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FASTENING TECHNOLOGY TR CLINCH FASTENERS

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FASTENING TECHNOLOGY

FASTENING TECHNOLOGYTR CLINCH FASTENERS

Clinch fasteners

Fastening technology

TR - BackgroundPublicly quoted on London Stock ExchangeOver 1100 staff worldwide30 locations around the globeEstablished in 1973Annual sales - $240m 130m 180mManufacturing in Europe and AsiaEstablished network of European Distributors for over a decadeOne of the largest Manufacturer / Distributors of Self-Clinch products; anywhere in the world.

Key facts about TR

3MDP - SelectiveWe choose Master Distributors who meet the following criteria:Highly organizedTechnically capableApplication awareFinancially secureCustomer drivenSuperior reputationFinancially soundIn short, companies that are strongly focused on what it takes to serve customers

What do we look for in a Master Distributor?

4TR has manufacturing operations in Singapore, Malaysia, Taiwan, China and the UK.In addition, we secured a 25% stake hold in Malaysian manufacturer, Techfast in 2006

China2500 m2Cold-heading600 million parts p.a.Malaysia2800 m2Cold-heading800 million parts p.a.Singapore3400 m2Cold-heading1.4 billion parts p.a.Taiwan4200 m2Cold-heading2.4 billion parts p.a.UK1200 m2Bar-turning80 million parts p.a.Manufacturing Summary

5

TR - BackgroundEstablished in 1973Publicly quoted on London Stock ExchangeOver 1100 staff worldwide30 locations around the globeAnnual sales - $240m 130m 180mManufacturing in Europe and AsiaEstablished network of European Distributors for over a decadeOne of the largest Manufacturer / Distributors of Self-Clinch products; anywhere in the world.

Key facts about TR

6FASTENING TECHNOLOGYHAEGER INSERTION MACHINES

HaegerHYDRAULIC PRESSES

Haeger 618 Plus PRESSFORCE 6 t THROUT DEPTH 458mm FULLY HYDRAULIC INCLUDING HAEGER PATENTED SAFETY SYSTEM ADJUSTABLE CYLINDER STROKE STOP PRESS SPEED 1200 / HOUR Max M8 FASTENER (INOX ~M6)

Haeger 824 Plus PRESSFORCE 8 t THROUT DEPTH 610mm FULLY HYDRAULIC INCLUDING HAEGER PATENTED SAFETY SYSTEM ADJUSTABLE CYLINDER STROKE STOP PRESS SPEED 2000 / HOUR Max M12~M16 FASTENER (INOX M8~M10)

Haeger 824 Window Touch PRESSFORCE 8 t THROUT DEPTH 610mm TOUCH SCREEN FULLY HYDRAULIC INCLUDING HAEGER PATENTED SAFETY SYSTEM TOOL PROTECTING SYSTEM (T.P.S.) ADJUSTABLE CYLINDER STROKE PRESS SPEED 2000 / HOUR Max M12~M16 FASTENER(INOX M8~M10)

PRESSFORCE 8 t THROUT DEPTH 610mm TOUCH SCREEN, PROGRAMS FOR PARTS WITH MANY DIFFERENT FASTENERS ROTATING TOOL TURRET FULLY HYDRAULIC INCLUDING HAEGER PATENTED SAFETY SYSTEM TOOL PROTECTING SYSTEM, TPS ADJUSTABLE CYLINDER STROKE STOP PRESS SPEED 2000 / HOUR Max M12~M16 FASTENER (INOX M8~M10)Haeger 824 Window Touch T.I.S

Haeger 824 One Touch PRESS FORCE 8 t THROUT DEPTH 610mm 4 MODULARIC BOWL FEEDERS 4- STATION UPPER AND LOWER INDEXABLE TOOLING SYSTEM EMERGANCY STOP TOOL PROTECTING SYSTEM, TPS BATCH COUNTER TIMER PC-INTERFACE TOUCH SCREEN AND INSERTION LOGIC PROGRAM

Haeger 824 OT + Motoman Robot PRESS FORCE 8 t THROUT DEPTH 610mm 4 MODULARIC BOWL FEEDERS 4-STATION UPPER AND LOWER INDEXABLE TOOLING SYSTEM EMERGENCY STOP TYOOL PROTECTION SYSTEM, TPS BATC COUNTER TIMER PC-INTERFACE, TOUCH SCREEN AND INSERTION LOGIC PROGRAM MOTOMAN ROBOT

MANUAL TOOLS

AUTOMATIC TOOLS

SHUTTLE TOOL FOR SCREWS AND STANDOFFS

SHUTTLE TOOLS FOR NUTS

BOTTOM FEEDING TOOL FOR NUTS

STANDARD CLINCH FASTENERS FOR AUTOMATIC FEEDING

AUTOMATIC BOWL FEEDERS

MODULAARINEN AUTOMAATTISYTTJRJESTELM

One bowl feede

Two bowl feeders

Four bowl feeders

TOG-L-LOC TOOLING

CLINCHING

Fastening technologyBaltec radial riveting

Radial riveting machines

Fastening technology

FASTENING TECHNOLOGYFAR RIVETS AND RIVET INSERTS

Rivet nuts, blind rivets and tools

Fastening technology

FASTENING TECHNOLOGYHBS STUD WELDING

Stud and nutwelding

Fastening technology

FASTENING TECHNOLOGYBTM CLINCHING SYSTEMS

13/12/201027BTM Corporation Ltd World Headquarters, USAMarysville, Michigan

13/12/201028

BTMs ProductsTog-L-Loc och Lance-N-LocHand-held toolsUniversal PressesPressunits for machine or robot use. Hydraulic, Pneumatic , Pneumo-Hydraulic or electrical.Moving and locking guide pinsPower fixturesComplete solutions

13/12/201029

13/12/201030

II. How does Tog-L-Loc work ?

13/12/201031

Holder - Stripper Die PunchSheets to be joinedTerms:Knob

13/12/201032

The stripper locks the sheets against the die

13/12/201033

The punch is forming the sheets against the die S

13/12/201034

A 360 degree flange is formed and the joint is fixed

13/12/201035

The joint diameter is determined by the punch.Standard sizes are: 3.0mm (0.12)3.8mm (0.15)4.6mm (0.18)5.5mm (0.22)6.4mm (0.25)7.6mm (0.30)

The die depth is according to the material thickness

13/12/201036

The depth (AD) in the die is determined by the sheet thickness to be joined

13/12/201037

(BD)By checking the (BD) the joint strength can be determined Inon destructive control

13/12/201038

III. How much force is needed ?

13/12/201039Nominal press force for Tog-L-Loc joints in mild steel :

2 ton for a 3,0 mm joint 2.5 ton for a 3,8 mm joint 3 ton for a 4,6 mm joint 4.5 ton for a 5,5 mm joint 6 ton for a 6,4 mm joint 8 ton for a 7,6 mm joint

13/12/201040

What is possible to join with Tog-L-Loc or Lance-N-Loc ? Steel Bronze Copper Aluminium Stainless And in combinations2 or more layers from 0,3 up to a combined thickness of 8 mm

13/12/201041

The thick material on the punch sideThe thin material on the die side

Why BTM Tog-L-Loc ?!13/12/201042

13/12/201043

Tog-L-Loc vs. Blind rivet

Tog-L-Loc0:50:- sek/frbandBlindnit7:85:- sek/frband

13/12/201044

Tog-L-Loc vs. Spot welding in general

Tog-L-Loc0:15:- sek/frbandPunktsvets0:70:- sek/frband

13/12/201045

Tog-L-Loc vs. Spotwelding in the automotive industry

Tog-L-Loc0:03:- sek/frbandPunktsvets0:18:- sek/frband

Tog-L-Loc, less stress in the jointTog-L-Loc, less force to form the jointTog-L-Loc, less sensitive against dirt on the sheetsrTog-L-Loc, can work with bigger thickness variationsrnTog-L-Loc, easier to controlTog-L-Loc, is the strongest clinch joint in its sizes

13/12/201046Tog-L-Loc vs. competitors

Equipment and systems for Tog-L-Loc13/12/201047

BTM Hand Held Units13/12/201048

BTM Handheld toolsPress force 2- 10 Ton.Hydraulic, Pneumo- hydraulic, Air or Electrical.Tog-L-Loc, Punching or formingCustomer based13/12/201049

BTM Universal PressesPress force 1- 64 Ton.Hydraulic, Pneumatic eller Pneumo- hydraulic.Tog-L-Loc, Punching, clinching or insertion of press nuts.Bench or floor presses, C-frames or built in a die.Verktygs-setSpecial13/12/201050

BTM PressunitsPress force 1-64 tonTo be built inHydraulic, Pneumatic, Pneumo hydraulc or electrical.Tog-L-Loc, Piercing, Forming or Clinching.Special machines13/12/201051

13/12/201052

BTM El-servo Press unitsRobotapplikationRobotinfstning med Reverse equalizing

12

13/12/201053

Jigs and fixtures

13/12/201054

BTM moving and locking guide pisPLC, SFC och LSFCPress force 578-1334 N/5,5 bar. Pneumatic or electrical.Rc 58-62, 12,5 40 mm standard pins.LSFC med Tri-Loc Patent

PPLForce (Extend) 1001 1557 N/5,5 barForce (Retract) 934 1512 N/5,5 barRotation tolerance +-0,4

13/12/201055

BTM Clamps och GrippersClampsAdjustable 0-120 degrees.Maintenance free.Low weight, Aluminium body. One piece.Cylinder 52 83 mmN.A.A.M.S MountingChangeable fingers (one or two)Tri-Loc Patent.GrippersGripping force 980-1200 N (Standard)Opening angle 30, 45 eller 75 degrees.

13/12/201056

BTM solutionsAcc. To customer specs.In-line solutionsProduct ProductionAutomation

13/12/201057

BTM Scandinavia ABwww.btmscand.seCLE BALTIC www.clebaltic.comFosmo Maskin A/Swww.fosmo.noHCT Tools A/Swww.hcttoos.dkCLE Group ABwww.clegroup.eu

57FASTENING TECHNOLOGYHENROB SELF PIERCING RIVET SYSTEMS

Shaping innovation

Henrob Self Piercing Rivet Systems59Henrob Self Piercing Rivet Range

SPR Self Pierce Riveting Process

The rivet is feedto the nose of theriveting toolThe material tobe riveted is clampedtogether by the toolmovementThe punch thenmoves forward tostart the rivet insertion processThe cycle is completed whenthe rivet is fully inserted into the material

Henrob - Joint ConfigurationsTypical 2T JointSteel to steelAluminium to aluminium

Multiple Joint StacksUp to 10 mm in aluminium alloysUp to 6 mm in mild steel alloysDissimilar MetalsAluminium to steel to aluminium shownDissimilar MaterialsPlastic / aluminium shownCapabilities

3mm extrusion + gasket + 2mm high strength steel, special riveting processSpecial Product

Cast or extrusion material, non-optimisedriveting process.Cast or extrusion material, special riveting process.

Threaded Stud

Henrob - Joint ConfigurationsThis has resulted in Henrob developing the widest range of SP products available including:

Range of rivet hardness -7 levelsRange of rivet material types - 9Number of different rivet geometry's - 39Range of rivet lengths 3.7 18 mmNumber of different head styles -11

This results in the ability to give a joining solution to the greatest number of material combinations

HSPR Products

Alternative ProductsFastener Range

64ClinchingHenrob can offer a range of clinching systems

Single StrokeDouble StrokeProduction Applications

65Henrob - Equipment Selection

Hand Held Battery ormains powered Riveting Gun Rivlite Battery Tool Entry level product

Simple Construction, modular designmultiple uses, rivets, studs, extraction.

Future Direction of HSPR2. Reduce the weight of the tool head

Light weight C framebut not an ACF and the costSplitterBlowfeed Configuration 4 into 1Future Direction of HSPR

68Project Management Process Control, Rivet Matrix Equipment selection Manage equipment delivery Customer Training

Project Management Simultaneous Engineering

Process ControlEquipment SelectionCommunication and Project Planning

Typical VehicleProject Development

71Finished Product

Rivet Combinations1.2 + 1.1 mm1.5 + 1.1 mmDescriptionREINF HOOD HINGE MOUNT BRACKETPart NumberFDR-AW93-16402Thickness1.2 mmLoad1REINF ASSY HOOD INNER PANELFDR-AW93-16A7621.2 mm2REINF HOOD LIFT (LH/RH)DIX35116D600-A00021.5 mm3PANEL HOOD INNERFDR-AW93-168541.1mm4Sheet Last Updated : 10th December 2007ExpX.XX.XX.XX.X13432Weight1.98 Kg0.6 Kg0.1 ea.6 KgAssembly Weight8.78 KgZone 15 Op 12 Hood Rotary Geometry StationIdentify Component which require riveting

Develop the Joining Process and Equipment Access

Tool Access

1.50 mm1.20 mm

1.20 mm1.50 mm

Complete a SimulationSimulation Rob CadReal Life Simulation

Application History AutomotiveAudi A2/A8

1) 4 Rivet types 1 rivet hardness, level 42) Only level 4 rivets were offered at the start of the project.3) Space frame design, driven by A8 SPR knowledge

DC CL Class1) 7 rivet types, 3 rivet hardness levels2) 50% are level 6, range of material stacks3) High Cycle time and high number of tools4) Only Henrob rivets, similar difficulty to XJ5) Technical show case

BMW 5 Series1) 5 rivets, 2 hardness levels, level 4 & 62) 8mm level 6 rivets only one supplier Henrob3) 6mm level 4 rivets market place struggle to control the hardness.4) Bolt on riveted front structure

Jaguar XJ1) 16 rivet types 3 hardness level 2) Many rivets above 6mm in length3) 248 different joint stack4) Aluminium sheet, casting and extrusionUsed.5) HLSA also used6) Riveting through adhesive

The success of the XJ Vehicle has shown that SPR technology is not a barrier to mass production of light weight monocoque / space frame BIW76Future Direction of HSPR5. Expand the Rivet range and offer complementary products

SPS Stud and Process

M5 M6 Studs are available with and without a nut

78New SPS Stud and ProcessDeveloped to give a Wider Operating Range

The New Henrob Self Piercing Stud can be used in single and multiple Steel and Aluminium sheets and Aluminium Extrusions

A single tool can attach studs to Aluminium sheet thickness from 1mm to 3mm without requiring a change of Die or Process

Torque values of >20Nm are maintained for the M6 studs across the range of thickness

Studs are available with M5 and M6 threads in lengths 10mm to 25mmNew Design

79Solid Rivet Development

Strictly Confidential - HenrobHenrob have worked closely with Kurb Konus and developed a riveting system that fits with the standard SPR tool head envelop. The systems have been in production since the end of 2008 at Daimler/Magna.Expensive Solution x3 Cost of SPR

80High Strength Steel Riveting

Henrob has developed a new range of rivets for joining high strength steels, heavy gauge steels and thick steel and aluminium applications.The rivets were developed to facilitate the joining of Dual Phase (DP) and TRIP steels in the range 600 to 1000 Mpa using the existing Henrob setting equipment.The high strength rivets are available in the length range 5 to 14mm, with Pan and Countersink Head Styles.Henrob Limited has been developing a new range of Self Pierce Rivets which can be used to join High Strength Steels (HSS) to HSS. Plus HSS to aluminium, these products are now ready for production release.

81SPR and MagnesiumHenrob has been working with Meridian

- If the magnesium is used as the top sheet we believe we have solutions available today.

The second phase is to look at the corrosion effects, this testing will take place over the next couple of months

Cast Magnesium 3mm (AM50)To 2mm Aluminium

Cast Magnesium 3mm (AM50)To 3mm Aluminium

Cast Magnesium 3mm (AM50)To 1.2mm Galvanised steel

82FASTENING TECHNOLOGYARNOLD & SHINJO SELF PIERCING NUT SYSTEM

Nose Parts

RivLite

Actuator

C Frame

Power Supplies