fea and femap overview - fermilab · 1 © ugs corp. 2005. all rights reserved. fea and femap...
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![Page 1: FEA and Femap Overview - Fermilab · 1 © UGS Corp. 2005. All rights reserved. FEA and Femap Overview al.robertson@ugs.com](https://reader030.vdocument.in/reader030/viewer/2022013022/5f7ab7b75ad8f737e60b57ca/html5/thumbnails/1.jpg)
1© UGS Corp. 2005. All rights reserved.
FEA and Femap Overview
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2© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
What is FEA?
Finite Element Analysis is the modeling of engineering structures as finite, smaller pieces where the mechanical and thermal properties of each piece is thoroughly understood.
By combining these finite pieces together, a complete model can be constructed the describes the mechanical and thermal performance of the entire system.
Problem: Determine the Torsional Deflection of this part. Almost impossible with hand calculations (we could approximate)
Building Block – 10-Noded Tetrahedral Element
Example – Solid CAD Geometry
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3© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Meshing
The problem is creating lots
of these that represent the part.
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4© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Femap
Femap Express
Single Part
Linear Static Analysis
Modal Analysis
Constant Loads and Boundary Conditions
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5© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Femap
Femap with NX Nastran
Assemblies
Idealization
Solids to Shells
Solids to Beams
Lumped Masses
Other Connections
Nonlinear Materials, Non-Isotropic Materials, Time Varying Loads, Displacements, Contact
Advanced Dynamic Analysis
Thermal Analysis
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6© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Analysis Types Explained
Linear Static Analysis
Loads are constant
Constraints are constant
Material response to stress is linear
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7© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Modal Analysis
Recovers the Natural Frequencies a structure
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8© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Nonlinear Analysis
Geometric Nonlinearity
Material Nonlinearity
Time-varying Loads
Large Displacements
Contact
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9© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
More Contact
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10© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Advanced Dynamic Analysis
Frequency Response
How your structure reacts at individual frequencies
Transient Response
How your structures reacts to a time varying load
Random Response
How your structure reacts to lots of frequencies at the same time
Response Spectrum Analysis
Earthquakes, shaking, where accelerations are known
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11© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Heat Transfer
Steady State and Transient Heat Transfer
Temperature
Applied Here
Convection
Everywhere Else
Resulting Temperature Distribution
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12© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Limitations of Tetrahedrons
You can quickly have too many of them, can’t model things like:
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13© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Limiations of Tetrahedrons
Or this
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14© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Limitations of Tetrahedrons
Or this
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15© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
FEA Building Blocks
Numerous Element Types
This makes it possible to accurately model the real-world performance of your engineered structure
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16© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Building Blocks
Line Elements – Node to Node Rod
Uni-axial, tension, compression and torsion. Does not transmit bending or shear loads. Used to model pin-ended truss structures.
Tube
Variation of the Rod element above, simply hollow.
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17© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Building Blocks
Line Elements – Node to Node Bars/Beams
Just like you are thinking, a regular beam that carries axial, torsional, bending and shear loads. Very flexible, offsets, tapers, etc.
Springs
Node to Node axial or torsional spring. Can also represent an axial or torsional damper.
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18© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Building Blocks
2-D Shell Elements Shell Elements
Used to represent “thin” structures, with 3-4 noded linear elements or 6-8 noded higher order elements. Typically used to model sheet-metal like structures or non-sheetmetal structures where the thickness of the material is less than 1/10th of the length/width. Specific options for Membrane-Only, Shear-Only, Composite Laminate, etc.
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19© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Building Blocks
3-D Solid Elements Solid Elements
Used to fill and model solid volumes. Tetrahedrons can be generated fully automatically on solids.
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20© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Building Blocks
Special Elements Mass Elements
Connected to a single node, Mass Elements make it possibly to represent the mass and inertia of entities in your assembly where the internal details of the entity is not required.
Rigid Elements
Represents a rigid connection between a master node and one or more other nodes.
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21© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Put it All Together
And you can model things like this!
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22© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Quick Example
Welded support bracket, bolted to a rigid fixture, supporting a 25# industrial component, that induces a +/- 50# sinusoidal load into the structure at 200 RPM (3.33 cycles/second).
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23© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Full Solid Meshing
235810 Nodes, 117331 Elements
20 Minutes to solve simple linear static solution
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24© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Idealized Model
Thin areas converted to shell meshBeam-like areas converted to beams4171 Nodes, 4085 ElementsLinear Static Model solves in seconds
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25© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Normal Modes/Natural Frequency
The structural analysis of this part is not a static issue, we have a dynamic load.
We need to make sure that we are not exciting this part at or near any of its natural frequencies.
The first natural frequency is 3.63 Hz, very close to the frequency we will be running at, we need to run a Frequency Response Analysis.
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26© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Frequency Response Analysis
You can see from the response, although the applied load is purely vertical, the first natural frequency is affecting the response of our structure.
The stress levels are also affected, a static analysis displays a maximum stress around 2300 psi, where during the dynamic response, stresses peak at almost 8700 psi.
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27© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Driving the Design with Femap
What can we do about this?
Optimize the design in Femap.
LIVE DEMO!
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28© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Femap v9.1 Integration with Solid Edge v18
Launch from Solid Edge, automatically transfer Part or Assembly
Option to import Design Solid, Simplified Solid, and Mid-Surface
Material Information in Solid Edge transferred to Femap
Version checking, Femap will prompt user when Solid Edge data has changed, the user can then import the updated geometric information
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29© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Summary
Femap is a dedicated tool for the engineering analyst
Femap’s core development team has remained constant for 20 years
Features and tools provided in Femap have been driven by over 10,000 customers world-wide over these 20 years.
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30© UGS Corp. 2005. All rights reserved.© UGS Corp. 2005. All rights reserved.
Summary
Femap provides a comprehensive set of tools that make it possible to
Create effective models that represent the real-world structural, dynamic, and thermal performance of engineering systems and structures.
Quickly model and analyze complex analyses so that FEA can influence and drive the design process and speed product development.
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Thank You!