fanuch cnc manual.pdf

FANUC Series 16*/160*/160*s-MODEL B



OPERATION AND MAINTENANCEHANDBOOK

B-63527EN/01

No part of this manual may be reproduced in any form. All specifications and designs are subject to change withoutnotice.

The export of this product is subject to the authorization of thegovernment of the country from where the product is exported.

In this manual we have tried as much as possible to describe allthe various matters.However, we cannot describe all the matters which must not bedone, or which cannot be done, because there are so manypossibilities.Therefore, matters which are not especially described as possiblein this manual should be regarded as impossible.

This manual contains the program names or device names ofother companies, some of which are registered trademarks ofrespective owners. However, these names are not followed by or in the main body.

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PREFACE

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PREFACEThe Operation and Maintenance Handbook is for persons who are familiarwith NC programs and operations. It is used to refer to necessary informa-tion quickly in operating or maintaining NC machine tools at a work site. The Handbook only contains reference information. It does not contain othertypes of information, such as essential information or notes. Read the follow-ing manuals first. The Handbook assumes that the reader is familiar with the information in thefollowing manuals.For safety precautions, be sure to read SAFETY PRECAUTIONS, whichfollows the table of contents.

Related manuals of Series16/18/21/160/180/210/160s/180s/210sMODEL B

Manual name Specificationnumber

DESCRIPTIONS B63522EN

CONNECTION MANUAL (HARDWARE) B63523ENCONNECTION MANUAL (FUNCTION) B63523EN1Series 16i/18i/160i/180iTB OPERATORS MANUAL B63524EN

Series 16i/160i/160isMB, Series 18i/180i/180isMB5,Series 18i/180i/180isMB OPERATORS MANUAL

B63534EN

Series 21i/210iTB OPERATORS MANUAL B63604EN

Series 21i/210iMB OPERATORS MANUAL B63614EN

MAINTENANCE MANUAL B63525EN

Series 16i/18i/160i/180i/160is/180isMODEL B PARAMETER MANUAL

B63530EN

Series 21i/210iMODEL B PARAMETER MANUAL B63610EN

OPERATION AND MAINTENANCE HANDBOOK B63527EN

PROGRAMMING MANUAL

Macro Compiler/Macro Executor PROGRAMMING MANUAL B61803E1

C Language Executor PROGRAMMING MANUAL B62443EN3

FANUC MACRO COMPILER (For Personal Computer)PROGRAMMING MANUAL

B66102E

CAP (T series)FANUC Super CAPi T OPERATORS MANUAL B63284EN

FANUC Symbol CAPi T OPERATORS MANUAL B63304EN

MANUAL GUIDE For Lathe PROGRAMMING MANUAL B63343EN

MANUAL GUIDE For Lathe OPERATORS MANUAL B63344EN

CAP (M series)FANUC Super CAPi M OPERATORS MANUAL B63294EN

MANUAL GUIDE For Milling PROGRAMMING MANUAL B63423EN

MANUAL GUIDE For Milling OPERATORS MANUAL B63424EN

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PREFACE

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Related manuals of Series16/18/21/160/180/210/160s/180s/210sMODEL B


PMC

PMC Ladder Language PROGRAMMING MANUAL B61863E

PMC C Language PROGRAMMING MANUAL B61863E1

FANUC LADDERIII OPERATORS MANUAL B66234EN

Network

I/O LinkII OPERATORS MANUAL B62714EN

ProfibusDP Board OPERATORS MANUAL B62924EN

FAST Ethernet Board/FAST DATA SERVER OPERATORS MANUAL

B63644EN

Ethernet Board/DATA SERVER Board OPERATORS MANUAL

B63354EN

DeviceNet Board OPERATORS MANUAL B63404EN

PC function

Screen Display Function OPERATORS MANUAL B63164EN

Related manuals of SERVO MOTOR i series


FANUC AC SERVO MOTOR i series DESCRIPTIONS B65262EN

FANUC AC SERVO MOTOR i series PARAMETER MANUAL B65270EN

FANUC AC SPINDLE MOTOR i series DESCRIPTIONS B65272EN

FANUC AC SPINDLE MOTOR i series PARAMETER MANUAL B65280EN

FANUC SERVO AMPLIFIER i series DESCRIPTIONS B65282EN

FANUC SERVO MOTOR i series MAINTENANCE MANUAL B65285EN

Related manuals of SERVO MOTOR series


FANUC AC SERVO MOTOR series DESCRIPTIONS B65142E

FANUC AC SERVO MOTOR series PARAMETER MANUAL B65150E

FANUC AC SPINDLE MOTOR series DESCRIPTIONS B65152E

FANUC AC SPINDLE MOTOR series PARAMETER MANUAL B65160E

FANUC SERVO AMPLIFIER series DESCRIPTIONS B65162E

FANUC SERVO MOTOR series MAINTENANCE MANUAL B65165E

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PREFACE

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The Operation and Maintenance Handbook provides information about thefollowing CNC units. The following symbols and system names are used inthe Handbook.

Model name AbbreviationFANUC Series 16iTB 16iTB

FANUC Series 160iTB 160iTB T series or T series (2path control) *1FANUC Series 160isTB 160isTB

T series (2path control) *1

FANUC Series 16iMB 16iMB

FANUC Series 160iMB 160iMB M series or M series (2path control) *1FANUC Series 160isMB 160isMB

M series (2path control) *1

FANUC Series 18iTB 18iTB

FANUC Series 180iTB 180iTB T series or T series (2path control) *1FANUC Series 180isTB 180isTB

T series (2path control) *1

FANUC Series 18iMB5 18iMB5

FANUC Series 180iMB5 180iMB5

FANUC Series 180isMB5 180isMB5

FANUC Series 18iMB 18iMBM series


FANUC Series 180isMB 180isMB

FANUC Series 21iTB 21iTB

FANUC Series 210iTB 210iTB T series

FANUC Series 210isTB 210isTB


FANUC Series 210iMB 210iMB M series

FANUC Series 210isMB 210isMB

*1) In the case of twopath control is added.

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1. SCREEN DISPLAY AND OPERATION 1. . . . . . . . . . . . .

2. OPERATION LIST 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. G CODE 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. PROGRAM FORMAT 73. . . . . . . . . . . . . . . . . . . . . . . . . . .

5. CUSTOM MACRO 123. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. HARDWARE 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. PARAMETERS 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. ALARM LIST 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. SIGNAL LIST (X/Y, G/F) 565. . . . . . . . . . . . . . . . . . . . . . . .

10. PMC 629. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. ETHERNET 700. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12. POWER MATE CNC MANAGER (FANUC SERVO MOTOR AMPLIFIER SERIES (I/O LINK OPTION)) 753. . . . . . . . . . . . . . . . . . . . . . . . . . .

13. DIAGNOSIS INFORMATION 757. . . . . . . . . . . . . . . . . . . .

14. HISTORY FUNCTION 789. . . . . . . . . . . . . . . . . . . . . . . . .

15. WAVEFORM DIAGNOSTIC FUNCTION 804. . . . . . . . . .

16. DIGITAL SERVO 815. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17. AC SPINDLE 850. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18. MAINTENANCE INFORMATION 869. . . . . . . . . . . . . . . .

19. MAINTENANCE FUNCTION 890. . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

TABLE OF CONTENTS

1. SCREEN DISPLAY AND OPERATION 1. . . . . . . . . . . . . . . . 1.1 Display Unit and Key Layout 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Display of Each Screen 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1 Overview 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Screens included in POS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.3 Screens included in PROG (MEM mode) 9. . . . . . . . . . . . . . . .

1.2.4 Screens included in PROG (EDIT mode) 10. . . . . . . . . . . . . . .

1.2.5 Screens included in SETTINGOFFSET 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.6 Screens included in SYSTEM 12. . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.7 Screens included in MESSAGE 13. . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.8 Screens included in HELP 14. . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Screen Operation Associated with POS 15. . . . . . . . . . . . . . . . . .

1.3.1 Displaying the position using absolute coordinates 15. . . . . . 1.3.2 Displaying the position using relative coordinates 16. . . . . . . 1.3.3 Overall display 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.4 Display for handle interrupt 17. . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.5 Operating monitor 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Screen Operation Associated with PROG (in Memory Mode) 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 Program contents screen 20. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2 Program checking screen 20. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.3 Screen displaying the contents of the

program currently running 21. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.4 Screen displaying the current and next blocks 21. . . . . . . . . . 1.4.5 Program restart screen 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Screen Operation Associated with PROG (in Edit Mode) 24. . . . . .

1.5.1 Editing the program 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.2 Displaying the program list 27. . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.3 Operation in the conversational programming menu 28. . . . . 1.5.4 Transferring data to and from the floppy disk 29. . . . . . . . . . .

1.6 Screen Operation Associated with SETTINGOFFSET 32. . . . . . . . . . . . . . . . . .

1.6.1 Displaying and setting the tool compensation values 32. . . . . 1.6.2 Displaying and setting the data 33. . . . . . . . . . . . . . . . . . . . . . . 1.6.3 Displaying and setting the offset values for the

workpiece coordinate system 35. . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

1.6.4 Displaying and setting the custom macro variables 36. . . . . . 1.6.5 Displaying and setting the data for the

software operators panel 37. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.6 Character code list 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7 Screen Operation Associated with SYSTEM 42. . . . . . . . . . . . . . . . . .

1.7.1 Displaying and setting the parameters 42. . . . . . . . . . . . . . . . 1.7.2 Displaying the internal state of the CNC

(diagnostic screen) 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.3 Displaying the system configuration 44. . . . . . . . . . . . . . . . . . 1.7.4 Displaying and setting the pitch error

compensation values 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 Screen Operation Associated with MESSAGE 47. . . . . . . . . . . . . . . . . .

1.8.1 Displaying the alarm messages 47. . . . . . . . . . . . . . . . . . . . . . 1.8.2 Displaying the operator messages 47. . . . . . . . . . . . . . . . . . . . 1.8.3 Displaying the alarm history 48. . . . . . . . . . . . . . . . . . . . . . . . .

1.9 Help Function 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9.1 Alarm detail screen 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9.2 Operation method screen 50. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9.3 Parameter contents 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. OPERATION LIST 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. G CODE 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 G Code (T Series) 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 G Code (M Series) 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. PROGRAM FORMAT 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. CUSTOM MACRO 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Types of Variables 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 System Variable 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Argument Assignment I/II 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Arithmetic Commands 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Control Command 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 Macro Call 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 Interruption Type Custom Macro 132. . . . . . . . . . . . . . . . . . . . . . . . 5.8 External Output Command 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 Command Range 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. HARDWARE 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 LCDMounted Type i Series Hardware 134. . . . . . . . . . . . . . . . . . .

6.1.1 Overview of hardware 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.2 Total connection diagrams 137. . . . . . . . . . . . . . . . . . . . . . . . . 6.1.3 Configuration of printed circuit board connectors

and cards 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.3.1 FS16i/18i/21i motherboard 141. . . . . . . . . . . . . . . . . . . 6.1.3.2 FS160is/180is/210is motherboard 147. . . . . . . . . . . .

TABLE OF CONTENTS

6.1.3.3 CE card 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.3.4 Inverter PCBs and connector units 155. . . . . . . . . . . . 6.1.3.5 C language board, serial communication board,

Symbol CAPi T board, and PMCSE board 157. . . . . 6.1.3.6 SubCPU board 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.3.7 RISC board 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.3.8 Data server board, fast data server board 165. . . . . . 6.1.3.9 Loader control board 168. . . . . . . . . . . . . . . . . . . . . . . . 6.1.3.10 HSSB interface board 170. . . . . . . . . . . . . . . . . . . . . . . 6.1.3.11 I/O linkII board 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.3.12 PROFIBUS board 174. . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.3.13 Ethernet board, fast Ethernet board 175. . . . . . . . . . . 6.1.3.14 DeviceNet interface board 178. . . . . . . . . . . . . . . . . . . 6.1.3.15 Backup unit 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.4 List of units and printed circuit boards 181. . . . . . . . . . . . . . . . 6.1.4.1 Basic unit 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.4.2 Display unit 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.4.3 MDI unit 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.4.4 Printed circuit boards of control units 183. . . . . . . . . . 6.1.4.5 I/O 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.4.6 Other units 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.4.7 Expendable supplies 190. . . . . . . . . . . . . . . . . . . . . . . .

6.2 StandAlone Type i Series Hardware 191. . . . . . . . . . . . . . . . . . . . 6.2.1 Overview of hardware 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.2 Total connection diagrams 194. . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3 Connector and card configurations of printed

circuit boards 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3.1 Main CPU board of Series 16i/18i/21i/

160i/180i/210i/160is/180is/210is 198. . . . . . . . . . . . . 6.2.3.2 SubCPU board 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3.3 RISC board, data server board,

RISC + data server board, fast data server board, RISC + fast data server board 206. . . . . . . . . . . . . . . .

6.2.3.4 Loader control board 211. . . . . . . . . . . . . . . . . . . . . . . . 6.2.3.5 C language board, serial communication board 214. . 6.2.3.6 HSSB interface board 216. . . . . . . . . . . . . . . . . . . . . . . 6.2.3.7 Symbol CAPi T board 220. . . . . . . . . . . . . . . . . . . . . . . 6.2.3.8 I/O LinkII board 221. . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3.9 Ethernet board, fast Ethernet board 222. . . . . . . . . . . 6.2.3.10 DeviceNet board 225. . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3.11 PROFIBUS master board 226. . . . . . . . . . . . . . . . . . . . 6.2.3.12 PROFIBUS slave board 226. . . . . . . . . . . . . . . . . . . . . 6.2.3.13 FLnet Board 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3.14 Main CPU board of CNC display unit with

PC functions and PANEL i 228. . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

6.2.3.15 Motherboard of CNC display unit for is series 231. . . 6.2.4 List of units and printed circuit boards 234. . . . . . . . . . . . . . . .

6.2.4.1 Basic unit 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.4.2 Printed circuit boards of control units 234. . . . . . . . . . 6.2.4.3 I/O 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.4.4 LCD/MDI unit 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.4.5 Other units 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.4.6 CNC display unit with PC functions

and PANEL i 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.4.7 CNC display unit for is series CNC 246. . . . . . . . . . . .

6.3 Matters Common to Both LCDMounted Type and StandAlone Type i Series 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.1 Liquid crystal display (LCD) 247. . . . . . . . . . . . . . . . . . . . . . . . 6.3.2 Distributed I/O setting 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. PARAMETERS 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 How to Enter the Parameters 253. . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Parameter List 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. ALARM LIST 464. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Alarms Displayed on NC Screen 464. . . . . . . . . . . . . . . . . . . . . . . .

8.1.1 Program errors (P/S alarm) 464. . . . . . . . . . . . . . . . . . . . . . . . 8.1.2 Background edit alarms (BP/S alarm) 495. . . . . . . . . . . . . . . . 8.1.3 Absolute pulse coder (APC) alarms 495. . . . . . . . . . . . . . . . . . 8.1.4 Inductsyn alarms 496. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.5 Serial pulse coder (APC) alarms 496. . . . . . . . . . . . . . . . . . . . 8.1.6 Servo alarms (1/2) 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.7 Overtravel alarms 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.8 Servo alarms (2/2) 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.9 Overheat alarms 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.10 Rigid tapping alarms 505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.11 Serial spindle alarms 505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.12 System alarms 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Alarms Displayed on the PMC Screen 509. . . . . . . . . . . . . . . . . . . 8.2.1 PMC alarm message 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.2 PMC system alarm messages 517. . . . . . . . . . . . . . . . . . . . . . 8.2.3 PMC system alarm messages (For C language board) 520. 8.2.4 Error messages (For EDIT: PMCSB7) 521. . . . . . . . . . . . . . . 8.2.5 Error messages (For EDIT: PMCSA1) 528. . . . . . . . . . . . . . . 8.2.6 Error messages (at assignment data editing) 531. . . . . . . . . . 8.2.7 Error messages (for I/O) 532. . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 Alarms Indicated on the Screen of the Power Mate CNC Manager (FANUC Servo Motor Amplifier Series (I/O Link Option)) 534. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3.1 Alarms indicated on the message line of the power mate CNC manager screen 534. . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

8.3.2 Alarms of the FANUC servo motor amplifier series (I/O link option) 535. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4 Alarms Displayed on Spindle Servo Unit and CNC 545. . . . . . . . . 8.4.1 Alarms numbers and alarms displayed on the

spindle amplifier 545. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4.2 Errors displayed on the spindle amplifier 562. . . . . . . . . . . . . .

9. SIGNAL LIST (X/Y, G/F) 565. . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 I/O Signals between CNC and PMC 565. . . . . . . . . . . . . . . . . . . . . 9.2 I/O Signal List 566. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3 List of Addresses (OnePath Control) 589. . . . . . . . . . . . . . . . . . . . 9.4 List of Addresses (TwoPath Control) 603. . . . . . . . . . . . . . . . . . . .

10. PMC 629. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 PMCSB7 629. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.1 Dynamic display of sequence programs 629. . . . . . . . . . . . . . 10.1.1.1 Ladder diagram display screen 630. . . . . . . . . . . . . . . 10.1.1.2 Selection monitor screen 631. . . . . . . . . . . . . . . . . . . . 10.1.1.3 Ladder diagram editing screen 633. . . . . . . . . . . . . . . . 10.1.1.4 Net editing screen 635. . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.2 Display of the PMC diagnosis screen 637. . . . . . . . . . . . . . . . 10.1.2.1 Title screen 637. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.2.2 Status screen 638. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.2.3 Alarm screen 638. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.2.4 Trace function 639. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.2.5 I/O Link connection check screen 643. . . . . . . . . . . . .

10.1.3 PMC parameters 643. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.3.1 Parameter input/output method 643. . . . . . . . . . . . . . . 10.1.3.2 TIMER screen 644. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.3.3 COUNTER screen 644. . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.3.4 KEEP RELAY screen 645. . . . . . . . . . . . . . . . . . . . . . . 10.1.3.5 Data table screen 648. . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.3.6 Setting screens 649. . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.4 PMC data input/output 651. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.4.1 Starting the builtin programmer 651. . . . . . . . . . . . . . 10.1.4.2 Input/output method 652. . . . . . . . . . . . . . . . . . . . . . . .

10.1.5 System parameters 653. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.6 Online monitor setting screen 656. . . . . . . . . . . . . . . . . . . . . . .

10.2 PMCSA1 658. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.1 Dynamic display of sequence program 658. . . . . . . . . . . . . . . 10.2.2 Display of PMC diagnosis screen 663. . . . . . . . . . . . . . . . . . .

10.2.2.1 Title screen (TITLE) 663. . . . . . . . . . . . . . . . . . . . . . . . 10.2.2.2 Status screen (STATUS) 664. . . . . . . . . . . . . . . . . . . . 10.2.2.3 Alarm screen (ALARM) 664. . . . . . . . . . . . . . . . . . . . . . 10.2.2.4 Trace screen (TRACE) 665. . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

10.2.3 PMC parameter 667. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.3.1 Input of PMC parameter from MDI 667. . . . . . . . . . . . . 10.2.3.2 Timer screen (TIMER) 667. . . . . . . . . . . . . . . . . . . . . . 10.2.3.3 Counter screen (COUNTER) 668. . . . . . . . . . . . . . . . . 10.2.3.4 Keep relay screen (KEEPRL) 668. . . . . . . . . . . . . . . . . 10.2.3.5 Data table screen (DATA) 671. . . . . . . . . . . . . . . . . . . . 10.2.3.6 Setting screen 673. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.4 Input/output of PMC data 673. . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.4.1 Start of the built-in type PMC programmer 673. . . . . . 10.2.4.2 Input/output method 674. . . . . . . . . . . . . . . . . . . . . . . . 10.2.4.3 Copy function (COPY) 675. . . . . . . . . . . . . . . . . . . . . .

10.2.5 System parameters 675. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.6 Online monitor setting screen 677. . . . . . . . . . . . . . . . . . . . . . .

10.3 Functional Instruction 679. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3.1 Functional instruction list 679. . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3.2 Detail of function command 682. . . . . . . . . . . . . . . . . . . . . . . . .

10.4 I/O Module Assignment Name List 697. . . . . . . . . . . . . . . . . . . . . . . 11. ETHERNET 700. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1 Overview 700. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Ethernet Mounting Locations 701. . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 List of Ethernetrelated Screens 702. . . . . . . . . . . . . . . . . . . . . . . .

11.3.1 Checking of valid Ethernet 702. . . . . . . . . . . . . . . . . . . . . . . . . 11.3.2 Setting and maintenance (SYSTEM key) 703. . . . . . . . . . . . . 11.3.3 File operation (PROG key) 704. . . . . . . . . . . . . . . . . . . . . . . . . 11.3.4 Error message (MESSAGE key) 705. . . . . . . . . . . . . . . . . . . .

11.4 Embedded Ethernet 706. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.1 Parameter setting screen 706. . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.2 Device change screen 713. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.3 FTP transfer operation screen 714. . . . . . . . . . . . . . . . . . . . . . 11.4.4 Connection host change screen 715. . . . . . . . . . . . . . . . . . . . . 11.4.5 Maintenance screen 716. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.6 Error message screen 721. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.5 Ethernet Optional Board 724. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5.1 Parameter setting screen 724. . . . . . . . . . . . . . . . . . . . . . . . . . 11.5.2 Fast data server operation screen 733. . . . . . . . . . . . . . . . . . . 11.5.3 Connection host change screen 737. . . . . . . . . . . . . . . . . . . . . 11.5.4 Data server maintenance screen 738. . . . . . . . . . . . . . . . . . . . 11.5.5 Maintenance screen 739. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.5.6 Error message screen 743. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.6 Troubleshooting 746. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.6.1 Confirmation of connection with the hub unit 746. . . . . . . . . . 11.6.2 Confirmation of each parameter setting 746. . . . . . . . . . . . . . .

TABLE OF CONTENTS

11.6.3 Confirmation of communications based on the ping command 747. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.6.4 Communication error confirmation 748. . . . . . . . . . . . . . . . . . . 11.6.5 Error message confirmation 748. . . . . . . . . . . . . . . . . . . . . . . .

11.7 Example of Setting 749. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. POWER MATE CNC MANAGER

(FANUC SERVO MOTOR AMPLIFIER SERIES (I/O LINK OPTION)) 753. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 Screen 753. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 Parameters 755. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3 Alarms 756. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13. DIAGNOSIS INFORMATION 757. . . . . . . . . . . . . . . . . . . . . . . 13.1 Procedure for Displaying Diagnostic Screen 757. . . . . . . . . . . . . . 13.2 Diagnosis Information (DGN) List 758. . . . . . . . . . . . . . . . . . . . . . .

13.2.1 Display of status in which command is not apparentlyexecuted (DGN000 016) 758. . . . . . . . . . . . . . . . . . . . . . . . .

13.2.2 Information indicating automatic operation stop, automaticidle statuses (DGN020 025) 759. . . . . . . . . . . . . . . . . . . . . .

13.2.3 TH alarm statuses (DGN030, 031) 759. . . . . . . . . . . . . . . . . . 13.2.4 Screen hard copy status (DGN035) 760. . . . . . . . . . . . . . . . . 13.2.5 C language executor status (DGN045) 760. . . . . . . . . . . . . . . 13.2.6 Digital servo or serial pulse coder alarm information

(DGN200 280) 761. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.7 Positional error display (DGN300) 763. . . . . . . . . . . . . . . . . . . 13.2.8 Machine position (DGN301) 763. . . . . . . . . . . . . . . . . . . . . . . . 13.2.9 Reference position shift function display (DGN302) 763. . . . 13.2.10 Position deviation with fine acceleration/deceleration

enabled (DGN303) 763. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.11 Reference counter (DGN304) 763. . . . . . . . . . . . . . . . . . . . . 13.2.12 Displacement detection (DGN305) 764. . . . . . . . . . . . . . . . . 13.2.13 Machine coordinates of inclined axis/orthogonal axis

(DGN306, 307) 764. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.14 Servo motor temperature information

(DGN308, 309) 764. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.15 Display of cause of the PRM1815#4 (APZ) brought to 0 (DGN310) 765. . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.16 FSSB status (DGN320 349) 766. . . . . . . . . . . . . . . . . . . . . 13.2.17 Maintenance information detected on the

servo side (DGN352, 355 358) 768. . . . . . . . . . . . . . . . . . 13.2.18 Display of error detection (DGN360 363) 774. . . . . . . . . . 13.2.19 Display of diagnostic data related to the

Inductosyn absolute position detector (DGN380, 381) 774. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.20 Flexible synchronization error (DGN390 393) 774. . . . . . 13.2.21 Display of diagnostic data serial spindle

(DGN400 448) 775. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.22 Display of diagnostic data related to rigid tapping

(DGN450 457) 779. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.23 Status of the spindle polygon synchronization mode

(DGN470 478) 779. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

13.2.24 State of remote buffer (protocol A) (DGN500 502) 781. . 13.2.25 Diagnostic data related to HSS B (Open CNC)

(DGN510 518) 781. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.26 Diagnostic data related to a smalldiameter peck drilling

cycle (M series only) (DGN520 523) 783. . . . . . . . . . . . . . 13.2.27 Diagnostic data related to ATC for ROBO DRILL

(DGN530, 531) 783. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.28 Diagnostic data related to simple synchronous control

(DGN540, 541) 784. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.29 Diagnostic data related to the dual position

feedback function (DGN550 553) 784. . . . . . . . . . . . . . . . 13.2.30 Status after execution of manual tool compensation

(DGN560) 785. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.31 FSSB2 status (DGN620 649) 785. . . . . . . . . . . . . . . . . . . . 13.2.32 State of highspeed HRV current control 787. . . . . . . . . . . . 13.2.33 Error and warning statuses of the i spindle 788. . . . . . . . .

14. HISTORY FUNCTION 789. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 Alarm History 789. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.2 System Alarm History 790. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2.1 System alarm history screen (history list screen) 790. . . . . . 14.2.2 System alarm history screen (detail screen) 791. . . . . . . . . . .

14.3 External Operator Messages History 795. . . . . . . . . . . . . . . . . . . . . 14.4 Operation History 797. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4.1 Displaying the operation history 797. . . . . . . . . . . . . . . . . . . . . 14.4.2 Operation history signal selection screen 800. . . . . . . . . . . . . 14.4.3 Inputting and outputting the operation history data 802. . . . . . 14.4.4 Notes related to the operation history 802. . . . . . . . . . . . . . . . 14.4.5 Parameter setting 802. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15. WAVEFORM DIAGNOSTIC FUNCTION 804. . . . . . . . . . . . . 15.1 Waveform Diagnostic Parameter Screen 805. . . . . . . . . . . . . . . . .

15.1.1 Waveform diagnosis parameters (oneshot type) 805. . . . . . 15.1.2 Waveform diagnosis parameters (storage type) 807. . . . . . . .

15.2 Graphic of Wave Diagnosis Data 808. . . . . . . . . . . . . . . . . . . . . . . . 15.2.1 Drawing a waveform for oneshot type

waveform diagnosis 808. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.2.2 Drawing a waveform for storage type

waveform diagnosis 809. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.3 Data Sampling for Storage Type Waveform Diagnosis 810. . . . . . 15.4 Output of Storage Type Waveform Diagnosis Data 813. . . . . . . . .

16. DIGITAL SERVO 815. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.1 Initial Setting Servo Parameters (i/) 815. . . . . . . . . . . . . . . . . . . 16.2 FSSB Setting Screen 827. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.2.1 Display 827. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.2.2 Setting 831. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3 Servo Tuning Screen 834. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.4 i Servo Information Screen 835. . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.4.1 Displaying the servo ID screen 835. . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

16.4.2 Editing the servo ID screen 836. . . . . . . . . . . . . . . . . . . . . . . . . 16.4.3 Screen operation 837. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.5 i Servo Warning Interface 838. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.6 Reference Position Return 839. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.6.1 Manual reference position return 839. . . . . . . . . . . . . . . . . . . . 16.6.1.1 Basic procedure for manual reference

position return (dogbased method) 839. . . . . . . . . . . 16.6.1.2 Reference position return location adjustment 840. . . 16.6.1.3 Reference position shift 841. . . . . . . . . . . . . . . . . . . . .

16.6.2 Dogless reference position setting 842. . . . . . . . . . . . . . . . . . . 16.6.3 Butttype reference position setting 843. . . . . . . . . . . . . . . . . . 16.6.4 Related parameters 845. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17. AC SPINDLE 850. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.1 Overview of Serial Interface AC Spindle Control 850. . . . . . . . . . . 17.2 Gear Change 851. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.3 Automatic Setting of Standard Parameters 853. . . . . . . . . . . . . . . . 17.4 Spindle Setting and Tuning Screen 855. . . . . . . . . . . . . . . . . . . . . .

17.4.1 Display method 855. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.4.2 Spindle setting screen 855. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.4.3 Spindle tuning screen 856. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.4.4 Spindle monitor screen 858. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.4.5 Corresponding parameters 861. . . . . . . . . . . . . . . . . . . . . . . . .

17.5 i Spindle Information Screen 864. . . . . . . . . . . . . . . . . . . . . . . . . . 17.5.1 Displaying the spindle information screen 864. . . . . . . . . . . . . 17.5.2 Editing the spindle information screen 865. . . . . . . . . . . . . . . . 17.5.3 Screen operation on the editing screen 866. . . . . . . . . . . . . . .

17.6 Warning Interface for the i Spindle 867. . . . . . . . . . . . . . . . . . . . . .

18. MAINTENANCE INFORMATION 869. . . . . . . . . . . . . . . . . . . 18.1 Screen Display at Power On 869. . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.1.1 Display until the CNC starts 869. . . . . . . . . . . . . . . . . . . . . . . . 18.1.2 Slot configuration display 869. . . . . . . . . . . . . . . . . . . . . . . . . . 18.1.3 Screen of waiting for setting module configuration

information 871. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1.4 Warning screen displayed when system software is

replaced (system label check error) 872. . . . . . . . . . . . . . . . . 18.2 System Configuration Screen 873. . . . . . . . . . . . . . . . . . . . . . . . . . . 18.3 CNC State Display 876. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.4 Warning Screen Displayed When an Option Is Changed 878. . . . 18.5 Periodic Maintenance Screens 879. . . . . . . . . . . . . . . . . . . . . . . . . .

18.5.1 Overview 879. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.5.2 Display and operation 879. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.5.3 Status screen display and setting 880. . . . . . . . . . . . . . . . . . . 18.5.4 Setting screen display and setting 884. . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

18.5.5 Parameter 885. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.5.6 Registered data input/output 885. . . . . . . . . . . . . . . . . . . . . . . .

18.6 Maintenance Information Screen 886. . . . . . . . . . . . . . . . . . . . . . . . 18.6.1 Screen display and editing 886. . . . . . . . . . . . . . . . . . . . . . . . . 18.6.2 Maintenance information input/output 889. . . . . . . . . . . . . . . .

19. MAINTENANCE FUNCTION 890. . . . . . . . . . . . . . . . . . . . . . . 19.1 Inputting/Outputting Data 890. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.1.1 Parameters required for data input/output 890. . . . . . . . . . . . . 19.1.2 Output of data 891. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.1.2.1 Outputting CNC parameters 891. . . . . . . . . . . . . . . . . . 19.1.2.2 Outputting PMC parameters 891. . . . . . . . . . . . . . . . . . 19.1.2.3 Outputting pitch error compensation amount 892. . . . 19.1.2.4 Outputting custom macro variable values 892. . . . . . . 19.1.2.5 Outputting compensation

(tool compensation amount) 892. . . . . . . . . . . . . . . . . . 19.1.2.6 Outputting part program 893. . . . . . . . . . . . . . . . . . . . .

19.1.3 Input of data 893. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1.3.1 Inputting CNC parameters 893. . . . . . . . . . . . . . . . . . . 19.1.3.2 Inputting PMC parameters 894. . . . . . . . . . . . . . . . . . . 19.1.3.3 Inputting pitch error compensation amount 894. . . . . 19.1.3.4 Inputting custom macro variable values 895. . . . . . . . 19.1.3.5 Inputting tool compensation amount 895. . . . . . . . . . . 19.1.3.6 Inputting part programs 896. . . . . . . . . . . . . . . . . . . . . .

19.1.4 ALL IO screen (data input/output in a batch) 897. . . . . . . . . . 19.1.4.1 Setting input/outputrelated parameters 897. . . . . . . . 19.1.4.2 Inputting and outputting programs 898. . . . . . . . . . . . . 19.1.4.3 Inputting and outputting parameters 901. . . . . . . . . . . 19.1.4.4 Inputting and outputting offset data 902. . . . . . . . . . . . 19.1.4.5 Outputting custom macro common variables 902. . . . 19.1.4.6 Inputting and outputting floppy files 903. . . . . . . . . . . .

19.1.5 Data input/output using a memory card 906. . . . . . . . . . . . . . . 19.1.5.1 Displaying a directory of stored files 907. . . . . . . . . . . 19.1.5.2 Searching for a file 907. . . . . . . . . . . . . . . . . . . . . . . . . . 19.1.5.3 Reading a file 908. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1.5.4 Writing a file 909. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1.5.5 Deleting a file 910. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1.5.6 Batch input/output with a memory card

(ALL I/O screen) 911. . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1.5.7 Related parameters 913. . . . . . . . . . . . . . . . . . . . . . . . . 19.1.5.8 Error codes 914. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.2 Memory Card Slot 915. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2.1 Overview 915. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2.2 Hardware configuration 915. . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

19.3 Boot System (System Monitor) 918. . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.1 Operation of the BOOT system monitor 918. . . . . . . . . . . . . . 19.3.2 Input 920. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.3 Information display 921. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.4 Deleting 924. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.5 Output 925. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.6 SRAM memory backup 927. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.7 Deleting memory card files 928. . . . . . . . . . . . . . . . . . . . . . . . . 19.3.8 Memory card format 929. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.9 Quitting BOOT 930. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3.10 Error message list 931. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.4 LED Indication and Maintenance Operation of the StandAlone Type Unit 934. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.4.1 Sevensegment LED display 935. . . . . . . . . . . . . . . . . . . . . . . 19.4.1.1 NC status display 935. . . . . . . . . . . . . . . . . . . . . . . . . . 19.4.1.2 LED display during automatic operation 935. . . . . . . . 19.4.1.3 LED display when the push switch is pressed 935. . . 19.4.1.4 LED display when a system alarm is issued 936. . . . 19.4.1.5 Display on the 7segment LED at poweron 937. . . .

19.4.2 Maintenance operation method 938. . . . . . . . . . . . . . . . . . . . . 19.4.2.1 Operation before poweron 938. . . . . . . . . . . . . . . . . . 19.4.2.2 Operation of function number 2 (device number

setting of the display link function) 939. . . . . . . . . . . . . 19.4.2.3 Operation of function number 4 (checking a device

number used for the display link function) 939. . . . . . 19.4.2.4 Operation of function number 5

(memory all clear) 939. . . . . . . . . . . . . . . . . . . . . . . . . . 19.4.2.5 Operation of function number 8

(saving to the memory card in a batch) 940. . . . . . . . . 19.4.2.6 Operation of function number A

(restoration from the memory card in a batch) 940. . . 19.5 Maintenance of Open CNC (Bootup and IPL) 941. . . . . . . . . . . . .

19.5.1 Changing start sequences 942. . . . . . . . . . . . . . . . . . . . . . . . . 19.5.2 Explanation of boot screens 944. . . . . . . . . . . . . . . . . . . . . . . .

19.5.2.1 Boot screen 944. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5.2.2 System data manipulation (system data tab) 945. . . . 19.5.2.3 SRAM operation (SRAM tab) 945. . . . . . . . . . . . . . . . . 19.5.2.4 File operation (file tab) 946. . . . . . . . . . . . . . . . . . . . . .

19.5.3 IPL screen 946. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5.3.1 Functions on the IPL screen 947. . . . . . . . . . . . . . . . .

19.5.4 Other screens 948. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5.4.1 CNC alarm screen 948. . . . . . . . . . . . . . . . . . . . . . . . . . 19.5.4.2 Status screen (160i/180i/210i) 949. . . . . . . . . . . . . . . . 19.5.4.3 Status screen (160is/180is/210is) 950. . . . . . . . . . . . . 19.5.4.4 Option setting screen (160i/180i/210i only) 951. . . . .

TABLE OF CONTENTS

19.6 Color Setting Screen 952. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.6.1 Screen display 952. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.6.2 Color setting 952. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.7 Contrast Adjustment 954. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.7.1 Adjustment procedure 954. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.7.2 7.2inch monochrome LCD (CRT link) adjustment 954. . . . .

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SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNCunits. It is essential that these precautions be observed by users toensure the safe operation of machines equipped with a CNC unit (alldescriptions in this section assume this configuration). Note that someprecautions are related only to specific functions, and thus may not beapplicable to certain CNC units.Users must also observe the safety precautions related to the machine,as described in the relevant manual supplied by the machine toolbuilder. Before attempting to operate the machine or create a programto control the operation of the machine, the operator must become fullyfamiliar with the contents of this manual and relevant manual suppliedby the machine tool builder.

CONTENTS

1. DEFINITION OF WARNING, CAUTION, AND NOTE 2. . . . . . . .

2. GENERAL WARNINGS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. WARNINGS RELATED TO PROGRAMMING 5. . . . . . . . . . . . . .

4. WARNINGS RELATED TO HANDLING 8. . . . . . . . . . . . . . . . . . .

5. WARNINGS RELATED TO DAILY MAINTENANCE 11. . . . . . . . .

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1. DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user andpreventing damage to the machine. Precautions are classified intoWarning and Caution according to their bearing on safety. Also,supplementary information is described as a Note. Read the Warning,Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured orwhen there is a damage of both the user being injured and theequipment being damaged if the approved procedure is notobserved.

CAUTION

Applied when there is a danger of the equipment beingdamaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information otherthan Warning and Caution.

Read this manual carefully, and store it in a safe place.

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2. GENERAL WARNINGS

WARNING

1. Never attempt to machine a workpiece without firstchecking the operation of the machine. Before starting aproduction run, ensure that the machine is operatingcorrectly by performing a trial run using, for example, thesingle block, feedrate override, or machine lock functionor by operating the machine with neither a tool norworkpiece mounted. Failure to confirm the correctoperation of the machine may result in the machinebehaving unexpectedly, possibly causing damage to theworkpiece and/or machine itself, or injury to the user.

2. Before operating the machine, thoroughly check theentered data.Operating the machine with incorrectly specified datamay result in the machine behaving unexpectedly,possibly causing damage to the workpiece and/ormachine itself, or injury to the user.

3. Ensure that the specified feedrate is appropriate for theintended operation. Generally, for each machine, there isa maximum allowable feedrate. The appropriate feedratevaries with the intended operation. Refer to the manualprovided with the machine to determine the maximumallowable feedrate. If a machine is run at other than thecorrect speed, it may behave unexpectedly, possiblycausing damage to the workpiece and/or machine itself,or injury to the user.

4. When using a tool compensation function, thoroughlycheck the direction and amount of compensation. Operating the machine with incorrectly specified datamay result in the machine behaving unexpectedly,possibly causing damage to the workpiece and/ormachine itself, or injury to the user.

5. The parameters for the CNC and PMC are factoryset.Usually, there is not need to change them. When,however, there is not alternative other than to change aparameter, ensure that you fully understand the functionof the parameter before making any change.Failure to set a parameter correctly may result in themachine behaving unexpectedly, possibly causingdamage to the workpiece and/or machine itself, or injuryto the user.

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WARNING

6. Immediately after switching on the power, do not touchany of the keys on the MDI panel until the position displayor alarm screen appears on the CNC unit.Some of the keys on the MDI panel are dedicated tomaintenance or other special operations. Pressing anyof these keys may place the CNC unit in other than itsnormal state. Starting the machine in this state maycause it to behave unexpectedly.

7. The this Handbook and other manuals supplied with aCNC unit provide an overall description of the machinesfunctions, including any optional functions. Note that theoptional functions will vary from one machine model toanother. Therefore, some functions described in themanuals may not actually be available for a particularmodel. Check the specification of the machine if in doubt.

8. Some functions may have been implemented at therequest of the machinetool builder. When using suchfunctions, refer to the manual supplied by themachinetool builder for details of their use and anyrelated cautions.

NOTE

Programs, parameters, and macro variables are stored innonvolatile memory in the CNC unit. Usually, they are retainedeven if the power is turned off. Such data may be deletedinadvertently, however, or it may prove necessary to delete alldata from nonvolatile memory as part of error recovery.To guard against the occurrence of the above, and assurequick restoration of deleted data, backup all vital data, andkeep the backup copy in a safe place.

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3. WARNINGS RELATED TO PROGRAMMING

This section covers the major safety precautions related toprogramming. Before attempting to perform programming, read thesupplied operators manual and programming manual carefully suchthat you are fully familiar with their contents.

WARNING

1. Coordinate system setting

If a coordinate system is established incorrectly, themachine may behave unexpectedly as a result of theprogram issuing an otherwise valid move command.Such an unexpected operation may damage the tool, themachine itself, the workpiece, or cause injury to the user.

2. Positioning by nonlinear interpolation

When performing positioning by nonlinear interpolation(positioning by nonlinear movement between the startand end points), the tool path must be carefully confirmedbefore performing programming.Positioning involves rapid traverse. If the tool collideswith the workpiece, it may damage the tool, the machineitself, the workpiece, or cause injury to the user.

3. Function involving a rotation axis

When programming polar coordinate interpolation ornormaldirection (perpendicular) control, pay carefulattention to the speed of the rotation axis. Incorrectprogramming may result in the rotation axis speedbecoming excessively high, such that centrifugal forcecauses the chuck to lose its grip on the workpiece if thelatter is not mounted securely.Such mishap is likely to damage the tool, the machineitself, the workpiece, or cause injury to the user.

4. Inch/metric conversion

Switching between inch and metric inputs does notconvert the measurement units of data such as theworkpiece origin offset, parameter, and current position.Before starting the machine, therefore, determine whichmeasurement units are being used. Attempting toperform an operation with invalid data specified maydamage the tool, the machine itself, the workpiece, orcause injury to the user.

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WARNING

5. Constant surface speed control

When an axis subject to constant surface speed controlapproaches the origin of the workpiece coordinatesystem, the spindle speed may become excessivelyhigh. Therefore, it is necessary to specify a maximumallowable speed. Specifying the maximum allowablespeed incorrectly may damage the tool, the machineitself, the workpiece, or cause injury to the user.

6. Stroke check

After switching on the power, perform a manual referenceposition return as required. Stroke check is not possiblebefore manual reference position return is performed.Note that when stroke check is disabled, an alarm is notissued even if a stroke limit is exceeded, possiblydamaging the tool, the machine itself, the workpiece, orcausing injury to the user.

7. Tool post interference check

A tool post interference check is performed based on thetool data specified during automatic operation. If the toolspecification does not match the tool actually being used,the interference check cannot be made correctly,possibly damaging the tool or the machine itself, orcausing injury to the user.After switching on the power, or after selecting a tool postmanually, always start automatic operation and specifythe tool number of the tool to be used.

8. Absolute/incremental mode

If a program created with absolute values is run inincremental mode, or vice versa, the machine maybehave unexpectedly.

9. Plane selection

If an incorrect plane is specified for circular interpolation,helical interpolation, or a canned cycle, the machine maybehave unexpectedly. Refer to the descriptions of therespective functions for details.

10. Torque limit skip

Before attempting a torque limit skip, apply the torquelimit. If a torque limit skip is specified without the torquelimit actually being applied, a move command will beexecuted without performing a skip.

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WARNING

11. Programmable mirror image

Note that programmed operations vary considerablywhen a programmable mirror image is enabled.

12. Compensation function

If a command based on the machine coordinate systemor a reference position return command is issued incompensation function mode, compensation istemporarily canceled, resulting in the unexpectedbehavior of the machine.Before issuing any of the above commands, therefore,always cancel compensation function mode.

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4. WARNINGS RELATED TO HANDLING

This section presents safety precautions related to the handling ofmachine tools. Before attempting to operate your machine, read thesupplied operators manual and programming manual carefully, suchthat you are fully familiar with their contents.

WARNING

1. Manual operation

When operating the machine manually, determine thecurrent position of the tool and workpiece, and ensurethat the movement axis, direction, and feedrate havebeen specified correctly. Incorrect operation of themachine may damage the tool, the machine itself, theworkpiece, or cause injury to the operator.

2. Manual reference position return

After switching on the power, perform manual referenceposition return as required. If the machine is operatedwithout first performing manual reference position return,it may behave unexpectedly. Stroke check is not possiblebefore manual reference position return is performed.An unexpected operation of the machine may damagethe tool, the machine itself, the workpiece, or cause injuryto the user.

3. Manual numeric command

When issuing a manual numeric command, determinethe current position of the tool and workpiece, and ensurethat the movement axis, direction, and command havebeen specified correctly, and that the entered values arevalid.Attempting to operate the machine with an invalidcommand specified may damage the tool, the machineitself, the workpiece, or cause injury to the operator.

4. Manual handle feed

In manual handle feed, rotating the handle with a largescale factor, such as 100, applied causes the tool andtable to move rapidly. Careless handling may damage thetool, workpiece, and/or machine, or cause injury to theuser.

5. Disabled override

If override is disabled (according to the specification in amacro variable) during threading, rigid tapping, or othertapping, the speed cannot be predicted, possiblydamaging the tool, the machine itself, the workpiece, orcausing injury to the operator.

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WARNING

6. Origin/preset operation

Basically, never attempt an origin/preset operation whenthe machine is operating under the control of a program.Otherwise, the machine may behave unexpectedly,possibly damaging the tool, the machine itself, the tool, orcausing injury to the user.

7. Workpiece coordinate system shift

Manual intervention, machine lock, or mirror imaging mayshift the workpiece coordinate system. Before attemptingto operate the machine under the control of a program,confirm the coordinate system carefully.If the machine is operated under the control of a programwithout making allowances for any shift in the workpiececoordinate system, the machine may behaveunexpectedly, possibly damaging the tool, the machineitself, the workpiece, or causing injury to the operator.

8. Software operators panel and menu switches

Using the software operators panel and menu switches,in combination with the MDI panel, it is possible to specifyoperations not supported by the machine operatorspanel, such as mode change, override value change, andjog feed commands.Note, however, that if the MDI panel keys are operatedinadvertently, the machine may behave unexpectedly,possibly damaging the tool, the machine itself, theworkpiece, or causing injury to the user.

9. Manual intervention

If manual intervention is performed during programmedoperation of the machine, the tool path may vary when themachine is restarted. Before restarting the machine aftermanual intervention, therefore, confirm the settings of themanual absolute switches, parameters, andabsolute/incremental command mode.

10. Feed hold, override, and single block

The feed hold, feedrate override, and single blockfunctions can be disabled using custom macro systemvariable #3004. Be careful when operating the machinein this case.

11. Dry run

Usually, a dry run is used to confirm the operation of themachine. During a dry run, the machine operates at dryrun speed, which differs from the correspondingprogrammed feedrate. Note that the dry run speed maysometimes be higher than the programmed feed rate.

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WARNING

12. Cutter and tool nose radius compensation in MDImode

Pay careful attention to a tool path specified by acommand in MDI mode, because cutter or tool noseradius compensation is not applied. When a command isentered from the MDI to interrupt in automatic operationin cutter or tool nose radius compensation mode, payparticular attention to the tool path when automaticoperation is subsequently resumed. Refer to thedescriptions of the corresponding functions for details.

13. Program editing

If the machine is stopped, after which the machiningprogram is edited (modification, insertion, or deletion), themachine may behave unexpectedly if machining isresumed under the control of that program. Basically, donot modify, insert, or delete commands from a machiningprogram while it is in use.

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5. WARNINGS RELATED TO DAILY MAINTENANCE

WARNING

1. Memory backup battery replacement

Only those personnel who have received approvedsafety and maintenance training may perform this work.When replacing the batteries, be careful not to touch thehighvoltage circuits (marked and fitted with aninsulating cover).Touching the uncovered highvoltage circuits presentsan extremely dangerous electric shock hazard.

NOTE

The CNC uses batteries to preserve the contents of itsmemory, because it must retain data such as programs,offsets, and parameters even while external power is notapplied.If the battery voltage drops, a low battery voltage alarm isdisplayed on the machine operators panel or screen.When a low battery voltage alarm is displayed, replace thebatteries within a week. Otherwise, the contents of the CNCsmemory will be lost.Refer to the maintenance section of the operators manual orprogramming manual for details of the battery replacementprocedure.

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WARNING

2. Absolute pulse coder battery replacement

Only those personnel who have received approvedsafety and maintenance training may perform this work.When replacing the batteries, be careful not to touch thehighvoltage circuits (marked and fitted with aninsulating cover).Touching the uncovered highvoltage circuits presentsan extremely dangerous electric shock hazard.See FANUC SERVO MOTOR i series MaintenanceManual (B65285EN) or FANUC SERVO MOTOR series Maintenance Manual (B65165E).

3. Fuse replacement

For some units, the chapter covering daily maintenancein the operators manual or programming manualdescribes the fuse replacement procedure.Before replacing a blown fuse, however, it is necessaryto locate and remove the cause of the blown fuse.For this reason, only those personnel who have receivedapproved safety and maintenance training may performthis work.When replacing a fuse with the cabinet open, be carefulnot to touch the highvoltage circuits (marked andfitted with an insulating cover).Touching an uncovered highvoltage circuit presents anextremely dangerous electric shock hazard.

1. SCREEN DISPLAY AND OPERATION

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1.1 Display Unit and Key Layout(1) LCD display unit

Soft keys

Fig.1.1 (a) 7.2/8.4 LCD unit

Soft keys

Fig.1.1 (b) 9.5/10.4 LCD unit

11.1 Display Unit and Key Layout

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Soft keys

Fig. 1.1 (c) 10.4 LCD unit with touch panel


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(2) MDI keyboard on panel of T series CNC

Function keys

Address/numeric keys

Shift key

Cancel (CAN) key

Input key

Edit keys

Help key

Reset key

Page change keys

Cursor keys

Fig.1.1 (d) Standalone type small MDI unit (T series)

Page change keys

Help key

Reset key Address/numeric keys

Edit keys

Cancel (CAN) key

Input key

Function keysCursor keys

Shift key

Fig.1.1 (e) Standalone type standard MDI unit (T series)


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(3) MDI keyboard on panel of M series CNC

Function keys

Address/numeric keys

Shift key

Cancel (CAN) key

Input key

Edit keys

Help key

Reset key

Page change keys

Cursor keys

Fig.1.1 (f) Standalone type small MDI unit (M series)

Page change keys

Help key

Reset key Address/numeric keys

Edit keys

Cancel (CAN) key

Input key

Function keysCursor keys

Shift key

Fig.1.1 (g) Standalone type standard MDI unit (M series)


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(4) MDI keyboard (61 fullkey)Reset key Address keys

Shift key

Help key

Numeric keys

Cancel (CAN) keyInput key

Edit keyPage change keys

Cursor keys

Functionkeys

Fig. 1.1 (h) 61 fullkey MDI unit


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(5) Explanation of keyboard

No. Name Functions(1) Reset key Press this key to reset the CNC, to cancel an

alarm, etc.

(2) Help key Press this button to use the help function whenuncertain about the operation of an MDI key.(Help function)

(3) Soft key The soft key has various functions, according tothe Applications. The soft key functions aredisplayed at the bottom of the screen.

(4) Address/numeric keys

...

Press these keys to input alphabetic, numeric,and other characters.

(5) Shift key Some keys have two characters on their key-top. Pressing the Shift key switches the char-acters. Special character ^ is displayed on thescreen when a character indicated at the bot-tom right corner on the keytop can be entered.

(6) Input key When an address or a numeric key is pressed,the data is input to the key input buffer, and it isdisplayed on the LCD screen. To copy the datain the key input buffer to the offset register, etc.,press the Input key. This key is equivalent to the [INPUT] key of thesoft keys, and either can be pressed to producethe same result.

(7) Cancel (CAN) key Press this key to delete the last character orsymbol input to the key input buffer.

Example: When the key input buffer displaysN001X100Z and the Cancel key ispressed, Z is canceled andN001X100 is displayed.

(8) Edit keys Press these keys when editing the program.: Alter

: Insert

: Delete

(9) Function keys Press these keys to switch display screens foreach function.


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No. Name Functions(10) Cursor keys There are four different cursor move keys.

: This key is used to move the cursor tothe right or in the forward direction.The cursor is moved in short units inthe forward direction.

: This key is used to move the cursor tothe left or in the reverse direction.The cursor is moved in short units inthe reverse direction.

: This key is used to move the cursor ina downward or forward direction.The cursor is moved in large units inthe forward direction.

: This key is used to move the cursor inan upward or reverse direction.The cursor is moved in large units inthe reverse direction.

(11) Page change keys Two kinds of page change keys are describedbelow.

: This key is used to changeoverthe page on the screen in the reverse direction.

: This key is used to changeoverthe page on the screen in theforward direction.

11.2 Display of Each Screen

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1.2 Display of Each Screen1.2.1 Overview For each MDI function key, multiple screens are available. Each screen can be displayed by selection operation using a soft key.

The continuous menu key changes the display of soft keys.

To display a desired screen, the continuous menu key may needto be pressed several times.

Depending on the setting and optional function, some screens are notdisplayed.

The individual screens have their specific functions and operations.For the screens for the basic functions, the operation method is describedin the sections starting with Section 1.3.

1.2.2 Screens included in POS

ACTUAL POSITION (ABSOLUTE)

[ ABS ] [ REL ] [ ALL ] [ HNDL ] [ (OPRT) ]

POS

ACTUAL POSITION (ABSOLUTE)

[ MONI ] [ ] [ ] [ ] [ (OPRT) ]

MANUAL HANDLE

INTERRUPTION

OPERATINGMONITOR

ACTUALPOSITION

(ALL)When [ALL+] is displayed, displayis switched be-tween axes 15and axes 68.

ACTUALPOSITION

(ABSOLUTE)When [ABS+] isdisplayed, dis-play is switchedbetween axes15 and axes68.

ACTUALPOSITION

(RELATIVE)When [REL+] is displayed, displayis switched be-tween axes 15and axes 68.

(PRM3111#5)


9

1.2.3 Screens included in PROG (MEM mode)

[

PROGRAM

[ PRGRM ] [ CHECK [] CURRNT ] NEXT ] [ (OPRT) ]

PROG

PROGRAM

[ RSTR ] [ DIR ] [ ] [ ] [ (OPRT) ]

PROGRAM

[ ] [ ] [ FL.SDL ] [ ] [ (OPRT) ]

PROGRAM

[ ] [ ] [ ] [ ] [ (OPRT) ]

PROGRAMCURRENT

BLOCK/NEXTBLOCK

PROGRAMCURRENT

BLOCK/MODAL

CONTENTSOF

PROGRAM

PROGRAMRESTART

Displayed only when the 7.2/8.4 display unit is used

PROGRAMCHECK

(ABSOLUTE)PROGRAM

CHECK(RELATIVE)

[ ABS ] [ REL ]

SCHEDULESETTING

[ PRGRM ] [ DIR ] [ SCHDUL ]

PROGRAMDIRECTORY

DISPLAY

SCHEDULEDIRECTORY

DISPLAY

HOST CONECT

ETHERNETHOST FILE

DIRECTORY

ETHERNETCONNECTION

HOSTCHANGE


10

1.2.4 Screens included in PROG (EDIT mode)

C.A.P.

PROGRAM

[ PRGRM ] [ LIB ] [ ] [ ] [ (OPRT) ]

PROG

PROGRAM

[ ] [ ] [ CARD ] [ ] [ (OPRT) ]

PROGRAM

[ ] [ HOST ] [ CONECT ] [ ] [ (OPRT) ]

ETHERNETCONNECTION

HOSTCHANGE

ETHERNETHOST FILE

DIRECTORY

PROGRAMEDITINGSCREEN

PROGRAMDIRECTORY

SCREEN

DIRECTORY(MEMORY

CARD)

[ PRGRM ] [ LIB + ]

When PRM20 = 4

Depending on the setting of a con-nected I/O device, this indicationchanges, and no indication maybe provided.(PRM20, 102, 112, 122, etc.)

FLOPPY FILEDIRECTORY

[ DIR ]

[ FLOPPY ]

C.A.P.SCREEN


11

1.2.5 Screens included in SETTINGOFFSET

OFFSET[ ] [ ] [ ] [ ] [ ]SETING WORK (OPRT)

OFFSET/GEOMETRY

TOOLOFFSETSCREEN

SETTINGSCREEN

WORKCOORDINATE

SCREEN

MACRO[ ] [ ] [ ] [ ] [ ]MENU OPR (OPRT)

OFFSET/GEOMETRY

MACROVARIABLESCREEN

PATTERN DATAINPUT MENU

PROGRAMMINGSCREEN

SOFTWAREOPERATORS

PANELSCREEN

SETTINGOFFSET

MODEM[ ] [ ] [ ] [ ] [ ]PRLEV (OPRT)

OFFSET/GEOMETRY

MODEMCARD

SCREEN

EXECUTIONLEVEL

SELECTIONSCREEN


12

1.2.6 Screens included in SYSTEM

SERVOPARAMETER

SCREEN

PARAMETER[ PARAM ] [ DGNOS ] [ PMC ] [ SYSTEM ] [ (OPRT) ]

[ ] [ PITCH ] [ SV.PRM ] [ SP.PRM ] [ ]

DIAGNOSISSCREEN

PMCSCREEN

PARAMETERSETTINGSCREEN

PITCH ERROR SETTINGSCREEN

SYSTEM

SPINDLEPARAMETER

SCREEN

[ SYSTEM ] [ SVINF ][ SPINF ]

SERVOINFORMA-

TIONSCREEN

SPINDLEINFORMA-

TIONSCREEN

SYSTEMCONFIGU -

RATIONSCREEN

[ W.DGNS ] [ ALL I/O ] [ ] [ ] [ ]

(PRM 3106#4)(PRM 3111#0)

(OPRT)

(OPRT)

WAVEFORMDIAGNOSIS

SCREENALL I/O

SCREEN

[ ] [ ] [ PMM ] [ ] [ ]

POWER MATECNC

MANAGER

(PRM 3106#4)(PRM 3112#0) (PRM 20 4): Valid in the edit mode)

OPERATIONHISTORYSCREEN

(OPRT)ALL I/O

ALL I/OSCREEN

(PRM 20 ( 4): Valid in the edit mode)

PERIODICMAINTE-NANCE

SCREEN

LCD COLORSETTINGSCREEN

REMOTEDIAGNOSIS OPERATION

SCREEN

MAINTE-NANCE

INFORMATIONSCREEN

MACHININGPARAMETER ADJUSTMENT

SCREEN

PARAMETERADJUSTMENT

SCREENFSSB SETTING

SCREEN

[ ] [ ] [ ] [ ] [ ]

[ ] [ FSSB ] [ PRM ] [ ] [ ]

[ ] [ ] [ ETHPRM ] [ ETHMNT ] [ ]

ETHERNETPARAMETER

SETTINGSCREEN

EMBEDDEDETHERNET

MAINTENANCESCREEN

[ RMTDGN ] [ ] [ ] [ ] [ ]

(OPRT)

(OPRT)

(OPRT)

(OPRT)

MINFOMAINTECOLOR

MTUN


13

1.2.7 Screens included in MESSAGE

ALARM MESSAGE

[ ALARM ] [ MSG ] [ HISTRY ] [ ] [ (OPRT) ]

[ ] [ MSGHIS ] [ ] [ ] [ ]

ALARMHISTORYSCREEN

ALARMMESSAGE SCREEN

OPERATORMESSAGESCREEN

MESSAGE HISTORYSCREEN

(PRM 3112#2)

MESSAGE

[ ] [ ] [ NMIHIS ] [ ] [ ]

[ ] [ ] [ ETHLOG ] [ ] [ ]

SYSTEM ALARMHISTORY SCREEN

(PRM3103#2)

[ ] [ ] [ ] [ ] [ ]

ETHERNET LOGSCREEN

TROUBLESHOOTINGGRAPHIC/PARAMETER

SCREEN

TROUBLESHOOTINGGUIDANCE

SCREEN

TROUBLESHOOTINGMONITORSCREEN

(OPRT)

(OPRT)

(OPRT)

(OPRT)GUIDE MONIT W.GRPH


14

1.2.8 Screens included in HELP

ALARM[ ] [ ] [ ] [ ] [ ]OPERAT PARAMHELP (INITIAL MENU)

HELP(ALARM DETAIL)

HELP (OPERATION METHOD)

HELP (PARAME-TER TABLE)

HELP


15

1.3 Screen Operation Associated with POS

1.3.1 Displaying the position using absolute coordinates(a) Press soft key [ABS].

ABS[ ] [ ] [ ] [ ] [ ]REL ALL HNDL OPRT

ACTUAL POSITION (RELATIVE) O1000 N00010

Program numberSequencenumber

X 123.456Y 363.233Z 0.000

PART COUNT 5RUN TIME 0H15M CYCLE TIME 0H 0M38SACT.F 3000 MM/M S 0 T0000

MEM STRT MTN*** 09:06:35

PRM6711

Time fromwhen the OPsignal isturned off(One machin-ing cycle)

PRM3105#2 (DPS)=1Inches/min is used whenvalues are input in inches.

PRM3105#0 (DPF)=1

Option(displaying the number of parts and the operation time)

(b) OperationSoft key [(OPRT)] [PTSPRE] [EXEC]

[RUNPRE] [EXEC]

(c) Related parametersPRM3115#0 (NDP) : 0: The current position is displayed for each

axis.1: The current position is not displayed for each

axis.PRM6700#0 (PCM) : The total number of machined parts and the

number of machined parts are incremented whenthe following M codes are specified.0: M02, M03, and the M codes specified with

PRM67101: The M codes specified with PRM6710

PRM6710: M code that counts the total number of machined partsand the number of machined parts in the currentoperation

PRM6711: Number of machined partsPRM6751: Operation time (integrated time value during automatic

operation) [ms]PRM6752: Operation time (integrated time value during automatic

operation) [min]NOTE Hours and minutes are displayed on the screen.

PRM6757: Operation time (integrated value in one automaticoperation) [ms]

PRM6758: Operation time (integrated value in one automaticoperation) [min]NOTE Hours, minutes, and seconds are displayed on

the screen.

11.3 Screen Operation Associated with

16

1.3.2 Displaying the position using relative coordinates(a) Press soft key [REL].

X 123.456Y 363.233Z 0.000


ACTUAL POSITION (RELATIVE) O1000 N00010

PART COUNT 5RUN TIME 0H15M CYCLE TIME 0H 0M38SACT.F 3000 MM/M S 0 T0000

MEM STRT MTN*** 09:06:35

(b) OperationSoft key [(OPRT)] Axis

[ORIGIN][PRESET]Coordinate

[ALLEXE]Axis [EXEC]

[PTSPRE] [EXEC][RUNPRE] [EXEC]

1.3.3 Overall display(a) Press soft key [ALL].


ACTUAL POSITION O1000 N00010

Distance from an arbitrary position

(RELATIVE)X 246.912Y 913.780Z 1578.246

PART COUNT 5RUN TIME 0H15M CYCLE TIME 0H 0M38SACT.F 3000 MM/M S 0 T0000MEM **** *** *** 09:06:35

Coordinatesystem usedfor absolutecommands

Distance from the reference position

(ABSOLUTE)X 123.456Y 456.890Z 789.123

(MACHINE)X 0.000Y 0.000Z 0.000

(DISTANCE TO GO)X 0.000Y 0.000Z 0.000

Remaining distance tomove in automatic operation

(b) OperationSoft key [(OPRT)] Axis

[ORIGIN][PRESET]Coordinate

[ALLEXE]Axis [EXEC]

[PTSPRE] [EXEC][RUNPRE] [EXEC]


17

1.3.4 Display for handle interrupt(a) Press soft key [HNDL].

The distance traveled due to a handle interrupt is displayed.


HANDLE INTERRUPTION O0000 N02000

The displayed unit is switched between inch andmetric (by setting in G20 and G21)

(INPUT UNIT)X 69.594Y 137.783Z 61.439

PART COUNT 5RUN TIME 0H15M CYCLE TIME 0H 0M38SACT.F 3000 MM/M S 0 T0000MEM **** *** *** 10:29:51

Displayed inthe unit specified byPRM100#0(INM)(mm/inch)

(OUTPUT UNIT)X 69.594Y 137.783Z 61.439

(RELATIVE)X 0.000Y 0.000Z 0.000

(DISTANCE TO GO)X 0.000Y 0.000Z 0.000

(b) OperationSoft key [(OPRT)] [PTSPRE] [EXEC]

[RUNPRE] [EXEC]

(c) Related signals

DGN#7 #6 #5 #4 #3 #2 #1 #0

G041 HS2ID HS2IC HS2IB HS2IA HS1ID HS1IC HS1IB HS1IA

DGN#7 #6 #5 #4 #3 #2 #1 #0

G042 HS3ID HS3IC HS3IB HS3IA

NOTE HS3In is effective only in the M series.

11.3 Screen Operation Associated with

18

1.3.5 Operating monitor

Load meter of the servo axis and the serial spindle and the speedometer canbe displayed.(a) Set a parameter to display operating monitor. (PRM3115#5=1)

Press continuous menu key , then soft key [MONI] is displayed.Press the soft key [MONI], then the operating monitor screen isdisplayed.

X : * * * 80% S1: 201%

Y : * * * * * 0% (SPEED METER RPM)

Z : * * * * * 0% S1: * * * 1500

PART COUNT 5RUN TIME 0H15M CYCLE TIME 0H 0M38SACT.F 3000 MM/M S 0 T 0000

OPERATING MONITOR O0001 N00001 (LOAD METER)

MEM STRT MTN *** 09:06:35[ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ]

(b) Caution1 The bar graph for the load meter shows load up to 200%.2 The bar graph for the speedometer shows the ratio of the current

spindle speed to the maximum spindle speed (100%). Although thespeedometer normally indicates the speed of the spindle motor, it canalso be used to indicate the speed of the spindle by setting PRM3111#6(OPS) to 1.

3 The servo axes for their load meters are displayed are set toPRM31513153. If PRM31513153 are all zero, the load meter of thebasic axes are displayed.

4 For color display unit, the bar of the load meter that exceed 100% showspurple color.


19

(c) Related parameters#7 #6 #5 #4 #3 #2 #1 #0

3111 OPS OPM

[Data type] BitOPM Operating monitor display is:

0 : Disabled1 : Enabled

OPS The speedometer on the operating monitor screen displays:0 : Spindle motor speed1 : Spindle speed

3151 Axis number for which the first servo motor load meter is displayed

3152 Axis number for which the second servo motor load meter is displayed

3153 Axis number for which the third servo motor load meter is displayed

3154 Axis number for which the fourth servo motor load meter is displayed

3155 Axis number for which the fifth servo motor load meter is displayed

3156 Axis number for which the sixth servo motor load meter is displayed

3157 Axis number for which the seventh servo motor load meter is displayed

3158 Axis number for which the eighth servo motor load meter is displayed

[Data type] Byte[Valid data range] 0, 1, ... number of controlled axes

These parameters specify the numbers of theaxes for which load meters for servo motors areto be displayed. Up to eight load meters can bedisplayed. Set 0 for those axes for which noload meter is to be displayed.

11.4 Screen Operation Associated wiith (in Memory Mode)

20

1.4 Screen Operation Associated with PROG

(in Memory Mode)1.4.1 Program contents screen(a) Press soft key [PRGRM].

PRGRM[ ] [ ] [ ] [ ] [ ]CHECK CURRNT NEXT (OPRT)

PROGRAM O2000 N00130

O2000 ;N100 G92 X0 Y0 Z70. ;N110 G91 G00 Y70. ;N120 Z70. ;

N140 G41 G03 X17.5 Y17.5 R17.5 ;N150 G01 X25. ;N160 G02 X27.5 Y27.5 R27.5 ;N170 G01 X20. ;N180 G02 X45. Y45. R45. ;

>_ S 0 T0000MEM STRT *** 16:05:59

N130 G42 G39 I17.5 ;

1.4.2 Program checking screen(a) Press soft key [CHECK].

This operation is unnecessary for the 9.5/10.4 display unit.

RELABS[ ] [ ] [ ] [ ] [ ](OPRT)

PROGRAM CHECK O2000 N00130

O0010 ;G92 G90 X100. Y200. Z50. ;G00 X0 Y0 Z0 ;G01 Z250. F1000 ;(ABSOLUTE) (DIST TO GO) G00 G94 G80X 0.000 X 0.000 G17 G21 G98Y 0.000 Y 0.000 G90 G40 G50Z 0.000 Z 0.000 G22 G49 G67

BH M

T DF S

>_

MDI *** *** 16:05:59

Modal information

Absolute or relative coordinates can be switched by soft key

Contents of the program.


21

1.4.3 Screen displaying the contents of the program currently running

(a) Press soft key [CURRNT].This operation is unnecessary for the 9.5/10.4 display unit.



>_ S 0 T0000MEM STRT *** 16:05:59

Modal information

(CURRNT) (MODAL)G01 X 17.500 G67 G01 F 2000G17 F 2000 G54 G17G41 H 2 G64 G91G80 G69 G22

G15 G94G40.1 G21 H 2 DG25 G41

G49 TG80G98 SG50

Block data being processedData with a decimal pointcorresponds to the absolutecommand.Data without a decimal pointcorresponds to the incre-mental command.

1.4.4 Screen displaying the current and next blocks(a) Press soft key [NEXT].



>_ S 0 T0000MEM STRT *** 16:05:59

(CURRNT) (NEXT)G01 X 17.500 G39 I 17.500G17 F 2000 G42G41 H 2G80

Note)Data with a decimal point correspondsto the absolute command. Data withouta decimal point corresponds to the in-cremental command.

Contents of the programread into the buffer.Nothing is displayed forsingle block operation.

11.4 Screen Operation Associated wiith (in Memory Mode)

22

1.4.5 Program restart screen(1) Press soft key [RSTR].

RSTR[ ] [ ] [ ] [ ] [ ]FL.SDL L (OPRT)

PROGRAM RESTART O0002 N01000

Axis sequence set in PRM7310 (Displays * when the preparation for restartis not completed. Displays the axis sequence when searching the restartingblock is completed. Blinks when the preparation is completed.)

DESTINATIONX 57.096Y 56.877Z 56.943

S 0 T0000MEM **** *** *** 10:10:40 RSTR

List of mis-cellaneousfunctionsspecified before restart

M * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

* * * * * * * * * * * * * * *

* * * * * * * * * * * * * * *

* * * * * * * * * * * * * * *

* * * * * * * * * * * * * * *

T * * * *S * * * *

DISTANCE TO GO1 X 1.4592 Y 10.3093 Z 7.320

Blinks duringrestart.

(2) OperationThe program restart function restarts machining from the block whosesequence number is specified when a tool is damaged or when thepower is turned on.

(a) P type (when a tool is damaged)1 Press the feed hold button. Move the tool away from the workpiece

in the manual mode and replace it with a new one.Change the tool compensation value, if necessary.

2 Set the SRN signal to 1.3 Display the program contents screen.4 Press soft key [REWIND] to move the cursor to the top of the

program.

5 Enter N followed by the sequence number of the program to berestarted. Press soft key [P TYPE] to search for the sequencenumber.

6 The program restart screen is displayed. The position at whichmachining is restarted and the specified M, S, T, and B codes areshown on the screen.

7 Set the SRN signal to 0.8 Specify M, S, T, or B codes in the MDI mode, if necessary.9 Return to the automatic operation mode and press the cycle start

button.(b) Q type (When machining is restarted after being stopped for some

reason)Used when machining is restarted after the power is turned off, theemergency stop button is pressed, or the operation is stopped tochange the coordinate system.1 Return the machine to the reference position, if necessary, after the

power is turned on.2 Move the machine to the restart point in the manual mode and set

the restarting data and coordinate system.3 Ensure that the offset value is correct.4 Set the SRN signal to 1.


23

5 Display the program contents screen.Press soft key [REWIND] to move the cursor to the start of theprogram.

6 Enter N followed by the sequence number of the program to berestarted. Press soft key [Q TYPE] to search for the sequencenumber.

7 The program restart screen is displayed. The position at whichmachining is restarted and the specified M, S, T, and B codes areshown in the screen.

8 Set the SRN signal to 0.9 Specify M, S, T, or B codes in the MDI mode, if necessary.10 Return to the automatic operation mode and press the cycle start

button.

(3) OperationSoft key [(OPRT)] [BGEDT] See the Subsec. 1.5.1

Program number [O SRH]

[REWIND]

ON Sequence number [NO.SRH]

N Sequence number [P TYPE]N Sequence number [O TYPE]

(4) Related parameterPRM7310: The sequence of the axes along which the machine

moves to the restart point after the program is restarted

(5) Related signalSRN: Program restart

11.5 Screen Operation Associated with (in Edit Mode)

24

1.5 Screen Operation Associated with PROG

(in Edit Mode)1.5.1 Editing the program(1) Program editing screen (Press soft key [PRGRM].)



O2000 ;N100 G92 X0 Y0 Z70. ;N110 G91 G00 Y70. ;N120 Z70. ;

N140 G41 G03 X17.5 Y17.5 R17.5 ;N150 G01 X25. ;N160 G02 X27.5 Y27.5 R27.5 ;N170 G01 X20. ;N180 G02 X45. Y45. R45. ;

>_ S 0 T0000MEM STRT *** 16:05:59

N130 G42 G39 I17.5 ;

(2) Operation Foreground editing screen

Program number

Soft key [(OPRT)] [BGEDT](The background editing screen is

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