fastcam 3d bevel cnc precise weld preparation · bevel editor, available as a separate program)....

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TRUE ENGINEERED PARTS WITH K, Y & DOUBLE V WELD PREPARATION EASY, PRECISE PROGRAMMING All of the complexities are hidden from the operator. To add a bevel of 1, 2, or 3 passes, there is only the need to fill out the bevel form. The programmer nests the annotated CAM files, which look identical to the DXF but contain the additional bevel information. Additional problems like colliding bevels are fully accom- modated with true shape nesting functions. The technology is totally NC independent which means that engineers can also be offered the ability to apply the weld prep to their DXF parts prior to production (using our FastCAM® 3D Bevel Editor, available as a separate program). HIGHLIGHTS: 3D (BEVEL) STEEL PROFILING TRIPLE PASS OXY/PLASMA V, X, Y, K BEVELS SINGLE TORCH AVAILABLE AS A COMPLETE SYSTEM OR SOFTWARE ONLY PATENTED TECHNOLOGIES MICROSOFT WINDOWS PROVEN ON FASTCAM & KINETICS BEVEL MACHINES AND SOME MESSER & ESAB MACHINES. ALL SUBJECT TO VERIFICATION AND TESTING. OTHER MACHINES AND CONTROLLER COMBINATIONS SUBJECT TO ACCREDITATION. Features: Automatic Programming: Nest->Tool Path->Cut->Bevel Edit direct onto your imported CAD files Land & Root Gap Specify by % IE 70/30 Simple or complex weld prep with top or bottom cuts Transformations for most popular drawing standards 3D Shape Development Software available separately Bevel Editor available as a separate product Allowing for a non 90 degree dihedral and the root gap. Single, Double or Triple Pass Specify the most complex weld preparation and apply it to your part with a simple click. FastCAM ® 3D BEVEL CNC PRECISE WELD PREPARATION Finally, an easy-to-use NC system for industrial profile cutting that includes automated weld preparation! We use the term 3-pass to distinguish it from perhaps 30 years of angle cutting without regard to root gap or the land. Our solution covers the entire geometry of the joint. Plate Edge preparation can now be done simply and easily off-line. Even complex components can be quickly created with all weld detail in place. The integrated nesting system preserves this detail no matter how the part is moved on the plate. It’s so simple; select the part and add the required weld detail to any section. Program a single edge or a complete contour. Top, Bottom, angle, land, root gap, all can be defined simply and quickly, once nested processing is completely automatic.

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Page 1: FastCAM 3D BEVEL CNC PRECISE WELD PREPARATION · Bevel Editor, available as a separate program). TRUE ENGINEERED PARTS WITH K, Y & DOUBLE V WELD PREPARATION EASY, PRECISE PROGRAMMING

TRUE ENGINEERED PARTS WITH K, Y & DOUBLE V WELD PREPARATION

EASY, PRECISE PROGRAMMING All of the complexities are hidden from the

operator. To add a bevel of 1, 2, or 3 passes,

there is only the need to fill out the bevel form.

The programmer nests the annotated CAM files,

which look identical to the DXF but contain the

additional bevel information. Additional

problems like colliding bevels are fully accom-

modated with true shape nesting functions.

The technology is totally NC independent which

means that engineers can also be offered the

ability to apply the weld prep to their DXF parts

prior to production (using our FastCAM® 3D

Bevel Editor, available as a separate program).

HIGHLIGHTS:

3D (BEVEL) STEEL PROFILING

TRIPLE PASS OXY/PLASMA

V, X, Y, K BEVELS

SINGLE TORCH

AVAILABLE AS A COMPLETE

SYSTEM OR SOFTWARE ONLY

PATENTED TECHNOLOGIES

MICROSOFT WINDOWS

PROVEN ON FASTCAM & KINETICS BEVEL

MACHINES AND SOME MESSER & ESAB

MACHINES. ALL SUBJECT TO VERIFICATION

AND TESTING.

OTHER MACHINES AND CONTROLLER

COMBINATIONS SUBJECT TO ACCREDITATION.

Features:

Automatic Programming:

Nest->Tool Path->Cut->Bevel

Edit direct onto your imported

CAD files

Land & Root Gap

Specify by % IE 70/30

Simple or complex weld prep

with top or bottom cuts

Transformations for most

popular drawing standards

3D Shape Development

Software available separately

Bevel Editor available as

a separate product

Allowing for a non

90 degree

dihedral and the

root gap.

Single, Double or

Triple Pass

Specify the most complex weld preparation and

apply it to your part with a simple click.

FastCAM® 3D BEVEL

CNC PRECISE WELD PREPARATION

Finally, an easy-to-use NC system for industrial profile cutting that includes

automated weld preparation! We use the term 3-pass to distinguish it from perhaps

30 years of angle cutting without regard to root gap or the land. Our solution covers

the entire geometry of the joint.

Plate Edge preparation can now be done simply and easily off-line. Even complex

components can be quickly created with all weld detail in place. The integrated

nesting system preserves this detail no matter how the part is moved on the plate.

It’s so simple; select the part and add the required weld detail to any section.

Program a single edge or a complete contour. Top, Bottom, angle, land, root gap, all

can be defined simply and quickly, once nested processing is completely automatic.

Page 2: FastCAM 3D BEVEL CNC PRECISE WELD PREPARATION · Bevel Editor, available as a separate program). TRUE ENGINEERED PARTS WITH K, Y & DOUBLE V WELD PREPARATION EASY, PRECISE PROGRAMMING

COMPLEX WELD CONSTRUCTION IN HALF THE TIME!

FROM DRAWING TO MACHINE!

Bevel notches, slots, holes

The nesting process is the same for

3D CAM files as for 2D. Standard

parts can be mixed with bevel parts.

All automatic, machine and process

independent. Shown here are

nested beveled parts, clean and

ready to weld. Note the long slot

with opposite bevels and clean end.

This was achieved with a single pass

and complex torch rotation.

“CUT SMARTER, QUOTE FASTER” SOFTWARE SOLUTIONS FOR METAL PROCESSING SINCE 1976

Makes easy work of

complex heavy plate

beveling :

Handles mixed 1, 2, 3

bevel passes with ease

Produces real world

precise engineered

ready-to-weld industrial

parts

Precise parts come off the

machine ready to be assembled

which removes the double-

handling, labor costs and the

need for re-works.

AUTOMATIC TOOL PATHING & INTELLIGENT NESTING

Allows for multiple drawing

plan standards so you don’t

have to recalculate and redraw

parts. Single part bevels can

be mapped to DXF layers.

Full penetration

with backing bar

True shape multi plate nesting for straight and weld prepared parts with precise bevel clearances on true boundaries, not fixed gap nesting. Handles the full correction of offsets, varying kerf and feed rate based entirely on the torch manufacturers tables. Maximizes plate utilization when using the new wrist style heads. No more cutting waste due to the extra allowance on ‘loopy’ corners!

Nest part data with Internal Circles

You only have to add your bevel require-

ments. From that point, everything is

automatic. The system turns the drawing

into a series of single passes with all

physical offsets included and the full

verification showing the meaning of all M

codes for checking.

6 types of incoming views for 2D profiles:

Top, bottom, middle, largest, smallest and varying Z.

Outputs a file which can go into 2D nesting with the weld edges intact!

Page 3: FastCAM 3D BEVEL CNC PRECISE WELD PREPARATION · Bevel Editor, available as a separate program). TRUE ENGINEERED PARTS WITH K, Y & DOUBLE V WELD PREPARATION EASY, PRECISE PROGRAMMING

Nest and cut these massive sections

ready to weld with ease. All done to the

correct welding standards in one process.

Annual Service Maintenance

Agreements are also available.

SMA’s give you Priority Support.

Contact FastCAM for current

pricing.

Training is now available online

over the web for a fee.

All products are backed with 30

days support* covering installa-

tion and operation.

Free self-help is available via

our web site and pay per

incident support is available as

and when required at fees

standard for such services.

FastCAM® 3D is designed to be

automatic however it is expected

that bevel test parts are cut

routinely as is the usual practice

for quality control.

NEST—CUT— ASSEMBLE—WELD

OFFERING SOLID SERVICE, MAINTENANCE & SUPPORT

FASTCAM® 3D BEVEL EDITIONS

A safer, cleaner work

area is another benefit of

eliminating messy hand

grinding

* Technical support by phone, fax, email. Excludes on-site, installation and O/S support.

“CUT SMARTER, QUOTE FASTER” SOFTWARE SOLUTIONS FOR METAL PROCESSING SINCE 1976

FastCAM® 3D Bevel Upgrade

FastCAM® 3D is built on the

FastCAM® Professional System.

If you already have FastCAM®

Pro v7 edition, you can upgrade.

Nesting and programming are

unchanged (no special training

is required).

Input: (Fast)CAM, DXF, DWG,

IGES, StruCAD, DSTV.

Output: DXF, IGES & (Fast)CAM

files, NC code.

FastCAM® 3D Bevel Software

Complete programming system

including Drawing Editor (for 2D

and 3D parts), automatic tool

pathing and nesting, NC

s i m u l a t i o n / v e r i f i c a t i o n /

generation.

Supplied with USB dongle.

Input: (Fast)CAM, DXF, DWG,

IGES, StruCAD, DSTV.

Output: DXF, IGES & (Fast)CAM

files, NC code.

FastCAM® 3D Bevel System

Consists of FastCAM™ Bevel

Head, CNC contro l and

FastCAM® 2D & 3D software.

Refer to the FastCAM® System &

FastCAM® 3D Bevel System

brochure for more details.

Note: The postprocessors listed on our web site are for standard 2D cutting machines and controllers. The FastCAM® 3D Software has

not been tested on every bevel machine and CNC controller combination. All are subject to verification and appropriate testing.

No more hand cutting and grinding!

Grinding is a costly, dirty, difficult and time consuming operation, especially for Q&T and Stainless

steels. Removing an entire process is a huge productivity gain that also reduces the production

timetable. Also, a machine cut edge will always be more accurate and consistent than a hand

cut edge. The savings in material handling alone justify the move to automatic weld preparation.

FastCAM® 3D Bevel Editor

This is the same editor that is

included in the programming

systems listed here.

We have made it available as a

separate program so that weld

engineers and designers can

independently specify weld prep-

arat ion data and emai l

(Fast).CAM files to the fabricator

or service center. (No NC/DXF)

Fully welded structures

ready to ship to site

Page 4: FastCAM 3D BEVEL CNC PRECISE WELD PREPARATION · Bevel Editor, available as a separate program). TRUE ENGINEERED PARTS WITH K, Y & DOUBLE V WELD PREPARATION EASY, PRECISE PROGRAMMING

FastCAM has been supplying PC-based software for Burning, Shearing and Sawing/Drilling machines for over 25

years. The flagship product FastCAM® offers unique integrated postprocessors, NC verification and NC code

nesting that still sets it apart from other CAM and CAD/CAM systems. The new generation of FastCAM® software

is used in many countries, in many languages and in many different environments.

Today the product line has been expanded to include dozens of trademarked products offering a wide range of

solutions for glass, timber and metal fabrication. FastCAM has OEM and Business Partners in North America,

South America, China, Australia, New Zealand and Europe (Poland, UK, Czech, Hungary). We welcome all

enquiries.

FASTCAM WORLDWIDE OFFICES

The following are separate

programs that can be purchased

independently:

FastCAM® - CAD compatible CAM

system with nesting and

integrated posts.

FastCUT® for Shears & Saws—

Rectangular, Linear and Cut to

Length optimizer.

FastCUT® ‘Active X’ nesting

engine allows businesses to

incorporate optimization into their

own custom applications.

FastCAM® QE—Quotation system

with optimization for steel profiles

and long products. Complete

system for Steel Service Centers.

FastCAM® MTO—Capture steel

take-off data electronically.

FastSHAPES® - Plate Development

programs for NC machinery.

Tradesman in a Box™ - Manual

layout of heavy plate shapes.

FastFRAME® and FastPIPE™ —

Tubular and Pipe Development

programs for heavy steel.

FastBEAM™ —Beam & Drill Line

programming system for structural.

FastCOPY® —Digitize engineering

parts and templates to DXF format.

FastLINK™ —Speed DNC download

from PC to cutting machine.

FontGEN—Convert fonts to DXF.

Outline—Convert images to DXF.

FastTRACK® -Remnant Tracking

database for Processed (Cut) Plate.

Other Products by FastCAM :

FastCAM, FastPLOT, FastPATH, FastNEST, FastSHAPES, FastTRACK, FastCAM QE, FastCAM MTO, FastFRAME, FastBEAM, FastCOPY, FastCUT, FastPIPE,

Tradesman in a Box & FastLINK are trademarks or registered trademarks of Fagan Microprocessor Systems Pty. Ltd. Other trademarks belong to their

respective companies. © 2008-2014 All rights reserved worldwide. FC3D-14

www.fastcam.com

www.youtube.com/user/FastCAM Service/

FastCAM® works with all popular flame, plasma, laser and water jet NC cutting equipment including BURNY, EDGE, LYNX, FastCNC, HYPERTHERM, FAGOR ANCA, NUM, PDF32,

SIEMENS, SYSTEM32, 40, numerical control system, and CIGWELD ESAB, MESSER, KOIKE, TANAKA, FARLEY, 3000 etc . Refer to our web site for a full listing.

FastCAM Inc.—USA FastCAM Pty. Ltd.—Asia Pacific FastCAM— China FastCAM— Europe

8700 West Bryn Mawr, 96 Canterbury Road, Zhangiuang Science Park, Poland

Suite 730 South, Middle Park, Victoria, 3206, A-318, 563 Songtao Road, [email protected]

Chicago, 60631 3507 Australia Zhangjuang ,

Phone: 312 715 1535 Phone: 61 3 9699 9899 Pudong, Shanghai, 201203

Fax: 312 715 1536 Fax: 61 3 9699 7501 Phone: 8621 5080 3069

[email protected] [email protected] Fax: 8621 5080 3071

[email protected] www.fastcam.com