feed and biofuel pellet mill - andritz group · feed and biofuel pellet mill type feedmax g7 a...

2
FEED AND BIOFUEL PELLET MILL TYPE FEEDMAX G7 A fine-tuned design that offers highly efficient pelleting. The G7 series combines the best of current pellet mill technology with proven features from our long-established family of gear-driven pellet mills, offering the highest output per kWh in its class. ROBUST & EASY-TO-MAINTAIN Single-reduction, precision helical gearing delivers quieter operati- on, highly efficient power transmis- sion factors, and longer life. Effec- tive feed distribution – a unique, onepiece adjustable feed plough design for fast, easy adjustment – ensures uniformity of feed distribution across the die area and ahead of each roll. The taper die fit with self-piloting effect makes changing dies smooth and easy. Replaceable wear rings in the housing reduce maintenance costs. The G7 is equipped with a double walled and insulated pellet door, ensuring that no condensate forms

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Page 1: FEED AND BIOFUEL PELLET MILL - ANDRITZ GROUP · FEED AND BIOFUEL PELLET MILL TYPE FEEDMAX G7 A fine-tuned design that offers highly efficient pelleting. The G7 series combines the

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FEED AND BIOFUEL

PELLET MILL TYPE FEEDMAX G7

A fine-tuned design that offers highly efficient pelleting. The G7 series combines the best of current pellet mill technology with proven features from our long-established family of gear-driven pellet mills, offering the highest output per kWh in its class.

ROBUST & EASY-TO-MAINTAIN Single-reduction, precision helical gearing delivers quieter operati-on, highly efficient power transmis-sion factors, and longer life. Effec-tive feed distribution – a unique, onepiece adjustable feed plough design for fast, easy adjustment – ensures uniformity of feed

distribution across the die area and ahead of each roll. The taper die fit with self-piloting effect makes changing dies smooth and easy.Replaceable wear rings in the housing reduce maintenance costs.The G7 is equipped with a double walled and insulated pellet door, ensuring that no condensate forms

Page 2: FEED AND BIOFUEL PELLET MILL - ANDRITZ GROUP · FEED AND BIOFUEL PELLET MILL TYPE FEEDMAX G7 A fine-tuned design that offers highly efficient pelleting. The G7 series combines the

All data, information, statements, photographs and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2018. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria.

ANDRITZ Feed and Biofuel A/[email protected]: +45 72 160 300 / andritz.com/ft

and providing a very high hygiene standard.Designed for longer life – all feed contact parts are made from stain-less steel, including the roller main shaft and die housing.• Shear pin hub array – protects

the shaft against damage from foreign objects.

• Compact profile, small footprint, modu- lar design – makes the mill easy to fit into your facility.

• The FeedMax G7 is equipped with a universal hinged pellet door (left/right) for maximum flexibility during installation.

• The FeedMax G7 comes with a 2-roll configuration and can also be confi- gured with automatic roll adjustment

• The FeedMax G7 can be equipped with a pnuematic die crane, offer-ing seamless movement.

INLET - OUTLETA-A ( 1 : 10 )

FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )

Static Load N Dynamic Load Factor (f) Dynamic Load NF1 58563 1,3 76132F2 2277 1,3 2961F3 1952 1,3 2538F4 2277 1,3 2961Total Load 65070 84591

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

13

13

14

14

15

15

16

16

A A

M M

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

Drawing sheet ISO 5457:1999 - A1

Ther

epro

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istrib

ution

and

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ation

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esign

.(IS

O16

016)

1 : 151A1 1 /Sheet/Sheets

Rev

Rev

Rev

Drawing No

702689143

Rev

Size

-

Copy from Drawing No

Replacement for Drawing No

Old Drawing No

Scale

Product Code

21.06.2016M.Kulik hummic04Actual RevisionInitial Revision

Drawn

Checked

RevisionDescription

Product Type

Ver.:

2.0

DIM. SKETCH SFM FEEDMAX G7, INLET SCREW, DIE CRANE WITH ON BOX MOUNTING, BASE FRAME 200mm, 250kW ABB MOTOR

A

A

B B

TOTAL WEIGHT: N/A

Service area according machine manual

Note: This drawing contains a specific machine with the options/variant written in the title block description. If your specific machine is configured different (other options/variants chosen than given here), this drawingis not valid and can only be used as preliminary.

355

700

253976

14081800

25563335

500

300

580

379552472

500

580

592

OUTLET INLET

(1336)(1496)

(164

5)(1

485) 1335

(1868)(1788)

2x 13

1495

75 9001725

75

190

297620

200

585

75

R1399

R1399

3423

3541

3324

1943

(295

4)

(181

6)

1526

253

(489

7)

119°

POSSIBILITY TO EXCHANGE THEHINGES FOR DOOR OPENINGTO THE OTHER SIDE

603

447

1395

15075

30

15075

30

15075

30

585

75

1555

1800

F1

F2 F3

F4

1278

526

20

6x

1798

2180

,8

INLET - OUTLETA-A ( 1 : 10 )

FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )

Static Load N Dynamic Load Factor (f) Dynamic Load NF1 58563 1,3 76132F2 2277 1,3 2961F3 1952 1,3 2538F4 2277 1,3 2961Total Load 65070 84591

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

13

13

14

14

15

15

16

16

A A

M M

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

Drawing sheet ISO 5457:1999 - A1

Ther

epro

ducti

on,d

istrib

ution

and

utiliz

ation

ofth

isdo

cum

ent

aswe

llast

heco

mmun

icatio

nof

itsco

nten

tsto

othe

rswi

thou

tex

pres

saut

horiz

ation

ispr

ohibi

ted.

Offe

nder

swill

behe

ldlia

blefor

thepa

ymen

tofd

amag

es.A

llrigh

tsre

serve

din

theev

ent

ofth

egr

anto

fapa

tent,

utility

mode

lord

esign

.(IS

O16

016)

1 : 151A1 1 /Sheet/Sheets

Rev

Rev

Rev

Drawing No

702689143

Rev

Size

-

Copy from Drawing No

Replacement for Drawing No

Old Drawing No

Scale

Product Code

21.06.2016M.Kulik hummic04Actual RevisionInitial Revision

Drawn

Checked

RevisionDescription

Product Type

Ver.:

2.0

DIM. SKETCH SFM FEEDMAX G7, INLET SCREW, DIE CRANE WITH ON BOX MOUNTING, BASE FRAME 200mm, 250kW ABB MOTOR

A

A

B B

TOTAL WEIGHT: N/A

Service area according machine manual

Note: This drawing contains a specific machine with the options/variant written in the title block description. If your specific machine is configured different (other options/variants chosen than given here), this drawingis not valid and can only be used as preliminary.

355

700

253976

14081800

25563335

500

300

580

379552472

500

580

592

OUTLET INLET

(1336)(1496)

(164

5)(1

485) 1335

(1868)(1788)

2x 13

1495

75 9001725

75

190

297620

200

585

75

R1399

R1399

3423

3541

3324

1943

(295

4)

(181

6)

1526

253

(489

7)

119°

POSSIBILITY TO EXCHANGE THEHINGES FOR DOOR OPENINGTO THE OTHER SIDE

603

447

1395

15075

30

15075

30

15075

30

585

75

1555

1800

F1

F2 F3

F4

1278

526

20

6x

1798

2180

,8

INLET - OUTLETA-A ( 1 : 10 )

FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )

Static Load N Dynamic Load Factor (f) Dynamic Load NF1 58563 1,3 76132F2 2277 1,3 2961F3 1952 1,3 2538F4 2277 1,3 2961Total Load 65070 84591

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

13

13

14

14

15

15

16

16

A A

M M

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

Drawing sheet ISO 5457:1999 - A1

Ther

epro

ducti

on,d

istrib

ution

and

utiliz

ation

ofth

isdo

cum

ent

aswe

llast

heco

mmun

icatio

nof

itsco

nten

tsto

othe

rswi

thou

tex

pres

saut

horiz

ation

ispr

ohibi

ted.

Offe

nder

swill

behe

ldlia

blefor

thepa

ymen

tofd

amag

es.A

llrigh

tsre

serve

din

theev

ent

ofth

egr

anto

fapa

tent,

utility

mode

lord

esign

.(IS

O16

016)

1 : 151A1 1 /Sheet/Sheets

Rev

Rev

Rev

Drawing No

702689143

Rev

Size

-

Copy from Drawing No

Replacement for Drawing No

Old Drawing No

Scale

Product Code

21.06.2016M.Kulik hummic04Actual RevisionInitial Revision

Drawn

Checked

RevisionDescription

Product Type

Ver.:

2.0

DIM. SKETCH SFM FEEDMAX G7, INLET SCREW, DIE CRANE WITH ON BOX MOUNTING, BASE FRAME 200mm, 250kW ABB MOTOR

A

A

B B

TOTAL WEIGHT: N/A

Service area according machine manual

Note: This drawing contains a specific machine with the options/variant written in the title block description. If your specific machine is configured different (other options/variants chosen than given here), this drawingis not valid and can only be used as preliminary.

355

700

253976

14081800

25563335

500

300

580

379552472

500

580

592

OUTLET INLET

(1336)(1496)

(164

5)(1

485) 1335

(1868)(1788)

2x 13

1495

75 9001725

75

190

297620

200

585

75

R1399

R1399

3423

3541

3324

1943

(295

4)

(181

6)

1526

253

(489

7)

119°

POSSIBILITY TO EXCHANGE THEHINGES FOR DOOR OPENINGTO THE OTHER SIDE

603

447

1395

15075

30

15075

30

15075

30

585

75

1555

1800

F1

F2 F3

F4

1278

526

20

6x

1798

2180

,8

INLET - OUTLETA-A ( 1 : 10 )

FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )

Static Load N Dynamic Load Factor (f) Dynamic Load NF1 58563 1,3 76132F2 2277 1,3 2961F3 1952 1,3 2538F4 2277 1,3 2961Total Load 65070 84591

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

13

13

14

14

15

15

16

16

A A

M M

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

Drawing sheet ISO 5457:1999 - A1

Ther

epro

ducti

on,d

istrib

ution

and

utiliz

ation

ofth

isdo

cum

ent

aswe

llast

heco

mmun

icatio

nof

itsco

nten

tsto

othe

rswi

thou

tex

pres

saut

horiz

ation

ispr

ohibi

ted.

Offe

nder

swill

behe

ldlia

blefor

thepa

ymen

tofd

amag

es.A

llrigh

tsre

serve

din

theev

ent

ofth

egr

anto

fapa

tent,

utility

mode

lord

esign

.(IS

O16

016)

1 : 151A1 1 /Sheet/Sheets

Rev

Rev

Rev

Drawing No

702689143

Rev

Size

-

Copy from Drawing No

Replacement for Drawing No

Old Drawing No

Scale

Product Code

21.06.2016M.Kulik hummic04Actual RevisionInitial Revision

Drawn

Checked

RevisionDescription

Product Type

Ver.:

2.0

DIM. SKETCH SFM FEEDMAX G7, INLET SCREW, DIE CRANE WITH ON BOX MOUNTING, BASE FRAME 200mm, 250kW ABB MOTOR

A

A

B B

TOTAL WEIGHT: N/A

Service area according machine manual

Note: This drawing contains a specific machine with the options/variant written in the title block description. If your specific machine is configured different (other options/variants chosen than given here), this drawingis not valid and can only be used as preliminary.

355

700

253976

14081800

25563335

500

300

580

379552472

500

580

592

OUTLET INLET

(1336)(1496)

(164

5)(1

485) 1335

(1868)(1788)

2x 13

1495

75 9001725

75

190

297620

200

585

75

R1399

R1399

3423

3541

3324

1943

(295

4)

(181

6)

1526

253

(489

7)

119°

POSSIBILITY TO EXCHANGE THEHINGES FOR DOOR OPENINGTO THE OTHER SIDE

603

447

1395

15075

30

15075

30

15075

30

585

75

1555

1800

F1

F2 F3

F4

1278

526

20

6x

1798

2180

,8

Configuration possiblities

Detail Options Technical description

Roll adjustment2 roll manual Roll dia. Ø326 mm

2 roll automatic Roll dia. Ø320 mm

Inlet Dump chute Pneumatic activated bypass flap with permanent magnet

Screw feeder 2.2 kW el-motor drive. Pneumatic actuated bypass flap

Die crane For maintenance Pneumatically operated

Tool kit For maintenance Containing torque wrench, allan key, lifting tools etc.

Oil cooling - gearbox Oil cooler unit Cooling medium: Air

Electrical equipment 24 VDC Control voltage

TECHNICAL DATA

FeedMax G7

Die inside diameter Ø700 mm

Effective die width 250/300 mm

Effective press area 0.55/0.66 m2

Total weight (Incl. 250 kW motor)

~7300 kg

Basic machine includesCE - approvalGear box with ratio 9.53Base frame height 200 mm(prepared for motor size H=355)Pellet chamber with bolt on universal hinge and universal door lock assemblyPrepared for automatic lubrication2 cutting knives

Configuration possiblities

Motor size Frequency RPM Gearbox ratio Die speed

200- 355 kW (IE3 & H=355) 50 Hz ~1490 o/min 9.53 5.7 m/s

60 Hz ~1785 o/min 9.53 6.9 m/s

Dimensions in mm

1210 GB

B 0

718