february 2021 issue # 19 - rucha

Page No 1 of 19February ndash 2021 Issue 19

February 2021 Issue 19


CONTENTS

AWARDS APPRECIATIONS amp FELICITATIONS

TECHNICAL BLOGS

SPECIAL PROJECTS EVENTS amp AUDITS

TRAINING amp DEVELOPMENT

EMPLOYEE ENGAGEMENT

CORPORATE SOCIAL RESPONSIBILITY

MOTIVATION amp PERSONALITY DEVELOPMENT



We are glad to inform Plant VII won ldquoSecond Prizerdquo in Kaizen competition organized by

TATA Auto Comp Systems Ltd (Supplier Chain Management Division) The Kaizen theme

was ldquoTo increase productivity and operator safetyrdquo

Kaizen team members 1) Mr Santosh Gudekar (Production )

2) Mr Navnath Gadhave (Tool Maintenance)

3) Mr Sudhakar Kakde (Production)

4) Mr Amit Kumar Singh (TPM amp System)

This online competition was held during Nov-2020 results of the competition were

declared on 12th

Feb 2021

PLANT VII BAGGED PRIZE IN KAIZEN COMPETITION



Yet another

appreciation for Rucha

Yantra

Thank you Jasvinder

Singh Bhatia Sir for

such kind and

motivational words

They always inspire us

to work harder towards

our goal


CONGRATULATIONS TO MR NILKANTH RATHOD (PLANT I)

Mr NH Rathod (Plant I ) has been

Awarded as ldquoGunwant Kamgarrdquo

by Maharashtra Welfare Board at

the hands of Minister of Labour Shri

Dilip Walse Patil amp Shri Bacchu

Kadu the program was held at

Mumbai on 08th

Feb 2021

This award is given at State Level

in which Team Members from

various companies were

nominated from Maharashtra The

parameters of the Award comprised

of Attendance Kaizen TPM

PQCDSM Improvements Social

Work amp specific outstanding achievements etc

This award included a Trophy Medal Certificate amp Cheque of Rs25000-



Plant VI has consistently maintained

Zero Customer complaint amp Zero

QSR PPM from last 4 Months and

the same is achieved through

consistency and common team

efforts

Following activities are adopted to maintain the QSR PPM zero

bull Strict Vigilance of Inward Inspection Component wise

bull Rigorous Training given to new inspectors and upgrading the skill of

inspectors

bull Mock audit for test of the inspector

bull Zone inspection for hidden assembly or parts

bull Daily Poka yoke audit

bull Process parameter audit

bull Daily IHR analysis and actions on IHR issue

bull Mock Audit at PDI stage

bull Follow the applicable Quality 20 basic systems

bull Sustenance monitoring of IPO Check Sheet though 3 layer audit

bull Q- Kaizens on improvement points

bull HD Best practices Implementation which are suggested by Customers etc

Congratulations to every member amp all the best to team for their next Journey

CONGRATULATIONS PLANT VI TEAM



TECHNICAL BLOGS

Our last blog focused on

understanding the various

types of Artificial Intelligence

Some of them are already

present in multiple services

and products we use while

some of them are still decades

away from materializing

Continuing in the AI series we shall now look at some of the significant AI applications

in manufacturing today What are the different challenges manufacturers are trying to

address using AI And how are they benefiting Letrsquos try and answer these questions

PREDICTIVE MAINTENANCE

Downtime and accidents are huge contributors to low production efficiency

Manufacturers can utilize AI to forecast when or if equipment shall fail and

accordingly schedule maintenance activities Such predictive analysis saves not only

time but also cost

GENERATIVE DESIGN

Gone are the days when design engineers had to spend hours and days developing

possible design options for a product With Generative Design software they only

have to enter design parameters (such as materials size weight strength

manufacturing methods and cost constraints) The software generates thousands of

design options that can be created Such software uses AI algorithms to replicate an

engineerrsquos approach to design

ARTIFICIAL INTELLIGENCE AND MANUFACTURING TOP APPLICATIONS


TECHNICAL BLOGS

PRICE FORECASTING OF RAW MATERIAL

Price volatility of raw materials is a significant challenge for manufacturers They

continuously have to adapt to the market prices To remain competitive sometimes

they must also forego profits Thankfully there are some AI-powered software

available in the market today that are better at predicting than humans Future raw

material prices can be predicted and stock orders can be optimized to save costs

ROBOTICS

Industrial robots have been present since the

1970s They automate repetitive tasks reduce

reliance on human labor and help shift

humans to higher-order tasks But they just

got more intelligent With AI the robots can

monitor their accuracy at work and train themselves to get better They are equipped

with the ability to lsquolearnrsquo

QUALITY ASSURANCE

Nowadays assembly lines are data-driven and interconnected Such lines work on

parameters and algorithms that provide guidelines to produce the best possible end-

products AI systems are then used to detect the deviations from set values through

sensors or machine vision technology (in case of visible parameters) When a

particular parameter for a unit falls below the set standards of quality the AI system

sounds an alert so that engineers can make necessary adjustments quickly

INVENTORY MANAGEMENT

Another primary application of AI in the manufacturing cycle is in the control of

inventory AI systems are exceptionally effective at demand forecasting and supply


TECHNICAL BLOGS

planning They provide more accurate results as compared to traditional forecasting

methods A direct benefit of using such techniques is that cash-in-stock and out-of-

stock scenarios are less likely to happen leading to cost savings

BENEFITS OF AI IN MANUFACTURING The emergence of dark factories and 247

production Dark factories or factories without human labor that require no lights to

function are still an experimental concept However as AI continues to develop and

robots become more intelligent dark factories will increase They will unleash

significant savings end workplace accidents and expand their production capacity

SAFETY Human labor remains at the constant risk of accidents and physical harm in

a manufacturing plant With the introduction of AI systems human work can either be

replaced from the shop-floor or be aided in protection

COST REDUCTION AI systems can enhance an organizationrsquos analytics capabilities

to utilize resources better make better forecasts reduce inventory costs etc

Moreover you need not pay robots monthly wages Of course one must weigh the

CAPEX against such savings and only then invest

Given the rising AI applications in manufacturing that add tremendous value to the

business the incorporation of AI systems will only increase In fact according to

Capgeminirsquos research more than half of European manufacturers (51) are

implementing AI solutions with Japan (30) and the US (28) following in second

and third The same study also reveals that the most popular AI use cases in

manufacturing are around maintenance (29) and quality (27)

Yantra continues to incorporate advanced technologies such as AI in its products We

aim to be the leaders in the space of AI adoption Stay tuned to our Knowledge

Corner as we look at another next-gen technology in the coming blogs



Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry

will flourish in 2021

Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021

RampD SHOULD BE BETTER INCENTIVIZED


PLANT I II III VI VII amp IX IATF 169492016 SURVEILLANCE 2

AUDIT

IATF 169492016 Surveillance 2 Audit has been carried out Plant I III III VI VII amp IX

By Mr Shishir Bal amp Mr Ravi Venkaraddiyavar (BSI) All the Plants have

successfully cleared their respective Audits

During the Audit the Auditor Team Appreciated the facilities of ldquoMig and Spot

Welding Robotic Setup Press Shops The Auditors focused prominently on the

Customer Complaints Customer Specific requirements Next year shall be the

Audit of recertification for Plant I II III VI VII amp IX

Congratulations to every members who were part of the Audit

IATF 169492016 certification Audit has been

carried out By Mr Shishir Bal and Mr Vivek Raut

from The British Standards Institution ie BSI in

between 15th

to 18th

Feb 2021 at Plant V and the

same is cleared though common team efforts As

we have successfully cleared this Audit amp this

plant is recommended for further certifications

CERTIFICATION OF IATF 169492016 PLANT V

Congratulations to every members who contributed in success of the Audit




Sr No Training Topic Participants

1 Industrial Special Processes 13

2 TPM Awareness 36

3 How to set your LampD teams for success 08

4 How to conduct TPM Sustenance Audit 08

5 The Future of Employee Experience 10

6 Hyper Mesh Software 02

7 Tackling Organizational Challenges in 2021 10

8 Bill Of Material 03

9The Occupational Safety Health and Working

Conditions Code 202011

10 5S Office TPM 10

TOTAL 111

I grow not because I know I grow because

I learn helliprdquo

Below are the trainings arranged for our employees

relevant to their work areas



POPULAR BOOKS AVAILABLE AT OUR LIBRARY SUGGESTED

TO READ

This book is a Translated Marathi Version of ldquo One

Minute Manager rdquo by Keneth Blanchard The book

story begins with a young man searching out for an

effective manager The book unfolds three secrets l

One minute goals All good performance starts with

clear goals

One minute praise Sometimes an employee just

needs a small pat on the back to feel reassure

One minute Reprimands The first remedy for poor

performance should be redirection which means

going back to goal setting trying to find out what went

wrong and getting them back on track

The basic concept of the book says is that we will attract

what we intend ie If we intended to attract good the life

will be good if we intend negativity our life will attract

negative experience Everything in life happens for a

reason

As the name suggest this book deals with the power of

intentions the power which we are usually unaware of

This book revolves around the theme of existence of a

Supreme Spirit of Energy who intended to create

everything The author also deliver some strong message

that he experienced by accepting the Supreme spirit

Happy readinghelliphellip Explore many such worthy books of your choice through our Library

Management System available on Rucha portal

httpswwwruchacoinportalindexphpLMSLMS_cntruser_DashBoard


EMPLOYEE ENGAGEMENT

A healthy staff is always capable of delivering

better results and investing in them is more

beneficial in the long run Drop in

absenteeism ie reduces employees sick

leaves Greater employee satisfaction amp

positive employee morale in the workplace

Improved morale and loyalty amongst staff

Results in Increase of overall productivity

EMPLOYEE HEALTH CHECKUP CONDUCTED AT All PLANTS

As per our regular practice every year we organize periodical health check up for

our valued employees Medical Checkups comprises of Color Vision Test

Audiometry ECG BP Puls SPO2 CBC BSL amp Blood Group

Health is wealth Take care



BLOOD DONATION CAMP CONDUCTED AT PLANT IX

Donating blood may reduce the risk of

heart disease for men A single blood

donation can save Upto three

lives Donating blood may not only

benefit the person who received

the blood cells but may also improve the

health of the donor

15th

Feb 2021 we have organized Blood Donation Caps in Plant IX Our employees

have participated voluntarily

As a group total 36 donors were part of this to support this noble cause

We salute to all the donors amp organizer too hellip Keep up the good work

Some Facts about Blood Donation

bull According to the World Health Organisation (WHO) India runs short of two million units of blood everyyear despite our huge population An adult has ten units of blood in their body and only one unit isgiven during a donation One donation can save almost three lives Blood donation is considered aglobal act of charity and every person capable of donating blood must do so

bull Blood makes up about 7 of your bodys weight There are four types of transferable products fromblood red cells platelets plasma and cryoprecipitate Donors can give either whole blood or specificblood components only The process of donating specific blood components ndash red cells plasma orplatelets ndash is called apheresis

bull Every two seconds a person in India requires blood

bull India needs four crore units of blood every year but only 40 lakh units are available

bull If yoursquore considering becoming a blood donor there are a few eligibility criteria that you must meet 1You have to be 18 years and above 2 In good general health 3 Meet the weight requirements (50kgs)



TREE PLANTATION AT COMPANY PREMISES

We have our own way of celebrating

birthdays at REPL We have a eco-friendly

practice of planting trees on any good

occasion like birthdays Visits Appreciation

programs etc

This month on occasion of birthday we have

performed Tree Plantation at the hands of

Birthday Celebrity Shrikant Sohoni Sir a total

of 100 trees were planted during the

occasion



MOTIVATIONAL STORY A BLANK QUESTION PAPER

One day a professor entered the classroom and asked his students to prepare for a surprise test They

waited anxiously at their desks for the test to begin The professor handed out the question paper with

the text facing down as usual Once he handed them all out he asked his students to turn the page and

begin To everyonersquos surprise there were no questions just a black dot in the center of the page

The professor seeing the expression on everyonersquos face told them the following ldquoI want you to write

what you see thererdquo The confused students got started on the inexplicable task At the end of the class

the professor took all the answer papers and started reading each one of them aloud in front of all the

students All of them with no exceptions described the black dot trying to explain its position in the

middle of the sheet etc After all had been read the classroom was silent The professor began to

explain ldquoI am not going to grade on you this I just wanted to give you something to think about No one

wrote about the white part of the paper Everyone focused on the black dot and the same happens in our

lives We have a white paper to observe and enjoy but we always focus on the dark spots Our life is a

gift given to us by God with love and care We always have reasons to celebrate nature renewing itself

every day our friends around us the job that provides our livelihood the miracles we see every dayrdquo

ldquoHowever we insist on focusing only on the dark spots the health issues that bother us the lack of

money the complicated relationship with a family member the disappointment with a friends etc The

dark spots are very small compared to everything we have in our lives but they are the ones that pollute

our minds Take your eyes away from the black spots in your life Enjoy each one of your blessings

each moment that life gives you Be happy and live a life positivelyrdquo

Moral As the professor explained life is a bag of good and bad things we all have positives and

negatives along the way But we must always concentrate greater on the positives for a healthy and

happy life Life goes on no matter what so do not waste your time thinking about the negatives

Credits moralstories





CONTENTS


TECHNICAL BLOGS



EMPLOYEE ENGAGEMENT













declared on 12th

Feb 2021




Yet another


Yantra

Thank you Jasvinder


such kind and

motivational words



our goal









Mumbai on 08th

Feb 2021

















efforts




inspectors















TECHNICAL BLOGS
















time but also cost

GENERATIVE DESIGN









TECHNICAL BLOGS







ROBOTICS








QUALITY ASSURANCE











TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion








































declared on 12th

Feb 2021




Yet another


Yantra

Thank you Jasvinder


such kind and

motivational words



our goal









Mumbai on 08th

Feb 2021

















efforts




inspectors















TECHNICAL BLOGS
















time but also cost

GENERATIVE DESIGN









TECHNICAL BLOGS







ROBOTICS








QUALITY ASSURANCE











TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion
































Yet another


Yantra

Thank you Jasvinder


such kind and

motivational words



our goal









Mumbai on 08th

Feb 2021

















efforts




inspectors















TECHNICAL BLOGS
















time but also cost

GENERATIVE DESIGN









TECHNICAL BLOGS







ROBOTICS








QUALITY ASSURANCE











TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion






































Mumbai on 08th

Feb 2021

















efforts




inspectors















TECHNICAL BLOGS
















time but also cost

GENERATIVE DESIGN









TECHNICAL BLOGS







ROBOTICS








QUALITY ASSURANCE











TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion




































efforts




inspectors















TECHNICAL BLOGS
















time but also cost

GENERATIVE DESIGN









TECHNICAL BLOGS







ROBOTICS








QUALITY ASSURANCE











TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion































TECHNICAL BLOGS
















time but also cost

GENERATIVE DESIGN









TECHNICAL BLOGS







ROBOTICS








QUALITY ASSURANCE











TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion































TECHNICAL BLOGS







ROBOTICS








QUALITY ASSURANCE











TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion































TECHNICAL BLOGS



























Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion
































Here is what our

Rucha Yantrarsquos

founder and

Director Mr Rohit

Dashrathi has to

say about how the

robotics industry


Thank you

Construction

Times for covering

it excellently

ruchayantrallp

robotics

mobilerobots

magazine

articleposting

2021




AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion
































AUDIT












between 15th

to 18th












2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion


































2 TPM Awareness 36









10 5S Office TPM 10

TOTAL 111


I learn helliprdquo






TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion

































TO READ






clear goals











reason











EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion































EMPLOYEE ENGAGEMENT























health of the donor

15th


















programs etc





occasion







































health of the donor

15th


















programs etc





occasion





































programs etc





occasion






























february 2021 issue # 19 - rucha

Documents