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Company Presentation June 2015
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- Business
A company active in the field of advanced
engineering plastics and composites production,
with over 30-years of production experience and
major subcontracting co-operations in the
aerospace, military, automotive and electrical /
electronics industries.
- Services
A full range of manufacturing services are
provided, which include tools and parts design,
production and assembly engineering, tool
construction, production of components and
subassemblies.
Business and Services
Our Moto: We bring ideas into life
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Established: 1979
Premises : Offices: 32 Ardittou Str., 11636, Athens
Factory (1): Viotia Region, Thiva, 32200, Piri Area
Factory (2): 1st km of Markopoulo – Kalivia Avenue
19003, Markopoulo, Attika, Greece
Share Capital: 5.403.942 Euro
Personnel: 75 people (June 2015)
ISO Certifications: ISO 9001:2008 and ISO 14001:2004
HMOD Certified: Listed in the HMOD Defense Manufacturers Registry (#00023)
Memberships: Hellenic Chamber of Industry
Hellenic Aerospace & Defense Industries Group (HASDIG)
Hellenic Subcontractors Association
Hellenic Plastics Industries Association
ICAP Strongest Companies in Greece
General Information
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Major Customers
Domestic
Aluminium of Greece
Bosch-Siemens Home Appliances (BSH)
Demka
Hellenic Air Force (HAF)
Hellenic Aerospace Industry (HAI)
Hellenic Defense Systems (HDS)
Hellenic Petroleum
Hellenic Power Company
Intrakom
Landis+Gyr Corinth
Miltech Hellas
Vodafone – Greece
International
Dassault Aviation (France)
EADS France (France)
Enics (Sweden)
Festo KG (Germany)
Georg Fischer WAGA (Holland)
Gretsch Unitas GmbH (Germany)
Jabil (Poland)
Jac Products Ltd (Great Britain)
Landis+Gyr International (Switzerland)
Landis+Gyr UK (United Kingdom)
MBDA (France)
Trelleborg Vibracoustic GmbH (Germany)
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Main European Markets Served
L+G (FR)
L+G (UK)
JAC Products
Trelleborg-Vibracoustic
Enics
Celestica
Jabil
MBDA
Airbus
Airbus Helicopters
Gretsch Unitas
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(1) Design – Engineering & Tool-shop
- Molds and production tools
(2) Production
- Engineering Plastics (injection molding) & BMC
Injection of Thermoplastic Materials and BMC
Gas Assisted Injection Molding
- Composites
Resin Transfer Molding
Vacuum Resin Infusion
- Assemblies, Subsystems & Final Products
In-house process:
- Machining, US Welding, Riveting, Hot-Stamping , Wet Paint
- Tampon-Printing, Manual Assembly, EFI for plastics, etc
Subcontracting process:
- Powder coating, Vacuum metalize, etc
Purchasing: Electronics, Special components etc
(3) Other Services
- Quality and logistics
Areas of Activity
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Design – Engineering & Tool-Shop
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(1) Stereo-lithographic prototypes (STL Parts)
(2) Functional Prototypes
- Machined Prototypes
- From prototyping moulds
Design - Prototypes
Initial plastic machined
prototypes
Aluminum machined
prototypes
Initial Molded
Prototypes
Final Molded
Prototypes
Mold Bases with aluminum
inserts for prototypes and
small series
STL and serial products
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(1) Design for manufacturing
- Customer: TrelleborgVibracoustic GmbH
- Assembly: Engine mount hydro-mechanical sub-
system for the VW GOLF
- Final Product: Engine Mount for Golf Serie
- Successfully cooperated in the development phase
and received the contract for the production
- Audited by VOLKSWAGEN for the release of the
production
(2) Complete Assembly Modeling
- Customer: Miltech SA
- Product: Military Field Telephone
- Complete product study
- 3D Parametric Design of all components
- Assembly Verification
Design - Parts and Subsystems (examples)
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- Flow Simulation Analysis
- Complete 3D Parametric Design of all
Mould details
- Use of standard items from reliable
suppliers
- Feed design (gates, runners, hot-runner
systems)
Design - Mold and Fixtures
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Construction of Molds & Production Tools
- Modern construction procedures
- Full Computer Aided Manufacturing
- Experienced and trained personnel
- Fully equipped tool shop
- 15+ years experience in CNC machining
of complex shapes
Tool Shop
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Tools Manufacturing Experience
• Use: Military
• Raw material: PEEK (Victrex)
• Cavities: 3 (different parts)
• Guarantee: 1M cycles
• Mold Base : Pedrotti
• Use: Electrical - Electronics
• Raw material: BMC (Tetradur)
• Cavities: 4
• Accuracy: 0.005 inches
• Guarantee: 5M cycles
• Mold Base : Pedrotti
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Tools Manufacturing Experience (c’ntd) • Use: Automotive
• Raw material: Polyamide 66 30%GF, heat stabilized,
hydrolysis resistant - ZYTEL (DuPont)
• Cavities: 4
• Guarantee: 2M cycles
• Mold Base : HASCO
• Use: Automotive
• Raw material: Thermoplastic Elastomere
SANTOPRENE 101-80 (AES)
• Cavities: 8
• Guarantee: 1M cycles
• Mold Base : Pedrotti
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Engineering Plastics & Composites
Production
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Engineering Plastics & BMC
Machine park – Engineering Plastics
- Working 3 shifts – 5 days per week
- 14 Machines ranging from 60tn to 520tn
Machine park - BMC
- Working 3 shifts – 5 days per week
- 3 Krauss-Maffei Machines 300tn
Over 30 years of experience
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(1) Materials
- Carbon fibers, glass-fibers, Kevlar-fibers
- Epoxy Resins
- Polyester resins
(2) Production Methods
- RTM
- Light RTM
- Vacuum Resin Infusion
- Wet Lay-up
(3) Product Weight & Size
- No actual limitation
Composites
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(1) Post-Molding Operations
- Conventional and CNC Machining
- Ultrasonic Welding and Inserting
- Riveting
- Hot-Stamping and Tampo-Printing
- Manual Assembly
- Packaging
(2) Subsystems
- Subsystem release following ISO, Military or
custom Standards
- Design and implementation of testing
procedures
- Provide guarantee period
Production – Assemblies & Subsystems
Twin Container for Carl-Gustaff
ammunition
IBM AS400 Pedestal Assembly
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Major Production Projects
in Engineering Plastics and Thermosets
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(1) Assembly for IBM AS 400 Systems
- Production started in 1987 and finished in 1993, when the new
generation of Pedestal (the LTS assembly) was launched.
- Single Source supplier for IBM and awarded many times the
“Supplier of the Month” award
(2) Ferraris Electro-Mechanical Power Meters for Landis+Gyr
- In 1996 signed a major contract with the Swiss based company
Landis+Gyr for the production of all thermoplastic components
of the Ferraris electro-mechanical power meters
- Many of these items are still under production
(3) Carl - Gustaff Ammunition Container for HDS S.A. (former EBO)
- In 1998 signed a contract for the production of the twin-
container for the ammunition of the Carl - Gustaff anti-tank
weapon.
- The contract has been successfully completed
- Small quantities have been additionally ordered the following
years
Indicative Major Production Projects
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(4) Engine mount hydro-mechanical sub-system for the VW GOLF
- In 2003, received from Vibracoustic Gmbh the first order for
prototype tools for a new patented product
- Successfully cooperated in the development phase and received
the contract for the production
- Audited by VOLKSWAGEN for the release of the production
- Project is still active and expands to other customers like PSA,
BMW and Jaguar
(5) FOCUS New Generation Electronic Power Meter for Landis+Gyr
- In 2010, initiated the production of BMC parts for the new
Landis+Gyr electronic power meter
- New technology production process & materials
- Overall investment of 1.2M Euro in new machinery
- Sole E.U. supplier for Landis+Gyr on this project
Indicative Major Production Projects cnt’d
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Major Production Projects in Composites
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(1) Composite Electrical Junction boxes – Rafale Fighter
- Wet lay-up components (polyester, glass fibers, aluminum net)
- Machined epoxy parts
- Final Assembly (riveting, machining, painting)
- Sole source
(2) DEMKA CARBON Spear-Gun
Producing a revolutionary body for DEMKA CARBON Spear-Gun, sold world-
wide and considered one of the best spear-guns ever produced. This is a
special composite product with:
- Polyurethane Core
- Unidirectional Carbon fibers
- Carbon braids
- Aeronautical grade of epoxy system
Major Production Projects in Composites
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Major Production Projects in Composites (cnt’d)
• An innovative product designed and developed by Dasyc
which addresses mobile storage, parking and other
housing needs.
• The facility is comprised of composite prefabricated
panels, produced in the manufacturing plant.
• The panels are easily transported (land-sea-air),
assembled and disassembled at any site
• Attributes: structural strength, fire resistance, ease of
manufacture and assembly, increased thermo / sound
insulating capabilities
• Options: fire arms protection, solar panels, a/c integration,
electrical installation, doors, IR painting…
Hangar modular design
Pieces Junction Detail
Arches detail design
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Major Production Projects in Composites (cnt’d)
- Customer: Hellenic Air Force (130CS - Limnos)
- Deliverables: 1 Transportable Hangar (930 m²)
Two-sides Covers (Tents – Enhanced Solution)
On-site Installation Services
Electrical Installation (Anti-explosive)
- Customer: Hellenic Air Force (112BW – Elefsis)
- Deliverables: 1 Transportable Hangar (930 m²)
Two-sides Covers (Tents – Simple Solution)
On-site Installation Services
Electrical Installation (industrial)
- Customer: Hellenic Air Force (AD Rhodes)
- Deliverables: 1 Transportable Hangar (930 m²)
Two-sides Covers (Tents – Enhanced Solution)
On-site Installation Services
Electrical Installation (Anti-explosive)
1
2
3
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Other Services
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Other Services (1) Quality
- ISO 9001:2008 and ISO 14001:2004 Certified
- PPAP Documentations
- Material “Certificate of Compliance”
- IMDS Data Entry (global database for automotive parts)
- Process Capability Study, Process Flow Chart
- Test Plan (Quality Control Sheet)
- Packaging Standard
- Emergency Plan
(2) Logistics
- Ship-To-Line / Ship-To-Stock / Ship-To-Consignment Stock
- KANBAN supply method
- Annual Contracts
- Ship directly to the end-users on behalf of our customers
Name
1. 5. 1. 1.
2. 6. 2. 2.
3. 7. 3. 3.
4. 8. 4. 4.
LENKUNGS-
ART METHODEN
Montage 1. Duesensysteme einwandfrei montiert - Ο Wenn Clip am Lagerdeckel angerissen ist, Deckel FLK
Verclipsung i.O. demontieren und in Ausschusskiste werfen.
Montagevorgang mit neuem Lagerdeckel wiederholen.
2. Gewicht 110,8-113,8 gr (interne Vorgabe W Teile aussortieren in Behaelter (mit gelbem Aufkleber) - FLK
zur Variantenpruefung) Information an Qualitaetssicherung zur Kontrolle.
Pruefung 1. Bauhoehe 20,15 +1 / -0,5 M (H) Teil als Ausschuss kennzeichnen, 2 weitere Teile pruefen. FLK
2. Laenge 94,9 -0,2 M (M) Teil als Ausschuss kennzeichnen, 2 weitere Teile pruefen. FLK
Code Technika Plastika SAAusgabenBezuegliche Zeichnungen und Vorschriften:
3618 372 / 172 Index 10 640254 (GERMANY)
R036037272
HAEUFIGKEIT
PRUEFUNGS-
Duesensystem Kompl DIESEL
Code Nummer
640254QUALITAETSKONTROLLBLATT
3618 372 / 172
Kunden-code
KONTROLLIERTE MASSE UND MERKMALE REAKTIONSPLAN
647254 (CZECH REP.)
100%
100%
2 St. / Karton
2 St. / Karton
Α