federal aviation international aircraft materials fire ...€¦ · iamftfm, march 5-6, 2019,...

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Presented to: By: Date: Federal Aviation Administration International Aircraft Materials Fire Test Forum Meeting Sonic Oil Burner Testing & Sonic Burner Video Update International Aircraft Materials Fire Test Forum Tim Salter, FAA Technical Center March 5-6, 2019, Savannah, GA

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Page 1: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

Presented to:

By:

Date:

Federal Aviation Administration

International Aircraft

Materials Fire Test Forum

Meeting

Sonic Oil Burner Testing

&

Sonic Burner Video Update

International Aircraft Materials

Fire Test Forum

Tim Salter, FAA Technical Center

March 5-6, 2019, Savannah, GA

Page 2: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

2 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Presentation Outline

• Cargo Liner Test Air Shroud Development

– Round robin interlab study in progress

• Sonic Seat Cushion Air Shroud Study

– Round robin interlab study pending

• Sonic Burner Video Update

– Assembly and Operation of the Sonic Burner

Page 3: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

3 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Sonic Burner Cargo Liner Test:

Air Shroud Development and

Round Robin Study

Page 4: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

4 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Shroud Study Background

• What is the purpose of the study?

– Reduce test result disparities among burn labs

• How are we trying to address this issue?

– Minimize disruptive airflow near sample

• What is the anticipated outcome?

– Incorporate shroud into the test method to increase

test result repeatability and reproducibility

Page 5: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

5 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Shroud Design

• Design – 18-gage perforated

aluminum

– Mounted with threaded rod

on top of sample frame

– No frame modifications

• FAATC Results – Reduced temperature

fluctuations

– Measured peak

temperatures equivalent to

unshrouded tests

Page 6: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

6 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Shroud Design

Page 7: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

7 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Cargo Shroud Round Robin Study

• Test shroud in different lab environments to

demonstrate shroud effectiveness

– No two burn labs are the same • Size, shape, airflow characteristics, temperature, etc.

– Unique test environments produce unique results • Demonstrated in previous round robin studies

– Shroud reduces the influence of these factors • Serves as a standardized “miniature test cell” around sample

– Improved test result repeatability and reproducibility

Page 8: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

8 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Cargo Shroud Round Robin Study

• TEST BURNER

– Study oriented towards Sonic burner

– Legacy-type burners also welcome to participate

• SHROUD

– Shipped in pieces for packaging purposes

– Minor assembly required

– Rests on top of ceiling panel mounting frame

• SAMPLES

– 10 epoxy resin infused liner samples

• 5 samples to be tested with the shroud

• 5 samples to be tested without the shroud

– Sample tested in ceiling panel position only

• Fire resistant board used vertical sample position

Page 9: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

9 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Cargo Shroud Round Robin Study

Page 10: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

10 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Cargo Shroud Round Robin Study

Page 11: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

11 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Cargo Shroud Round Robin Study

• Anticipated outcome of round robin study

– May incorporate shroud into cargo liner test method • Based on round robin study test results

• Feedback from working group members

• Items to address prior to addition of shroud

– Update and improve shroud design • Eliminate possibility of dislodgement

• Simplify sample replacement procedure

• Prevent interference with clamping fixtures

– Issues found during round robin • Based on feedback from participating labs

Page 12: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

12 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Cargo Shroud Round Robin Study

• Current status

– 6 labs have agreed to participate

– Shroud construction completed

– Shrouds and test samples are currently

being shipped

• Need shipping info from some labs

– Looking for more participants

Page 13: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

13 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Sonic Burner Seat Cushion Test:

Air Shroud Development and

Round Robin Study

Page 14: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

14 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Seat Cushion Shroud Testing

Page 15: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

15 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Seat Cushion Shroud Testing

• Next step for shroud development – Adapt shroud concept to seat test method

• Same purpose as cargo shroud

– Reduce influence of airflow at sample

• Modified cargo shroud design

– Perforated aluminum

– Shrouded on three sides

– Open on flame side

– Does not interfere with sample mounting

– Mounted to seat frame with threaded rods

Page 16: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

16 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Seat Cushion Shroud Testing

• Current Status

– Round Robin is temporarily on hold

– Supply of available test samples

insufficient for performing study

– Need to purchase test samples

– Still planning to perform study

– Looking for participants

Page 17: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

17 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Sonic Burner Assembly and

Operation Instructional Video

Page 18: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

18 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Sonic Burner Instructional Video

• Addresses topics not previously documented

– Burner assembly, air/fuel cooling system, flame validation

thermocouples, etc.

• Shooting of video footage completed

• In final stages of editing for release

• Video delayed due to government shutdown

• Viewing planned for task group next meeting

• Final cut to be released before June meeting

• Video will be posted on Fire Safety website

https://www.fire.tc.faa.gov

Page 19: Federal Aviation International Aircraft Materials Fire ...€¦ · IAMFTFM, March 5-6, 2019, Savannah, GA Presentation Outline •Cargo Liner Test Air Shroud Development –Round

19 Federal Aviation Administration

Sonic Oil Burner Testing and Sonic Burner Video Update

IAMFTFM, March 5-6, 2019, Savannah, GA

Questions?

[email protected]

(1)-609-485-6952