fibrex flooring pres

60
Construction Fibrex Construction Chemicals Pvt Ltd Fibrex Construction Fibrex Construction Chemicals Pvt Ltd Chemicals Pvt Ltd

Upload: fibrex

Post on 15-May-2015

648 views

Category:

Business


0 download

DESCRIPTION

Epoxy Flooring

TRANSCRIPT

Page 1: Fibrex Flooring Pres

Co

nst

ruct

ion

Fibrex Construction Chemicals Pvt Ltd

Fibrex Construction Fibrex Construction Chemicals Pvt LtdChemicals Pvt Ltd

Page 2: Fibrex Flooring Pres

Co

nst

ruct

ion

Specialised Resin Flooring For Specialised Resin Flooring For Food, Pharmaceutical, Automotive Food, Pharmaceutical, Automotive

& Engineering Industry& Engineering Industry

Fibrex Construction Chemicals Pvt Ltd

`

Page 3: Fibrex Flooring Pres

Co

nst

ruct

ion

Fibrex Construction Chemicals Pvt Ltd

How it Looks LikeHow it Looks Like

Page 4: Fibrex Flooring Pres

Co

nst

ruct

ion

‘What

is an

Industrial Floor ?’

‘What

is an

Industrial Floor ?’

Fibrex Construction Chemicals Pvt Ltd

Page 5: Fibrex Flooring Pres

Co

nst

ruct

ion

It is Industries working surface …

It cannot be avoided!

Fibrex Construction Chemicals Pvt Ltd

Page 6: Fibrex Flooring Pres

Co

nst

ruct

ion

What are the consequences What are the consequences of of

industrial floor failure ?industrial floor failure ?

Fibrex Construction Chemicals Pvt Ltd

Page 7: Fibrex Flooring Pres

Co

nst

ruct

ion

Health and safety risks.Health and safety risks.

Pollution and possible prosecution.Pollution and possible prosecution.

Fibrex Construction Chemicals Pvt Ltd

Page 8: Fibrex Flooring Pres

Co

nst

ruct

ion

CrackingCracking

Fibrex Construction Chemicals Pvt Ltd

Page 9: Fibrex Flooring Pres

Co

nst

ruct

ion

Absence of water protection membraneAbsence of water protection membrane

Fibrex Construction Chemicals Pvt Ltd

Page 10: Fibrex Flooring Pres

Co

nst

ruct

ion

Coating failureCoating failure

Fibrex Construction Chemicals Pvt Ltd

Page 11: Fibrex Flooring Pres

Co

nst

ruct

ion

Lack of detailingLack of detailing

Fibrex Construction Chemicals Pvt Ltd

Page 12: Fibrex Flooring Pres

Co

nst

ruct

ion

Bad housekeepingBad housekeeping

Fibrex Construction Chemicals Pvt Ltd

Page 13: Fibrex Flooring Pres

Co

nst

ruct

ion

Varied flooring concepts are available on demand for different operational requirements and site conditions.

Fibrex Construction Chemicals Pvt Ltd

Page 14: Fibrex Flooring Pres

Co

nst

ruct

ion

FLOORING CRITERIAFLOORING CRITERIA

Fibrex Construction Chemicals Pvt Ltd

Page 15: Fibrex Flooring Pres

Co

nst

ruct

ion

Design Life

Floors are designed as per the requirement of the industry.

Operation Requirements

Floor toppings are capable of withstanding static and dynamic loads.

Traffic & Mechanical Wear

Resistance to impact and abrasion.

Fibrex Construction Chemicals Pvt Ltd

Page 16: Fibrex Flooring Pres

Co

nst

ruct

ion

Constructional Joints

Joints of nominal movement such as construction and day work are catered for by flexible sealing and overcoating within the Fibfloor Programme.

Floor to Wall Connection

Coving is provided between horizontal and vertical surfaces such as floor to walls and around plinths.

Fibrex Construction Chemicals Pvt Ltd

Page 17: Fibrex Flooring Pres

Co

nst

ruct

ion Surface Design

The surface design of the floor are as per the functional and subjective criteria.

Fibrex Construction Chemicals Pvt Ltd

Page 18: Fibrex Flooring Pres

Co

nst

ruct

ion

Chemical Resistance

Temperature

Withstand extremes of temperature.

Slip Resistance

Different degrees of slip resistance can be designed into the floor to suit the specific area requirements.

Fibrex Construction Chemicals Pvt Ltd

Page 19: Fibrex Flooring Pres

Co

nst

ruct

ion Impact Resistance / Point Loads

Resistance to compressive load that are generated by the movement of goods on truck, pallets, etc.

Hygiene

Floor are totally dust free, without cracks or angled corners and easy cleanable.

Rapid Curing

The floors have rapid curing properties.

Fibrex Construction Chemicals Pvt Ltd

Page 20: Fibrex Flooring Pres

Co

nst

ruct

ion

Detailing

Fibrex Construction Chemicals Pvt Ltd

Page 21: Fibrex Flooring Pres

Co

nst

ruct

ion

Floor Coating on Green and Damp Concrete

Cannot withstand,results in bubbles,delamination

Conductive / Anti – static

Special type floors are layed to prevent electrical interference with sensitive electronic equipment, or to avoid a build-up of static electricity.

Fibrex Construction Chemicals Pvt Ltd

Page 22: Fibrex Flooring Pres

Co

nst

ruct

ion

Multi Shades of Colour

Fibrex Construction Chemicals Pvt Ltd

Page 23: Fibrex Flooring Pres

Co

nst

ruct

ion

BOND FAILURE OF REACTIVE RESIN BOND FAILURE OF REACTIVE RESIN FLOOR TREATMENTFLOOR TREATMENT

Fibrex Construction Chemicals Pvt Ltd

Page 24: Fibrex Flooring Pres

Co

nst

ruct

ion

WHEN COATING CEMENTITIOUS SUBSTRATES WITH REACTIVE RESINS, THE SUBSTRATE MOISTURE CONTENT MUST NOT EXCEED 4%.

THE CONSEQUENCES OF NON-COMPLIANCE OF THE ABOVE ARE COATING FAILURE AND FINANCIAL LOSS.

THESE FAILURES ARE OFTEN TRIGGERED BY A PHENOMENON KNOWN AS “OSMOSIS”.

Fibrex Construction Chemicals Pvt Ltd

Page 25: Fibrex Flooring Pres

Co

nst

ruct

ion STAGES OF FAILURESTAGES OF FAILURE

PHASE I

SINGLE OR MULTIPLE BUBBLES WITH DIAMETERS OF BETWEEN 0.5 CM AND 4CM IN THE COATING WITH A HARD, CURVED, CLOSED SURFACE.

PHASE II

CRACKED OR WORN BUBBLES WHICH SMELL UNPLEASANT INSIDE, PARTIAL DETACHMENT OF THE FLOORING FROM THE SUBSTRATE.

PHASE III

VOIDS, EXTENSIVE DELAMINATION OF THE FLOORING FROM THE SUBSTRATE.

Fibrex Construction Chemicals Pvt Ltd

Page 26: Fibrex Flooring Pres

Co

nst

ruct

ion FACTOR DETERMINE THE OSMOSIS EFFECT IN FACTOR DETERMINE THE OSMOSIS EFFECT IN

INDUSTRIAL FLOORING CONSTRUCTIONINDUSTRIAL FLOORING CONSTRUCTION

WATER IN LIQUID STATE

SOLUBLE SALTS

SEM-IPERMEABLE MEMBRANE

ALL THE ABOVE THREE CONDITIONS ARE PRESENT DURING INSTALLATION OF REACTIVE RESIN FLOORING ESPECIALLY ON CEMENTITIOUS SUBSTRATE WITH MOISTURE CONTENT ABOVE 4% LIMIT.

Fibrex Construction Chemicals Pvt Ltd

Page 27: Fibrex Flooring Pres

Co

nst

ruct

ion

CONCRETE HUMIDITYCONCRETE HUMIDITY

NON DESTRUCTIVE TESTING OF MOISTURE OF CONCRETE CAN BE DONE BY USING ELECTRONIC MOISTURE METER.

IN FRESH CONCRETE

THE MOISTURE CONTENT OF CONCRETE SPECIFIES HOW MUCH WATER CAN THEORETICALLY STILL EVAPORATE.

IN HARDENED CONCRETE

THE MOISTURE OF CONCRETE RELATES TO THE AMOUNT OF WATER CONTAINED IN THE PORES AND CAPILLARIES. IN NORMAL RELATIVE HUMIDITY CONDITION THIS IS 2 – 4% BY WEIGHT.

ADDITIOINAL MOISTURE ENTERS THE CONCRETE RISING THE MOISTURE CONTENT ABOVE 4%.

Fibrex Construction Chemicals Pvt Ltd

Page 28: Fibrex Flooring Pres

Co

nst

ruct

ion Storage and Logistic areas Storage and Logistic areas

New Buildings

Fibrex Construction Chemicals Pvt Ltd

Page 29: Fibrex Flooring Pres

Co

nst

ruct

ion Storage and Logistic Areas - New BuildingsStorage and Logistic Areas - New Buildings

REQUIREMENTS Two-layer concrete slab for

accurate evenness and

slope. Adjustment of level

tolerances

Fibrex Construction Chemicals Pvt Ltd

Page 30: Fibrex Flooring Pres

Co

nst

ruct

ion

REQUIREMENTSOne layer-concrete slab with high mechanical properties Abrasion Chemical resistance Limit dusting Colored aspect

Fibrex SystemMonolithic concrete slab based on Flooring Technology Dry Shake Floor Hardener FIbfloor® (HT) applied to the fresh concrete slab before power floated finish.

Storage and Logistic Areas - New BuildingsStorage and Logistic Areas - New Buildings

Fibrex Construction Chemicals Pvt Ltd

Page 31: Fibrex Flooring Pres

Co

nst

ruct

ion Storage and Logistic Areas Storage and Logistic Areas

Rack Storage

Fibrex Construction Chemicals Pvt Ltd

Page 32: Fibrex Flooring Pres

Co

nst

ruct

ion

REQUIREMENTS

Economy standard Light to medium wear resistance Surface stabilization Limit concrete dusting Coloured aspect

Fibrex System

Storage and Logistic Areas - Rack StorageStorage and Logistic Areas - Rack Storage

Primer : 1 x FibfloorTM Primer

Fibfloor (FC) a coloured solvent containing epoxy resin based impregnation.

Fibrex Construction Chemicals Pvt Ltd

Page 33: Fibrex Flooring Pres

Co

nst

ruct

ion Storage and Logistic Areas - Rack StorageStorage and Logistic Areas - Rack Storage

REQUIREMENTS

Medium Standard

Medium wear resistance No concrete dusting Safety Aesthetics

Fibrex System

Primer : 1 x FibfloorTM Primer

500 micron a solvent free coloured epoxy binder for self levelling coating.

Total layer thickness : 0.5-0.6 mmFibrex Construction Chemicals Pvt Ltd

Page 34: Fibrex Flooring Pres

Co

nst

ruct

ion Storage and Logistic Areas Storage and Logistic Areas

Coldstores

Fibrex Construction Chemicals Pvt Ltd

Page 35: Fibrex Flooring Pres

Co

nst

ruct

ion Storage and Logistic Areas - ColdstoresStorage and Logistic Areas - Coldstores

Cold Storage 0°C High wear resistance Thermal resistance Safety High care standards

Fibrex System

REQUIREMENTS

Primer : Fibfloor® Primer

Fibfloor® (SLB) solvent free, coloured epoxy self-

smoothening screed, broadcasted with quartz

sand and sealed.

Total layer thickness : 4 mm

Fibrex Construction Chemicals Pvt Ltd

Page 36: Fibrex Flooring Pres

Co

nst

ruct

ion Processing Areas Processing Areas

Dry Processes

Fibrex Construction Chemicals Pvt Ltd

Page 37: Fibrex Flooring Pres

Co

nst

ruct

ion Processing Areas - Dry ProcessesProcessing Areas - Dry Processes

Fibrex System

REQUIREMENTSHigh standardHigh wear resistanceGood chemical resistance High safety Aesthetics and surface texture Comfort and care

Primer : Fibfloor® Primer

1 x Fibfloor® 261 (S) a solvent free, coloured

epoxy self-smoothing screed.

Layer thickness : 2 mmFibrex Construction Chemicals Pvt Ltd

Page 38: Fibrex Flooring Pres

Co

nst

ruct

ion Processing Areas Processing Areas

Decontaminable Floors and Cleanrooms

Fibrex Construction Chemicals Pvt Ltd

Page 39: Fibrex Flooring Pres

Co

nst

ruct

ion

Economy standard Light wear resistance Medium chemical resistance Aesthetics Decontaminable Easy cleaning and repair

Processing Areas - Decontaminable Floors and Cleanrooms

Processing Areas - Decontaminable Floors and Cleanrooms

REQUIREMENTS

Fibrex SystemPrimer : 1 x Fibfloor® Primer

1 x Fibfloor® (SL), a coloured solvent containing epoxy resin based impregnation.

Fibrex Construction Chemicals Pvt Ltd

Page 40: Fibrex Flooring Pres

Co

nst

ruct

ion Processing Areas - Decontaminable Floors and

CleanroomsProcessing Areas - Decontaminable Floors and

Cleanrooms

Medium standardMedium wear resistance Good chemical resistance Aesthetics Decontaminable Comfort and care

REQUIREMENTS

Fibrex SystemPrimer : Fibfloor® Primer

Fibfloor® (SL) a solvent free, coloured epoxy

highly chemical resistance, self-smoothening.

Layer thickness : 0.5 – 1 mm

Fibrex Construction Chemicals Pvt Ltd

Page 41: Fibrex Flooring Pres

Co

nst

ruct

ion Processing Areas - Decontaminable Floors and

CleanroomsProcessing Areas - Decontaminable Floors and

Cleanrooms

High standard High wear resistance High chemical resistance Aesthetics Decontaminable Comfort and Care

Fibrex System

REQUIREMENTS

Primer : Fibfloor® Primer

1 x Fibfloor®(SL) a solvent free, coloured

epoxy highly chemical resistance, self-smoothing .

Layer thickness : 2 mm

Fibrex Construction Chemicals Pvt Ltd

Page 42: Fibrex Flooring Pres

Co

nst

ruct

ion

FIBREX APPLICATION FIBREX APPLICATION PROCEDUREPROCEDURE

Fibrex Construction Chemicals Pvt Ltd

Page 43: Fibrex Flooring Pres

Co

nst

ruct

ion

MEASURING THE SUBSTRATE MOISTURE CONTENT BY MOISTURE METER

Fibrex Construction Chemicals Pvt Ltd

Page 44: Fibrex Flooring Pres

Co

nst

ruct

ion

DRY GRINDING OF CONCRETE FLOOR

Fibrex Construction Chemicals Pvt Ltd

Page 45: Fibrex Flooring Pres

Co

nst

ruct

ion

MILD WET MOPPING AND CLEANING OF CONCRETE FLOOR

Fibrex Construction Chemicals Pvt Ltd

Page 46: Fibrex Flooring Pres

Co

nst

ruct

ion

VACCUAM CLEANING OR WIRE BRUSH CLEANING OF THE CONCRETE FLOOR

Fibrex Construction Chemicals Pvt Ltd

Page 47: Fibrex Flooring Pres

Co

nst

ruct

ion

APPLICATION OF PRIMER

Fibrex Construction Chemicals Pvt Ltd

Page 48: Fibrex Flooring Pres

Co

nst

ruct

ion

WEIGHING OF DIFFERENT COMPONENT

Fibrex Construction Chemicals Pvt Ltd

Page 49: Fibrex Flooring Pres

Co

nst

ruct

ion

MIXING OF DIFFERENT COMPONENTS

12

1. Comp. A + Comp. B

2. Comp. C

1. Comp. A + Comp. A1 + Comp. B

2. Comp. C

12

Fibrex Construction Chemicals Pvt Ltd

Page 50: Fibrex Flooring Pres

Co

nst

ruct

ion

APPLICATION OF SELF SMOOTHENING EPOXY TOPPING

Fibrex Construction Chemicals Pvt Ltd

Page 51: Fibrex Flooring Pres

Co

nst

ruct

ion

SPIKING TO REMOVE ANY ENTRAPPED AIR

Fibrex Construction Chemicals Pvt Ltd

Page 52: Fibrex Flooring Pres

Co

nst

ruct

ion

APPLICATION OF SMOOTH COATING

Fibrex Construction Chemicals Pvt Ltd

Page 53: Fibrex Flooring Pres

Co

nst

ruct

ion

LAYING OF ANLAYING OF AN INDUSINDUSTRIALTRIAL FLOORINGFLOORING

Fibrex Construction Chemicals Pvt Ltd

Page 54: Fibrex Flooring Pres

Co

nst

ruct

ion

FIbfloorFIbfloor®®

Fibrex Construction Chemicals Pvt Ltd

Page 55: Fibrex Flooring Pres

Fibrex Construction Chemicals Pvt Ltd

FIB FLOOR PRIMERFIB FLOOR PRIMER

Page 56: Fibrex Flooring Pres

Fibrex Construction Chemicals Pvt Ltd

Page 57: Fibrex Flooring Pres

Fibrex Construction Chemicals Pvt Ltd

Page 58: Fibrex Flooring Pres
Page 59: Fibrex Flooring Pres

M/s Fibrex Construction Chemicals Pvt Ltd

(ISO 9001 : 2000) Company

Plot No 73 , New DLF Industrial Area ,Faridabad-Haryana

Pin -121009Tele Ph 0129 – 4081412

Fax 0129 – 4113488Cell no +91 98 71 29 7 405

Email [email protected]

Page 60: Fibrex Flooring Pres

Co

nst

ruct

ion

Fibrex Construction Chemicals Pvt Ltd