ferro fab
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OverviewOverview
Ferrofab was established in 1998 as an Engineering Manufacturing Companywith its head ofce in the Jebel Ali Free Zone, UAE that comprises of a 6000sq. ft. administration building and a 490,000.00 sq. ft manufacturing facility.
The state of art Heavy engineering and manufacturing facility is one of thebest equipped organizations within the region for primarily the manufactureof High Pressure Vessels, associated Pipe work, Heat Exchangers and Tanks.
Ferrofab has a highly qualied and motivated team, full accreditationsand certications from International bodies to facilitate and carryout mostcritical projects including material such as Duplex, Super Duplex Stainlesssteels, Copper Nickel & other Non-Ferrous & exotic materials.
Spread over an area of 12 acres, manufacturing and handling facility has thefollows : -
50,000 sq. ft of covered area with 20MT EOT Crane: 4 nos. 27,000 sq. ft of area fully concreted oor with 20MT Goliath Crane: 2 nos. 27,000 sq. ft of isolated stainless steel manufacturing facility with 10 ton
Goliath Crane 54,000 sq. ft of concreted / asphalted area serviced by 2 nos. of 80ton &
35ton Mobile cranes, 3 nos. 10 tons forklift . 160,000 sq. ft Hard faced area for open fabrication of extra large shapes.
P. O. Box 17815, Jebel Ali Free Zone, Dubai, U.A.E. Tel: +971 4 8860070 | Fax: +971 4 8860071email: [email protected] | www.ferrofab.com
Corporate Of ce & FactoryFerrofab FZE Jebel Ali Free Zone (South Area)
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Ferrofab has a wide range of Engineeringcapabilities with a team of experiencedDesign Engineers, who are well versedwith International codes like ASME, PED,API and other standards.
We are equipped with the most
advance and up to date software toensure compliance with the requiredspecications of our clients.
Dubai Ofce & Factory
Engineering
Dubai Ofce & Factory
Engineering
Ferrofab L.L.C.P. O. Box 37839, Dubai Investment Park U.A.E.
Tel: +971 4 885 9541 | Fax: +971 4 885 9542
Shell 3
Shell 4Shell 5
Shell 6
Shell 7Right head
Noz K5Noz N3
Noz N1A
LIQUIDLIQUID
LIQUIDLIQUID
LIQUID
LIQUIDLIQUIDLIQUID
LIQUID Noz N8
Noz N5
Shell 1 Shell 2
Left head1030.00 mm
0.00 mm
4980.00 mm
8970.00 mm
12000.00 mm
10970.00 mm
6980.00 mm
3030.00 mm
50.00 mm
11950.00 mm
Noz N1B
Noz M1
Noz N6
Noz N4 Noz N2
Noz N4
Noz N11
Noz N13
Noz N12
Noz N14
Noz N7
Noz N8
Noz N17
Noz N9
Noz N10
Noz M
Noz N6
Noz
Noz N16
TOP DISHED HEAD
SHELL
BOTTOM DISHED HEAD
SKIRT
Noz N15
Dalum 0.00 mm 0.00m
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Equipped with 3 nos. of CNC pro le cutting machines of bed length of 3 meter x 15 meters
with plasma cutting capacity of up to 80 mm thickness. Hydraulic dishing press with manipulator which can handle 60mm thk dish blanks Hydraulic dishing press capacity 2400 tons which can handle crown and petal, dishes and
cones of up to 150 mm thk having a opening width of 7 meters. Dishing press 900 ton x 4.2 meters 2 nos. Dishing and anging capacity from 5 mm up to 170 mm thk & Diameter from 300 mm to
6000 mm in single piece beyond that crown & petal construction. We can produce dish heads with maximum thickness in the smallest possible diameter. Toricone up to 150 mm thk & transitional pieces as per the requirement. Plate rolling up to 100 mm thk. Plate bending up to 150 mm thk. Tank rotators up to 150 ton with suitable column and boom welding 8 sets. Pipe roll bending (cold bending) from 2 to 16 dia pipe of heavy wall thickness. Heat treatment - Stress relieving and normalizing furnace can handle up to a size of 25 meter
lenght x 5 meter height x 4.5 meter width. Automatic shot blasting and painting facilities. Machining up to 3.2 meter dia (VTL). Automatic beveling of dish heads (including stainless steel).
Machineries & CapabilitiesMachineries & Capabilities
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Certication
We have been awarded ISO 9001 : 2000 by RWTUV Germany.
Authorized for the use of ASME U, S, U2, PP stamp by ASME for manufacturing of PressureVessels under Sec. VIII. Facility to manufacture tanks and piping under API Monogram (API 2B,API 5L, API 6A and API 12F)
Activities undertaken in this unit are Design and Manufacture of Pressure Vessels and HeatExchanger to ASME and PED codes, manufacture of tanks, Silos, to API codes, refurbishment ofentire offshore structures.
Manufacture of Desalination plants, Offshore / land rig structures and complete drilling mudhandling packages.
We have isolated stainless steel manufacturing bay, capable of handling up to 900 tons ofStainless Steel fabrication per month.
Certication
ISO Certificate
National Board CertificateNB
National Board CertificateR
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ASME Certificates U, U2, PP, S
API Certificates 5L, 6A, 2B, 12F , 4F , 650
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IGF Process SkidClient : Merpro Limited, Scotland U.K. /NPCC Abudhabi, U.A.E. / Maersk Oil
Major Projects
Top side of FPSOFPSO- Gol nno, AbudhabiClient: Veola Water ServicesWest Garth Ltd, U.K./ Saipem
Major Projects
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Oil Flotation Cell Frade FPSOClient: SiemensWater Technologies / SBM
Water Treatment PackageClient: Aquatech / QGPC
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HP Flare K.O. Drum Jihar Stage 3 Project, Syria
Client: Petrofac International / Hayan Petroleum Company
3 Stage Separator - 1440 PSI SeparatorClient: Power Well Services
Dual Compartment Acid Tank Client: Haliburton
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Titanium Tube Brine HeaterClient: Aquatech Intl./ Al Kai, KGOC/AGOC
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Fuel Gas FilterClient: Perry Equipment
/ Yanbu Saudi Arabia
Amine Still Column (2150mm dia x 26 mtr H)Client: RamaFab Odessa Texas/ Kuwait Petroleum
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Gas Filter w/quick clossureMarand & Margan Lar Compressor StationClient: Tyco Thermal/ National Iranian Oil Co.
1440 psi separator skidClient: Halliburton
Marand Compressor StationCyclone SeparatorsClient: Tyco Thermal / National Iranian Oil Co
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Stainless Steel VesselsJebel Ali L StationClient: Fisia Italimpianti / DEWA, U.A.E
Sea water intake Duplex S.S. PipingJebel Ali Power & Desalination Plant L StnClient: Fisia Italimpianti / DEWA, U.A.E
HP Knock Out DrumMarand & Margan Lar
Compressor StationClient: Tyco Thermal / National
Iranian Oil Co.
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Insulated Amine Contactor VesselClient: Rama Fabrication Odessa Texas / Kuwait Petroleum
HCL Injection SkidClient: Doosan / DEWA,U.A.E
Gas Filters Hamriya Pipeline ProjectGas PipeClient: Perry Equipment
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Filter SeparatorAweer Gas Turbine Power Station II & Phase III
Client: Process Group / DEWA- U.A.E
Deethanizer (Stainless Steel)Dana Gas Cresent Petroleum-Khor Mor LPGRecovery PlantClient: Exterran Compression LP Huston U.S.A
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Stainless Steel Process VesselGusto Talisman Jack up Mopu IGC PackageClient: Gas Services International
Gas Filters SeparatorHamriya Pipeline Project Gas PipeClient: Perry Equipment / UGTCL
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Dished Heads Manufacturing FacilityDished Heads Manufacturing Facility
2:1 Ellipsoidal Dish Head Semi - Ellipsoidal Dish Head Toricone Crown & Petal Construction - Spheres and Hemispheres Transition Pieces for Offshore Rig Crane Base
Hemispherical Dish Head
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2400 tons
Dishing Press
2400 tons
Dishing Press
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