fencing & screens - foamfast · index 01-09-2016 disclaimer .. whilst every effort has been...

Index

01-09-2016

TECHNICAL MANUAL HISTORY History.. Manual History 1

FEATURES & BENEFITS Section 1.. Features & Benefits 1

PRODUCT LIMITATIONS Section 2.. Size Limitations & Performance Data 1 Structural Test Report Summary C016-024, 025 & 026 2

EXTRUSIONS Section 3.. Extrusions 1 Extrusion Data 2

COMPONENTS Section 4.. Components 1

CONFIGURATIONS Section 5.. Configurations 1 - 2

ARRANGEMENT DETAILS Section 6.. Vertical Arrangement – Slats Between Posts 1 Vertical Arrangement – Slats within Surround 2 Vertical Arrangement – Elliptical Blade 3 Horizontal Arrangement – Slats 4 Horizontal Arrangement – Elliptical Blade 5

GLAZING DETAILS Section 7.. Not Applicable

CUTTING FORMULAS & BOMs Section 8.. Refer to Section 6 Dimensions

ASSEMBLY DETAILS Section 9.. Assembly – Slats 1 Assembly – Surround Corner & Horizontal Joint 2 Assembly – Surround Vertical Joints & Post Foot 3 Assembly – Centre Brace & Elliptical Blade 4

MACHINING DETAILS Section 10.. Not Applicable

This Technical Manual contains Capral priviledged information and is subject to Copyright

Index -

Fencing & Screens

©

Index

01-09-2016

DISCLAIMER ..

Whilst every effort has been made to ensure the technical details contained herein are accurate and correct, Capral can take no responsibility for any loss or damage whatsoever arising as a result of any errors contained in this manual. Also, interpretation of standards or codes within this manual is Capral’s interpretation of such codes. Responsibility for code compliance remains with the user of this manual. In some cases product dimensions may vary or be changed without notice. Capral assumes no duty of care in respect of any drawings or information contained in this manual. Readers should not act or rely upon any information contained in this manual without obtaining appropriate professional advice relating to their particular circumstances. Capral disclaims all liability for loss of damage suffered by any party who acts or fails to actin reliance of this manual.

COPYRIGHT ..

This technical manual remains the property of Capral and contains information which is the subject of copyright. The manual or any part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral. The manual is to be returned to Capral on request. By using this manual you acknowledge these conditions.

CAPRAL GENERAL WARRANTY ..

No warranty, condition or term applies to the supply by Capral of products and their components manufactured by it unless it is set out in this Condition or is implied by law and cannot be excluded.

If any term is implied into this Condition by law, and it would be illegal for Capral to exclude it, then so far as the law allows,the liability of Capral for breach of that term is limited to the cost of repair or replacement (at Capral's option) of any product or component manufactured by it that Capral determines is defective in materials under normal use and service. Capral is not liable for any other direct or indirect cost, loss or damage to person or property, or for any consequential losses, including cartage and installation.

While any product or component is in the custody of Capral for investigation or repair it will be at the risk of the purchaser and Capral or its employees or agents will not be liable for any damage to it.

Capral is not liable to the purchaser unless the purchaser notifies Capral in writing immediately on it becoming aware of the alleged defect, and in any event no later than 30 days after the date of delivery.

Capral is not liable for any product or component that is not manufactured by it, but Capral will use its reasonable endeavors to obtain for the purchaser the benefit of any applicable manufacturer’s warranty.

Index -


Fencing & Screens

©

Technical Manual History

01-09-2016

The table below is a record of this manual’s history. Any changes or additions to this manual are listed below.

DATE DESCRIPTION DESTROY PAGES INSERT PAGES 01-09-2016 First Issue - -


Manual History - Page 1

Fencing & Screens

©

Features & Benefits

01-09-2016

_________________________________________________________________________________________

A unique slat stacking system with concealed fixings provides a neat and aesthetically pleasing assembled product.

Various slat sizes are available including 38, 65 and 100mm heights.

67mm elliptical blade option with a dedicated End Cap Adaptor. Blades overlap at a 140° angle with a 50mm pitch providing privacy and ventilation.

Dedicated 10 and 20mm Spacer components to achieve the desired slat spacing. Ability to self-engage the ‘Spacer’ components providing endless spacing height capabilities.

Dedicated Post Adaptor End Caps function to capture the stacked slats and neaten the final appearance of the assembly.

Spacer Support Tool to assist with the manufacture of the system.

Universal Post Adaptor enables the slat system to be attached to any structure where a screen is required.

The Post Adaptor can also utilised within an aluminium surround frame to create custom, panel modules and gates.

Screens can be assembled using multiple slat heights and multiple slat spacings in a single assembly. Endless combinations can be constructed to achieve any screen appearance.

Dedicated components to achieve square and mitre cut joints for surround framing.

Dedicated End Caps to terminate the 50 x 50mm post and the 65 x 16mm slat creating a professionally finished product.

Self drilling fixings specified for slat assembly so that no pre-drilling is required.

Plastic components are produced in a durable UV Stabilised material.


Section 1 - Page 1

Fencing & Screens

©

Product Limitations

01-09-2016

SIZE LIMITATIONS & PERFORMANCE DATA

Maximum Recommended Slat Length: 1800mm Maximum Recommended Slat Length with Centre Slat Brace: 2400mm

Note:

The performance indicated above is applicable to the Slat and Supporting Channel sections only and does not take into consideration the performance of the supporting structures such as posts, feet or other building structures. Independent engineering advice should be sought on the design and use of these elements.

Due to the variability of applications, installation methods and performance requirements, manufacturers and installers of the Capral Slat Fencing System shall always consult a building design professional to check whether the slat fencing system is suitable for the purpose intended.


Section 2 - Page 1

Fencing & Screens

©

Test Report Summary

01-09-2016

STRUCTURAL - TEST REPORT NUMBER: C016-024, C016-025 & C016-026 Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2016 Test Drawing Number: 31-912

Infill: Elliptical Louvre (EPD0262), 100mm Slat (EP12022), 65mm Slat (EQ6948), 38mm Slat (EP7822)

In general accordance with Australian Standard: AS4420.2 & AS4420.6 - 1996

DEFLECTION TEST RESULTS – No Slat Ends Fixed: + Test Pressure 100mm Slat : EP12022 – 1534mm Span 1397Pa 65mm Slat : EQ6948 – 1534mm Span 1549Pa 38mm Slat : EP7822 – 1534mm Span 1549Pa

DEFLECTION TEST RESULTS – One Slat End Fixed: + Test Pressure 100mm Slat : EP12022 – 1534mm Span 1554Pa 65mm Slat : EQ6948 – 1534mm Span 1622Pa 38mm Slat : EP7822 – 1534mm Span 1622Pa

DEFLECTION TEST RESULTS – Both Slat Ends Fixed: + Test Pressure 100mm Slat : EP12022 – 1534mm Span 1448Pa 65mm Slat : EQ6948 – 1534mm Span 1616Pa 38mm Slat : EP7822 – 1534mm Span 1616Pa

ULTIMATE STRENGTH RESULTS:

+ Test Pressure 6500Pa

Section 2 - Page 2


Fencing & Screens

©


Section 3 - Page 1

Fencing & Screens

©

Extrusion Data

Ixx (103mm4) Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)

EP12022 100 x 16 x 1.2mm Slat 13.690 278.870 1.711 5.577EP12031 50 x 50 x 2mm Square Hollow 137.090 137.090 5.484 5.484EP15692 Post Adaptor 32.930 31.070 2.194 1.541EP7822 38 x 16 x 1.6mm Slat 6.840 27.950 0.855 1.471

EPD0262 Elliptical Blade 5.240 66.660 0.699 1.990EQ6818 40 x 40 x 2mm Square Hollow 70.540 70.540 3.527 3.527EQ6823 65 x 16 x 1.2mm Slat 8.760 82.970 1.095 2.553

* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.

Structural Properties *Extrusion Description

01-09-2016Section 3 - Page 2


Fencing & Screens

©


Section 4 - Page 1

Fencing & Screens

©

Scale 1:2Configurations

01-09-2016

BETWEEN STRUCTURE/POST WITHIN SURROUND FRAME

ADAP

TOR

HEIG

HT =

H

ADAP

TOR

HEIG

HT =

H

SLAT

HEI

GHT

= SH

SPAC

ER H

EIGH

T =

S

SLAT WIDTH = SWOPENING WIDTH = W

SLAT WIDTH = SWOPENING WIDTH = W

QUANTITYOF SLATS

= Q

QUANTITYOF SLATS

= Q


Section 5 - Page 1

Fencing & Screens

©

Scale 1:2Configurations

01-09-2016

BETWEEN POSTWINDOW SHADE / PRIVACY SCREEN

WITHIN SURROUND - HORIZONTAL RUNS THROUGH

BETWEEN POSTS CORNER

BETWEEN STRUCTURE

WITHIN SURROUND

Section 5 - Page 2


Fencing & Screens

©

Scale 1:2Vertical Arrangement - Slats Between Posts

01-09-2016

20SH

= 38

S =

30SH

= 38

S =

40SH

= 38

S =

50SH

= 38

20AD

APTO

R HE

IGHT

(H) =

SH

x Q +

S x

(Q -

1) +

4060

.52.5

POST

HEI

GHT

= MI

NIMU

M W

ITH

FOOT

AND

ADA

PTOR

END

CAP

= H

+ 63

NOTE: SPACER AND SLAT VARIANTS SHOWN AS EXAMPLE

BETWEENPOST

WITH POST &ADAPTOR END CAPS

BETWEENPOST

WITH ADAPTOR ENDCAP & POST FOOT

50mm POST END CAP306668

ADAPTOR END CAP309327

10mm SPACER317671

20mm SPACER317672

38mm SLATEP7822

50mm POST FOOT301405

HOLE PLUG309327


Section 6 - Page 1

Fencing & Screens

©

Scale 1:2Vertical Arrangement - Slats within Surround

01-09-2016

SH =

38S

= 10

SH =

65S

= 20

SH =

100

5050

ADAP

TOR

HEIG

HT (H

) = S

H x Q

+ S

x (Q

- 1)

POST

HEI

GHT

= MI

NIMU

M H

+ 10

0WITHIN

SURROUNDAT CORNER JOINT

WITHINSURROUNDHORIZONTAL RUNS

THROUGH

NOTE: SPACER AND SLAT VARIANTS SHOWN AS EXAMPLE

50mm POSTEP12031

50mm POST CORNER STAKE726324

38mm SLATEP7822

10mm SPACER317671

65mm SLATEQ6823

20mm SPACER317672

100mm SLATEP12022

50mm POST CONNECTION BRACKET301620

FIXING

Section 6 - Page 2


Fencing & Screens

©

Scale 1:2Vertical Arrangement - Elliptical Blade

01-09-2016

ELLIPTICAL BLADEEPD0262

ELLIPTICAL BLADE ADAPTOR317674



HOLE PLUG309327


50mm

PIT

CH3m

m CO

VERA

GE14

0°ADAP

TOR

HEIG

HT (H

) = Q

x 50

+ 40

POST

HEI

GHT

= MI

NIMU

M W

ITH

FOOT

AND

ADA

PTOR

END

CAP

= H

+ 63

2.560

.5


Section 6 - Page 3

Fencing & Screens

©

Scale 1:2Horizontal Arrangements - Slats

01-09-2016

OPENING WIDTH = W

SLAT WIDTH (SW) = W - 12

29

6 6REF

OPENING WIDTH = WSLAT WIDTH (SW) = W - 12

296 6REF

OPTIONAL HORIZONTAL ADAPTOR = W - 70 29REF

BETWEENSTRUCTURE / POSTS

WITHIN SURROUNDAT CORNER

POST ADAPTOREP15692

5050

WITHIN SURROUNDVERTICAL RUNS THROUGH

SLATAPPROPRIATE FIXING

MAX 300 CTRS

180° TWO WAY POST

THREE WAY POST

90° TWO WAY POST



FIXING

65mm SLATEQ6823

DOUBLE SIDED TAPE317077

ADHESIVE

HOLE PLUG309327

OPTIONALSLAT BRACE

RECOMMENDED WHEN SLAT LENGTH EXCEEDS 1800mm

BETWEENSTRUCTURE / POSTS

Section 6 - Page 4


Fencing & Screens

©

Scale 1:2Horizontal Arrangement - Elliptical Blade

01-09-2016

OPENING WIDTH = WBLADE WIDTH = W - 7738.5 38.5

ELLIPTICAL BLADE

5050

ELLIPTICAL BLADE

ELLIPTICAL BLADE ADAPTOR317674

FIXINGMAX 300 CTRS

ELLIPTICAL BLADEEPD0262

POST ADAPTOREP15692


Section 6 - Page 5

Fencing & Screens

©

Scale 1:2Assembly - Slats

01-09-2016

STEP 1SECURE ADAPTOR PROFILE TO STRUCTURE. INSERT END CAP INTOBOTTOM OF ADAPTOR AND SECURE. APPLY HOLE PLUG TO END CAP

STEP 2LOCATE SLAT INTO ADAPTOR & ENGAGE DOWN ONTO END CAP. SLIDE A SPACER INTO THE ADAPTOR TO ENGAGE ON TOP OF SLAT.

STEP 3LOCATE SPACER SUPPORT TOOL ONTO SLAT TO HOLD SPACER INPOSITION. USING A SELF DRILLING SCREW, SECURE SPACER TO SLAT.INSERT ADDITIONAL SPACERS AS REQUIRED TO ACHIEVE THE DESIREDGAP

STEP 4REPEAT STEPS 2 & 3 UNTIL ALL SLATS ARE INSTALLED AND SECURED.INSERT END CAP INTO TOP OF ADAPTOR, SECURE & APPLY HOLE PLUG

DEPENDING ON THE SIZE AND TYPE OF SCREEN BEING FABRICATED IT MAY NOT BENECESSARY TO SCREW FIX EACH SLAT. THIS IS DETERMINED BY THE FABRICATOR.

STRUCTURE OR POSTISOLATOR BETWEENALUMINIUM & STRUCTUREMAY BE REQUIRED

FIXINGMAX 300 CTRS

POST ADAPTOREP15692


8g x 38mm PAN SCREW309154

HOLE PLUG309327

SLAT

SPACER SUPPORT TOOL317675

SPACER

8g x 25mm SD PAN SCREW317676


8g x 38mm PAN SCREW309154

HOLE PLUG309327

POST ADAPTOREP15692


Section 9 - Page 1

Fencing & Screens

©

Scale 1:2Assembly - Surround Corner & Horizontal Joint

01-09-2016

CORNER JOINT

HORIZONTAL RUNS THROUGH ASSEMBLED VIEW

ASSEMBLED VIEW


50mm POSTEP12031

ASSEMBLEDPOST &ADAPTOR

FIXING


ASSEMBLED POST WITH ADAPTORS

Section 9 - Page 2


Fencing & Screens

©

Scale 1:2Assembly - Surround Vertical Joints & Post Foot

01-09-2016

ASSEMBLED VIEW

ASSEMBLED VIEW

FIXING 50mm POSTEP12031





Section 9 - Page 3

Fencing & Screens

©

fencing & screens - foamfast · index 01-09-2016 disclaimer .. whilst every effort has been...

Documents