fastube méxico
DESCRIPTION
Fastube es la solución completa para el diseño, construcción e implementación de bastidores industriales utilizados para cargas ligeras y medianas. Nuestros sistemas se componen de una estructura tubular de acero revestida con resina y puede ser móvil o no. Sus ventajas son numerosas por su flexibilidad y mantenimiento de bajo costo.TRANSCRIPT
FASTUBEFASTUBE
M O D U L A R M A T E R I A L H A N D L I N G S Y S T E MM O D U L A R M A T E R I A L H A N D L I N G S Y S T E M
WWWWWW..FASTUBEFASTUBE..COMCOMManufactured Manufactured
In The USAIn The USA
VVOLOL. 2 . 2
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
F ASTUBE is a system of resin coated steel tubing, steel bolt-together connectors, conveyors, casters, fasteners, and various accessories that allow our customers to
design, build and implement modular material handling devices and operator assists.
Productivity, ergonomics, quality and safety gains, leading to increased profitability will be the end result of successful implementation of the FASTUBE system.
By utilizing the FASTUBE system as a tool, many companies have progressed toward their internal goals of practicing Lean Manufacturing Principles, eliminating waste in their process, and creating an environment that promotes continuous process improvement.
FASTUBE provides on-site recommendations and shop floor concept development to assist you in achieving your goals in process improvement through the implementation of the FASTUBE system.
IINTRODUCTIONNTRODUCTION
AABOUTBOUT UUSS
CCONTENTSONTENTS PPAGEAGE ## About Us 1 Services 2 Tubing 2 Bolt Together Connectors 3 Conveyor Track Mounts 4 Individual Conveyor Components 5 Assembled Conveyor 5 Hitch 6 Custom Welded Bases 6 Stem Casters 7 Strap Casters 8 Leveling Feet 9 Accessories 9,10 Engineering 11 Implemented Solutions - Display Boards / Stands 12 Implemented Solutions - Carts 13,14 Implemented Solutions - Worktables / Carts 14 Implemented Solutions - Flow Racks / Carts 15,16 Map 17 Design Request Form 18
Corporate / Manufacturing Headquarters Canton, MI USA
11
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
DEFLECTION FORMULA To determine the amount of deflection of a piece of FASTUBE tubing with a load in the center use the following formula:
d = W x L3 x .000000055
Where: d = deflection (in inches) W = weight (in pounds) L = length of tube ( in inches) Example: A 100 lb weight is placed on a 24” piece of Fastube tubing. The deflection would be:
d = 100 lbs x (24”)3 x .000000055 d = .076”
CCOMPONENTSOMPONENTS -- TTUBINGUBING
24” L
100 lbs W
d
Our tubing is compromised of a 1.00” O.D. high strength steel with a 0.045” thick wall. It’s coated with an extruded plastic to bring our total O.D. to a nominal 1.080-1.090”.
♦ Stock Lengths - 10’
Stock colors include: Part # ♦ Black (TB - BK) ♦ Blue (TB - BL) ♦ Brown (TB - BN) ♦ Green (TB - GN) ♦ Gray (TB - GY) ♦ Ivory (TB - IV) ♦ Light Green (TB - LGN)* ♦ Orange (TB - OR)* ♦ Red (TB - RD) ♦ White (TB - WH)* ♦ Yellow (TB - YL)* * Custom Color
Bulk Components ♦ Allows you to design,
build, and modify structures as needed.
Kitted Structures ♦ Predetermined designs
shipped to you with all the parts pre-cut and packaged in a kit for you to build.
Assembled Structures ♦ W e a s s e m b l e t h e
structures at our facility and ship them complete and ready for use upon delivery.
CAD Designs / Services ♦ Engineering support in
the form of AutoCAD 3D s t r u c t u r e d e s i g n , complete with bill of materials.
FASTUBE products and services can be purchased in four primary ways:
SSERVICESERVICES
TTUBINGUBING
22
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
CN 1 - “2 WAY JOINT” CN 2 - “4 WAY JOINT” CN 3 - “3 WAY JOINT” CN 4 - “3 WAY JOINT”
CN 5 - “MULTI ANGLE” CN 6 - “MULTI ANGLE” CN 7 - “90 JOINT” CN 8 - “PARALLEL JOINT”
• Connector Plating: Zinc Chromate - Silver • Stamped X for anti-rotation & anti-pull out • Pilot hole for optional self drilling screws • Connectors bolt together with a FS1 & FS2
CCOMPONENTSOMPONENTS -- BBOLTOLT TTOGETHEROGETHER CCONNECTORSONNECTORS
Top View: CN1
33
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
CCOMPONENTSOMPONENTS -- CCONVEYORONVEYOR TTRACKRACK
CN 9 CONVEYOR TRACK MOUNT
NO STOP
CN 10 CONVEYOR TRACK MOUNT
W/ TAB STOP
CN 10L CONVEYOR TRACK MOUNT
W/ LONG TAB STOP
CN 11 CONVEYOR TRACK MOUNT
W/ RECESSED STOP
CN 11L CONVEYOR TRACK MOUNT W/ DEEP RECESSED STOP
CN 12 CONVEYOR TRACK/TUBE
MOUNT
CN 14 CONVEYOR TRACK CENTER SUPPORT
CN 15 TUBE MOUNT
CN 15L TUBE MOUNT
W/ STOP
• Track Mount Plating: Zinc Chromate - Silver • For use with CA1 or CA2 • Track Mounts secured by pressing onto tube
CN 22 FLEXIBLE CONVEYOR-TO-
CONVEYOR TRACK MOUNT
CN 25 STIFF CONVEYOR-TO-
CONVEYOR TRACK MOUNT
CN 10L CN 14 CN 15 CN 12
44
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
• Ready-To-Ship Aluminum Conveyor Track sold in 10’ lengths
CCOMPONENTSOMPONENTS -- CCONVEYORONVEYOR PPARTSARTS
CN 16 CONVEYOR TRACK
CN 17 1 1/4” CONVEYOR WHEEL
(SMALL WHEEL)
CN 18 1 3/4” CONVEYOR WHEEL
(LARGE WHEEL)
CN 19 6” SLIDE FOR CN 17 (HOLDS 4 WHEELS)
CN 20 6” SLIDE FOR CN 18 (HOLDS 3 WHEELS)
CN 21 STEEL AXLE FOR WHEEL
CA1 SMALL WHEEL CONVEYOR
TRACK
CA2 LARGE WHEEL CONVEYOR
TRACK
AASSEMBLEDSSEMBLED CCONVEYORONVEYOR
IINDIVIDUALNDIVIDUAL CCONVEYORONVEYOR CCOMPONENTSOMPONENTS
55
• Ready-To-Ship Assembled Conveyor Track sold in 10’ lengths
• Also available in pre-cut lengths up to 20’
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
CCOMPONENTSOMPONENTS -- HHITCHITCH & W& WELDEDELDED BBASESASES
• Hitch Plating: Zinc Chromate - Silver
HT 1 HITCH SET
HITCH SET ASSEMBLY REQUIRES: ♦ (1) HT 1 ♦ (4) CS1’S ♦ (4) CS2’S
FS5
FS17
CS1
CS2
FS2 Exploded View: Receiver Side
♦ (4) FS2’S ♦ (4) FS5’S ♦ (4) FS17’S
HT1
• Welded bases are done individually per customer, please call a FFFASTUBEASTUBEASTUBE representative to discuss your specific requirements
HHITCHITCH
CCUSTOMUSTOM WWELDEDELDED BBASESASES
66
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
• AVAILABLE CASTER WHEEL MATERIAL - RUBBER, POLYURETHANE, ESD • SPECIAL CASTERS AVAILABLE UPON CUSTOMER REQUEST • CASTER PLATING: ZINC CHROMATE - SILVER
CCOMPONENTSOMPONENTS -- CCASTERSASTERS
CST3 L 3” LOCKING STEM CASTER
(REQUIRES AC7)
CST3 S 3” SWIVEL STEM CASTER
(REQUIRES AC7)
CST4 L 4” LOCKING STEM CASTER
CST4 S 4” SWIVEL STEM CASTER
CST4 R 4” RIGID STEM CASTER
SSTEMTEM CCASTERSASTERS
STEM CASTER ASSEMBLY STRAP CASTER ASSEMBLY
AC 7 GRIP RING CASTER INSERT
Exploded View: CST3 Assembly
AC 7
CST3
Exploded View: CST4 Assembly
Installation: 1. Clean tube of debris
& burrs 2. Tighten Nut to
expand rubber until CST4 inserts into tube snug
3. Use 7/16” wrench to tighten nut located on the underside of the Truck until caster cannot be pulled out from tube
CST4
Installation: 1. Clean tube of
debris & burrs 2. Tap in AC7 into
end of tube 3. Insert CST3 into
AC7
CCASTERASTER TTYPESYPES
77
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
CCOMPONENTSOMPONENTS -- CCASTERSASTERS
CS4 L 4” LOCKING STRAP CASTER
CS4 S 4” SWIVEL STRAP CASTER
CS6 L 6” LOCKING STRAP CASTER
CS6 S 6” SWIVEL STRAP CASTER
CS6 R 6” RIGID STRAP CASTER
CS4 R 4” RIGID STRAP CASTER
CS8 L B 8” LOCKING STRAP CASTER
CS8 S B 8” SWIVEL STRAP CASTER
CS8 R B 8” RIGID STRAP CASTER
CS1 UPPER CASTER STRAP
CS2 LOWER CASTER STRAP
FS3 CASTER BOLT
W/ LOCK WASHER
STRAP CASTER ASSEMBLY REQUIRES: (2) CS1’S (2) CS2’S (2) FS3’S *PER WHEEL
FS4 4” FLOOR LOCK
FS6 6” FLOOR LOCK
FS3
CS1
CS2
CS4 R
Exploded View: Strap Assembly
SSTRAPTRAP CCASTERSASTERS
88
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
• Accessories Plating: Zinc Chromate - Silver
LLEVELINGEVELING FFEETEET & A& ACCESSORIESCCESSORIES
AC 13 FORK TUBE REST
AC 14 3” DIA. FOOT
(REQUIRES AC 16)
AC 3 PIPE CLAMP
AC 16 THREADED INSERT
AC 11 J - CHANNEL
(USED FOR AKRO BINS)
AC 12 TUBE HANGER
AC 15 2” DIA. FOOT
(REQUIRES AC 16)
AC 12 AC 13
Exploded View: AC 14/15 Assembly
AC 16
AC 14/15
Installation: 1. Clean tube of
debris & burrs 2. Tap in AC16 into
end of tube 3. Insert AC14/15
into AC16
AC 11
LLEVELINGEVELING FFEETEET
AACCESSORIESCCESSORIES
99
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
AACCESSORIESCCESSORIES
CP 1 PLASTIC END CAP
CP 2 RUBBER END CAP
FS 17 2” HITCH BOLT
VARIOUS SHELF MATERIALS (EX. HDPE, MDF, PVC) *OTHERS AVAILABLE UPON
REQUEST
MATERIAL FASTENERS AVAILABLE ♦ VELCRO ♦ SCREWS
FS 5 HITCH BOLT W/LOCK WASHER
CN 23 ROTATING CN 8 JOINT*
CN 24 ROTATING CN 1 JOINT*
TL 1 T-HANDLE ALLEN WRENCH
TL 2 L-SHAPE ALLEN WRENCH
FS1 E & FS2 E FASTENER (ENGLISH)
FS1 M & FS2 M FASTENER (METRIC)
AC 21 CLIP
FA 240 2”X 4” CLEAR LABEL
HOLDER
AC 9 STANCHION MOUNT
AC 21-B BEVELED CLIP
*Assembly includes both joints and required plastic inserts
1010
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
♦ AutoCAD drawings are used to create customer design requests.
♦ Engineering / design services are charged separately to allow customers to only have to pay once for a design.
♦ Design files can be exchanged electronically via e-mail between FASTUBE and our customers as AutoCAD, JPEG, or PDF files.
EENGINEERINGNGINEERING
DDESIGNESIGN
SSAMPLEAMPLE AAUTOUTOCAD DCAD DRAWINGRAWING
1111
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES
5 SIDED ROTATING DISPLAY
DISPLAY STAND W/ PULL OUT DRAWER
4’ X 8’ DRY ERASE MESSAGE BOARD 4 SIDED ROTATING DISPLAY
4’ X 8’ VELCRO MESSAGE BOARD 2 SIDED DISPLAY STAND
30” X 30” VELCRO MESSAGE BOARD
4’ X 8’ INSTRUCTIONAL BOARD
2 SIDED SMALL PARTS STAND
6 LEVEL PASS THROUGH PARTS STAND
PORTABLE PARTS STAND PORTABLE WORKTABLE
DDISPLAYISPLAY BBOARDSOARDS / S/ STANDSTANDS
DISPLAY RACK W/ 4 INDEPENDENT SWIVEL SIDES ROTATING PARTS HOPPER
1212
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
MULTI-LEVEL CART W/ DRAWER SLIDES CUSTOM INVENTORY PICK CART CART W/ SHOCK LIFT TILT SHELF
4 LEVEL STORAGE RACK PALLET TRANSPORT CART CUSTOM LINE SIDE CART
CYLINDER HEAD SEQUENCE CART ENGINE BLOCK TIP-UP CART CRANKSHAFT TRANSPORT CART
ENGINE BLOCK TRANSPORT CART
IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES
FFLOWLOW RRACKSACKS / C/ CARTSARTS
PORTABLE PARTS STAND FLIP UP SHELF CART 1313
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
2 LEVEL PANEL DIVIDER CART
PANEL SEPERATOR CART MULTI-LEVEL PARTS STAND
IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES
CART WITH CABINENTS
WORKTABLE WORKSTATION W/ LIGHT AND TOOL RAIL
INFORMATION DESK
L-SHAPE WORKSTATION INFORMATION CENTER DESK WORKSTATION W/ TOOL RAIL PORTABLE WORKTABLE
HANGING MANIFOLD CART PANEL TRANSPORT CART
PARTS STORAGE CART
FFLOWLOW RRACKSACKS / C/ CARTSARTS
1414
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
LINE SIDE FLOW RACK W/ RETURN WAREHOUSE FLOW RACKS 1515
FFLOWLOW RRACKSACKS / C/ CARTSARTS
FLOW RACK W/ TILT VERTICAL STORAGE RACKS W/ BAGS
FOOD SERVICE PRODUCTION LINE INTERLOCKING TUGGABLE CARTS
FLOW RACK W/ LIGHT CURTAINS AND ALUMINUM WORKTABLE
IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES
FLOW RACK PACKING LINE HANGING BAG SEQUENCE CART
STORAGE RACK
FLOW RACK PACKING STATION W/ WORKTABLE
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
PACKING STATION FLOW RACK W/ WORKSURFACE
FFLOWLOW RRACKSACKS / C/ CARTSARTS
FLOW RACK W/ WORKTABLE BUMPER FASCIA FLOW RACK
FLOW RACK W/ FLAT PULL OUT AREA FRONT FENDER SEQUENCE CART W/ HDPE SHELVING ANGLED PRESENTATION FLOW RACK
FOOD SERVICE PRODUCTION LINE DUNNAGE RACK PACKING & SHIPPING STATION
LINE SIDE RACKS & CARTS MULTI-LEVEL FLOW RACK W/ WORKTABLE L-SHAPE WORKSTATION W/HEIGHT ADJUSTERS AND TOOL BAR
IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES
1616
WW
W.F
ASTU
BE.C
OM
WW
W.F
ASTU
BE.C
OM
FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM
FFASTUBEASTUBE MMAPAP
1717
Detroit
North
M-14
Michigan Ave.
Haggert
y R
d.
Detroit
Ann Arbor
Ann Arbor
Toledo
To I-96 West & I-696 East
Haggerty II Corporate Park
Ford Rd. 153
41714 Haggerty Circle Canton, MI 48188
Name: Title: Date:
Company: Phone: ( ) Fax: ( )
Email:
NOTE: All dimensions given are considered center of pipe to center of pipe, and are in inches.
Number of structures required:
Please circle a design that most closely resembles your request:
Footprint of structure: W x L x H
If message board, Board size: W H
Will you require: Casters Leveling Feet Other
# of incoming levels: , Return level required? (Unless otherwise noted, levels will be flat for cart, table, and stand designs) Height of levels from floor: 1st , 2nd , 3rd , 4th , 5th (Add 4" to box or tote height for min. clearance) # of totes and boxes per level: 1st , 2nd , 3rd , 4th , 5th
Total weight structure will be holding: lbs; Max weight per level: lbs.
Special Requirements (If any):
If possible, please take a moment to sketch your design below:
Front View Side View
Flow Rack No Offset
Flow Rack Offset
Flow Rack Tilted
Cart Worktable
Fastube Design Request Form
Please Fax To 734.414.8279
Stand
Got a design you want us to start on? Copy, fill out, and fax this request form and we’ll be happy to begin.
A Fastube representative will contact you to confirm the receipt of your design request form, and answer any other questions
Message Board
FASTUBE LLCFASTUBE LLC 41714 H41714 HAGGERTYAGGERTY CCIRCLEIRCLE, C, CANTONANTON, MI 48188 T, MI 48188 TELEL: 734.414.8230 F: 734.414.8230 FAXAX: 734.414.8279 E: 734.414.8279 EMAILMAIL: [email protected]: [email protected]
MATERIAL HANDLING SOLUTIONSMATERIAL HANDLING SOLUTIONS THAT WORK FOR YOUR BUSINESSTHAT WORK FOR YOUR BUSINESS