Lever, hook

510 - 567Bracket, main roll l i ft

330 - 008Air f itt ing, straight, 1/8 NPT

505 - 005Bolt, foot



O IV : 001 - 458 Electrical Panel

FX

-2DA

PO

WE

R

ME

LSE

C F

X-80M

T T

RA

NS

IST

OR

UN

IT

MIT

SU

BIS

HI

RU

N

CP

U.E

PR

OG

.E

BA

TT

.V

PO

WE

R

INP

UT

43

OU

TP

UT

12

3.3K

3.3K

3.3K

3.3K

3.3K

3.3K

3.3K

KN

A2

Cro

uzet

182 - 000Fan, 24vdc

510 - 265Bracket, fan

182 - 012Guard, fan, 3"

610 - 100Heat sink, ssr

207 - 003Cover, ssr


001 - 342Assembly, M.O.V.

185 - 024Regulator, 5vdc

185 - 028Mounting kit

185 - 028Mounting kit

185 - 025Regulator, 12vdc


222 - 000PLC, FX-80

001 - 464Assembly, terminal, input

217 - 019End block

222 - 001Module, D TO A

217 - 019End block

217 - 201Din rail, 16.75"

001 - 465Assembly, terminal, output

185 - 027Resistor, 3.3K, 1/4 watt

185 - 052Beeper

222 - 002Ram cassette

670 - 030Panel



O IV : Front And Rear Control Panel

GBC Pro - TechR

1 2 3 45

1 2 3 45

GBC Pro - TechR

670 - 400Panel

450 - 047Overlay

340 - 002Regulator


001 - 486PCB

219 - 004Encoder, mechanical

330 - 006Clamp, tubing

360 - 005Tubing, black, 8"

330 - 012Fitting, elbow


330 - 910Fitting, Barb


340 - 002Regulator

450 - 048Overlay

670 - 401Panel

001 - 487PCB

219 - 004Encoder, mechanical

350 - 001Switch, air

360 - 005Tubing, black, 8"



330 - 910Fitting, Barb

330 - 008Fitting, straight







O IV : Front & Rear Brake Panel

214 - 290Switch, rocker


450 - 080Over lay

670 - 405panel

214 - 015Switch, push

001 - 380PCB

185 - 022Contact block

185 - 020End barrier

185 - 020End barrier

217 - 008Din rail, 4"

330 - 410Connector, air

280 - 018Cable, sensor

185 - 050Sensor, pressure


330 - 019Reducer, plug-in

217 - 021Bridge bar




214 - 016Lens, switch


GBC Pro - TechR


450 - 081Over lay

670 - 406panel

330 - 410Connector, air

280 - 018Cable, sensor

185 - 050Sensor, pressure


330 - 019Reducer, plug-in

214 - 015Switch, push button

Same as above

001 - 481PCB






214 - 016Lens, switch

001 - 440 Front Brake Panel

001 - 442 Rear Brake Panel



O IV : Drive Side - Components

001 - 438Assembly, control panel, rear

001 - 475Assembly, terminal , cool ing

001 - 501Assembly, encoders

182 - 004Fan, dual blower

182 - 002Fan, centr i fugal blower


425 - 001Motor

001 - 466Assembly, terminal , sensors

340 - 004Regulator, electronic

001 - 459Assembly, motor control ler

001 - 440Assembly, brake panel, f ront



214 - 005Micro switch, doors

189 - 332Heater



O IV : Drive Side - Hardware

375 - 005Brake, unwind

375 - 002Clutch, pull rol l

510 - 293Bracket, door

060 - 11Motor sprocket

060 - 12Id ler sprocket


060 - 17Self tensioner, 1-15/16


510 - 165Bracket, heater, dr ive

060 - 15Clutch, rewind, 20T

060 - 08Main roll l i f t


040 - 020Bushing

060 - 16Self tensioner, 1/2


510 - 292Bracket, door

470 - 120Castor , wheels


060 - 12Id ler sprocket

320 - 220Air cyl inder, pull rol l

320 - 001Air cyl inder, catch

060 - 21Pull roll l ift

060 - 15Clutch, rewind

060 - 13Idler, upper drive

060 - 14Tensioner id ler

400 - 012Chain, upper dr ive

400 - 011Chain, main dr ive

400 - 010Chain, lower dr ive

505 - 005Foot bolt



O IV : Inside Parts

770 - 007Tie bar, painted

450 - 076Decal, back strain

510 - 568Bracket, Left

024 - 101Bearing, cam fol lower

001 - 305Assembly, stand-off

510 - 569Bracket, r ight

001 - 005Assembly, idlers, f ixed

325 - 003Rod end, ball joint

320 - 001Air cylinder

585 - 064Guard

325 - 003Rod end, ball joint

484 - 100Seal, brush

615 - 006Housing, blower

770 - 007Tie bar, painted

540 - 401Condui ts

Same as above

060 - 10Cool ing system

060 - 09Air filter

585 - 060Guard, left

585 - 060Guard, r ight

060 - 08Main roll l ift

770 - 395Tie bar, chrome

755 - 200Stand-offs, cam, Drive

755 - 201Stand-offs, cam, control

060 - 11Detai l , motor

001 - 530Assembly, shaft, core

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 12

O IV

: 060 - 08 Main R

oll Lift ( CN

O )


325 - 215Bracket

510 - 567Bracket

510 - 562Bracket, drive

510 - 561Bracket, control

510 - 567Bracket


325 - 215Bracket

330 - 134Flow control

585 - 060Guard, left

585 - 061Guard, right

629 - 007Clevis link

090 - 100Snap ring

086 - 001Clevis pin

086 - 000Clevis pin

629 - 004Link, mian lift

629 - 005Link, clevis, lift

090 - 135Snap ring


500 - 051Bearing, take up

629 - 007Clevis link

090 - 100Snap ring

086 - 001Clevis pin

086 - 000Clevis pin

629 - 004Link, mian lift


090 - 135Snap ring


500 - 051Bearing, take up

060 - 005Grease fitting

290 - 010Threaded lock collar


290 - 004Collar w/ set screw




O IV : 060 - 09 Air Filter ( CNO )

330 - 280Muff ler

330 - 101Quick exhaust

340 - 250Filter

100 - 220Bracket

330 - 760Fitt ing, elbow

330 - 260Coupler

330 - 210Fit t ing, 1/4 NPT

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 14

O IV

: 060 - 10 Cooling Idlers ( C

NO

)

VIEWED FROM FRONT OF MACHINE

58

040 - 004Bushing

068 - 008Spacer

700 - 012Mount, cooling idler

089 - 105Spring

620 - 023Cooling idler

032 - 291Thrust washer

672 - 027Plate, air deflector



O IV : 060 - 11 Motor Sprocket ( CNO )

435 - 110Sprocket , 35A40

755 - 565Spacer

435 - 010Sprocket, tr iple, 16T

1/2"


425 - 001Motor



O IV : 060 - 12 Idler Sprocket ( CNO )

440 - 105SO 2 w/ col lar

435 - 014Sprocket, idler, 17T

032 - 250Thrust washer 032 - 300

Thrust washer

032 - 300Thrust washer



O IV : 060 - 13 Idler, Upper Drive ( CNO )

440 - 100SO 4 w/ col lar

028 - 130Needle bearing

028 - 130Needle bearing

435 - 011Sprocket, tr iple, 20T

032 - 250Thrust washer, TRB1625

032 - 300Thrust washer, TRD1625

032 - 300Thrust washer, TRD1625



O IV : 060 - 14 Tensioner Idler ( CNO )

440 - 100SO 4 w/ col lar

435 - 014Sprocket, id ler, 17T

290 - 440Lock col lar, 1"



O IV : 060 - 15 Clutch Rewind, 20 T ( CNO )


020 - 005Ball bearing

090 - 140Spring cl ip

020 - 005Ball bearing

090 - 000Snap r ing, internal

501 - 050Bearing block



O IV : 060 - 16 Self Tensioner, 1/2 ” ( CNO )

440 - 003Tensioner w/ bolt

435 - 013Sprocket, 17T

505 - 006Bolt, modif ied



O IV : 060 - 17 Self Tensioner, 1-15/16” ( CNO )

440 - 003Tensioner w/ bol t

435 - 013Sprocket , 17T



O IV : 060 - 18 Airline Strip, Straight ( CNO )

330 - 016Fitt ing, straight

330 - 012Male e lbow

330 - 014Plug


330 - 016Fitt ing, straight

330 - 102Manifo ld



O IV : 060 - 19 Locking Pins ( CNO )

095 - 102Dowel pin

( electrical side only )

710 - 074Stop shaft

320 - 005Cylinder

330 - 008Fitting, straight

501 - 024Block



O IV : 060 - 20 Airline Strip, Elbow ( CNO )

330 - 730Elbow, male





330 - 103Manifo ld



O IV : 060 - 21 Pull Roll Lift ( CNO )

325 - 220Bracket


330 - 007Male elbow 320 - 220

Air cylinder


585 - 064Guard


325 - 003Rod end ball joint

320 - 001Cylinder

629 - 008Lever, hook

290 - 560Split collar

710 - 035Shaft

640 - 009Shaft collar

032 - 420Thrust washer,

TRC-2031

089 - 014Wave spr ing

290 - 560Split collar



O IV : 060 - 22 Clutch Rewind, 18T ( CNO )


501 - 050Bearing block

090 - 000Snap r ing, internal

090 - 140Spring cl ip

020 - 005Ball bearing020 - 005

Ball bearing

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 27

O IV

: 001 - 005 Idler, fixed

1 2 3

4

5 6

69.00 REF

2-7/64

1/1

-005 ASSEMBLY

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

1-24-94

P.R. 1:1 C


001-005

1 1




PROPRIETARY


A

4

B

3 2 1

A

B

C

D

4 3 2

C

D

1

1 - 620-405 1


4 SET SCREW, 10-32 X 3/16 LG - 3

1 - 710-110 4


2 - - 6


GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 9 - 28

O IV

: 001 - 122 Infeed Slitter






1 ROLL PIN, 1/8 X 1/2 LG 095-100 5

1 DOWEL PIN, 3/16 X 1/2 LG 095-140 6

1 ROLL PIN, 3/32 X 5/8 LG 095-120 7


1 BEARING, THRUST, 5/16 X 5/8 032-003 9

- - - 10

1 NUT, NYLOCK, 8-32 - 11

2 WASHER, THRUST, 5/16 X 5/8 032-004 12



1 STRIP, 3/16 X 3/4 050-032 15

1 WASHER, THRUST, 3/16 X 1/2 032-005 16


X/X

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X.X

X.XX

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DATE:

DRAWNBY:

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TITLE:

RE

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ION

05-16-94

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SLITTER,INPUTO2, O3,

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9

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GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 29

O IV

: 001 - 123 Idler Assem

bly, Slitter


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P.050

P.020

P.010

P.005

FINISH

TO BE

ANGLESP1D

125

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SHOWN


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Dwg:



Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

VIS

ION

5-23-94 P.R. B1


001-123

ASSEMBLY-1231/1

1 2

3







PROPRIETARY

C

1234

D D

C

B

A

12

C

3

B

4

A



1 IDLER, 2 X 64", CHROME 620-405 3


GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

ech April 1999

Page 9 - 30


X/X

X.

X.X

X.XX

X.XXX

P 1/64

P.050

P.020

P.010

P.005

FINISH

TO BE

ANGLESP

1D

125

TOL.DIM. ASSHOWN


TOLERANCE


Dwg:



Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

RE

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ION

1-10-95 K.L. A1


001-226

2 1


1 IDLER, 2 X 64", CHROME 620-405 2


O IV

: 001 - 226 Idler Assem

bly, Rem

ovable

GB

C P

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arts Manual

© G

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Pro - T

ech April 1999

Page 9 - 31

O IV

: 001 - 305 Standoff, R

emovable Idler

1

3

2 4

1 BOLT, STANDOFF, REMOVABLE IDLER 645-009 1

1 STANDOFF, IDLER, HEX 755-033 2

1 SPRING, COMPRESSION 089-140 3

1 NUT, NYLOCK, 1/2-13 - 4

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010

P .005NO.

RELEASEP 1D

P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

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5-31-95

P.R. 1:1 A

ASSY, STANDOFF, REMOVABLEIDLER

001-305

1 1





PROPRIETARY

C

GB

C P

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arts Manual

© G

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ech April 1999

Page 9 - 32

O IV

: 001 - 342 M.O

.V.



X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISH

TO BE

ANGLES

P 1D

125

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TOLERANCE




Phone (608) 246-8844 Fax (608) 246-8645

TITLE:

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3-26-96 HZ A1


001-342



Solder

Solder

1

1

1

2




3

4

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 33

O IV

: 001 - 420 Valve C

ontrol, Main &

Pull

1 MANIFOLD, 2 STATION, MAC VALVE 350-160 1

2 SOLENOID, SINGLE, MAC VALVE 350-162 2

4 MALE ELBOW, SMC # KQL07-36S 330-312 3

4 MALE CONNECTOR, SMC # KQH07-34S 330-314 4

1 PLUG-IN "Y", SMC # KQU07-99 330-316 5

1 MUFFLER, ARROW, 3/8" NPT 330-285 6

1 PLUG, 3/8 " NPT 330-287 7

1

2

3

4

6

7




PROPRIETARY

C


1234

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C

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3

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P 1/64

P .050

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P .010

P .005

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ANGLESP 1D

125

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TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

12-2-96

TFB 1/1

ASSEMBLY, VALVE, CONTROLORCA IV

001-420

1

B1021

5

4-1-

97A

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2716

4 MALE ELBOW,SMC,KQL07-99 330-300 8

8

42

12

14

12

14 51

3

51

3

GB

C P

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arts Manual

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ech April 1999

Page 9 - 34

O IV

: 001 - 459 Motor C

ontroller

2

P 1/64

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ION

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TOLERANCE

TITLE:

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SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

8-22-97

RAS 1:1 D

ASSEMBLY,MOTOR CONTROLLERORCA 4

001-459

1667 1

1667





2 1

A

B

C

D

1345678

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C

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A

8 7 6 5 4 3

2

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12

0

5

1 5 3

7

6

4

1 PANEL,MOTOR CONTROLLER 670-031 1

1 MOTOR CONTROLLER 220-105 2

1 FILTER,LINE 185-032 3

1 SIGNAL ISOLATOR BOARD 220-104 4

6 SHCS,10-32 X 1/2 - 5

4 BHCS,#6-32 X 5/8 - 6

4 SHCS,1/4-20 X 1/2 - 7


GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

ech April 1999

Page 9 - 35

O IV

: 001 - 464 Term

inal Block, Input

37 TERMINAL BLOCK,DOUBLE LEVEL, MBKKB2,5 217-015 1

6 TERM BLK,DBL LEVEL,BRIDGE,MBKKB2,5-PV 217-016 2

1 SPACER PLATE,TERM BLOCK,D-MBKKB 2,5 217-017 3

1 END,COVER,TERM BLOCK,DP-MBKKB 2,5 217-018 4

8 INSERTION BRIDGE, 2-POS,EB5-2 217-036 5

1 DIN RAIL,16.75 217-206 6

* BRIDGE BAR,FIXED,10 POS,FBRNI 10-5 N 217-021 7

23 MARKER, RED/BLACK, 24VDC 217-050 8

11 MARKER, BLUE/BLACK, 0VDC 217-051 9

X/X

X.

X.X

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X.XXX

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RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

8-6-97

RAS 1:1

ASSEMBLY,TERM BLOCK,INPUTORCA 4

001-464

1

B1560

2 MARKER,10 POSITIONS 217-052 10






2 TERMINAL,GROUNDING,USLKG 2,5 217-025 16





PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

A

X0

A

1 MARKER,10 POSITION 217-065 17

1 SAFETY MODULE,KNA2 207-189 18

A

A

8-15

-97

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AS

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6

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6

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6

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6

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LS4

LS4

LS4

LS3

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LS3

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LS2

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24V

0V

0V

24V

24V

0V

0V

24V

24V

0V

0V

24V

24V

0V

0V

X15

X15

X14

X14

X17 X

17

X16

X16

X3 X

3

X2

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5

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X7 X

7

X6

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1

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X41

X41

X40

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X22

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5

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1

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1

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1

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1

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2

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2FS

2

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X43

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X42

X42

X42

-

+

RED

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0VDC

0VDC

0VDC

0VDC

0VDC

24VDC

24VDC

24VDC

24VDC

24VDC

X2X4X6

X10X12X14X16X20

X1X3X5X7X11X13X15X17X21

X22X23

X24X25

X26X27

X30X31

X32X32X33

X34X35LS1

LS1LS2

LS2LS3

LS3LS4

LS4X37X40

X40X41

X41X42

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24VDC

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X44X44

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RSA1ES5

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ES4ES3ES2ES1

X47

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24VDC

X45X44X43X42X41X40X3724VDC

X15X14

X32

LS3LS2LS1X35X34

24VDC

LS3LS2LS1

24VDC

X33

X30X26X24X22X20X16

X23

X31X27X25

X21X17

24VDC0VDC

X12X10X6X4X2X0

X5

X13X11X7

X3X1

0VDC

0VDC

0VDC

0VDC

24VDC

24VDC

24VDC

24VDC

24VDC

24VDC

24VDC

B

2

1

1

2

1

3

4

6

8

9

18

14

15

17

19

13

12

11

101014

20

21

24

23

22

5







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AS

10-1

3-97

2974

B

B

B

B

B

B

B

B

B

B

B

B

B

B

C

CA

JH

3/17

/99

3285

775 EA CONNECTED SET

5 EA CONNECTED SET

7

7

7

* BRIDGE BARS ARE PURCHASED IN INTERCONNECTED 10-SETS.CUT AND POSITION THE INTERCONNECTED-COUNTS AS SHOWN INTHE VIEW(S).MAKE SHOWN GRIDGE BAR SETS FROM FLOOR STOCK.

C

5 EA CONNECTED SET

2 EACONNECTEDPAIR

7 EA CONNECTED SET, EXCEPT NOTE THREEDELETED SCREWS

C

C

C

C

C

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 36

O IV

: 001 -465 Term

inal Block, O

utput

A

B

C

D

1234






234

D

C

B

A






44 MARKER, BLUE BLACK, 0 VDC 217-051 15

8 MARKER, RED/BLACK, 24 VDC 217-050 14

* BRIDGE BAR,FIXED,10 POS 217-021 8

8 RELAY,2VDC,NO/NC 207-009 6

1 END BRACKET,UNIVERSAL 217-019 5

3 COVER,END,TERMINAL BLOCK 217-018 4

3 COVER,END,TERMINAL BLOCK 217-017 3

12 TERMINAL BLOCK,DOUBLE LEVEL,BRIDGE 217-016 2

27 TERMINAL BLOCK,DOUBLE LEVEL 217-015 1

1 DIN RAIL 217-205 7

1 JUMPER,PLUG-IN,BLUE 217-023 9

1 JUMPER, 2-POS 217-036 11

1 JUMPER,PLUG-IN,GRAY 217-024 10

0VDC

0VDC

0VDC

24VDC

+V0

1 TERMINAL,GROUND 217-025 12

13

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

8-7-97

RAS 1:1 C

ASSEMBLY,TERMINAL,OUTPUTORCA 4

001-465

1561 1

1561


0V

0V

+V

3

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5

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5

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+V

6

+V

6

Y43

Y43

Y43

Y40

Y40

Y40

Y41

Y41

Y41

Y42

Y42

Y42

0V

0V

Y30

Y30

0V

0V

Y31

Y31

0V

0V

Y32

Y32

0V

0V

Y33

Y33

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1

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1

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1

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1

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2

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2

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2

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2

0V

0V

Y44

Y44

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0V

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Y45

0V

0V

Y46

Y46

0V

0V

+V

4

+V

4

0V

0V

Y15

Y15

0V

0V

Y13

Y13

0V

0V

Y12

Y12

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0V

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7

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5

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3

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1

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24

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25

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26

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20

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2

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0

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0VDC

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Y26

Y25

Y24

Y27

Y26

Y25

Y24

Y23

Y22

Y21

Y20

0VDCY30

0VDCY31

0VDCY32

0VDCY33

Y43

Y42

Y41

Y40

Y46

Y45

Y45

Y44

+CH1

+CH2-CH1

-CH2

+CH2

+CH1

Y46

Y45

Y45

Y44

Y43

Y42

Y41

Y40

Y33

Y32

Y31

Y30

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Y26

Y25

Y24

Y23

Y22

Y21

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Y15

Y13

Y12

Y11

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Y21

0VDC

0VDC

0VDC

0VDC

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Y26

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Y22

Y23

Y24

Y20

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0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

0VDC

24VDC

24VDC

24VDC

24VDC

24VDC

24VDC

Y40

Y41

Y42

Y43

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0VDC

0VDC

0VDC

0VDC

0VDC

Y47

Y35

Y34

Y14

Y17

Y16

Y37

Y36

1

1

1

2

2

6

6

6

12

1414

1111

12

111412

1114

111412

111412

111412

111412

4

5

7

8

9

3

9

9

10

10

9

12

1415

4

3

4

3

16

17

18

19

21

20

23

24

27

25

26

27

23

22

19







1

11

AR

AS

10-1

3-97

2974

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

0VDC

0VDC

0VDC

0VDC

B

B

BD

JG

4-3-

9830

88

C

* 217-021 BRIDGE BARS ARE PURCHASED ININTERCONNECTED 10-SETS. CUT AND POSITION THEINTERCONNECTED-COUNTS AS SHOWN IN THE VIEW(S).MAKE SHOWN BRIDGE BAR SETS FROM FLOOR STOCK.

B

CA

JH

3/18

/99

3285

7 EA CONNECTED SET

8 6 EA CONNECTED SET

C

C

8 10 EA CONNECTED SET,EXCEPT NOTE SKIPPED 4SCREWSC


C

8

8

6 EA CONNECTED SET

C

C

2 EA CONNECTED PAIR

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 37

O IV

: 001 - 466 Term

inal Block, S

ensors

X1

X2

X3

X4

X5

X6

X7

X33




PROPRIETARY

C


D

1234

D

C

B

A

12

C

3

B

4

A

10 TERMINAL BLOCK,THREE LEVEL,SENSOR 217-026 1

2 END BRACKET,UNIVERSAL 217-019 2

1 DIN RAIL,6-7/8 217-037 3

1 BRIDGE, INSERTION,RED 217-027 4

2 MARKER, RED / BLACK, 24 VDC 217-050 6

18 MARKER, BLUE/BLACK, 0 VDC 217-051 7

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

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ANGLESP 1D

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TITLE:

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VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

8-6-97

RAS 1:1

ASSEMBLY,TERM BLOCK,SENSORORCA 4

001-466

1

B1562


1 BRIDGE,INSERTION,BLUE 217-028 5

0V

0V

+C

H1

+C

H1

Y36

Y36

S2 S

2

Y37

Y37

0V

0V

Y0

Y0

0V

0V

Y1

Y1

0V

0V

Y4

Y4

0V

0V

Y3

Y3

0V

0V

Y2

Y2

0V

0V

Y5

Y5

0V

0V

Y6

Y6

0V

0V

24V

24V

+CH2

0 V24V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

Y6

Y5

Y4

Y3

Y2

Y1

Y0

+CH1

Y36

Y37S2

S2

+CH1

Y36

Y37

Y0

Y1

Y2

Y3

Y4

Y5

Y6

24V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

1

2

3

4

5

67

8

9 9

1010 1010



BOTHSIDES

* BRIDGE BAR,FIXED,10 POS,FBRNI 10-5 N 217-021 12

11 TERM BLK,DBL LEVEL,MBKKB2.5 217-015 11

1 END COVER,TERM BLOCK,DP-MBKKB 2.5 217-018 14

1 COVER,END,TERM BLOCK,D-MBKKB 2.5 217-017 13

13

14

12

AR

AS

10-1

3-97

2974

A

A

A

A

A

A

A

A

A

A

A

B

9 EA CONNECTEDSET B

* BRIDGE BARS ARE PURCHASED IN INTERCONNECTED10-SETS. CUT AND POSITION THE INTERCONNECTED-COUNTSAS SHOWN IN THE VIEW(S).MAKE SHOWN BRIDGE BAR SET FROM FLOOR STOCK.

BA

JH

3/18

/99

3285

B

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 38

O IV

: 001 - 468 Term

ianl Block, P

ower

* BRIDGE BAR,FIXED,10 POS,FBI 10 10 217-021 8

1 END BRACKET,UNIVERSAL,E/UK-1 217-019 6

1 TERMINAL BLOCK,GROUND,USLKG 10 217-014 5

22 TERMINAL BLOCK,10.2mm,70A,UK 10 N 217-029 4

3

3 CONTACTOR,GE CL02D310T 210-003 2

1 DIN RAIL 217-207 1

4 SEPARATING PLATE,TS-K 217-032 7

9

P 1/64

RE

VIS

ION

X/X

X.XX

X.XXX

ANGLES DATE:P .010


P .020X.X

P .050X.125

DIM. ASSHOWN


TO BE

TOL.

TOLERANCE

TITLE:

FINISH

SHEET OF



Phone (608) 246-8844 Fax (608) 246-8645

R

8-18-97

RAS 1:1 C

ASSEMBLY,TERMINAL,POWERORCA 4

001-468

1661 1

1661

1

2

6

10

NORTH AMERICAN

JUMPER CONFIGURATION

11





PROPRIETARY

C

A

4

B

3 2 1

A

B

C

D

4 3 2

C

D

1

12/3

/97

AR

AS

3000

A

3 DIODE, RECTIFIER 185-005 12

CL02D3CL02D3CL02D3A1A2A2 A1A2 A1

12

A

B

B

B

B

B 1 ASSEMBLY,MARKER 001-516 13

4-30

-98

BR

AS

3104

B

EUROPEANJUMPER CONFIGURATION

C

6-16

-98

CR

AS

3136

L2C

L3C

L3C 5 N L3E 1124435 4444 1 1

L1C

L2C

L1C

L3C

L2C

L2C

L1C

L1C

L3C 6

N 1 1N

4

5

7

8

13

444 43

L1C

L1C 5

L2C 6

L3C

L3C

L2C 4

L2C

L2C

L3C

L3C

N5

L1C

L1C

N N

1 12 14

111

L3E

D

3/18

/99

DA

JH32

85

* BRIDGE BARS ARE PURCHASED IN INTERCONNECTED10-SETS. CUT AND POSITION THEINTERCONNECTED-COUNTS AS SHOWN IN THE VIEW(S).MAKE SHOWN BRIDGE BAR SETS FROM FLOOR STOCK.

D

8

8


7 EA CONNECTED SET

2 EA CONNECTED PAIR(3) PLACES

3 EA CONNECTED SET

D

D

D

D

3 EA CONNECTED SET8

D

2 EA CONNECTED PAIR(5) PLACES8

D8 EA CONNECTED SET8

D

GB

C P

ro - Tech P

arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 39

O IV

: 001 - 474 Term

inal Block, F

ans, Control





1010

4441313

1212

1 DIN RAIL 217-003 1

2 GROUND TERMINAL,USLKG2.5 217-025 2

7 TERMINAL,UK2.5N 217-038 3

2 SEPARATION PLATE 217-039 4

1 BRIDGE BAR,FIXED (CUT) 217-040 5

2 ASSEMBLY,LABEL 217-082 6

1

2

34

5

6

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

10-16-97

RAS 1:1

ASSEMBLY,TERM,COOLING FANELEC SIDE,ORCA 4

001-474

1

A1776

BOTH SIDES

GB

C P

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arts Manual

© G

BC

Pro - T

ech April 1999

Page 9 - 40

O IV

: 001 - 475 Term

inal Block, F

ans, Drive





1010

44413131212

1 DIN RAIL 217-003 1

2 GROUND TERMINAL,USLKG2.5 217-025 2

6 TERMINAL,UK2.5N 217-038 3

2 SEPARATION PLATE 217-039 4

1 BRIDGE BAR,FIXED (CUT) 217-040 5

2 ASSEMBLY,LABEL 217-082 6

1

2

34

5

6

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

10-16-97

RAS 1:1

ASSEMBLY,TERM,COOLING FANDRV SIDE,ORCA 4

001-475

1

A1775

BOTH SIDES

DISCARD FIRSTLABEL

GB

C P

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arts Manual

© G

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ech April 1999

Page 9 - 41

O IV

: 001 - 480 Accessory P

ack





PROPRIETARY

C

1 MANUAL, OPERATORS 930-009 10


1 STRAIN RELIEF 175-201 8

1 RUBBER CEMENT PICK-UP 930320 7


3 FUSE, 6 AMP 186-017 5

4 LEVELING PAD 470-101 4




4 ASSY, SLITTER 001-122 11

Phone (608) 246-8844 Fax (608) 246-86454151 Anderson Road, DeForest, Wisconsin 53532

DRAWN BY:


125

P 1DANGLES

TO BEFINISH

P .010X.XX

X.XXX P .005

RE

VIS

ION

X/X

X.X

X.

DIM. ASSHOWN

P 1/64

P .020

P .050

TOLERANCE

TOL.

DATE:

RELEASENO.

TITLE:

SHEET 1 OF

PRO-TECH

Dwg:SIZE:SCALE:

R

ACCESSORY KITORCA IV

1790

1

MAA 1/1 A 001-48010-17-97

2 - 475-210 12A

3/5/

98A

AJH

3067

A

A

2 SPACER, UNWIND, WEB 755-059 13A

B

9-3-

98B

BJT

3172

GB

C P

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arts Manual

© G

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ech April 1999

Page 9 - 42

O IV

: 001 - 501 Encoder

1 PART LIST SPE. DOC 001-501.XLS -


1 PCB, ENCODER 671-020 -

1 TEST AND CALIB.DOC 820-061.DOC -

X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION

RPRO-TECH

SHEET 1 OF

SIZE:

RELEASENO.

2-11-98

HZ 1/1

ASSY, PCB, ENCODER, ORCA 4-

001-501

1

A1921

1. SOLDERING NOT TO EXCEED LIMITS OF SOLDERING





PROPRIETARY

C

TEMPERATURE AND TIME AS SPECIFIED IN UL

COMPONENTS BOOK FOR BOARD MANUFACTURER.

NOTES:

GB

C P

ro - Tech P

arts Manual

© G

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Pro - T

ech April 1999

Page 9 - 43

O IV

: 001 - 530 Unw

ind Shaft





PROPRIETARY

C

A

B

C

D

1234

234

D

C

B

A

ITEM-1

ITEM-2 ITEM-3 X/X

X.

X.X

X.XX

X.XXX

P 1/64

P .050

P .020

P .010

P .005

FINISHTO BE

ANGLESP 1D

125

TOL.DIM. ASSHOWN




TITLE:

RE

VIS

ION


SIZE:

RELEASENO.

11-13-97

MS 1/1

SHAFT,COREORCA IV

001-530

1

C1079

3-18

-97

AM

S26

936-

27-9

7B

MS

2855


C 3307DJG

4/12/99 FINISH TO TIGER DRYLACK #RAL-7035 GRAY, MATTE SMOOTHADDED OVER PAINT DIAMETER TOLERANCE OF 1.765/1.755, CHANGED

NOTES:1. FINISH: POWDER COAT, TIGER DRYLAC #RAL-7035 GRAY, MATTE SMOOTH TEXTURE.

C

1 2

3 44


1 1.500 DIA. CRS 1

1 1.500 DIA CRS 2

1 STL. TUBE,DOM WELDED,1.75 DIA X .156 WALL 3

2 TORRINGTON,IR-2424 028-005 4



Universal Parts list

Wires ( unit of measurement = feet )270 - 001 Wire 14 ga Black270 - 002 Wire 14 ga Light blue270 - 003 Wire 22 ga Light blue270 - 004 Wire 10 ga Red270 - 005 Wire 18 ga Black270 - 006 Wire 8 ga Light blue270 - 007 Wire 22 ga 3 conductor270 - 008 Wire 12 ga Dark blue270 - 009 Wire 14 ga Red, UL3071 200C270 - 010 Wire 8 ga Black270 - 011 Wire 22 ga Red270 - 012 Wire 22 ga Dark blue270 - 013 Wire 14 ga Red270 - 014 Wire 14 ga Brown270 - 015 Wire 16 ga Red270 - 016 Wire 22 ga Gray270 - 017 Wire 10 ga Light blue270 - 018 Wire 14 ga Dark blue270 - 019 Wire 20 ga270 - 020 Wire 12 ga Light blue270 - 021 Wire 16 ga White270 - 022 Wire 16 ga Red, UL3071 / SF-2 200C270 - 023 Wire 12 ga Red, UL3074 200C270 - 024 Wire 12 ga Brown270 - 025 Wire 12 ga Black270 - 026 Wire 16 ga Light blue270 - 027 Wire 16 ga Dark blue270 - 028 Wire 10 ga Brown270 - 029 Wire 14 ga Braided ground270 - 030 Wire 12 ga Red270 - 050 Cable 16 / 3270 - 100 Cable 12 / 3270 - 105 Cable 10 / 3270 - 109 Cable 18 / 2270 - 110 Cable 18 / 3270 - 115 Cable 18 / 5270 - 120 Cable 14 / 3270 - 125 Cable 8 / 3




270 - 130 Wire Thermo sensors270 - 135 Cord White270 - 136 Wire 16 ga Green

Spiral Wrap ( unit of measurement = feet )180 - 400 Spiral wrap 1/4” Natural color180 - 410 Spiral wrap 3/8” Natural color180 - 420 Spiral wrap 1/2” Natural color

Heat Shrink and Insulating Sleeves ( unit of measurement = inches )180 - 425 Heat shrink 1/8” Black180 - 430 Heat shrink 1/4” Black180 - 440 Heat shrink 3/16” Black180 - 450 Heat shrink 1/2” Black180 - 006 Insulating sleeve 5/8” Natural180 - 510 Insulating sleeve 2” Natural

Pneumatic Tubing ( unit of measurement = feet )360 - 002 Tubing 1/4” Black - Polyethylene ( Cuurent )360 - 003 Tubing 1/8” White360 - 005 Tubing 1/4” OD x .17” ID Black360 - 100 Tubing 1/16” Light blue360 - 120 Tubing 1/4” Dark blue - Polyethylene

Ring Connectors ( Unit of measurement = each )

215 - 021 250 Ring connector 10 - 12 ga215 - 056 #10Ring connector 10 - 12 ga215 - 058 #6 Ring connector 14 - 16 ga

Fork Connectors ( unit of measurement = each )

215 - 011 #6 Fork connector 14 - 16 ga215 - 016 #6 Fork connector 10 - 12 ga215 - 081 #6 Fork connector 18 - 22 ga




Female Connectors ( unit of measurement = each )

215 - 031 250 Female spade connector 18 - 22 ga215 - 041 187 Female spade connector 14 - 16 ga215 - 046 187 Female spade connector 18 - 22 ga215 - 066 250 Female spade connector 10 - 12 ga215 - 076 250 Female spade connector 14 - 16 ga215 - 086 110 Female spade connector 18 - 22 ga

Male Connectors ( unit of measurement = each )

215 - 026 250 Male spade connector 18 - 22 ga215 - 036 187 Male spade connector 14 - 16 ga215 - 051 187 Male spade connector 18 - 22 ga215 - 061 250 Male spade connector 14 - 16 ga

Miscellaneous Items ( unit of measurement = each )175 - 004 Cable tie bases with adhesive UL approved175 - 008 Pan pole Clear plastic180 - 300 Wire tie 4 13/16” clear180 - 310 Wire tie 7-1/2” clear

falcon 36, falcon 60, falcon 60+, dye sub 60, orca i sae ... · ... 001 - 034 lift mechanism...

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