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Page 1: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

February 1st, 2018

Page 2: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

EHS Leadership – 5 Pillars of Safety

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Field employee behavioral-based safety program, voluntary, incentivized, “Kaizen” method

Proactive ownership and accountability, focused on supervisor level, peer to peer, leader development tool…

Management by “Go See”, safety process and field observation based, requirement of all management

In-depth review of site’s safety management system and processes, multi-level

State-of-the-art web-based Learning Management System for compliance, regulatory, craft and career path training

In-depth policies, systems and programs designed to engage the entire workforcein the delivery of safe work on all projects.

Repeatable and effective as demonstrated by the improved performance of our international operations.

EMR: .70 .62 .55 .53 .55

*Integration of Global Operations began in 2014.

Safe Work Environment

BrandSafway EHS Management System, Leadership Development, Standard Work, Equipment, PPE

Page 3: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Dave WitskenPresident

Energy & Industrial

Operations/Engineering

Gabe McCabe

Legal

Jim Billingsley

Safety

Al Shetler

Human Resources

Jamie Hay

Finance

Jim Walters

National/Global Accounts

Jeff Schneider

Corporate Development

Jim Rogers

Motorized Rollout

Chad Baumgartner

Midstream Rollout

Bob Burns

Specialty Services Rollout

Scotty Scott (interim)

Infrastructure Services Rollout

Jerry Dolly

Jeff Sprau President Commercial

& Industrial

IT

Jay Fisher

Glen TeelPresident

Forming & Shoring

FunctionsProduct-Service

Groups

Business Leadership

Global Branches and Customer Jobsites

CEO

Bill Hayes

CFO

Jim Walters

Global Branches and Customer Jobsites

Integration Leader

Gabe McCabe

Safety

Paul Amedee

Human Resources

Jamie Hay

Finance

Jim Walters

IT

Jay Fisher

Organizational Structure

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Page 4: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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System Scaffolds Inventory Mgmt. In-House Engineering Labor Industry leading design

& planning software Rope Access

Asbestos Lead Licensed Certified Containments

Cementitious Intumescent Specialty Equipment Vendor Certified CUF Programs

Surveys Programs Coatings Lifecycle

Optimization Corrosion Management

Programs & Approaches

TSA Pioneers Shop / Field CUI Arc & Flame

Spray

Engineering Design Installation Testing Monitoring

Hot Tapping Line Isolation / Stops Stud Removal /

Disintegration LDAR Composites Bolting / Torqueing Field Machining Heat Treating

Shop and Field Brick, Castable,

Pumped API 936 Certified Asset Management FCCU Leaders

Experienced in All Systems

Material Leaders (Aerogel, ULVA)

Shop / Field Heat Tracing

Atmospheric Linings / Immersion Containments Robotic Surface

Preparation Specialty Applications

Coatings Access Insulation Linings API Automated Surface Prep. Documentation

Vertical & Horizontal Formwork

Alum & Steel Shoring Custom Engineering On-Site Technical

Direction Pre-Assembly

Infrastructure ServicesSpecialized Industrial Services

Broadest Suite of Specialized Industrial Services

Capital project focused Encapsulation/shelters Civil / Earthwork Concrete: foundations,

structures Restoration

Programs

3E Energy Appraisals Thermography Studies Insulation Optimization &

Maintenance CUI Support &

Development

Integrated Service Offerings

Page 5: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Let’s Do Something

Together

5

Scaffold, Insulation, Coatings, MechanicalCore Services

Page 6: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Translated, What We’re Doing

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Multi-Service Organization

OH Staffs Scaffold Ins Paint Totals Oppty's Revised

Leadership 1 1 1 3 -2 1

Supervision 2 1 2 5 -1 4

Support 2 2 2 6 -2 4

Admin 2 2 2 6 -2 4

7 6 7 20 -7 13

Workforce

Foreman 8 4 2 14 -2 12

Craft 27 18 12 57 -5 52

Helper 15 8 6 29 -5 24

50 30 20 100 -12 88

TTL STAFF 57 36 27 120 -19 101

Single Craft Provider for Each Craft Multi-Service Provider

(Assuming 10% OT) As-Is Savings Revised

FTE's 120 (19) 101

Annual Hours 2,288 - 2,288

TTL Hours 274,560 (43,472) 231,088

Est. Rate Hr. 30.00 - 30.00

Annual Spend 8,236,800 (1,304,160) 6,932,640

TTl Staff Savings 16%

• Key areas of opportunity• Site management staff• Multi-service foremen, routine• Support personnel, helpers

• Approach• Eliminate duplications by

service• Cross-skilled supervision where

possible

• Typical take-away• Multi-service opportunities

provide meaningful synergy• Typically in excess of 15%

Page 7: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Let’s Do Something

Together

7

Service OverviewIndustrial Specialty Services

Page 8: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Industrial Specialty Services

• Capable Resources• Technical Experts• Broad Capabilities

Page 9: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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ISS Heat Treating Capabilities

ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers needs, schedule and budget.

▪ ISS on-site heat treatment service is available 24/7 for Turnarounds, Outages, Maintenance, Capital Projects and Call Outs.

▪ Our complete portfolio of heat treating services includes:

o Combustiono Inductiono Welding preheato Post Weld Heat

Treating (PWHT)o Annealingo Normalizingo Stress Relieving

o Line Thawso Refractory Dry-Outo Hydrogen Bake-Outo Coating & Phenolic Cureso Temperingo Heat / Shrink Expansion

Page 10: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Bolt Torqueing / Tensioning

Radial stress or side load

▪ Bolting▪ Torqueing / Tensioning▪ Ultrasonic Testing▪ Flange Management

All bolting applications performed in accordance w/ ASME PCC-1 and all equipment is calibrated and QC is documented for assurance.

Bolt Torqueing Capabilities

Page 11: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

ISS' services use techniques and tools that have solved the side-loading problem. Our stud removal tools use pneumatic energy, through air guns, to power our equipment. This accomplishes two things: (1) it removes all side loading, and (2) it reduces stud torsion which is accomplished as follows: Our tool, attached to an air gun, fits over the stud.

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Bolt Removal

Stud Size Time

1/2" to 1" 2 seconds

1-1/8" to 1-1/2" 3 seconds

1-5/8" to 2" 4 seconds

2-1/8" to 2-3/4" 7 seconds

3" to 4" 10 seconds

4" to 5" 12 seconds

Stu

d R

em

ova

l Tim

es

ISS' Stud Removal services and our specialized tools were designed after years of research and development. Historically in all facets of industry, studs, bolts and pins have been a major time-consuming and financially-draining experience for maintenance managers around the world.

Page 12: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Field Hot-Tap

▪ ½” to 60” Standard Capability▪ Pressures up to 1,480 psi▪ Temperatures to 700º F▪ Piping systems, Vessels, Tanks, &

Flare systems▪ Onshore / Offshore ▪ Subsea, Above Water▪ Engineered weld-on and

mechanical fittings▪ Comprehensive S.O.P.’s▪ Trained and Experienced

Technicians

Hot-Tap Capabilities

Page 13: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Line Stopping

▪ Standard – 1,000 psi at 100º F▪ Size on Size and Reduced Outlets▪ Unique Pivoting Head Capabilities▪ Folding Heads▪ Wide Size Range Capabilities▪ Wide Process Product Support▪ ANSI / ASME Certified Fittings▪ Comprehensive S.O.P.’s▪ Trained and Experienced

Technicians

Line Stop Capabilities

Page 14: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Line Freezing

▪ Safe, fast, and potential alternative to hot taps / line stops

▪ Typical uses:

• valve/pump replacement

• pressure testing

• HVAC systems

• many more…

▪ Fluid Capability: Water, Sewage, Slurries, Brine, Fuel Oil, Glycol, Heavy Hydrocarbons and Oils

▪ Limitations:

• Static line

• adequate expansion space for collar,

• safe distance from welds,

• transitions & dis-similar metallurgy

Viable option for Line Stop / Line Isolation Applications

Line Freezing Capabilities

Page 15: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Field MachiningFlange Facing / Milling / Drill & Tapping/ Pipe-Cutting

▪ Tubesheet front and backside machining▪ Tubesheet and pass partition milling▪ Channel heads / Exchanger Shells▪ Flange Resurfacing; all flanges including RTJ grooves▪ Pump Base Milling▪ Drill & Tapping fin fan plugs▪ Spot-facing applications▪ Stud removal utilizing air impacts and/or drilling▪ Metal Disintegration▪ Line Boring

Page 16: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Line Isolation / Weld Testing

Line Isolation Capabilities

Line Isolation Tools – (Double Block & Bleed)ISS utilizes hydrostatic isolation systems to securely separate downstream areas, where "hot" work is occurring, from possible hazardous materials upstream of the work area. We are able to safely redirect the potentially harmful vapors "out of harm's way".

Page 17: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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Leak Sealing / Leak Repair

• Stay online• Avoid unscheduled shutdowns• Plan replacement cost effectively• Typical applications:

• Valve packings• Bonnet leaks• Flange leaks • Engineered Clamps and Enclosures• Engineered Strongbacks and supports

Leak Repair Capabilities

• 3D Drawing Design Capabilities• Calculations supplied with each and every

design package stamped by PE

Engineering Capabilities

Page 18: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

18

Leak Sealing / Leak Repair

Page 19: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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ISS Mechanical Services

Pipe Cut

Isolation

Heat Treat

Hydro

Bolting

Scaffold Insulation

Supervisor

ISS Multi-Skill

Crew

Insulation

Pipe Cut

Isolation

Heat Treat

Hydro

Bolting

Contractor “C”

Contractor “B”

Multi Contractor

Contractor ‘A”

Scaffold

Up to 40% reduction on labor Cost

Brand Model Multi-Contractor Model

Plan Integration & Cost Challenges

Page 20: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Let’s Do Something

Together

20

Page 21: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Earlier / Improved Engagement

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Typical Subcontractor Engagement Timeline - Capital

Earlier engagement versus current approach

Strategy / Constructability

Workface Planning Approach

Construction Mgt. / Execution

Our Solution, using technology and capabilities, 3 Key Areas we impact

5%-10% 10%-20% 5%-10%

Op

po

rtu

nit

y

Feasibility FEED Contract

Concept Mature Early Mature Strategy Award Plan Work

Field

Page 22: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

NoCal DCU Unit – Recent scan

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Page 23: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Detailed Scope Id. / Capture

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Identifying and Optimizing the Access Example

• Typical access by access process• Identify areas where multiple scaffolds can be combined• Areas where small scaffolds can be customized to meet multiple user needs• Access that can be re-sized to meet multiple users needs

10 Scaffolds in an area….

3 Scaffolds optimized….

Typ

ical

WFP

Ap

pro

ach

Typical Activity by Activity WFP Approach

Hrs. Each 15 Hrs. Each 30

Scaffolds 10 Scaffolds 3

Ttl Hrs. 150 Ttl Hrs. 90

Item % Hrs Item % Hrs

Tool Time 50% 75 Tool Time 75% 67.5

Travel 10% 15 Travel 5% 4.5

Logistics 20% 30 Logistics 10% 9

Safety 10% 15 Safety 5% 4.5

All Other 10% 15 All Other 5% 4.5

Total Time 100% 150 Total Time 100% 90

Tool-time Model

Page 24: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

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TA Project:• 2D Image• 3D Geometry• Scaffold

Laser Scanning – 2d Pano. w/Geometry

Page 25: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Scanning, ISO’s, Scaffold Work Packs

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Page 26: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Scope Import, Design, Plan, Pre-Kit

▪ Field Scoping Process

▪ Align with Import Format

▪ Leverage BrandNet Import Process

▪ Imported Scopes, Review, Adjust as required for specific variables

▪ Quick Design multiple scaffolds, 100+ at a time

▪ Reports and Package

▪ Distribute, schedule

▪ Pre-kit, 1st job of day, more

▪ Improve tool-time

1 2 3

4 5 6

Page 27: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Let’s Do Something

Together

27

Build, Dismantle, Modify, InspectTag Management

Page 28: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Tag Management

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SCAFFOLD LOG (Current)

BUILD DEMO MODIFY INSPECT

SCAFFOLD LOG (Net of Transactions)

• Established Scaffold Log structure

and requirements (standard and

project specific fields)

• Establish requirements for each

phase of scaffold at transaction

level

• Aligned process at transaction

and Tag Management

• Automate management, updating

and reporting

• Notifications, flags and validation

• Tie to other processes, labor,

materials, etc.

Current log updates tablets periodically

Transactions update log systematically

Scaffold Log Management – Transactional Based

TAG MGT

Page 29: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

• Additional reporting capabilities

• Project specific

• Typical aging brackets

• Custom aging search to identify and or

support tear-down planning

Reporting, Scaffold Aging

Tag Management

Page 30: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Tag Management

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BUILD DEMO MODIFY

•Transaction employee

•Date, Time

•Location information

•Scaffold type, dimensions, quantities

•Safety notes

•Comments

•Site/Project specific data

•Status (Red, Yellow, Green, others..)

•GPS, images

•Signature(s)

INSPECT

Typical Transactional Data Captured

Page 31: February 1st, 2018 · 2018-02-08 · 9 ISS Heat Treating Capabilities ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers

Questions

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