feed raw material handling and storage
TRANSCRIPT
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Feed Raw Material Feed Raw Material Handling and StorageHandling and Storage
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Raw Material for Raw Material for Poultry FeedPoultry Feed
Raw Material
% of Feed
Sources
Coarse grains
48 Maize, Rice tips, Sorghum & Wheat.
Cereal by products
18 Rice polishing, Rice bran, Wheat bran, Maize bran & Molasses.
Vegetable Proteins
20 Soybean meal, Canola meal, Sunflower meal, Rape seed meal, Guar meal, Cotton seed meal, Sesame meal & Corn gluten meal.
Animal Proteins
7 Fish meal, Poultry by product meal, Meat meal.
Others 5 Dicalcium Phosphate, Limestone, Bone meal.
Micro-Ingredients
2 Vitamins, Minerals, Amino acids, Feed additives & Coccidiostats.
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Handling & StorageHandling & Storage Grain storageGrain storage GodownsGodowns
– BaggedBagged– Bulk storageBulk storage– SilosSilos
Meal storageMeal storage– BaggedBagged
Liquid storageLiquid storage– Tanks & binsTanks & bins
Vitamins storageVitamins storage– TemperatureTemperature– LightLight– HumidityHumidity
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RAW MATERIAL QUALITY CONTROLRAW MATERIAL QUALITY CONTROL
STORAGERequirements
Concrete FloorsWell VentilatedRain & leak Proof Roofs & Walls
SILOSAeration
Uniform Temperature
Inter-bin transfer
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Grain Storage Grain Storage ManagementManagement
Main process of theMain process of the““Quality Management System”Quality Management System”
Requirement of all Industrial Standards and Requirement of all Industrial Standards and Food Food and Safety Lawsand Safety Laws
– HACCPHACCP– Hazard analysis and critical control pointsHazard analysis and critical control points
– ISO 22000 ISO 22000 International Organization for Standardization
– GSP (Good Storage Practices)GSP (Good Storage Practices)
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RAW MATERIAL RAW MATERIAL StorageStorage Producer/ FarmerProducer/ Farmer Merchandiser/ Middle-manMerchandiser/ Middle-man GovernmentGovernment Feed Mill / Flour MillFeed Mill / Flour Mill
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Scope of storage can be different Scope of storage can be different for them, but objective should be for them, but objective should be the same.the same.
Preserving ValuePreserving Value Preserving UtilityPreserving Utility
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Grain Storage Grain Storage Management SystemManagement System ““Creating and maintaining a Creating and maintaining a
storage environment that enables storage environment that enables grain to be stored without grain to be stored without significant quality degradation”.significant quality degradation”.
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Enemies of Grain Enemies of Grain QualityQuality InsectsInsects MoistureMoisture HeatHeat MoldsMolds
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Friends of Grain QualityFriends of Grain Quality SelectionSelection Grain cleaningGrain cleaning SanitationSanitation AerationAeration ChemicalsChemicals MaintenanceMaintenance
Short-chain VFAs
No residues
Reduce PH
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How to Store ?How to Store ? Traditional SystemTraditional System
– Bags – WarehouseBags – Warehouse Advanced SystemAdvanced System
– SilosSilos
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Traditional System’sTraditional System’sInsufficiencyInsufficiency
Material Handling Reasons.Material Handling Reasons.– Increased VolumesIncreased Volumes– Labor shortageLabor shortage
Regulatory Reasons.Regulatory Reasons.– Industrial StandardsIndustrial Standards– Regulatory standardsRegulatory standards
Economical Reasons.Economical Reasons.– Cost of bagsCost of bags– Cost of warehouseCost of warehouse
Establishing a good Grain Storage Management Establishing a good Grain Storage Management System is relatively difficultSystem is relatively difficult
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Grain Storage SilosGrain Storage Silos
TypesTypes– Concrete siloConcrete silo– Steel SiloSteel Silo
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Recent TrendRecent TrendFrom concrete...
…to steel.
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Why Steel SilosWhy Steel Silos Economical than concrete.Economical than concrete.
– DesigningDesigning– ConstructionConstruction
Ease of installation.Ease of installation. Resale or Change of placeResale or Change of place
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Feature of Steel SiloFeature of Steel Silo Silo loading systemSilo loading system Silo Un-loading SystemSilo Un-loading System
– Sweep augersSweep augers– Side drawSide draw
Temperature monitoring systemTemperature monitoring system Aeration systemAeration system FumigationFumigation Level indicatorsLevel indicators Inside/out side laddersInside/out side ladders
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85-07214 85-07214 85-07214 85-07214 Delete this silo
3 x 25.00 M
26.0
00 M
D=21.95 M
(2) 45-01234TRUCK/BAGLOADOUT
SILOS
‘SCALPERATOR’PRE-CLEANER(CLOSED CIRCUIT)
GRAIN STORAGE FACILITY
GRAIN STORAGE FOR 30,000 MT WHEATIN (8) SILOS, 3,800 MT STORAGE EACHRECEIVING CAPACITY 150 MT/H
APP
R. 1
.500
MM
STEM
WA
LL11
.43
M
17.2
M
TRUCKENTRANCE
TRUCKEXIT
BAGGINGSTATION
SILO AERATIONFANS
SILO HIGH LEVEL INDICATION
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Grain Storage SilosGrain Storage Silos
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Outside LadderFlooring
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Quick Access Doors One ring One ring
access access (30” X 41½”) (30” X 41½”) – Two tier walk Two tier walk
(26” X 61½”) (26” X 61½”)
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Larger Access Doors 6’X7’ Drive in 6’X7’ Drive in
DoorDoor 7’X7’ Drive in 7’X7’ Drive in
DoorDoor 12’X12’ Drive 12’X12’ Drive in Doorin Door
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Sampling & Receiving
Grain samplingGrain sampling
Truck tipping
Truck receiving station
Rail loading station (bulk)
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SelectionSelection
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SelectionSelection
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CleaningCleaning
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ReceivingReceiving
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LoadingLoading
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Distribute Distribute “fines”“fines”– GravityGravity– No density No density
separationseparation
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InformationInformationTemperature Cable SystemTemperature Cable System
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Temperature MonitoringTemperature Monitoring
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Why to Aerate Grain?Why to Aerate Grain?
To condition dry grainTo condition dry grain Conditioned grainConditioned grain
– Less mold/fungi growthLess mold/fungi growth– Less insect activityLess insect activity– Managed moistureManaged moisture– Managed heatManaged heat
Improve chances of successful Improve chances of successful storagestorage
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Why Aerate Grain?Why Aerate Grain? Grain condition canGrain condition can
– never be improvednever be improved– can only be maintainedcan only be maintained
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Why Aerate Grain?Why Aerate Grain? Because grain is aliveBecause grain is alive
– If planted, it will growIf planted, it will grow
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Why Aerate Grain?Why Aerate Grain? Living grainLiving grain
– Breathes airBreathes air– Releases Releases
moisturemoisture Aeration equalizes Aeration equalizes
moisturemoisture Aeration equalizes Aeration equalizes
temperaturetemperature
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Why Aerate Grain?Why Aerate Grain? Mold and fungi always presentMold and fungi always present Spoilage created bySpoilage created by
– Mold & fungiMold & fungi– HeatHeat– MoistureMoisture
Control insect environmentControl insect environment
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Silo Aeration SystemSilo Aeration System
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Roof VentsRoof Vents ElbowElbow MushroomMushroom
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Aeration System
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Aeration FrontAeration Front
Aeration Front
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Temperature Cable SystemTemperature Cable System
Cooling Front
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Temperature Cable SystemTemperature Cable System
Cooling Front
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Moisture - Temperature - Storage Moisture - Temperature - Storage CapabilityCapability
Moisture
Tem
pera
ture
40
30
20
10
ºC ºF
Insects
Fungi
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FumigationFumigation
Close / seal ventClose / seal vent SealableSealable Recirculation Recirculation
SystemSystem
Seal Eaves
Aeration Fan
Fumigation Fan
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Silo UnloadingSilo Unloading
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Unloading SystemUnloading System
Center Well
IntermediateWells
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Center unloadingCenter unloading
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Side Draw Silo Side Draw Silo UnloadingUnloading
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UnloadingUnloading
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UnloadingUnloading
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SWEEP AUGER
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Traditional Drying
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HiTech FeedsLahore
Grain Dryer
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Successful Grain Successful Grain StorageStorage