fam 10/15 series - hydac · intended. if there is any question about the use, please contact the...

FAM 10/15 Series

FluidAqua Mobil + AquaSensor AS1000 + ContaminationSensor CS 1000

Operating and Maintenance Instructions

English (translation of German original)

Dokumentation no.: 3417360

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Trademarks

HYDAC Filtertechnik GmbH en / 80

Trademarks The trademarks of other companies are exclusively used for the products of those companies.

Copyright © 2008 by HYDAC Filtertechnik GmbH all rights reserved

All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik. Contraventions are liable to compensation.

Exclusion of liability We made every endeavor to ensure the accuracy of the contents of this document. However, errors cannot be ruled out. Consequently, we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a re-sult of such errors. The content of the manual is checked regularly. Any corrections required will be incorporated in future editions. We welcome any suggestions for im-provements.

All details are subject to technical modifications.

Technical specifications are subject to change without notice.

HYDAC Filtertechnik GmbH

Industriegebiet

D-66280 Sulzbach / Saar

Germany

Phone: ++49 (0) 6897 / 509 – 01

Fax: ++49 (0) 6897 / 509 – 846

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Contents


Contents

Trademarks .............................................................................................................................2 Contents..................................................................................................................................3 Preface ....................................................................................................................................6

Customer Service .................................................................................................................7 Modifications to the Product .................................................................................................7 Warranty ...............................................................................................................................7 Using the documentation ......................................................................................................8

Safety Information and Instructions.....................................................................................8 Obligations and Liability........................................................................................................9 Explanation of Symbols and Warnings .................................................................................9 General Safety Precautions................................................................................................10 Proper/Designated Use ......................................................................................................11 Improper Use......................................................................................................................11 Safety Devices....................................................................................................................11 Informal Safety Precautions................................................................................................12 Training and Instruction of Personnel .................................................................................13 Safety Measures to Be Followed during Normal Operation................................................13 Electrical Hazards...............................................................................................................14 Maintenance, Servicing and Troubleshooting.....................................................................14 Modifications to the FluidAqua Mobil ..................................................................................14 How to behave in case of emergency.................................................................................15

Packing, Transportation ......................................................................................................15 Unpacking the FAM ............................................................................................................15 Transporting the FAM.........................................................................................................15

Moving the FAM..............................................................................................................16 Scope of Delivery .................................................................................................................17 FAM Description...................................................................................................................18

FAM components................................................................................................................19 Hydraulic schematic............................................................................................................20 Technical specifications......................................................................................................21 Suitable Fluids ....................................................................................................................21 FAM Function description ...................................................................................................22 Possible Applications..........................................................................................................22

Bypass purification (dewatering, filtration and degassing). .............................................23 Transfer by pumping (dewatering, filtration and degassing) ...........................................23

FAM Set-up and Connection ...............................................................................................24 Setting up the FAM.............................................................................................................24 Hydraulic Connection of the FAM.......................................................................................24

Connecting the suction port connection (IN) ...................................................................24

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Connecting the return port connection (OUT) .................................................................24 Preparing the Vacuum Pump..............................................................................................25 Checking the settings on the heater (optional) ...................................................................26 Electrical Connection of the FAM .......................................................................................27

Starting up the FAM .............................................................................................................28 Switching on the FAM.........................................................................................................28 Shutting off the FAM...........................................................................................................29 Control Panel - SIMATIC PANEL .......................................................................................30 Operating the FAM from the Control Panel ........................................................................30

Start screen.....................................................................................................................31 Menu1 .............................................................................................................................32 Menu2 .............................................................................................................................32 Operating Mode (OM) .....................................................................................................33 Manual Menu (MANUAL) ................................................................................................34 OPERATOR (MANUAL1)................................................................................................35 OPERATOR (MANUAL2)................................................................................................35 LANGUAGE ....................................................................................................................36 RH+P (Relative Humidity + Pressure).............................................................................37 Contamination (Selection Contamination).......................................................................38 ISO..................................................................................................................................38 Intervals...........................................................................................................................39 an operating-hours counter, and .....................................................................................40 Operating Mode "Cleaning until" .....................................................................................40

General Operating Instructions - SIEMENS PANEL...........................................................41 System Keys ...................................................................................................................41 Entries and Help..............................................................................................................42

Numerical Values ........................................................................................................42 Alphanumerical Values................................................................................................42 Date and Time .............................................................................................................42 Entering and Modifying Numerical and Alphanumerical Values..................................43 Enter Value..................................................................................................................44 Partial Value Changes.................................................................................................44 Character Call-up Sequence .......................................................................................44 Entering and Changing Date and Time .......................................................................46 Safety Queries.............................................................................................................46

Error messages ....................................................................................................................48 Vacuum Chamber Overflow................................................................................................52 FAM tray too full..................................................................................................................53 FAM outlet blocked.............................................................................................................54 FAM entry blocked..............................................................................................................55 Dry-running Evacuation Pump............................................................................................56 Dry run drain pump.............................................................................................................57

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Fault on vacuum column level probe ..................................................................................58 Level switch in the vacuum pump.......................................................................................59 Oil filter contaminated .........................................................................................................60 Motor Protection Switch......................................................................................................61 Cable break ........................................................................................................................63 Safety thermostat................................................................................................................65 Electrical fuses....................................................................................................................67 Reset safety thermostat on the heater (Optional)...............................................................68

Maintenance..........................................................................................................................69 Visual checks......................................................................................................................69 Vacuum pump.....................................................................................................................69 Rotary Vane Vacuum Pump ...............................................................................................70

Changing oil and oil filter.................................................................................................71 Replacing the Air De-oiling Element ...............................................................................71

Clean the suction strainer. ..................................................................................................72 Fluid filter (OLF-5)...............................................................................................................72

Changing the Filter Element............................................................................................72 Heater (Option) ...................................................................................................................73

Storing the FAM....................................................................................................................73 Disposing of the FAM ..........................................................................................................73 Technical data ......................................................................................................................74

Type label ...........................................................................................................................75 Spare parts............................................................................................................................76

FAM 10 ...............................................................................................................................76 Fluid filter (OLF 5/10)..........................................................................................................76 Vacuum pump.....................................................................................................................76

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Preface


Preface

For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and mainte-nance.

It will acquaint you with the product and assist you in using it as intended in an opti-mal manner.

Keep it in the vicinity of the product so it is always available.

Note that the information on the unit's engineering contained in the documentation was that available at the time of publication. There may be deviations in technical details, figures, and dimensions as a result.

If you discover errors while reading the documentation or have additional comments or suggestions, contact us at:

HYDAC Filtertechnik GmbH Division Service technology / Filter systems Technical Documentation Department Postfach 12 51 66273 Sulzbach/Saar - Germany

Fax: ++49 (0) 6897 509 846 Email: [email protected]

We look forward to receiving your input.

“Putting experience into practice”

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Preface


Customer Service Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model/type designation, serial no. and part-no. of the product:

Fax: ++49 (0) 6897 509 846 Email: [email protected]

Modifications to the Product We would like to point out that changes to the product (e.g. purchasing additional options, etc.) may mean that the information in the operating instructions is no longer applicable or adequate.

After modification or repair work that affects the safety of the product has been car-ried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician.

Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the General Terms of Sale and De-livery of HYDAC Filtertechnik GmbH.

They are available at: www.hydac.com Legal information.

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http://www.hydac.com/

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Safety Information and Instructions


Using the documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading these in-structions prior to starting the unit up for the first time and at regular intervals in the future.

What do I want to know? I assign the information I require to a subject area.

Where can I find the information I’m looking for? The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.

deHYDAC Filtertechnik GmbHBeWa 123456a de

Seite x

Produkt / Kapitel

200x-xx-xx

Product

Page number

Edition date

Document language Documentation no.with index/

file name

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Safety Information and Instructions These operating instructions contain the key instructions for properly and safely op-erating the FluidAqua Mobil.

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The safety of the FAM largely depends on maintenance. Regular required mainte-nance is described in this manual. We will support you if the unit needs repair and will provide original spare parts.

Obligations and Liability The basic prerequisite for the safe and proper handling and operation of the FAM is knowledge of the safety instructions and warnings.

These operating instructions in general, and the safety precautions in particular, are to be adhered by all those who work with the FluidAqua Mobil.

Adherence is to be maintained to pertinent accident prevention regulations applica-ble at the site where the product is used.

The safety precautions listed herein are limited solely to using the FluidAqua Mobil.

The FluidAqua Mobil has been designed and constructed in accordance with the current state of the art and recognized safety regulations. Nevertheless, hazard may be posed to the life and limb of the individual using the product or to third parties. The FluidAqua Mobil is only to be used:

• solely for its designated use

• only in accordance with the designated equipment group, equipment category and zone indicated above

• only when in a safe, perfect condition

• Any faults or malfunctions which might impair safety are to be properly re-paired or remedied immediately.

Our General Terms and Conditions apply. They are made available to the owner upon concluding purchase of the unit at the latest. Any and all warranty and liability claims for personal injuries and damage to property shall be excluded in the event they are attributable to one or more of the following causes:

• Improper use of the FluidAqua Mobil or use deviating from its designated use

• Improper commissioning, operation and maintenance of the FluidAqua Mobil

• Operating the FluidAqua Mobil when the safety systems are defective

• Modifications to the FluidAqua Mobil made by the user or purchaser

• Improper monitoring of unit components that are subject to wear and tear

• improperly performed repair work

Explanation of Symbols and Warnings Basic Symbols

DANGER DANGER denotes situations which can lead to death if safety precautions are not observed.

WARNING WARNING denotes situa-tions which can lead to death if safety precautions

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are not observed.

CAUTION CAUTION denotes situa-tions which can lead to se-vere injuries if safety pre-cautions are not observed.

NOTE TIP denotes situations which can lead to property damage if safety precau-tions are not observed.

General Safety Precautions Operation, adjustment and calibration work may only be carried out by technically skilled and trained personnel.

The safe operation of this unit can only be ensured if it is used for the purpose it was intended. If there is any question about the use, please contact the manufacturer. The manufacturer will not accept responsibility for damages resulting from misuse of this equipment.

The following applies to all work performed using the unit: adherence to pertinent national regulations pertaining to accident prevention and safety at the workplace in addition to any applicable internal rules and regulations of the owner/operator, even though they are not specifically cited herein.

Leaks of dangerous materials must be properly collected and disposed of so as not to harm any persons or the environment. The corresponding statutory regulations are to be followed.

Before any maintenance or repair work is carried out on the unit, electrical power to the unit must be disconnected, and all hydraulic pressures relieved.

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Proper/Designated Use The FAM was developed for the dewatering, filtration and degassing of hydraulic and lubricating oils. It removes free water, emulsified water and a large percentage of the water to be found in solution.

Any other use shall be deemed to be improper and not in keeping with the product's designated use; the manufacturer accepts no liability for any damage resulting from such use.

Proper or designated use of the product extends to the following:

• Maintaining adherence to all the instructions contained herein.

• Performing requisite inspection and maintenance work.

Improper Use Any use deviating from the proper/designated use described above is prohibited.

Improper use may result in hazard to life and limb.

Example of improper use:

• Operation with non-approved fluids.

Safety Devices Prior to starting up the FAM unit each time, make sure that all the protective safety devices are properly installed and are in proper working order.

Safety devices may not be removed until the product has been shut down and se-cured against being restarted (e.g. warning sign or padlock on the main switch).

When the product is supplied in partial consignments, the safety devices are to be applied by the operator as specified by law/pertinent regulations.

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Informal Safety Precautions Make sure to always keep the operating instructions in the vicinity of the FluidAqua Mobil unit.

Apart from the operating instructions, any and all general and local regulations per-taining to accident prevention and environmental protection are to be made avail-able and observance to be maintained to them.

Make sure to keep the safety and hazard symbols and warnings on the FluidAqua Mobil in a legible condition.

FluidAqua Mobil components may not be opened except in normal, non-contaminated environments. The mains cable must be pulled out before the Flui-dAqua Mobil is opened. Only trained specialist electricians may be carry out tests with the housing opened. This also applies to repair work and to modifications of electrical system parts that we have approved.

The hoses and connection fittings are to be checked daily for leakage (visual check). The electrical components of the FluidAqua Mobil are to also be regularly checked (visual check once a month). Any loose connections or damaged cables are to be replaced immediately.

DANGER Hydraulic systems are under pressure

The hydraulic system must be depressurized

before performing any work

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Training and Instruction of Personnel The FluidAqua Mobil may only be operated by properly trained and instructed per-sonnel.

The areas of responsibility of your staff must be established in a clear-cut manner.

Staff undergoing training may not use the FluidAqua Mobil unless supervised by an experienced staff member.

Individuals Activity

Individuals undergoing

training

Individuals with techni-cal training/ engineering background

Electrician Supervisor with the

appropriate authority

Packing Transporta-tion X X X

Commissioning X X X

Operation X X X X

Troubleshooting / locating the source of malfunction

X X X

Remedying of me-chanical faults X X

Remedying of electri-cal faults X X

Maintenance X X X X

Repair work X

Shutdown/ decommissioning X X X X

Safety Measures to Be Followed during Normal Operation Do not operate the FAM unless all the safety devices function properly.

The product is to be checked once a day for external damage and the proper func-tioning of the safety devices.

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Electrical Hazards

DANGER Electric shock

All work on the voltage-carrying parts may only be carried out by a qualified electrician.

The electrical equipment of the product must be checked on a regular basis. Any loose connections or damaged cables must be remedied/replaced immediately.

Maintenance, Servicing and Troubleshooting The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in a timely fashion.

All operating media are to be protected in case the product is accidentally started up.

The FluidAqua Mobil is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance, servicing, inspection or repair work.

Check any screwed fittings which have been removed to see that they have been properly secured.

Always check the product to see that it functions properly when performing mainte-nance and servicing work.

Modifications to the FluidAqua Mobil Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer.

Any design modifications or extensions may not be made without HYDAC Fil-tertechnik GmbH’s express prior written approval.

Immediately replace any machine components which are not in perfect condition.

Only use original (OEM) spare parts and consumables. When using non-OEM com-ponents it cannot be ensured that they have been designed and manufactured so as to comply with loading and safety requirements.

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Packing, Transportation


How to behave in case of emergency In the event of an emergency, rotate the main and E-STOP switch 90° to the left in order to shut down the entire system. The entire system is then voltage-free down-stream from this switch.

Normal pressure is restored to the vacuum chamber after about 1 minute.

Packing, Transportation

Unpacking the FAM The FAM is inspected for leaks and proper functioning at the factory, then carefully packed for shipment. The connectors/ports are closed off so that no contamination can enter the unit while it is in transit.

When receiving and unpacking the unit check it for damage in transit. Report any damage to the forwarding agent immediately.

The packaging material should be re-used/re-cycled as appropriate for your area.

Transporting the FAM The unit must be evacuated completely and the inlets and outlets must be closed before transport.

Suction and pressure hoses and connection cables are coiled on the holders pro-vided for that purpose and fastened in place.

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Packing, Transportation

Moving the FAM

CAUTION High empty weight (≈ 400 … 850 kg, depending on the version)

A minimum of 2 persons is required for

transport.

The FAM can be moved manually by pushing thanks to two steerable castors and two fixed castors for heavy loads. The grips for pushing on the frame of the FAM are to be used for this purpose in all cases without exceptions. The immobilization brakes on the steerable castors are to be released prior to transport and then fixed again in place after it has been completed.

None of the components should ever be used as grips for pushing or pulling the FAM, because this will cause damage to it.

Fork lift If the FAM is moved with a forklift, then this may only be used in conjunction with the forklift eyes located on the device.

Crane If the FAM is moved with a crane, then this may only be used in conjunction with the crane eyes or the forklift eyes located on the device and with suitable hitching mate-rials.

Train/truck During transport, the FAMs that have castors must be placed that on supports that are high enough to ensure that there is no load on the castors.


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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Scope of Delivery


Scope of Delivery Upon receiving the FAM check it for any damage in transit. The FAM may not be set up and installed unless it is in perfect order. Any damage in transit is to be reported to the forwarding agent or the department in charge immediately; the unit may not be commissioned until this damage is properly remedied.

The following items are supplied:

Qty Description

1 FluidAqua Mobil FAM, ready for connection with suction and pres-sure hose

1 Tool, square 6 mm for switch box

1 Operating and maintenance instructions FAM

1 Operating and maintenance instructions Busch vacuum pump

1 Supplementary operating instructions (depending on FAM design)

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 FAM Description


FAM Description The FluidAqua Mobil FAM was developed for the dewatering, filtration and de-gassing of hydraulic and lubricating oils. It removes free water, emulsified water and a large percentage of the water to be found in solution. The fluid filter that is installed provides efficient filtering-out of solid materials.

The degassing of the medium is achieved by the vacuum set up in the vacuum con-tainer.

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FAM components

Item Description 1 control cabinet with control panel consisting of:

- main switch - alarm signal lamp - control panel with display - component diagram

2 Regulating valve to regulate the necessary vacuum in the vacuum chamber

3 Vacuum gauge 4 Motor pump unit with fluid filter for the separation of solid particles

(OLF-5) 5 Vacuum chamber 6 3/2-directional control valve 7 Suction strainer 8 Vacuum pump 9 Evacuation pump

10 Air filter and dryer 11 Heater mounted in vacuum chamber (Option) 12 AS1000 (Optional) 13 CS1000 (Optional) 14 Motor-pump assembly for CS1000 (Optional)

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Hydraulic schematic

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Technical specifications The FAM is able to dewater authorized fluids down to a water content of less than 100 PPM.

Typical dewatering rates:

FAM 10/10 ≈ 0.8 l/h

FAM 10/15 ≈ 1.0 l/h

The dewatering speed is dependent on:

Dewatering rate

Water content

Fluid temperature

Detergent additives

Volumetric flow of the FAM

The fluid temperature must be at least 40°C in order to ensure an effective water separation speed.

The sample for the determination of the water content must be extracted from the system to be cleaned during operation.

Free water on the floor of the tank influences the overall water content. This is to be drained before starting.

Suitable Fluids

NOTE The FAM may only be used only in connection with lubrication and mineral oils or with mineral oil-based media or with biological fluids that can be broken down quickly - on the basis of synthetic esters (HEES).

Please contact us if you want to use other fluids.

Operation with other media could destroy the FAM.

The FluidAqua Mobil can only be utilised in connection with the following hydraulic fluids:

Mineral oils acc. DIN 50524

Gear oils acc. DIN 51517 and DIN 51524

Synthetic esters (HEES) acc. to DIN 51524/2

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FAM Function description After the FAM has been switched on, filter pump unit 1 begins to suction fluid out of the tank to be cleaned out and to pump it through the filter into vacuum chamber 3 at a speed of 10 l/min. Vacuum pump 7 begins at the same time to build up the nec-essary vacuum. The fluid to be cleaned trickles downward through special filling ma-terials. These filling materials are responsible for forming a thing fluid film and reduc-ing the speed of the trickle. At the same time, a stream of air flowing upward from below against this current takes up the fluid and conveys the to the outside by means of the vacuum pump. Once level 02 is reached on the level switch, emptying pump 5 is switched on in order to convey around 15 l/min to the outlet. The filling level falls until level 01 is reached, after which solenoid valve 6 switches on and the two pumps convey into the vacuum chamber. The filling level continues to rise until level 02 is reached, after which the solenoid valve shuts back off again, the filling level falls again, etc.

After actuating the stop switch, the filter-pump unit stops and the evacuation pump empties the vacuum chamber.

Switching the main switch to "OFF" renders all engines and valves voltage-free.

The vacuum in the vacuum chamber is regulated with the regulating valve 8.

Possible Applications The electric control supports several operation modes e.g.,

• the FAM is switched On/Off at a control room.

• the general malfunction message can be transmitted to a control room

• the operating status can be queried

• the FAM can be switched on/off by a level sensor in the transfer by pumping operation mode.

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Better cleaning results can be obtained through permanent operation of the FAM in bypass flow.

Bypass purification (dewatering, filtration and degassing).

The FAM is connected with suction and pressure lines to the tank and cleans the medium in continuous operation.

Transfer by pumping (dewatering, filtration and degassing)

Contaminated oil

Clean oil

The FAM is connected to a contaminated oil tank by means of a suction line and pumps the fluid into the clean oil tank.

The filling level in the clean oil tank must be monitored permanently during this op-erating mode in order to exclude the possibility of overfilling.

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 FAM Set-up and Connection


FAM Set-up and Connection

Setting up the FAM The following points are to be observed when setting up the FAM:

• The unit has to be set up in a horizontal position on a level surface. Special mounting is not required.

• The immobilization brakes on the wheels must be locked to avoid unintended movement of the unit.

• Place the FAM near the tank to be cleaned (length of the hoses max. 5 m, height difference max. 2 m).

• The ambient temperature may not be below 10°C and may not exceed 40°C.

• Access to the main switch has to be unimpeded at all times.

• An area of at least 0.8 m must be kept free for maintenance purposes on both the left hand and right hand sides of the FAM.

Hydraulic Connection of the FAM Connecting the suction port connection (IN)

Make the suction-side connection with a flexible hose that is resistant to negative pressure or with pipelines. The nominal size of the connecting lines must be at least as large as the cross-section of the unit in order to prevent excessively high pres-sure loss.

Permissible suction pressure: -0.3 to 1 bar.

Connection to the tank must be done in a manner so that it is always below the oil level.

NOTE The medium may not be suctioned directly from the bottom of the tank.

The greatest amount of impurities in the fluid is to be found at the bottom of the tank.

High levels of contamination in the fluid can cause damage to the FAM.

Connecting the return port connection (OUT) The return-flow line or the return-flow hose must be installed below the level of the oil in order to prevent air from entering the medium.

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Preparing the Vacuum Pump As a basic rule, the rotary vane vacuum pump is not filled with oil at the time the FAM is delivered.

NOTE Operating the FAM without oil in the vacuum pump will cause irreparable damage to the pump.

The rotary vane vacuum pump must be checked for sufficient filling be-fore commissioning.

To fill the rotary vane vacuum pump, the oil is filled in through the filling screw plug (1) until the oil filling has risen above the MIN marking in the viewing glass (2). Exceeding the MAX marking will lead to fault messages on the control panel.

1

2

The oil quantity between the MIN/MAX markings is ≈ 0.3 liters

The water level is monitored automatically by the integrated float switch while the FAM is in operation. A message will appear on the control panel when the MIN filling level has been reached.

Synthetic vacuum pump oil in accordance with DIN 51506, Group VDL, ISO VG100 must be used for topping up.

This can be ordered from HYDAC under the part. no.:

Description Part no.:

Vacuum pump oil VE101 DIN 51506, Group VDL, ISO VG100, synthetic

1 liters 06018128

Vacuum pump oil VE101 DIN 51506, Group VDL, ISO VG100, synthetic

5 liters 06018129

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Checking the settings on the heater (optional) If the FAM-is equipped with an internal heater, the temperature can now be set to the desired value.

For this, the upper cover of the heater must be opened with appropriate equipment and the desired operating temperature set. (The working temperature is preset to 55°C; if 80°C is exceeded, then the safety thermostat will shut the device off.)

(A) Fluid temperature 55°C

(B) Safety thermostat 80°C

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Electrical Connection of the FAM

DANGER Electric shock

Any work involving the electrical system may only be done by a properly trained, certified electrician.

The voltage and frequency indicated on the rating plate must coincide with the volt-age supply present.

If a plug is present on the FAM or if a plug is mounted, then the FAM is to be oper-ated from a correspondingly fused socket.

The direction of rotation of the motor is checked by means of a phase sequence re-lay. If the phase sequence at the socket is recognized as being incorrect, then a message will appear on the display.

Any reversal of the direction of rotation that may be required is accomplished by switching two phases in the terminal box of the engine or, in the event that the device is equipped with an electric plug with phase switcher, by rotating two phases in the plug. No dis-mantling of the plug is required.

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FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Starting up the FAM

HYDAC Filte

Starting up the FAM

Switching on the FAM Move main switch to the "ON" position and wait until the "Fault" lamp lights up briefly (lamp test) and the following message will appear in the display.

The most recently selected operating mode will be shown in the display.

Operating mode: Dewater + Filter

T

Pres

•

•

•

•

Nowuum

If a by 5

Theage

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STAR

rtechnik GmbH en

F1 F2 F3 F

s "START" key. The system now b

The vacuum pump starts up, the feefilled.

The controller switches to the RH+P

The evacuation pump is started up vacuum chamber is filled to the MA

The FAM controller switches over to

regulate the vacuum pressure with gauge depending upon the operat

Operating viscosity

50 mm2/s Hydraulic oil

300 mm2/s Lubrication oil

50 mm2/s Ester oil

foaming of the medium is noticed in0 ... 100 mbar (e.g. from 300 mbar

FAM will not start up again automa failure; it must be restarted instead

17360 en.doc

MENU1
Ready for operation, please press Start
/ 80

4F1 = Start FAM

F2 = Stop

F3 = Reset (after malfunction)

F4 = Switch to MENU1

egins with the starting phase:

d pump conveys and the vacuum column is

Menu

and the starting period is finished when the X filling level.

automatic operation.

the regulating valve on the right of the vac-ing viscosity:

Vacuum pressure (absolute pressure)

300 mbar / 30 kPa

400 mbar / 40 kPa

400 mbar / 40 kPa

the standpipe, then increase the pressure to 400 mbar).

tically when voltage is restored after a volt-.

2008-06-06


HYDAC Filtertechnik GmbH en

Shutting off the FAM

F1 F2 F3 F


Press the "STOP" key. Now the unit sta

• the vacuum pump and all filling pumException: When the heater is switvenes during which only the heaterIt is not until this has run its courserespective current operating status

• The evacuation pump runs until theThe run-down phase status is show

• If the main screen from Section 0 aphase has been completed and the

• Now the FAM can be switched off v

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MENU1
Automatic mode
STOP

/ 80

4F1 = Start FAM

F2 = Stop



rts the run-down phase:

ps are switched off. ched on, a 60-second cooling phase inter- is switched off. that the filling pumps are switched off. The will be shown in the display.

vacuum column is empty. n in the display

ppears on the display, then the after-running FAM is ready for operation again.

ia the main switch.

2008-06-06


HYDAC Filte

Control Panel - SIMATIC PANEL

F1 F2 F3 F4

SHIFT

INSDEL

TAB

+/-

HELP

ENTER

ACK

ESC

Unintended actions could be triggered if several keys are pushed at once.

Caution

Unintended actions

Pressing more than two keys at once during the "Online" operating mode could lead to unintended actions in the system.

Never press more than two keys simultaneously

Operating the FAM from the Control Panel Only those buttons are described below whose operation may be required.

The selected operating mode is shown in the upper line, the middle line shows the current operating status, and the key assignment is displayed in the lower line.

-> Mode

-> Operating status

-> Key assignment


T

BEWA FAM10 34

STAR

rtechnik GmbH en

F1 F2 F3 F

17360 en.doc

MENU1
/ 80

4-> Function keys

2008-06-06


HYDAC Filte

Start screen


T

STA

STO

RES

The

BEWA FAM10 34

STAR

rtechnik GmbH en

F1 F2 F3 F

RT = Is displayed only in the eration".

After this key has been status on the display swthe "RF+D" screen appe

P = Is shown during the staroperation.

ET = Is displayed only when t

most recently selected operating m

17360 en.doc

MENU1
/ 80

4F1 = Start FAM

F2 = Stop



operating status "Ready for op-

pressed, the current operating itches to "Starting phase" and ars.

ting phase and during automatic

here is a fault

ode will always be shown in the start screen.

2008-06-06


HYDAC Filterte

Menu1

F1F1 = Select operating mode

Start image Cont.

RH

M

The b

the kedashe

The ch

Start screen

RH

Cont.

Menu2

F1

INTERVALS

OHM

CONF

MENU

BEWA FAM10 3417

O

chnik Gmb

F

uttons illust

y combinats.

angeover t

= Ba

= "R

= "C

F

-

= Tian

= Di

IG. = FA

(F

1 = Sw

360 en.doc

MAN.

H

2

rated ca

ion SHIFT

o the se

ck to th

elative h

ontamin

2

mes for d/or "De

splay op

M Conf

or HYDA

itch to M

LANGUAGE

en

F3 F

n be selected

+

TAB

, wh

lected menu i

e start screen

umidity" men

ation" menu s

F3 F

the recurrent watering to" o

erating hours

iguration – Ac

C Service on

ENU1

MENU2

MENU1
Measured values:
4 2 = Switch on manual operation

F3 = Change languages


with the keys

DEL INS

or by means of

ich is marked by framing made up of a line of

s achieved with the key .

u screen

creen

F1 = INTERVALS
INTER- VALS
OHM
CONFIG. MENU1
MENU2

/ 80

4 F2 = Operating hours meter

F3 = CONFIGURATION


inspection interval for the "Cleaning until" perating mode

meter

cess password-protected

ly)

2008-06-06



Operating Mode (OM)

F1 F2 F3 F4

F1 = EW+FT

F2 = DWT+FT

F3 = EW+H+FT

F4 = CONTINUE

= Switch to MENU1

DW+FT = Dewatering + Filtration

DWT+FT = Dewatering until + Filtration

EW+H+FT = Dewatering + Heating + Filtration

NEXT = Other operating modes


DWT+ FT

EW+H +FT NEXT DW+FT

Only operating modes that can be selected are displayed.

A change of operating modes is possible at any time during the automatic operation of the ready for operation status. Operating modes are active as soon as they are selected.

F1 F2 F3 F4

F1 = DWT+H+FT

F2 = FT

F3 = FT+H

F4 = CONTINUE

= Switch to MENU1

DWT+H+FT = Dewatering until + Heating + Filtration

FT = Filtration only

FT+H = Filtration + Heating

NEXT = Other operating modes


DWT+ H+FT NEXT FT+H FT

BEWA FAM10 3417360 en.doc 2008-06-06


HYDAC Filtert

F

F1 = EW+FTB

F2 = EW+H+FTB

EW+

EW+

FTT

NEXT


NEXT FTT

F

FTT+

MEN

Ope

F

Manual Men

F

OPER

SERV

MEN

O

BEWA FAM10 341

EW+ FTB

echnik Gm

1 F

FTB

H+FTB

1 F

H

U1

rating mod

TT+ H

u (MANU

1 F

ATOR

ICE

U1

PERA-TOR

SE

7360 en.doc

DW+H +FTT

bH en / 80

2 F3 F4F3 = FTB

F4 = CONTINUE

= Switch to MENU1

= Dewatering + Filtration until

= Dewatering + Heating + Filtration until

= Filtration until

= Other operating modes

2 F3 F4

F1 = FTB+H


= Filtration until + Heating

= Back to MENU1

e: Dewater + Filter

MENU1

AL)

2 F3 F4F1 = OPERATOR

F2 = SERVICE

F4 = MENU1

= Manual operation for operator

= Manual operation for HYDAC Service (password-protected)

= Back to MENU1

Selection Manual oper

RVICE MENU1

2008-06-06



OPERATOR (MANUAL1)

F1 F2 F3 F

F1 = Manual operation

F2 = FP (Filling pump)

F3 = EP (Evacuation pump)

F4 = CONTINUE in Manual2

Manual Opera-tion

= Switching manual o

The ON displayed manual operation is

If individual compothese components manual operation F

FP = Switch filling pump

DP = Switch evacuation

Back

Manual1

OFF

o F

DP

ON OFF

The ON/OFF operating status of each co

Components that are not installed will no

OPERATOR (MANUAL2)

F1 F2 F3 F

VP = Switching vacuum

RV = Switching return va

M VP

RV

OFF OFF


NEXT

Manual peration

P

4 Menu

= return to the screen "Se-lection manual operation"

peration on/off

below Manual operation indicates that switched on.

nents are switched on beforehand, then can now all be switched On or Off vai 1.

On/Off

pump On/Off

mponent is shown on the display.

t be displayed.

4

F1 = VP (Vacuum pump)

p

l

Back

anual2
END
/ 80

F2 = RV (return valve)

F4 = END

= back to "Manual1" Menu

ump on/off

ve on/off

2008-06-06



LANGUAGE

F1 F2 F3 F4

F1 = Select language

F4 = back to "MENU1"

SELECT LANGUAGE

= Press the F1 key repeatedly until the desired language ap-pears.

LanguageLanguage selected:

ENGLISH SELECT

LAN-GUAGE

MENU1

BEWA FAM10 3417360 en.doc 2008-06-06


HYDAC Filtertechnik Gm

RH+P (Relative Humidity + Pressure)

F1

START

STOP

RESET

Rel. humidity: Nominal: 30% Actual: 33% Temp 22°CReady for operation. Please press Start

RH+P

MENU1 START

Display:

Rel. humidity: Nnal:

Rel. humidity: A

Temp.


STOP

bH

F2

= Start Fis disp

= Stop Fis disp"Autom

= ResetIs disp

omi- =

ctual: =

=

RESET

en / 80

F3 F4F1 = START

F2 = STOP

F3 = RESET


AM layed only in the operating status "Ready for operation"

AM layed only in the operating status "Starting phase" and atic operation"

error messages layed only in the presence of faults

The nominal value can be changed from 0 ... 99% (see chapter 0).

Factory setting: 30%

Display of the current moisture at the FAM inlet. A display of 0 ... 100% is possible.

Medium temperature at inlet to the FAM.

2008-06-06


HYDAC Filte

Contamination (Selection Contamination)

F1 F2 F3 F4F1 = ISO

F2 = SAE

F3 = NAS


ISO = Display cleanliness code in accordance with ISO

SAE = Display cleanliness code in accordance with SAE

SAE = Display cleanliness code in accordance with NAS

BACK

SelectionContami-

nation NO

NAS ISO SAE YES NO

Only the cleanliness code marked with "YES" can be selected.

ISO

STA

STO

RES

20 18

18 16 14µ

14µ 15144µ

4µ 6µ 6µ

tgt: av:

R STOP RESET T

Disp

ISO

ISO

BEWA FAM10 34

STAR

rtechnik GmbH en

F1 F2 F3 F

RT = Start FAM is displayed only i

P = Stop FAM is displayed only i"Automatic operat

ET = Reset error messaIs displayed only i

lay:

: Nominal: = The nominchapter 0).

: Actual: = Display of

17360 en.doc

MENU1

4

n the

n theion"

gesn the

al va

the c

ISO

eady for operation. Please press Start

/ 80

F1 = START

F2 = STOP

F3 = RESET


operating status "Ready for operation"

operating status "Starting phase" and

presence of faults

lue can be changed from 0 ... 25% (see

urrent contamination at the FAM inlet.

2008-06-06



Intervals

F1 F2 F3 F4


IntervalsMesswiederholintervall: 3 Sollminuten 0 Abgelaufene Minuten

MENU2

Display:

TRG MIN: = Recurrent measurement interval:

Adjustable from 2 – 360 minutes Factory setting: 60 minutes

Elapsed min-utes

= Display of the repeat testing interval minutes that have already elapsed

BEWA FAM10 3417360 en.doc 2008-06-06



an operating-hours counter, and

F1 F2 F3 F4


Operating hours

18 hours 43 minutes MENU2

Display:

Operating hours = Display of the FAM operating hours

Operating Mode "Cleaning until" The operating mode "Cleaning until" is possible only after a water saturation of <90%. In cases of >90% or free water, the measurements of the ContaminationSen-sor will be falsified to such an extent that the CS will issue a fault message.

This fault message is ignored by the SPS. The most recently saved measured value remains saved there until a restart is required.

The following message is output when the contamination is selected: "Oil saturation >90%. Measurement with CS not possible!"

This display can be minimized by pressing the ESC key, so that the screen can be exited again by selecting Menu1.

If a water saturation level of 90% occurs during automatic operation, then the oper-ating mode switches automatically in accordance with the following table:

Selected operating mode: changes automatically after:

FTT => FT

EW+FTB => DW+FT

BEWA FAM10 3417360 en.doc 2008-06-06



General Operating Instructions - SIEMENS PANEL System Keys

The system keys are used for making entries on the operating device. Overview of the control keys

Functioning Effect

Moving the cursor DEL

,

INS

The next field in horizontal direction is activated with Fields.

TAB

,

+/-

The next field in vertical direction is activated with Fields.

Activate field

SHIFT+

TAB

The next field is activated - in the sequence that has been defined in the project (Tab sequence).

SHIFT

The second function of an additional system key is enabled.

Display Help text

SHIFT +

HELPESC

Displays a window with Help text for the selected ob-ject.

Pressing makes it possible to switch back and forth between screen Help text and the object Help text, i.e. for an EA field.

Cancel action HELP

ESC

Undo

An entry can be undone as long as that entry has not

yet been confirmed with .

• Closing the message window – if present

• Cancelling the display of a Help text in order to return to the previous display.

Acknowledge message

ACK

Acknowledges the currently displayed or highlighted message or all messages of an acknowledgement group - depending on the project planning.

Calling up the Edit mode – redirects the entry via TAB

and

+/-

ends the Edit mode and confirms the entry

Navigating in the list

BEWA FAM10 3417360 en.doc 2008-06-06



Table 8-2 Keys for navigating in lists

Key Effect of actuation

Moving the cursor TAB

or

+/-

Marks the previous or the following list entry

Entries and Help You enter values in the Entry fields. The values are transferred from the entry fields to the controller.

Proceed as follows:

1. Select the desired entry field within the image. Depending on the field type, you can enter values of the following type in the entry field: – Numerical – Alphanumerical – Symbolic – Date/Time

2. Enter the value.

3. Confirm your entry with or cancel the entry with

HELPESC

.

Numerical Values Numerical values are entered one character at a time via the system keyboard. If

has been pressed, then you can modify the value one character at a time with the aid of the cursor keys.

If a field already contains a value, then this will be deleted completely from the field

by pressing SHIFT

+

DEL

.

Alphanumerical Values Alphanumerical values, numbers and letters are entered one character at a time via

the system keyboard. If has been pressed, then you can modify the value one character at a time with the aid of the cursor keys.

If a field already contains a value, then this will be deleted completely from the field

by pressing SHIFT

+

DEL

.

The expanded character set is available in fields that have the "String" format.

Date and Time Values for date and time are entered in accordance with the alphanumerical values.

BEWA FAM10 3417360 en.doc 2008-06-06



Entering and Modifying Numerical and Alphanumerical Values

One entry field was activated with SHIFT

+

TAB

or with the cursor keys.

Key Effect

Moving the cursor DEL

or

INS

Marks the previous or the following list entry

Control buttons for entering characters

Functioning Effect

SHIFT+

+/-

The algebraic sign of a numerical value is changed.

Pressing SHIFT

+

+/-

switches back and forth be-tween the two signs.

TAB

,

+/-

All available characters from the expanded character set will be called up one after the other.

The entry becomes valid

HELPESC

The entry is deleted

The original value becomes valid again.

The following approaches are possible for entering numerical and alphanumerical characters:

• Entering a value, which causes the existing value to be replaced completely

• Modifying the character of an existing value

BEWA FAM10 3417360 en.doc 2008-06-06


Enter Value If you wish to enter a new value - and not only a single character - then you can de-lete the entire contents of the field.

Proceed as follows:

1. Actuate SHIFT

+

DEL

2. Enter value with

TAB

or with

+/-

3. Press

The entry is confirmed. You can abort the entry with

HELPESC

.

Partial Value Changes Proceed as follows:

1. Press

2. Select character to be changed with

INS

or with

DEL

3. Modify character with

TAB

or with

+/-

4. Press

The entry is confirmed. You can abort the entry with

HELPESC

.

Character Call-up Sequence When you enter a value in an alphanumerical field for the first time,

The letter "A" will be called up after pressing or

INS

. This also applies when a character is added to ones that have already been entered.

The following applies for further entries:

Press

TAB

when letters of the alphabet are to be entered. All of the upper and lower case letters will be displayed first, and afterwards the special characters and numerals.

Press

+/-

when characters are to be entered. First a few special characters are displayed, and then the numerals.


BEWA FAM10 3417360 en.doc 2008-06-06



If a value has already been entered, then the next following value will be displayed

with

TAB

or with

+/-

.

Example for numeric entry

To enter "–12.34", activate the entry field. Hold one of the cursor keys

TAB

or

with

+/-

pressed down for as long as it takes for the desired character to appear.

Press the following keys:

+00.00

5x DEL

+00.00

+/-

-00.00

INS

-00.00

TAB

-10.00

INS

-10.00

TAB

-12.00

2x INS

-12.00

TAB

-12.30

INS

-12.30

TAB

-12.34

-12.34

You can begin the entry at any given position in the entry field. The

algebraic sign can also be modified during the entry at any position in the entry field

with SHIFT

+

+/-

.

BEWA FAM10 3417360 en.doc 2008-06-06


HYDAC Filtertechnik

Entering and Changing Date and Time

A Date/Time field was activated with SHIFT

+

TAB

or with the cursor keys.

Entering date and time

Use numerical and alphanumerical characters for entering date and time.

Safety Queries The manual operation of the FAM is protected by a safety system.

If you are operating one operating object with password protection in the project, then you must first register on the operating device.

A registration dialog is displayed for this purpose in which you enter a password.

F1

Registration

You enter th

Proceed as

1. Press

2. Hold the de

3. If youTAB

4. If the

press

After loggintion.

BEWA FAM10 3417360 en.

OK

GmbH

F2 F3

dialog

e password in the "P

follows:

one of the keys SHIFT

sired character to ap

need additional char

or with

+/-

password is complete

. You can abor

g in, you can operate

doc

Cancel

User:

Password:

Admin

en / 80

F4

assword" field in the registration dialog.

+

TAB

pressed down for as long as it takes for pear.

acters, press

INS

and select the character with

, activate the "OK" button with SHIFT

+

TAB

and

t the process with "Cancel".

the operating objects that have password protec-

2008-06-06



Once you log out, you can no longer operate the objects that have password protec-tion, but instead you must also register yourself once again as necessary.

Sign-off time A log-out time is entered in the system for the user. The user is automatically logged out if the time that elapses between any two given actions on the part of the user, e.g. entering a value or changing screens, is longer than the log-out time. He will then have to log in again in order to operate objects under password protection.

Password The password and the log-out time are encoded in a list and stored on the operating device in a manner that is not affected by network power outages.

BEWA FAM10 3417360 en.doc 2008-06-06

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Error messages


Error messages

NOTE The switch cabinet door may not be opened unless the main switch is at "Off", be-cause otherwise the main switch would be damaged.

The fault messages are not displayed in all of the menus but rather only in the fol-lowing screens:

- Start screen

- RH

- CS

The fault messages that are relevant to the CS will only be displayed on the CS screen.

The device comes to a stop and the fault indicator lamp flashes when fault mes-sages occur. The device can not be started any more.

The operator can however jump into the different menus and operate a component in the Manual Menu necessary for the elimination of the fault.

If several errors occur, then the most recently occurring message will be displayed first. One can used the arrow keys to scroll through the individual fault messages.

In order to restart the device, first the error must be eliminated and then acknowl-edged afterwards. It is only then that automatic operation is possible again.

BEWA FAM10 3417360 en.doc 2008-06-06



Displayed fault message

Cause Remedy see

CS1xxx + CS conveyor pump switched Off, CS1xxx malfunction. Start 10 new attempts with Reset!

10x errors on the CS in sequence

acknowledge the first time this occurs and restart, inform Service Department if this oc-curs again with a week's time

flow at the FAM inlet too low for 5 minutes already. Please check FAM inlet.

insufficient oil in the vacuum column after switch-on

check and open inlet

FAM outlet blocked. Min. is not reached

Error, float switch of rotary vane vacuum pump at fill level Min/fill level Overflow.

Float switch or cable defective

Determine error and replace defective part

Error, float switch of vacuum tower at fill level Min. and/or fill level Max.



Error, float switch of water ring vacuum pump at fill level Min/fill level Overflow.



Cable break, AS 1000 temperature

Cable break or AS is defective


Cable break, AS 1000 water content

Cable break or AS is defective


Cable break, CS. Cable break or CS is defective


No defined value from CS.

For details, see Operat-ing and Maintenance Instructions for the ContaminationSensor.


No measured value from CS. Check flow.



Malfunction CS flow too low.



Fault, CS device error For details, see Operat-ing and Maintenance

For details, see Operat-ing and Maintenance

BEWA FAM10 3417360 en.doc 2008-06-06




Cause Remedy see

Instructions for the ContaminationSensor.

Instructions for the ContaminationSensor.

Motor protection switch Q2, drain pump, tripped.

Electric motor of evacuation pump over-loaded

Switch on engine pro-tection in the electric control, check operat-ing viscosity

Motor protection switch Q3, vacuum pump, tripped.

Electric motor of vac-uum pump overloaded

Drain the fluid in the tank, clean the tank, refill

Motor protection switch Q4, filling pump, tripped.

Electric motor of filling pump overloaded


Motor protection switch Q5, CS pump, tripped.

Electric motor of CS pump overloaded


0

Oil filter contaminated. Please replace oil filter.

Maximum differential pressure at the filter reached

Changing the Filter Element

Oil tank of rotary vane vacuum pump empty. Top up oil.

Oil level in the tank of the rotary vane vacuum pump too low

Top up oil

Oil tank of rotary vane vacuum pump too full. Please drain off oil.

Oil level in the tank of the rotary vane vacuum pump too high

Open ball faucet and drain oil

Heater safety thermo-stat triggered.

Oil temperature heater too large, oil diffusion too low through the heater

Reset thermostat in the head of the heater. Remove the cover of the heater to do so. Check filling pump for proper functioning

Fuse element, heater Fuse has tripped Call in an electrician

Supply voltage to FAM: wrong phase se-quence. Change phase sequence.

incorrect phase se-quence or phase se-quence relay defective

Call in an electrician

Dry-running Evacuation Pump.

too little medium is be-ing pumped into the vacuum column

check suction filter and clean it if necessary, check filling pump for proper functioning, check viscosity

Vacuum chamber over- Emergency Off Max Check pressure in vac-

BEWA FAM10 3417360 en.doc 2008-06-06




Cause Remedy see

flow. Please empty the vacuum chamber and determine the cause.

filling level exceeded, possible foam forma-tion, evacuation pump cavitation

uum column, check evacuation pump for proper functioning, in-crease pressure in the vacuum column in the event of foaming (e.g. from 300 mbar abso-lute to 400 mbar ab-soute)

FAM tray too full. Drain and seal leaky site of FAM.

FAM oil pan too full Drain oil pan, check the FAM for leaks

BEWA FAM10 3417360 en.doc 2008-06-06



Vacuum Chamber Overflow

The vacuum column can be evacuated from the Emergency Stop Maxi-mum level to the Minimum level within 3 5 minutes

Yes

Evacuation pump not conveying

check

The pressure in the vacuum column is too low

Raise pressure (e.g. from 300 mbar to 400 mbar).

Press ESC key,

Select Menu 1 with F4 key

Press F2 key in "Menu 1" Select Manual Opera-tion

Press F1 key in "Select Manual Operation" menu "Manual 1"

F3 key in the "Hand 1" Menu Evacuation pump is started

Message:

Vacuum chamber overflow. Please empty the vacuum chamber and deter-mine the cause.

No

BEWA FAM10 3417360 en.doc 2008-06-06



FAM tray too full

Fault appears again

Carry out check for leakage and eliminate leaks if present.

Restart FAM with the F1 key.

Actuate ESC key and reset malfunction with the F3 key

Empty the oil drip pan

No

Yes

Failure repaired Check float switch and sup-ply lines

Message:

FAM tray too full. Drain and seal leaky site of FAM.

BEWA FAM10 3417360 en.doc 2008-06-06



FAM outlet blocked

Fault appears again

Actuate ESC key and reset malfunction with the F3 key.

Restart FAM with the F1 key

Check locking features in the return-flow line. Open if blocked.

No

Yes

Failure repaired Check evacuation pump for proper functioning

Check return valve

Check filter

Message:

FAM outlet blocked. See Troubleshoot-ing for BeWa.

BEWA FAM10 3417360 en.doc 2008-06-06



FAM entry blocked

Fault appears again



Check locking features in the suction line. Open if blocked.

No

Yes

Failure repaired Clean suction filter

Check hose between suc-tion filter and filling pump

Check filling pump for proper functioning

Message:

FAM entry blocked. See Troubleshooting for BeWa.

BEWA FAM10 3417360 en.doc 2008-06-06



Dry-running Evacuation Pump

Fault appears again



Check locking features in the suction line. Open if blocked.

No

Yes

Failure repaired Clean suction filter

Check hose between suc-tion filter and filling pump

Check filling pump for proper functioning

Message:

Dry-running evacuation pump. See Troubleshooting for BeWa.

BEWA FAM10 3417360 en.doc 2008-06-06



Dry run drain pump

Fault appears again

Replacement of 2 phases on the mains plug, check mains volt-age

Plug mains plug back in, switch on main switch

Switch off FAM, pull out mains plug

No

Yes

Failure repaired Pull out mains plug, check mains cable and plug, re-placing as necessary

Message:

Supply voltage to FAM: wrong phase sequence. Change phase sequence.

Note:

If an engine is replaced at the same time, then the direction of rotation of the engine in manual operation must be checked before the FAM is switched On.

BEWA FAM10 3417360 en.doc 2008-06-06



Fault on vacuum column level probe

Manually check the functioning of the switching points

Disconnect FAM from power source

Disconnect plug at level sensor. Remove level sensor

No

Yes

Replace level sensor, because defective

Check cable to and in the control cabinet

Visual check in the vacuum column

Message:

Fault at the float switch vacuum chamber with Max filling level and/or Overflow filling level

Error, float switch of vacuum tower at fill level Min. and/or fill level Max.

BEWA FAM10 3417360 en.doc 2008-06-06



Level switch in the vacuum pump

Manually check the functioning of the switching points

SPS defec-tive

Replace level sensor, because defective

Y

No

Disconnect FAM from power source

Plug + Check cable to the control cabi-

net and in the control cabinet to the

SPS. Functioning?

No

Y

Replace dam-aged parts

Disconnect plug at level sensor. Remove level sensor

Message:

Error, float switch of water ring vacuum pump at fill level Min/fill level Overflow.

Error, float switch of water ring vacuum pump at fill level Min./Max.

Error, float switch of rotary vane vacuum pump at fill level Min/fill level Overflow.

BEWA FAM10 3417360 en.doc 2008-06-06



Oil filter contaminated

Message:

Oil filter contaminated. Please replace oil filt

Pull out mains plug, check clogging indicator and its plug, replacing as neces-sary

Fault appears again

Open filter housing and take out element(s)

Install new filter elements and reclose filter hous-ing


Restart FAM with the F1 key.

Reopen ball faucets in suction and pressure lines

Empty filter housing on the ball faucet

Close ball faucets in suction and pressure lines

No

Yes

Failure repaired

BEWA FAM10 3417360 en.doc 2008-06-06



Motor Protection Switch

Y

Fault appears again?

Failure repaired

No

Open the switch cabinet door, switch the motor protection switch and/or fuse back on "I" that has tripped and check the setting of the motor protection switch and/or the voltage capacity of the fuse in accordance with the motor type plate and/or the h t t l t

1

Measure the electricity consumption of the engine and/or of the heater whose motor protection switch or fuse has tripped

Check the viscosity of the medium (only with motor pro-tection switch)

Clean the tank of the water ring vacuum pump if neces-

Close switch cabinet door, main switch to "On", start FAM

Set the main switch to "Off"

Message:

Motor protection switch Q2, drain pump, tripped.

Motor protection switch Q3, vacuum pump, tripped.

Motor protection switch Q4, filling pump, tripped.

Motor protection switch Q5, CS pump, tripped.

Fuse element, heater

BEWA FAM10 3417360 en.doc 2008-06-06



1

Y

No Fault appears again?

Replace motor protection switch and/or fuse


Y

Fault appears again?

-

No



Failure repaired

Contact the HYDAC Service Department

/ 80

2008-06-06



Cable break

Yes

2

No

SPS defective,


Error appears again

No

Main switch to "Off", disconnect FAM from power source

Reconnect mains switch, main switch to "On", start device with "F1" key

Check the cable and plugs of the

respective sensor up to the SPS.

Error?

3 Failure repaired

Yes

Replace the sensor and/or have it checked and then reinstall it

Message:

Cable break, AS 1000 temperature

Cable break, AS 1000 water content

Cable break, CS.

BEWA FAM10 3417360 en.doc 2008-06-06



Reconnect mains switch, main switch to "On", start de-vice with "F1" key

Replace cable and/or plug

Failure repaired

3

Error appears again

Yes

No

2

BEWA FAM10 3417360 en.doc 2008-06-06



Safety thermostat

Yes

6 No

Heater defective,


Error appears again

No

Main switch to "Off", disconnect FAM from power source

Reconnect mains switch, main switch to "On", start device with "F1" key

Check the cable of the safety thermostat

up to the SPS; check the setting value of the

safety thermostat, nominal: 80°C

Error?

7 Failure repaired

Yes

Replace K7 relay (see circuit dia-gram)

Message:

Heater safety thermostat triggered.

BEWA FAM10 3417360 en.doc 2008-06-06



Reconnect mains switch, main switch to "On", start de-vice with "F1" key

Replace cable or set nominal value, reset theromstat

7

Error appears again

Yes

No

6


Failure repaired

/ 80

2008-06-06



Electrical fuses Automatic safety devices have been installed into the control cabinet for the security of the operating voltage transformer.

Fuse

F1 The primary side of the transformer has 2A 400V

F2 The primary side of the transformer has 2A 400V

F3 The secondary side of the transformer has 3A 250V

F4 The secondary side of the transformer (control current circuit) has 1A 250V

F5 The secondary side of the transformer (control current circuit) has 1A 250V

F6 Contamination Sensor Display CSD (Optional)

F7 Contamination Sensor CS (Optional)

BEWA FAM10 3417360 en.doc 2008-06-06


HYDAC Filtertechnik GmbH

Reset safety thermostat on the heater (Optional) The safety thermostat is triggered when the flow of oil through the heater is too low or if the thermostat is damaged.

After the fault has been corrected, the safety thermostat can be reset by pressing the green key in the head. To protect yourself from burns, wait until the heater has cooled down before doing so.


Reset button

en / 80

2008-06-06

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Maintenance


Maintenance

Visual checks Regular visual inspection of all hoses and conduits for leakage.

Regular visual inspection of the electrical apparatus for possible damage to lines, plugs, sensors or cables and/or devices in the control cabinet.

Regular visual inspections of filling level, vacuum pump

Before carrying out any maintenance work the FAM must be shut down safely. This means:

1. Main switch in position "0",

2. Power cord disconnected.

3. Mains cable wound around cable drum apparatus present on the FAM. (This last as a protection against switching back on again!)

Vacuum pump The first oil change must be carried out after 100 operating hours. Later oil change intervals are dependent on operating conditions.

The oil must be changed after 500 - 2000 hours of operation, but at least semi-annually. The oil may need to be changed sooner than that in the event of heavy contamination.

After 2000 hours of operation or if oil mist escapes from the separator during the operation of the pump the exhaust filter must be changed.

BEWA FAM10 3417360 en.doc 2008-06-06



Rotary Vane Vacuum Pump

Item Description

1 Inlet flange

2 Rotor

3 Slide

4 Exhaust valve

5 Oil sump

6 Exhaust cover

7 Air de-oiling element

8 Oil filling screw plug

9 Gas ballast valve

The following descriptions are in reference to these positions.

BEWA FAM10 3417360 en.doc 2008-06-06



BEWA FAM10 3417360 en.doc 2008-06-06

Changing oil and oil filter The first oil change must take place after 100 operating hours. Later oil changes af-ter 3000 hours or every six months.

The vacuum pump must be at at operating state temperature when the oil is changed:

• Put the FAM into operation for 10 minutes

• Shut off the FAM.

• Wait until the pressure in the vacuum column is at atmospheric pressure (≈ 1000 mbar abs).

The following accessories are required for accomplishing these tasks:

• Compressor oil VE101 (for part-no., see replacement parts list)

• Maintenance set, comprising oil filter, air deoiling element, ventilation cover seal (for part-no., see replacement parts list).

• Fork wrenches SW 27 / SW 32

Replacing the oil: Open the screw plug (4) / ball faucet to drain off the old oil.

Seal the screw plug when the flow of oil diminishes and then let the pump run again briefly for a few seconds.

Open the plug screw once again and drain off the remaining oil.

Screw the plug screw back in tightly.

Remove the oil filter (11) and replace it with a new one.

Fill in new oil through the oil filling screw plug (5) until the MAX marking (3) has been reached.

Replacing the Air De-oiling Element Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) can be traced back to a soiled air de-oiling element.

To carry out the replacement:

• Remove the four attachment screws of the ventilation cover (10).

• Undo the leaf spring safety screw (15).

• Remove leaf spring (15).

• Remove air deoiling element (9) and replace with a new one.

• Replace ventilation cover seal (10).

• Assembly in reversed order of sequence.

For further information please refer to the attached operating instruction for the BUSCH vacuum pump.



Clean the suction strainer.

NOTE Operating the FAM without suction strainers can lead to damage.

The suction sieve must be cleaned at regular intervals and when the fault message "Check suction sieve" appears. To accomplish this, remove the suction sieve from its sieve housing and use compressed air to free it of dirt, reinstalling it afterwards.

Unscrew cap to clean suction strainer

Fluid filter (OLF-5) As soon as the error message "change fluid filter" appears on the display the filter should be taken out of the housing and be replaced by a new one.

The contaminated filter has to be disposed of according to the local regulations as hazardous waste.

Changing the Filter Element Switch off the system, close the ball faucets on the inlet and the outlet and carry out a pressure relief sequence in the filter housing. Carefully open the emptying screw (SW 6 mm) on the bottom of the filter housing (the emptying screw is equipped with ventilation slits).

The filter pot can be completely emptied by removing the emptying screw (SW 6 mm) on the floor of the filter housing (contents ≈ 2 liters).

Now undo the tension clamp on the filter housing and then carefully remove the filter housing by moving it downwards.

Now pull the filter element carefully out of its holder.

The filter pot is to be cleaned.

The O-ring and the filter pot are to be inspected for possible damage. Replace if necessary.

Moisten the O-rings on the new filter element with the operating medium.

Now the new filter element can be installed. Make sure the new element is fitted tightly to the connection part.

BEWA FAM10 3417360 en.doc 2008-06-06

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Storing the FAM


Pull the filter housing over the element from below, taking care to ensure it has a tight fit, and fasten it with the tension clamp (tightening torque 5 - 10 Nm).

Check the emptying screw on the floor of the filter housing for stable fitting.

Heater (Option) Under normal operating condition the heater element is wear-free. Regular service is therefore not required.

Storing the FAM In the event of prolonged storage, the FAM should be stored in clean, dry spaces.

Storage temperature is 20°C ... 60°C

The maximum storage time is 6 months, after which the FAM must be put back into operation for at least 24 hours. Afterwards the device can be placed in storage once again.

Disposing of the FAM The packaging material should be re-used/re-cycled as appropriate for your area.

When decommissioning and/or disposing of the FAM, adherence is to be maintained to local guidelines and regulations pertaining to occupational safety and environ-mental protection. This applies in particular to the oil contained in the unit, to com-ponents coated in oil and to electronic components.

After disassembling the unit and separating the various materials, they can be re-used or disposed of properly in accordance with local regulations.

BEWA FAM10 3417360 en.doc 2008-06-06

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Technical data


Technical data

FAM 10/10 FAM10/10

Filter size 05 05

Filter Element N5DMxxx N5DMxxx

Dirt absorption capacity as per ISO 4572

200 g 200 g

Clogging indicator VM 2 C.0 VM 2 C.0

Pump types Vane pump (feed pump), gear pump (drain pump

Vane pump (feed pump), gear pump (drain pump

Flow rate in l/min at 50Hz 10 15

Operating pressure in bar 3.5 3.5

Viscosity range in mm²/s 15 ...800 15 ...800

Electrical power consumption 1500 W Standard 4400 W with heater

2000 W Standard 4900 W with heater

Length of electronic cable in m 10 10

IP class IP 54 IP 54

Length of hoses in m 5 5

Hoses, material NBR NBR

Connection Inlet/outlet G 1 / G 1/2 G 1 / G 1/2

Material of sealings NBR (FPM) NBR (FPM)

Fluid temperature in°C 10 ...80 10 ...80

Ambient temperature in °C 10 ...40 10 ...40

Typical dewatering speed l/h 0.8 l/h (without heater at 40°C)

1 l/h (without heater at 40°C)

Minimum water content < 100 < 100

BEWA FAM10 3417360 en.doc 2008-06-06

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Technical data


Type label

The type plate is located on the front panel.

Please add the data from the type plate into the following copy.

BEWA FAM10 3417360 en.doc 2008-06-06

FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Spare parts


Spare parts

FAM 10

Qty. Description Part no.

1 Air filters 0160 MU 003 M 0126 5765

1 Drain pump incl. motor *

1

1

1

Suction strainer 1" assy., consisting of:

- - Strainer insert, 250µm

- - Seal ring

0063 5624

0601 6797

0603 3969

1 Vacuum pressure gauge 0063 9989

1 3/2-directional control valve 0601 4177

1 Pressure hose, Length = 5 m 0600 4781

1 Suction hose, Length = 5 m 0601 3308

1 Level sensor (vacuum chamber) 0120 4801

*) available on request

Fluid filter (OLF 5/10)


1 Filter pumps unit OLF 5/10 *

1 Filter element, Filter fineness 2 µm N5DM002 0034 9494





Vacuum pump


1 Vacuum pump *

1 Service kit vacuum pump consisting of exhaust filter and seals

0601 4161

1 Vacuum pump oil VE101, 1 litre 0601 8128

1 Vacuum pump oil VE101, 5 litre 0601 8129


BEWA FAM10 3417360 en.doc 2008-06-06

HYDAC Filtertechnik GmbH Bereich Servicetechnik / Service Technology Division Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com email: [email protected]

fam 10/15 series - hydac · intended. if there is any question about the use, please contact the...

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