festo air services - gaccom.org · festo features industry standards:iso, nfpa, vdma, ce. design...

. Festo Air Services

Abteilung/Name Projektname 29.06.2009 1

Automation Components…p

PLCs and I/O DevicesOperator Interfaces, Controls, I/O Devices,

Vision Systems, Sensors and Feedback Devices

ElectromechanicalElectric Linear Actuators, Servo and Stepper Motors

and ControllersPneumatics

Cylinders Guided Actuators Rotary Actuators End

You Benefits

Cylinders, Guided Actuators, Rotary Actuators, EndEffectors, Valves & Valve Manifolds, Air Preparation,

Fittings & Flow Controls, Tubing, and Servo Controllers


2

Festo Features

Industry Standards: ISO, NFPA, VDMA, CE

Design Consideration That Save MoneyB P iBest Practices

• Sizing and selection of tubing, hose and connectorsP i i f t d it l d l t t D ’t i !• Proper sizing of components reduces capitol and replacement cost. Don t over size!

• Operate cylinders at required operating pressure and utilize regulators for pressure down cost savings

• Install drip legs and drains on air drops for water collectionp g p• Utilize smart air prep systems that provide adequate flow and PM detection devices • Specify valve products that provide leak free spool technology and low wattage coils • Upgrade cylinders that provide repairable rod glands on cylinders• Utilize smart vacuum generators to reduce cost of air• Implement cycle timing controls on blow off applications to reduce operating cost• Develop standards in design practices and product selection for low leakage


Festo Air Services - Concept OverviewFesto Air Services Concept Overview

ResultsConsultancy

ObservationMeasurement

Analysis Documentation y


Festo Energy Saving ServicesFesto Energy Saving Services

Customers that have:• The need to reduce energy

consumption• Problems with their air distribution

system• Audible leakages (hissing sound)• Unaccounted pressure losses• Insufficient manpower to conductInsufficient manpower to conduct

leakage elimination• Already had air audits done at their

facilities without success


facilities without success• A need for machines that run

efficiently MRO and OEM

1. FESS - Festo Energy Saving Service – MRO

Service contents• Measuring of static leakage machine level

• Measuring of dynamic consumption

•Ultrasonic leak detection

• Measuring equipment as well as materials f i t ll tifor installation

• Analysis of results and documentation


2. FACA - Festo Air Consumption Analysis Service – OEM2. FACA Festo Air Consumption Analysis Service OEM

Service contentsService contents• Measuring of static leakage on machine

• Measuring of dynamic consumptionMeasuring of dynamic consumption

• Measuring equipment as well as materials for installation

• Analysis of results and documentation of consumption documentation for customers


3. Festo Air Quality Service – Manufaturing3. Festo Air Quality Service Manufaturing

Service contentsf i li i l• Measurements of air quality particles,

water and oil content

• Air preperation device inspections and• Air preperation device inspections and analysis of weaknesses

• Technical consulting andTechnical consulting and documentation of contamination


GFDM EnclosureGFDM Enclosure

Complete Assembly


Solution: Applying Energy Management Solutions to Pneumaticspp y g gy g


Energy Monitoring of Pneumatic SystemsMain functionalities• Gives Air Consumption information of a machine cycle• “Teach-In” functionality to create reference values• Compares actual values with reference values

gy g y

p• Selectable tolerances in absolute and percentage

(States: Green, Yellow, Orange, Red)• Gives process parameter States and Overall Machine

State• Different trigger options• Different trigger options

Furthermore:• Statistics information• Diagrams of values• US Units / SI Units and Language selectable• Settable machine operation modes (up to 16 modes of operation)

Festo Energy MonitoringScreenshots


Differences between the two versions

GFDM (CECX based) GFDM (FED-CEC based)


Questions


festo air services - gaccom.org · festo features industry standards:iso, nfpa, vdma, ce. design...

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