features - tech.lennoxintl.com

12
AIR HANDLERS B SERIES (EUROPE) R-410A - Multi-Position - 50HZ (Export Only) Bulletin No. 490159 October 2013 7.0 to 17.6 kW (2 to 5 Tons) Optional Electric Heat 2.5 to 5 kW Optional Hot Water Heat 2.6 to 36.3 kW (9,000 to 124,000 Btuh) CABINET Enhanced grommets - secure & tight. Multi-position available from factory and field convertible. Bottom return air on all models. All air handlers are basiloid packaged with bar coding and full description on label. Magnetic filter rack door makes for easy filter replacement and a tight seal for less air leakage. Fiberglass air filter furnished with every air handler and filter racks accepts readily available size filters. Taupe painted cabinets constructed of heavy gauge steel to prevent corrosion and are lined with high quality 9.5 mm (5/8 in.) foil faced insulation to prevent sweating. EVAPORATOR COIL Patented lanced fin design and internally enhanced copper tubing. Suitable for use with R-410A. Dual 19 mm (3/4 in.) FPT left and right condensate drain connections. Drain pans are molded of corrosion proof high temperature engineering polymer. Coils are air pressure tested at 72 kPa (500 PSI), pressure tested with Helium, sealed and then charged with dry air. All models have a factory-installed, internal check/ expansion valve. HOT WATER HEAT Suitable for potable water systems. Hot Water Heat Coil available factory installed. Easy to remove hot water coil for servicing. Remove one screw and slide out. Purge valve on hot water coil allows for manual release of any air trapped in coil during installation or servicing. Water connections 7/8 in. ODF (for 3/4 in. water pipe) on 24 size models and 1-1/8 in. ODF (for 1 in. water pipe) on 37 and 60 size models. Control board comes standard factory installed on all Air Handlers and includes the following features: Features are compatible for field installed circulating pumps. 1. Pump timer activates pump for 1 minute every 6 hours eliminating stagnant water in hot water coil. 2. 24 VAC isolation valve control-allows for zoning control. 3. Auxiliary contacts for water heater or boiler activation. 4. Freeze protection- standard factory installed, activates at 4°C (40°F) and deactivates at 21°C (70°F). 5. Thermostat connections. 6. Time delay for blower activation: • 60 seconds (tap in OFF position) • 54°C (130°F) aquastat (tap in ON position) FEATURES PRODUCT SPECIFICATIONS

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Page 1: FEATURES - tech.lennoxintl.com

A I R H A N D L E R S

B SERIES (EUROPE)

R-410A - Multi-Position - 50HZ (Export Only)Bulletin No. 490159

October 2013

7.0 to 17.6 kW (2 to 5 Tons)Optional Electric Heat

2.5 to 5 kWOptional Hot Water Heat

2.6 to 36.3 kW (9,000 to 124,000 Btuh)

CABINETEnhanced grommets - secure & tight.Multi-position available from factory and field convertible.Bottom return air on all models.All air handlers are basiloid packaged with bar coding and full description on label.Magnetic filter rack door makes for easy filter replacement and a tight seal for less air leakage.Fiberglass air filter furnished with every air handler and filter racks accepts readily available size filters.Taupe painted cabinets constructed of heavy gauge steel to prevent corrosion and are lined with high quality 9.5 mm (5/8 in.) foil faced insulation to prevent sweating.

EVAPORATOR COILPatented lanced fin design and internally enhanced copper tubing.Suitable for use with R-410A.Dual 19 mm (3/4 in.) FPT left and right condensate drain connections.Drain pans are molded of corrosion proof high temperature engineering polymer.Coils are air pressure tested at 72 kPa (500 PSI), pressure tested with Helium, sealed and then charged with dry air.All models have a factory-installed, internal check/expansion valve.

HOT WATER HEATSuitable for potable water systems.Hot Water Heat Coil available factory installed.Easy to remove hot water coil for servicing. Remove one screw and slide out.Purge valve on hot water coil allows for manual release of any air trapped in coil during installation or servicing.Water connections 7/8 in. ODF (for 3/4 in. water pipe) on 24 size models and 1-1/8 in. ODF (for 1 in. water pipe) on 37 and 60 size models.

Control board comes standard factory installed on all Air Handlers and includes the following features:

Features are compatible for field installed circulating pumps.1. Pump timer activates pump for 1 minute every 6

hours eliminating stagnant water in hot water coil.2. 24 VAC isolation valve control-allows for zoning

control.3. Auxiliary contacts for water heater or boiler

activation.4. Freeze protection- standard factory installed,

activates at 4°C (40°F) and deactivates at 21°C (70°F).

5. Thermostat connections.6. Time delay for blower activation:

• 60 seconds (tap in OFF position)• 54°C (130°F) aquastat (tap in ON position)

FEATURES

P R O D U C T S P E C I F I C AT I O N S

Page 2: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 2

FEATURES

BLOWERMulti-speed direct drive blower.Statically and dynamically balanced.Resiliently mounted.Blower assembly easily removed for servicing.Blower speeds are easily changed on the integrated furnace control. See blower performance tables.

ELECTRICAL FEATURESBlower door safety switch on all models.Dynamically balanced high efficiency three-speed motors for project flexibility.Easy to adjust blower speeds for fine tuning customer comfort.Electrical connections can be made on top or both sides of cabinet.Electric heat kits available factory installed for 2.5 and 5 kW.Factory installed fan time delay postpones blower shutoff 30 seconds in heating mode and 45 seconds in cooling mode.

Series

Voltage

B = Painted cabinet(Taupe)

Motor TypeC = 3-speed motor

5 = 220 V, 50 Hz, 1 ph. With TD ** 220 V only available in 3-speed blower options and 3N, 4N Heat options.

Horizontal Drain Pan Position

Heat R = Right-Hand

00 = No Heat02 = 2.5 kW electric05 = 5 kW electricAirflow Configuration

M = Multi-position [1]

Slab NumberA7 Thru D1

Hot Water Coil without Pump & Valve Assembly

Metering Device

3N = 3 Row hot water coil [sizes 24-37]4N = 4 Row hot water coil [sizes 37-60]

Line Voltage Connection

0 kW 2.5 kW 5 kW Hot Water# # # #

9 = Non-Bleed HP-A/C TXV (R-410A)

# = StandardUnit Size (Nominal MBTUH)24 37, 60Slant Coil "A" Coil(side return capable)

[1] Multi-position air handlers will have factory intalled horizontal drain pan on right as indicated under horizontal drain pan position.

Notes: Horizontal Drain Pan Position for slant coil models indicate that the opposing side of the cabinet is side air return capable.All Air Handlers with slant coils can be field converted to allow for either left or right side air return.

Amount of Heat

B C R M 9A7 24 S 00 5

S = Stripped Wire

MODEL NUMBER IDENTIFICATION

Page 3: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 3

SPECIFICATIONS General Data

No Heat Model BCRMA7924S005 BCRMB9937S005 BCRMC9960S005 (3-row) BCRMD1960S005 (4-row)

Hot Water Coil Model BCRMA7924S3N5 BCRMB9937S3N5 BCRMC9960S4N5 (3-row) BCRMD1960S4N5 (4-row)

Nominal kW (tons) 7.0 (2) 10.5 (3) 17.6 (5)

Connections Suction line (o.d.) - mm (in.) sweat 19 (3/4) 26 (7/8) 26 (7/8)

Liquid line (o.d.) - mm (in.) sweat 9.5 (3/8) 9.5 (3/8) 9.5 (3/8)

Condensate - in. fpt (2) 3/4 (2) 3/4 (2) 3/4

Circulating pump connection size - in. 7/8 7/8 7/8

Three Speed Blower

Wheel nominal diameter x width - mm (in.) 229 x 152 (9 x 6) 279 x 203 (11 x 8) 240V 254 x 254 (10 x 10)

Blower motor output - W (hp) 224 (1/3) 224 (1/3) 373 (1/2) 240V

Nominal air volume - L/s (cfm) 380 (800) 565 (1200) 945 (2000)

Filters Size of filter - mm (in.) 305 x 508 (12 x 20)

406 x 610 (16 x 24)

457 x 610 (18 x 24)

Shipping Data -1 package - kg (lbs.) less hot water coil 54 (120) 68 (150) 109 (240)

ELECTRICAL DATAAvailable Voltage 220V, 50Hz, 1 ph

Full load amps 1.8 1.9 3.9

Transformer size and type 40VA, Class 2

ELECTRIC HEAT DATA

Model Number Heat Type

Electric Heat Capacity Minimum Blower

Heat Setting

AmpsMinimum

Circuit Ampacity

Circuit Breaker Amps

kW Btuh

1 240V 1 240V 240V 240V

BCRMA7924S005 BCRMA7924S3N5

Water Heat 0 0 Low 1.8 2.3 15

No Heat 0 0 Low 1.8 2.3 15

Elec. Heat 2.5 8 530 Low 1.8 15.3 30

Elec. Heat 5 17 065 Low 1.8 28.3 30

BCRMB9937S005 BCRMB9937S3N5

Water Heat 0 0 Low 2.6 3.3 15

No Heat 0 0 Low 2.6 3.3 15

Elec. Heat 5 17 065 Low 2.6 29.3 45

BCRMC9960S005 BCRMD1960S005 BCRMC9960S4N5 BCRMD1960S4N5

Water Heat 0 0 Low 4.3 5.4 15

No Heat 0 0 Low 4.3 5.4 15

Elec. Heat 5 17 065 Low 4.3 31.4 451 For 208 Volts use 0.751 correction factor for kW & Btuh.

Page 4: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 4

BLOWER DATA

Unit SizeFan

Speed Setting

Electric Heat Models Water Heat Models

Pa In. w.g. Pa In.

w.g. Pa In. w.g. Pa In.

w.g. Pa In. w.g. Pa In.

w.g. Pa In. w.g. Pa In.

w.g. Pa In. w.g. Pa In.

w.g.

25 0.10 50 0.20 75 0.30 100 0.40 125 0.50 25 0.10 50 0.20 75 0.30 100 0.40 125 0.50

L/s cfm L/s cfm L/s cfm L/s cfm L/s cfm L/s cfm L/s cfm L/s cfm L/s cfm L/s cfm

BCR

MA7

924S

005

BCR

MA7

924S

3N5

Low 298 632 289 612 269 570 236 501 215 456 283 600 274 581 256 542 225 476 204 433

*Med 384 814 353 747 318 674 281 596 227 482 365 773 335 710 302 640 267 566 216 458

High 407 862 373 791 333 705 295 626 248 525 386 819 354 751 316 670 281 595 235 499

BCR

MB9

937S

005

BCR

MB9

937S

3N5

Low 590 1251 596 1263 591 1253 573 1214 535 1133 561 1188 566 1200 562 1190 544 1153 508 1076

*Med 659 1396 659 1397 647 1371 618 1309 573 1215 626 1326 626 1327 614 1302 587 1244 545 1154

High 817 1731 787 1668 749 1588 702 1487 651 1379 776 1644 748 1585 712 1509 667 1413 618 1310

BCR

MC

9960

S005

BC

RM

D19

60S0

05

BCR

MC

9960

S4N

5 BC

RM

D19

60S4

N5

Low 774 1640 747 1583 732 1552 706 1497 679 1439 735 1558 710 1504 696 1474 671 1422 645 1367

*Med 925 1961 893 1892 856 1814 804 1704 763 1616 879 1863 848 1797 813 1723 764 1619 724 1535

High 978 2072 944 2001 891 1889 844 1789 775 1643 929 1968 897 1901 847 1795 802 1700 737 1561

* Factory speed setting for heating and cooling.NOTE - All data is measured while air handler is operating with a dry DX coil and air filter installed.

Heating speeds should not be reduced below factory setting.NOTE - Blower input watts is calculated at 365W per 472 L/s (1000 cfm).

Page 5: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 5

WAT

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Page 6: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 6

HYDRONIC SYSTEM DESIGN

Hydronic System DesignIncludes: Heating coil selection, line sizing and selected pump supplied by other

Sample Application

10.5 kW Cooling Load82o C Water Temp40% Glycol Mixture17.6 kW Heat Required

(1) From the 10.5 kW heating capacity tables select a hot water coil that supplies at least 17.6 kW at 565 L/s, 82°C water temperatureThe 3 row coil supplies 20.2 kW @ 14.8 LPM, 0.5 kPa pressure drop 20.2Correct capacity for 40% glycol (correction factors found below capacity chart) X 0.88Corrected coil heating capacity (kW) = 17.7

(2) Determine total equivalent line lengthNote: Use the following line sizes as a guide for initial selection1 - 11.1 LPM, 19 mm 4 - 18.5 LPM, 25 mm 6 - 29.6 LPM, 32 mm

Line size 25 mm Equiv. length of Total number of fittings Quantity pipe (Table 3)

90o SR elbows 20 X 0.79 m =90o LR elbows 0 X 0 = 0 + 045o elbows 0 X 0 = 0 + 0gate valves 2 X 533 mm = 1.2 m + 1.1 m

Total supply and return line length + 56.7 mTotal equivalent line length = 74.3 m

(3) Determine total pump head required Press. Drop/Pa(Table 1)

Total equivalent line length 74.3 m X 3.7 = 2.75 1.1 mTotal pressure drop through coil (found on capacity chart) + 0.67 mLine length correction factor for 40% glycol @ 82°C (Table 2) X 1.12Total pump head required 2.0 m

(4) Now select a pump that supplies 14.8 LPM with at least 2.0 m head capability.Note: If desired, recalculation can be done with another line size to vary pump requirement.

Table 1 Piping Pressure Loss, mm/25 mm (type K copper)Nominal LPMPipe Size 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3 3.25 3.5 3.75 4 4.5 5 6 7 8

1/2 in. .030 .048 .065 .083 .100 .125 .150 .175 .200 - - - - - - - - -3/4 in. .005 .009 .012 .016 .019 .024 .029 .034 .039 .045 .050 .056 .062 .077 .092 .130 - -1 in. - - - - .005 .006 .007 .008 .009 .011 .012 .014 .015 .019 .023 .033 .042 .053

1-1/4 in. - - - - - - - - - - - - .005 .007 .008 .011 .015 .018

Table 2 Pressure Drop Correction Table 3 Equivalent ft. of pipe% Glycol 60°C Pipe Size 90o SR el 90o LR el 45o el gate valve

10 1.04 1.04 1.02 1/2" 1.5 0.8 1 120 1.08 1.07 1.04 3/4" 2 1 1.4 1.430 1.13 1.11 1.08 1" 2.7 1.3 1.9 1.940 1.19 1.16 1.12 1 1/4" 3.6 1.8 2.5 2.550 1.24 1.21 1.17

16.4 m 16.4 m

71°C 82°C

Page 7: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 7

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Page 8: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 8

MAXIMUM LINE LENGTHS FOR HEATING COILS

TABLE 1 Equivalent Length of Pipe

Pipe size 90° SR ell 90° LR ell 45° ell Gate Valve

mm in. mm ft. mm ft. mm ft. mm ft.

13 1/2 457 1.5 244 0.8 254 1 254 1

19 3/4 610 2 254 1 427 1.4 427 1.4

25 1 822 2.7 396 1.3 579 1.9 579 1.9

32 1-1/4 1097 3.6 549 1.8 762 2.5 762 2.5

TABLE 2 Fluid Temperature

% Glycol 60°C (140°F) 71°C (160°F) 82°C (180°F)

10 1.04 1.04 1.02

20 1.08 1.07 1.04

30 1.13 1.11 1.08

40 1.19 1.16 1.12

50 1.24 1.21 1.17

Page 9: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 9

INSTALLATION CONFIGURATIONS

Shading Indicates Proper Line Connections

Upflow UpflowAs shipped from factory As shipped from factory

(return in bottom or left side) (return in bottom or right side)

SuctionSuction Suction

Drains Drains

Optional field installed filter rack

Optional field installed filter rack

Bottom/Filter Frame

Horizontal Right

Bottom/Filter Frame

Suction

Drains

Horizontal Left

Bottom/Filter Frame

SuctionDrains

or field converted with horizontal drain pan kit

Factory ready if ordered as multi-positionor field converted with horizontal drain pan kit

Factory ready if ordered as multi-position

Liquid

Liquid

Liquid

Liquid

Liquid

BCRMA7924S005, BCRMA7924S3N5

Page 10: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 10

INSTALLATION CONFIGURATIONS

Shading Indicates Proper Line ConnectionsUpflow

As shipped from factory (return in bottom)

Suction

Drains Either set Drainsmay be used

Bottom/FilterFrame Horizontal Right

Factory ready if ordered as multi-positionor field converted with horizontal drain pan kit

Suction

Drains

Horizontal LeftFactory ready if ordered as multi-position

or field converted with horizontal drain pan kit Bottom/Filter Frame

Suction

Drains

Liquid

Liquid

Liquid

BCRMB9937S005, BCRMB9937S3N5, BCRMC9960S005, BCRMD1960S005, BCRMC9960S4N5, BCRMD1960S4N5

Page 11: FEATURES - tech.lennoxintl.com

50HZ B-Series Air Handlers / Page 11

DIMENSIONS - MM (INCHES)

Water connections

Line voltage

Right, Left, and Top Side

24 VRight hand side

Side View Front View

A

Liquid

Suction Suction

Filter & rack

B C

Water connections

Line voltageRight, Left, and Top Side

24 VRight hand side

Side View Front View

A

Suction

Liquid

Filter & rackCB

Model Number

A B CSupply Duct Opening Return Duct Opening

Depth X Width Depth X Widthmm in. mm in. mm in. mm in. mm in. mm in. mm in.

BCRMA7924S005, BCRMA7924S3N5 1118 44 559 22 381 15 432 17 343 13-1/2 508 20 318 12-1/2

BCRMB9937S005, BCRMB9937S3N5, BCRMC9960S005, BCRMD1960S005 BCRMC9960S4N5, BCRMD1960S4N5

BCRMA7924S005, BCRMA7924S3N5

Model Number

A B CSupply Duct Opening Return Duct Opening

Depth X Width Depth X Widthmm in. mm in. mm in. mm in. mm in. mm in. mm in.

BCRMB9937S005 BCRMB9937S3N5 1244 49 660 26 508 20 533 21 470 18-1/2 603 23-3/4 435 17-1/8

BCRMC9960S005 BCRMD1960S005 BCRMC9960S4N5 BCRMD1960S4N5

1346.2 53 660 26 559 22 533 21 521 20-1/2 603 23-3/4 486 19-1/8

Page 12: FEATURES - tech.lennoxintl.com

NOTE - Due to Lennox’ ongoing commitment to quality, Specifications, Ratings and Dimensions subject to change without notice and without incurring liability. Improper installation, adjustment, alteration, service or maintenance can cause property damage or personal injury. Installation and service must be performed by a qualified installer and servicing agency. ©2013 Lennox Industries, Inc.

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