fastube méxico

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FASTUBE FASTUBE L MODULAR MATERIAL HANDLING SYSTEM MODULAR MATERIAL HANDLING SYSTEM WWW WWW . . FASTUBE FASTUBE . . COM COM Manufactured Manufactured In The USA In The USA VOL OL. 2 . 2

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Fastube es la solución completa para el diseño, construcción e implementación de bastidores industriales utilizados para cargas ligeras y medianas. Nuestros sistemas se componen de una estructura tubular de acero revestida con resina y puede ser móvil o no. Sus ventajas son numerosas por su flexibilidad y mantenimiento de bajo costo.

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Page 1: FASTUBE México

FASTUBEFASTUBE

M O D U L A R M A T E R I A L H A N D L I N G S Y S T E MM O D U L A R M A T E R I A L H A N D L I N G S Y S T E M

WWWWWW..FASTUBEFASTUBE..COMCOMManufactured Manufactured

In The USAIn The USA

VVOLOL. 2 . 2

Page 2: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

F ASTUBE is a system of resin coated steel tubing, steel bolt-together connectors, conveyors, casters, fasteners, and various accessories that allow our customers to

design, build and implement modular material handling devices and operator assists.

Productivity, ergonomics, quality and safety gains, leading to increased profitability will be the end result of successful implementation of the FASTUBE system.

By utilizing the FASTUBE system as a tool, many companies have progressed toward their internal goals of practicing Lean Manufacturing Principles, eliminating waste in their process, and creating an environment that promotes continuous process improvement.

FASTUBE provides on-site recommendations and shop floor concept development to assist you in achieving your goals in process improvement through the implementation of the FASTUBE system.

IINTRODUCTIONNTRODUCTION

AABOUTBOUT UUSS

CCONTENTSONTENTS PPAGEAGE ## About Us 1 Services 2 Tubing 2 Bolt Together Connectors 3 Conveyor Track Mounts 4 Individual Conveyor Components 5 Assembled Conveyor 5 Hitch 6 Custom Welded Bases 6 Stem Casters 7 Strap Casters 8 Leveling Feet 9 Accessories 9,10 Engineering 11 Implemented Solutions - Display Boards / Stands 12 Implemented Solutions - Carts 13,14 Implemented Solutions - Worktables / Carts 14 Implemented Solutions - Flow Racks / Carts 15,16 Map 17 Design Request Form 18

Corporate / Manufacturing Headquarters Canton, MI USA

11

Page 3: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

DEFLECTION FORMULA To determine the amount of deflection of a piece of FASTUBE tubing with a load in the center use the following formula:

d = W x L3 x .000000055

Where: d = deflection (in inches) W = weight (in pounds) L = length of tube ( in inches) Example: A 100 lb weight is placed on a 24” piece of Fastube tubing. The deflection would be:

d = 100 lbs x (24”)3 x .000000055 d = .076”

CCOMPONENTSOMPONENTS -- TTUBINGUBING

24” L

100 lbs W

d

Our tubing is compromised of a 1.00” O.D. high strength steel with a 0.045” thick wall. It’s coated with an extruded plastic to bring our total O.D. to a nominal 1.080-1.090”.

♦ Stock Lengths - 10’

Stock colors include: Part # ♦ Black (TB - BK) ♦ Blue (TB - BL) ♦ Brown (TB - BN) ♦ Green (TB - GN) ♦ Gray (TB - GY) ♦ Ivory (TB - IV) ♦ Light Green (TB - LGN)* ♦ Orange (TB - OR)* ♦ Red (TB - RD) ♦ White (TB - WH)* ♦ Yellow (TB - YL)* * Custom Color

Bulk Components ♦ Allows you to design,

build, and modify structures as needed.

Kitted Structures ♦ Predetermined designs

shipped to you with all the parts pre-cut and packaged in a kit for you to build.

Assembled Structures ♦ W e a s s e m b l e t h e

structures at our facility and ship them complete and ready for use upon delivery.

CAD Designs / Services ♦ Engineering support in

the form of AutoCAD 3D s t r u c t u r e d e s i g n , complete with bill of materials.

FASTUBE products and services can be purchased in four primary ways:

SSERVICESERVICES

TTUBINGUBING

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FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

CN 1 - “2 WAY JOINT” CN 2 - “4 WAY JOINT” CN 3 - “3 WAY JOINT” CN 4 - “3 WAY JOINT”

CN 5 - “MULTI ANGLE” CN 6 - “MULTI ANGLE” CN 7 - “90 JOINT” CN 8 - “PARALLEL JOINT”

• Connector Plating: Zinc Chromate - Silver • Stamped X for anti-rotation & anti-pull out • Pilot hole for optional self drilling screws • Connectors bolt together with a FS1 & FS2

CCOMPONENTSOMPONENTS -- BBOLTOLT TTOGETHEROGETHER CCONNECTORSONNECTORS

Top View: CN1

33

Page 5: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

CCOMPONENTSOMPONENTS -- CCONVEYORONVEYOR TTRACKRACK

CN 9 CONVEYOR TRACK MOUNT

NO STOP

CN 10 CONVEYOR TRACK MOUNT

W/ TAB STOP

CN 10L CONVEYOR TRACK MOUNT

W/ LONG TAB STOP

CN 11 CONVEYOR TRACK MOUNT

W/ RECESSED STOP

CN 11L CONVEYOR TRACK MOUNT W/ DEEP RECESSED STOP

CN 12 CONVEYOR TRACK/TUBE

MOUNT

CN 14 CONVEYOR TRACK CENTER SUPPORT

CN 15 TUBE MOUNT

CN 15L TUBE MOUNT

W/ STOP

• Track Mount Plating: Zinc Chromate - Silver • For use with CA1 or CA2 • Track Mounts secured by pressing onto tube

CN 22 FLEXIBLE CONVEYOR-TO-

CONVEYOR TRACK MOUNT

CN 25 STIFF CONVEYOR-TO-

CONVEYOR TRACK MOUNT

CN 10L CN 14 CN 15 CN 12

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FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

• Ready-To-Ship Aluminum Conveyor Track sold in 10’ lengths

CCOMPONENTSOMPONENTS -- CCONVEYORONVEYOR PPARTSARTS

CN 16 CONVEYOR TRACK

CN 17 1 1/4” CONVEYOR WHEEL

(SMALL WHEEL)

CN 18 1 3/4” CONVEYOR WHEEL

(LARGE WHEEL)

CN 19 6” SLIDE FOR CN 17 (HOLDS 4 WHEELS)

CN 20 6” SLIDE FOR CN 18 (HOLDS 3 WHEELS)

CN 21 STEEL AXLE FOR WHEEL

CA1 SMALL WHEEL CONVEYOR

TRACK

CA2 LARGE WHEEL CONVEYOR

TRACK

AASSEMBLEDSSEMBLED CCONVEYORONVEYOR

IINDIVIDUALNDIVIDUAL CCONVEYORONVEYOR CCOMPONENTSOMPONENTS

55

• Ready-To-Ship Assembled Conveyor Track sold in 10’ lengths

• Also available in pre-cut lengths up to 20’

Page 7: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

CCOMPONENTSOMPONENTS -- HHITCHITCH & W& WELDEDELDED BBASESASES

• Hitch Plating: Zinc Chromate - Silver

HT 1 HITCH SET

HITCH SET ASSEMBLY REQUIRES: ♦ (1) HT 1 ♦ (4) CS1’S ♦ (4) CS2’S

FS5

FS17

CS1

CS2

FS2 Exploded View: Receiver Side

♦ (4) FS2’S ♦ (4) FS5’S ♦ (4) FS17’S

HT1

• Welded bases are done individually per customer, please call a FFFASTUBEASTUBEASTUBE representative to discuss your specific requirements

HHITCHITCH

CCUSTOMUSTOM WWELDEDELDED BBASESASES

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FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

• AVAILABLE CASTER WHEEL MATERIAL - RUBBER, POLYURETHANE, ESD • SPECIAL CASTERS AVAILABLE UPON CUSTOMER REQUEST • CASTER PLATING: ZINC CHROMATE - SILVER

CCOMPONENTSOMPONENTS -- CCASTERSASTERS

CST3 L 3” LOCKING STEM CASTER

(REQUIRES AC7)

CST3 S 3” SWIVEL STEM CASTER

(REQUIRES AC7)

CST4 L 4” LOCKING STEM CASTER

CST4 S 4” SWIVEL STEM CASTER

CST4 R 4” RIGID STEM CASTER

SSTEMTEM CCASTERSASTERS

STEM CASTER ASSEMBLY STRAP CASTER ASSEMBLY

AC 7 GRIP RING CASTER INSERT

Exploded View: CST3 Assembly

AC 7

CST3

Exploded View: CST4 Assembly

Installation: 1. Clean tube of debris

& burrs 2. Tighten Nut to

expand rubber until CST4 inserts into tube snug

3. Use 7/16” wrench to tighten nut located on the underside of the Truck until caster cannot be pulled out from tube

CST4

Installation: 1. Clean tube of

debris & burrs 2. Tap in AC7 into

end of tube 3. Insert CST3 into

AC7

CCASTERASTER TTYPESYPES

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Page 9: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

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CCOMPONENTSOMPONENTS -- CCASTERSASTERS

CS4 L 4” LOCKING STRAP CASTER

CS4 S 4” SWIVEL STRAP CASTER

CS6 L 6” LOCKING STRAP CASTER

CS6 S 6” SWIVEL STRAP CASTER

CS6 R 6” RIGID STRAP CASTER

CS4 R 4” RIGID STRAP CASTER

CS8 L B 8” LOCKING STRAP CASTER

CS8 S B 8” SWIVEL STRAP CASTER

CS8 R B 8” RIGID STRAP CASTER

CS1 UPPER CASTER STRAP

CS2 LOWER CASTER STRAP

FS3 CASTER BOLT

W/ LOCK WASHER

STRAP CASTER ASSEMBLY REQUIRES: (2) CS1’S (2) CS2’S (2) FS3’S *PER WHEEL

FS4 4” FLOOR LOCK

FS6 6” FLOOR LOCK

FS3

CS1

CS2

CS4 R

Exploded View: Strap Assembly

SSTRAPTRAP CCASTERSASTERS

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Page 10: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

• Accessories Plating: Zinc Chromate - Silver

LLEVELINGEVELING FFEETEET & A& ACCESSORIESCCESSORIES

AC 13 FORK TUBE REST

AC 14 3” DIA. FOOT

(REQUIRES AC 16)

AC 3 PIPE CLAMP

AC 16 THREADED INSERT

AC 11 J - CHANNEL

(USED FOR AKRO BINS)

AC 12 TUBE HANGER

AC 15 2” DIA. FOOT

(REQUIRES AC 16)

AC 12 AC 13

Exploded View: AC 14/15 Assembly

AC 16

AC 14/15

Installation: 1. Clean tube of

debris & burrs 2. Tap in AC16 into

end of tube 3. Insert AC14/15

into AC16

AC 11

LLEVELINGEVELING FFEETEET

AACCESSORIESCCESSORIES

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Page 11: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

AACCESSORIESCCESSORIES

CP 1 PLASTIC END CAP

CP 2 RUBBER END CAP

FS 17 2” HITCH BOLT

VARIOUS SHELF MATERIALS (EX. HDPE, MDF, PVC) *OTHERS AVAILABLE UPON

REQUEST

MATERIAL FASTENERS AVAILABLE ♦ VELCRO ♦ SCREWS

FS 5 HITCH BOLT W/LOCK WASHER

CN 23 ROTATING CN 8 JOINT*

CN 24 ROTATING CN 1 JOINT*

TL 1 T-HANDLE ALLEN WRENCH

TL 2 L-SHAPE ALLEN WRENCH

FS1 E & FS2 E FASTENER (ENGLISH)

FS1 M & FS2 M FASTENER (METRIC)

AC 21 CLIP

FA 240 2”X 4” CLEAR LABEL

HOLDER

AC 9 STANCHION MOUNT

AC 21-B BEVELED CLIP

*Assembly includes both joints and required plastic inserts

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FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

♦ AutoCAD drawings are used to create customer design requests.

♦ Engineering / design services are charged separately to allow customers to only have to pay once for a design.

♦ Design files can be exchanged electronically via e-mail between FASTUBE and our customers as AutoCAD, JPEG, or PDF files.

EENGINEERINGNGINEERING

DDESIGNESIGN

SSAMPLEAMPLE AAUTOUTOCAD DCAD DRAWINGRAWING

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Page 13: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES

5 SIDED ROTATING DISPLAY

DISPLAY STAND W/ PULL OUT DRAWER

4’ X 8’ DRY ERASE MESSAGE BOARD 4 SIDED ROTATING DISPLAY

4’ X 8’ VELCRO MESSAGE BOARD 2 SIDED DISPLAY STAND

30” X 30” VELCRO MESSAGE BOARD

4’ X 8’ INSTRUCTIONAL BOARD

2 SIDED SMALL PARTS STAND

6 LEVEL PASS THROUGH PARTS STAND

PORTABLE PARTS STAND PORTABLE WORKTABLE

DDISPLAYISPLAY BBOARDSOARDS / S/ STANDSTANDS

DISPLAY RACK W/ 4 INDEPENDENT SWIVEL SIDES ROTATING PARTS HOPPER

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FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

MULTI-LEVEL CART W/ DRAWER SLIDES CUSTOM INVENTORY PICK CART CART W/ SHOCK LIFT TILT SHELF

4 LEVEL STORAGE RACK PALLET TRANSPORT CART CUSTOM LINE SIDE CART

CYLINDER HEAD SEQUENCE CART ENGINE BLOCK TIP-UP CART CRANKSHAFT TRANSPORT CART

ENGINE BLOCK TRANSPORT CART

IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES

FFLOWLOW RRACKSACKS / C/ CARTSARTS

PORTABLE PARTS STAND FLIP UP SHELF CART 1313

Page 15: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

2 LEVEL PANEL DIVIDER CART

PANEL SEPERATOR CART MULTI-LEVEL PARTS STAND

IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES

CART WITH CABINENTS

WORKTABLE WORKSTATION W/ LIGHT AND TOOL RAIL

INFORMATION DESK

L-SHAPE WORKSTATION INFORMATION CENTER DESK WORKSTATION W/ TOOL RAIL PORTABLE WORKTABLE

HANGING MANIFOLD CART PANEL TRANSPORT CART

PARTS STORAGE CART

FFLOWLOW RRACKSACKS / C/ CARTSARTS

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FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

LINE SIDE FLOW RACK W/ RETURN WAREHOUSE FLOW RACKS 1515

FFLOWLOW RRACKSACKS / C/ CARTSARTS

FLOW RACK W/ TILT VERTICAL STORAGE RACKS W/ BAGS

FOOD SERVICE PRODUCTION LINE INTERLOCKING TUGGABLE CARTS

FLOW RACK W/ LIGHT CURTAINS AND ALUMINUM WORKTABLE

IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES

FLOW RACK PACKING LINE HANGING BAG SEQUENCE CART

STORAGE RACK

FLOW RACK PACKING STATION W/ WORKTABLE

Page 17: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

PACKING STATION FLOW RACK W/ WORKSURFACE

FFLOWLOW RRACKSACKS / C/ CARTSARTS

FLOW RACK W/ WORKTABLE BUMPER FASCIA FLOW RACK

FLOW RACK W/ FLAT PULL OUT AREA FRONT FENDER SEQUENCE CART W/ HDPE SHELVING ANGLED PRESENTATION FLOW RACK

FOOD SERVICE PRODUCTION LINE DUNNAGE RACK PACKING & SHIPPING STATION

LINE SIDE RACKS & CARTS MULTI-LEVEL FLOW RACK W/ WORKTABLE L-SHAPE WORKSTATION W/HEIGHT ADJUSTERS AND TOOL BAR

IIMPLEMENTEDMPLEMENTED SSTRUCTURESTRUCTURES

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Page 18: FASTUBE México

FFOROR CUSTOMERCUSTOMER SERVICESERVICE CALLCALL USUS ATAT 734.414.8230 734.414.8230 OROR EMAILEMAIL USUS [email protected]@FASTUBE.COM

FFASTUBEASTUBE MMAPAP

1717

Detroit

North

M-14

Michigan Ave.

Haggert

y R

d.

Detroit

Ann Arbor

Ann Arbor

Toledo

To I-96 West & I-696 East

Haggerty II Corporate Park

Ford Rd. 153

41714 Haggerty Circle Canton, MI 48188

Page 19: FASTUBE México

Name: Title: Date:

Company: Phone: ( ) Fax: ( )

Email:

NOTE: All dimensions given are considered center of pipe to center of pipe, and are in inches.

Number of structures required:

Please circle a design that most closely resembles your request:

Footprint of structure: W x L x H

If message board, Board size: W H

Will you require: Casters Leveling Feet Other

# of incoming levels: , Return level required? (Unless otherwise noted, levels will be flat for cart, table, and stand designs) Height of levels from floor: 1st , 2nd , 3rd , 4th , 5th (Add 4" to box or tote height for min. clearance) # of totes and boxes per level: 1st , 2nd , 3rd , 4th , 5th

Total weight structure will be holding: lbs; Max weight per level: lbs.

Special Requirements (If any):

If possible, please take a moment to sketch your design below:

Front View Side View

Flow Rack No Offset

Flow Rack Offset

Flow Rack Tilted

Cart Worktable

Fastube Design Request Form

Please Fax To 734.414.8279

Stand

Got a design you want us to start on? Copy, fill out, and fax this request form and we’ll be happy to begin.

A Fastube representative will contact you to confirm the receipt of your design request form, and answer any other questions

Message Board

Page 20: FASTUBE México

FASTUBE LLCFASTUBE LLC 41714 H41714 HAGGERTYAGGERTY CCIRCLEIRCLE, C, CANTONANTON, MI 48188 T, MI 48188 TELEL: 734.414.8230 F: 734.414.8230 FAXAX: 734.414.8279 E: 734.414.8279 EMAILMAIL: [email protected]: [email protected]

MATERIAL HANDLING SOLUTIONSMATERIAL HANDLING SOLUTIONS THAT WORK FOR YOUR BUSINESSTHAT WORK FOR YOUR BUSINESS