fibreglass roofing guide - grp · 2014. 8. 1. · 12 6 9 1 hour 3 apply csm – either 75mm ferheki...
TRANSCRIPT
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A SHORT INTRODUCTION TO
FIBREGLASS ROOFING
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CONTENTSRoof Overview 1
Laying Boards 2
Trim Types 3
Fixing Trims 4
Dry Fit 4
Mixing Resin and Topcoat 5
Laminating 6
Applying Topcoat 7
Weather Conditions 7
Tools and Accessories 8
Welcome to the world of
a GRP roof, or even if you already have some experience, we hope that this guide will increase your knowledge of the
not a comprehensive installation manual. If
as well as MSDS for all the Premium materials and an extensive list of FAQs.
Alternatively you can contact one of our Technical Support Team during normal
MATRIX PREMIUM GUARANTEE
wish to take advantage of the fully documented 20 year Premium Warranty scheme you will need to complete
20YEARS
MA
TRIX
PREMIUM GUA
RAN
TEE
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WRITING AND GAP
SIDE UP
Wall Fillet(D type)
Flat Flashing(F type)
18mm OSB3 T&G 8 x 2 boards
Raised Edge(B type) Drip Edge(A type)
The Layers
Bandage(CSM)
Simulated Lead Flashing
(C type)
600gFibreglass Mat (CSM)
MatrixPremiumTopcoat
MatrixPremium
Resin
MatrixPremium
Resin
Fibreglass Mat (CSM)
Matrix Premium Topcoat
Matrix Premium Resin
Matrix Premium Resin
18mm OSB3 T+G
ROOF OVERVIEW
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Writing
and
gap sid
e up
OSB3 T+
G
18mm
DOWN
UP
3mm gap
Masking TapeBandage
LAYING THE BOARDS
Roof Size 5m2 10m2 20m2
600gm CSM 3kg 6kg 12kg
Resin 9kg 18kg 36kg
Topcoat 2.5kg 5kg 10kg
Catalyst @ 3%* < 345ml
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A
Board
Use battens as needed
Matrix PU Trim Adhesive
TRIM TYPESDrip Edge (A types)
Wall Fillets (D types)Flashing (C types)
Raised Edge (B types)
Other Corners - use with D 260 / A 200 / B 260
Other Trims
Universal Corners - use with A 200 / B 260
External C3
Fillet to Trim C2(left and right)
Expansion Joint E 280
Simulated Lead Roll E34/45
External C1
Internal Angle AT195 Int
External AngleAT195 Ext
Flexible F300
Internal C3
Internal C4
Type A mm Use WithA 200 90 B 260A 170 65 B 230A 250 140 B 300
Type C mm Use With
C 100 100 WallFilletsC 100MT 100
Type D mm D1 mm Use With
D 260 135 110 C TypeFlashingsD 300 220 120
Type B A mm Use WithB 260 125 90 A 200B 230 105 65 A 170B 300 180 140 A 250
CMatrix PU Trim Adhesive
Board
D
D1
Board
Use battens as neededBA Board
Matrix PU Trim Adhesive
MT = Moisture Trap
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Board
FIXING TRIMS DRY FIT
Use 1 or 2 slate battens to stand trim into gutter
Measure and cut CSM as required.
with GRP.
overlap and sealed with Matrix PU Trim Adhesive.
Use Matrix PU Trim Adhesive on inside Overlap CSM
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5 LitreBucket
5 LitreBucket
20 kg
Premium
Resinor
Topcoat
MIXING RESIN AND TOPCOAT
You must add catalyst to resin and to topcoat –
How Much Catalyst ? Matrix Premium Resin and Topcoat
Temperature
Cold day (10OC min)
Cool day
Warm day
Hot day (30OC max)
Premium Zero Resin and TopcoatOC)
1
3
4
Matri
x
Catal
yst
MatrixCatalyst
1 LitrePremium
Resin
1 LitrePremiumTopcoat
or 1Kilogram
It is important to add the correct amount of catalyst for a given temperature and to give you
the amount of catalyst you can control the speed of the process.
It is important to mix
thoroughly.
Replace lid on dispenser and catalyst
More catalyst
Less
cat
alys
t
2
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1minute
LAMINATINGHow to apply the laminate The order of work
11
3
3
4
4
Laminate any small detail such as pipework, trim overlaps, corners etc.
Laminate the main area of deck.
Allow to cure until you can walk on laminate
22
12
6
9 31 Hour
Apply CSM – either 75mm
or pre prepared CSM rolls.
Apply more catalysed resin to CSM – allow to dwell for 60 seconds.
Consolidate with paddle roller (large or small as appropriate) to remove all air.
Apply catalysed resin with
detail work).
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APPLYING TOPCOAT
Short P
ile Rol
ler
24Hours
12
6
9 3
Brush Matrix Premium Topcoat into all the corners and crevices to ensure complete coverage. (Topcoat is not
roof watertight)
Mix Matrix Premium Topcoat with the catalyst.
WEATHER CONDITIONSYou must choose the right weather
Apply Matrix Premium Topcoat to the laminate and to the trims.
35
30
20
25
10
15
5
0
Matrix Premium Zero Resin and Topcoat
Matrix Premium Resin and Topcoat
ZERO
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SOME TOOLS AND ACCESSORIES
and mixing sticks roller for Matrix Premium Resin application
Catalyst dispenser roller for Matrix Premium
Topcoat application
Extension pole(s)
Cutting knife
Sandpaper
Acetone for cleaning
Large and small consolidation rollers
Matrix Trim Adhesive and skeleton gun
Safety goggles and
5 Litres1 Litre
Acetone
Mat
rix
Trim
Adh
esiv
e
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DisclaimerWhilst we make every effort to provide accurate information to assist in the application of
the materials are appropriately chosen and correctly applied. We make every effort to update
Please see our website for the latest information.
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Matrix Composite Materials Company Ltd
2 Folly Lane St Philips Bristol BS2 0RH
Skyline BedfordUnit 1 Eastcotts Ind Est, Eastcotts Road, Bedford, MK42 0JU01234 271 367
Skyline Edgeware
0208 951 5677
Skyline FelthamHanworth Trading Est, Hampton Road West, Feltham,
Skyline HanwellWaterside Trading Est, Trumpers Way, Hanwell W7 2QA0208 571 1666
Skyline Leighton Buzzard
01525 374 723
Skyline Lewisham 198 Drakefell Rd, Brockley, Lewisham, SE4 2DS 0207 358 1000
Skyline Uxbridge
0189 523 3524
George Bence & Sons, Cheltenham
01242 285185
Bowman Marine Supplies, Ramsgate
01580 754 903
01935 700 425
South Coast Building Supplies, Bournemouth