fieldbus systems sensoplex 2 2ex

Hans Turck GmbH & Co.KG • D–45466 Mülheim/Ruhr • Tel. 0208/4952-0 • Fax 0208/4952-264 • E-Mail: [email protected] • www.turck.com 1 /0402B031/07

FIELDBUSSYSTEMSsensoplex®2sensoplex®2Ex

F 038/07

2 /0802 Hans Turck GmbH & Co.KG • D–45466 Mülheim/Ruhr • Tel. 0208/4952-0 • Fax 0208/4952-264 • E-Mail: [email protected] • www.turck.com

Fieldbus Components

InterlinkBT – a BANNER-TURCK Company for Bus Products

InterlinkBT was founded by the companies TURCK and BANNER and combines the experience and know-how of these two pioneers inthe field of industrial automation, resulting in one of the most complete and diversified lines of bus products.The range of products comprises stations, junctions and connection products for all customary industrial fieldbus systems.

InterlinkBT is the distributor for the American market.

Hans Turck GmbH & Co.KG • D–45466 Mülheim/Ruhr • Tel. 0208/4952-0 • Fax 0208/4952-264 • E-Mail: [email protected] • www.turck.com 3 /0802

System Overview

sensoplex® Ex/sensoplex®2 Ex Bus Systems Page

sensoplex®2 – Overview 4

sensoplex®2 – Master Stations 6

sensoplex®2 – Input/Output Stations 8

sensoplex®2 Ex – Overview 14

sensoplex®2 Ex – Junction Boxes 16

sensoplex®2 Ex – Input Modules 18

sensoplex®2 Ex – Output Modules 22

sensoplex®2 Ex – Terminal Modules 24

Terminating Resistors 26

System Accessories 28

Coaxial Components 30

Special Cables 32

Special Plugs 36


Fieldbus Components

The Fieldbus Systemfor Factory Automation

In the industrial automation segment,field bus systems are used in industrialmanufacturing to cope with increasingcompetitive pressures and for costeffectiveness. Here too, like in mostautomated processes, the automotiveindustry has been a pioneer to newtechnologies.

Time consuming tool changes andmaintenance in more and more complexmanufacturing tools are creating wiringnightmares. The conventional connectionmethods such as hardwiring of hundredsand hundreds of sensors and actuators,one by one, are generating a lot ofdown-time on the tools (cables breakfrequently in the first 50 cm). Becausethese methods are costly and result indelay and disruption, the automotiveindustry has been searching for a moreprogressive solution.

Efforts were made to replace the conven-tional connection methods (point to pointwiring) between sensors and actuatorswith a new alternative by bundling themtogether in the main control cubicles.This new wiring system consisted of:

– main cabinets on the platform– auxiliary cabinet boxes on the tools– plug-in subdistribution boards

(junction boxes) on the tools

Although this system did reducemaintenance times, it also proved to beextremely time consuming and expensive(see figure 1).

The next step came logically: A rugged,industrial fieldbus was needed to adjustmore flexibly to the prevailing methodsand at the same time keep wiring andinstallation during tooling changes,retrofitting and for new installations costeffective.

For this task, namely the direct fieldconnection of the sensor/actuator level,TURCK developed in 1987 the master-slave fieldbus system sensoplex® as anew alternative for networking sensors andactuators with various controls.Since then, the user friendly and practicalapproach of the sensoplex® remote I/O

system has been utilized in numerousapplications and is the ”fieldbus system”of choice for machine integratedinstallations.

Not only end users were able to benefitfrom these advantages; many first timeusers have jumped on the bus to increasetheir competitiveness, to lower first timeinstallation costs, and to reduce ever risinggeneral costs.

Meeting User Requirements

sensoplex® removes system limitations forthe user by providing all the prerequisitesfor the use of fieldbusses in machine engi-neering and production system planning:

1. Connection to the PLC Without Additional Software

The main stations have direct access tothe PLC bus structure, they are engi-neered and developed in conjunction withmajor control manufacturers (andapproved by them). Because of the PLCspecific interface of the master stations, noadditional software is required and the usercan operate with the original programming.In addition, he can benefit from the fullsupport of the PLC manufacturer becauseno ”foreign cards” are used in the PLCs.One master station can have up to 32substations connected and its modularconfiguration matches all kinds of differentrequirements.

2. Sturdy Substations –Suitable for Direct Mountingon the Machine

The substations are compact I/O stationsmade of die-cast aluminium or stainlesssteel housings, Protection Class IP67.They can be mounted directly on themachine. Up to 8 sensors or actuatorscan be linked to each substation.

3. Peripheral Interface -Made Possible Through Simpleand Safe Connections

All system components are connectedwith standard M12 x 1 connectors, sothey are easy to install and ensure safeconnections.

4. Data Transmission - Reliable -Fast Response Times

To transfer the huge amount of datagenerated and to provide power supplyto the input substations, point-to-pointconnections between the stations aremade by means of a coaxial cable with75 Ω surge impedance, providingmaximum data security against externalinfluences, very low interference suscep-tibility, and a high data transfer rate.To eliminate possible transmission errors,sensoplex® operates with the FSK (fre-quency shift keying) method that providesadditional data security through exclusiveOR monitoring and time integration.

These safety measures are vital for all de-vices that reside at the lowest level of thebus hierarchy, where 100% of the datamust be available all the time to satisfythe time critical processes of this level.

Depending on the system configuration,sensoplex® operates at a response timeof max. 5 ms. which meets the require-ments for real time processing.

5. Power Supply to Substations -Without Any Additional Wiring

All substations as well as all connectedsensors and small loads are powered bythe coaxial cable which is also used fordata interchange. This eliminates the needfor many additional supply cables.

sensoplex® 2 – Overview


6. Retrofitting & Expansion –Without Additional Software

Compared to bus systems in ring topo-logy, with sensoplex® it is always possibleto increase or decrease the number ofsubstations within the network processeswithout any additional software. Theaddress of each single station is not deter-mined by its physical location - eachstation is identified by an address pro-grammed by the user with DIP-switcheslocated on the stations itself. This is ofspecial advantage in systems expansionsor updates.

7. Implemented System Diagnostics -For Fast ”On The Spot”Error Detection

Because of the high mechanical stress onthe lowest field level where all sensors,actuators, substations, etc. reside, exter-nal faults can occur such as a break inthe coaxial cable due to a mechanicaldisturbance. Therefore, the user has tohave a system that allows possible errorsto be detected immediately ”on the spot”and eliminated through easy replacementof the connected field devices.sensoplex® provides the followingstandard diagnostics:– bus cable malfunction

(wire-break/short-circuit)– configuration error– wire-break/short-circuit in the sensor/

actuator bus– non reporting substation

sensoplex® Bus Systems – for LimitlessApplications

sensoplex® is available in the followingversions for a variety of industrialapplications:

sensoplex®2The multifunctional bus system for abroad spectrum of applications

sensoplex®2 ExThe intrinsically safe bus system

sensoplex®2 Ex, the intrinsically safesystem for use in potentially hazardousareas was developed upon suggestionsfrom large users in the chemical and

petrochemical industry after their positiveexperiences with the standard sensoplex®.The intrinsically safe sensoplex®2 Ex hasbrought lasting improvements and greatcost advantages to the a. m. industry:

Standard Class I intrinsically safe field de-vices can be directly connected to the busstations, without any additional safetymeasures (such as explosion-proof enclo-sures), thus reducing installation costs toan absolute minimum because there is noneed to install the main cabinets intoexpensive enclosures.Obviously, sensoplex®2 Ex offers thesame advantages as the basicsensoplex®2 system.

sensoplex®2 is the natural extension ofthe sensoplex® system. The principalcharacteristics of the basic system(pages 4 + 5, points 1…7) are the same,but its functionality has been extendedthus offering more opportunities such as:

1. Master station with PROFIBUSinterface, allowing the user to communi-cate with different-brand PLCs with aPROFIBUS Master interface.

Depending on the type used, up to64 substations can be connected toone of the new master stations. Also,these new master stations can easilybe added to already existing installa-tions without reconfiguring the entiresystem. Their advantage includeextended system diagnostics andincreased address capabilities.

2. Substations in various configurations,such as:

… Die-cast aluminium housings withProtection Class IP67 with four, sixand eight channels. The four channelsubstations make sensoplex®2easier to apply for material handlingapplications where sensors andactuators are widely distributed.

… 8 channel terminal versions withProtection Class IP20 for directmounting in main cabinets (andoperator control terminals in thefield).

Important Hints Regarding theCompatibility of the Bus Systems:

1. With a few exceptions (see therespective references in the specificsections), all sensoplex® compo-nents can operate with sensoplex®2master stations. That means thatadditional new components can beadded at any time to a sensoplex®

system that has a sensoplex®2master station.

2. sensoplex®2 substations work onlyin connection with sensoplex®2master stations.


Fieldbus Components

Design and Functions

The sensoplex® master station consists ofthese three primary components:

– The sensoplex® master board whichconducts continuous cyclic polls of allsubstations; each master station hasthe same identical master board.

– Dual Port-Memory (DPM) for datainterchange between the PLC andMaster.

– PLC specific interface card forcommunication between the PLC andthe master station; this is typicallya standard card of the specificmanufacturer (for instance theSiemens IM318/IM318M).

Together, the above components makethe best possible interface to the specificoperative controls and eliminate the needfor any special synchronization methods.

Such an arrangement providessignificant advantages for the user:

Regardless of what PLC is used,sensoplex® always performs in thesame manner.

Communication with the substationsoccurs according to the standarddigital I/O processing level.

For the most part, the existing PLCspecific user program can be used.

The warranties provided by the PLCmanufacturers remain fully effective.

This improved diagnostic function of themaster station greatly simplifies faultdetection and system restart.

This check procedure makes shorttransmission/response times of thesystem possible and allows functionaltesting of all units to see whether thesystem configuration is correct.

Configuration

Because of the different addresspossibilities, a configuration cycle isperformed by the master station atsystem start-up. The master station canexecute that in several different ways:

The configuration cycle is initiated byactivating the respective function key(accessible after opening the cover)followed by switching the power supplyON. If the supply voltage is already turnedON, a cold start must be effected with theactivated function key by pressing RESET.

At each additional start-up, the masterstation compares the actual status of thesystem with the memory configuration.For different applications that involvetooling/device changes, up to eightdifferent system configurations can bestored.

The following configuration cycles arepossible:

– Auto key: automatic addressing.– Load key: address allocation via internal

assignment EEPROM (part of masterstation). If a memory card is plugged in,its content is first written to theEEPROM. Then the addresses areassigned.

– Save key: determines the busconfiguration at the moment, savesthis configuration into the EEPROM,and if available, into the memory card.

Moreover, the sensoplex® system alsooffers extended system diagnostics:

Example: Normally, an alarm condition or amalfunction such as a short-circuit or wirebreak in a PLC input card would generate anumber of measurements to identify thefault location. All interface terminals wouldhave to be undone to find the source of thefault. - Not so with sensoplex®. Thesensoplex® master can rapidly identify theexact location of the source of theproblem.

Therefore:

– No additional measurements - simplyreplace the defective part (sensor orprewired cable).

– Installation times reduced to aminimum.

Additionally, the master stations are alsoused as central power supply for allconnected components; 24 VDC, max. 4 Acan be supplied via a M12 x 1 connector,thereby supplying the necessary power toall substations and connected sensors.

The sensoplex®Ex system also suppliespower via the bus to all connectedactuators.

Another remarkable characteristic of thesensoplex® system is the system start-up.

The sensoplex®2 master automaticallyscans the existing configuration to verifywhether it is identical to what the user hasprogrammed and checks if the entiresystem is properly connected right downto the terminating resistor.

At every system start-up (power supplyOFF/ON or RESET), all data memory of themaster station is cleared and reset to 0.The master station then checks the entirecoaxial cable for short-circuit or wire-breakas well as the data line terminating resistorand all the connected stations.If a fault is detected during the first check,the master station will interrupt the restart(indicated by an error LED on the masterstation). Any malfunctions within thesystem and the error location, for instancein case of bus errors, is indicated via thehandheld diagnostic monitor whichidentifies the location of the malfunction(wire-break or short-circuit) in the bussegment.

sensoplex®2 – Master Stations

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sensoplex®2 – Master Stations

Type

Ident-No.

Type of interface

Master stations (HS) per PLC

Input stations (ES) per master (HS)

Output stations (AS) per master (HS)

Input stations/output stations(ES/AS) per master (HS)

I/O points per PLC

Cycle time each ES/AS

Housing description

Dimensions (w x h x d)

Housing material

Degree of protectionIEC 60529/EN 60925 (DIN 40050-9)Operating temperature

Display/diagnostics

Operating voltage

Output current

Signal attenuation

Isolation

Accessories

HS-S5 04

68 901 12

PROFIBUS-DP

122

32

32

64

62 464

150 µs

modular

120 x 180 x 66

die-cast aluminium,black, with epoxy

resin powder coating

IP65

0...60 °C

LEDs/ hand-held

24 VDC ± 10 %including ripple

≤ 4 A

≤ 15 dB

yes

9 pole Sub-DSinec L2-DP cabel

HS-DN 03/04

68 901 35/68 901 36

DeviceNet™

63

8/32

8/32

8/64

4 032/32 256

150 µs

modular

120 x 180 x 66



IP65

0...60 °C

LEDs/hand-held


≤ 4 A

≤ 15 dB

yes

5 pole 7/8”connector

HS-MOD 03

68 901 30

Modbus Plus

32

32

32

64

16 384

150 µs

modular

120 x 180 x 66



IP65

0...60 °C

LEDs/hand-held


≤ 4 A

≤ 15 dB

yes

Modbus Plusconnector

HS-MB 03/04

68 0901 19/68 0901 20

ModbusRS232 / RS485

1/32

32

32

64

512/16384

150 µs

modular

120 x 180 x 66



IP65

0...60 °C

LEDs/ hand-held


≤ 4 A

≤ 15 dB

yes

9 pole Sub-D


Fieldbus Components

Substations for the sensoplex® system areseparate modules for either input or outputfunctions.

– Input stations:ES 40, ES 80, ES 82, ESM 80, ESK 80

– Output stations:AS 40, AS 80, ASK 80

Mechanical Characteristics

Plug-in substations with M12 x 1connectors are designed to meetprotection class IP67.They are: shock resistant impervious to dust, moisture

or foreign material they offer protection against

the immersion in water for 30 minutesat 1 meter (IEC 60529/EN 60529)

They are rated for an operatingtemperature from -25...+70 ºC.

The terminal versions are rated forProtection Class IP20 and are suitable formounting into control cabinets. They canbe used at an operating temperatureof 0...60 ºC.

Electrical Characteristics

Power (24 VDC) is supplied to all buscomponents and connected sensors viathe coaxial cable. The common of thesystem is on the external conductor(shield) of the coaxial cable and thereforeon the coaxial plugs also. For safety duringmaintenance and operation, make surethat the entire system is isolated fromearth.

The coax receptacles are isolated from thehousing of the sensoplex® substations, sothey can be installed anywhere in thesystem. To guarantee faultfree operation,a check of isolation between the inner andouter conductor, and of isolation fromearth of all coax cables before systemstart-up is required.

Attenuation

The throughput attenuation of onesubstation is 0.3 dB. The maximumattenuation of the whole system is 15 dBfor each master station, including allcomponents and coaxial cables. If this

value is higher, or if the data line distance isgreater than 300 m, an amplifier must beinstalled (see section ”Accessories”). Thesystem will not work properly if theattenuation values are too high.

Input Stations

Input stations are used to receive binarysignals from the field. Input data is scannedby the master station in a cyclic manner.For proper functioning, each input stationmust be assigned to a specific address.

Each input station accommodates up to8 sensors.– Power supply via the coaxial bus.– Total current consumption ≤ 150 mA.– Supply voltage: 10...30 VDC.

The inputs accept current sourcing signalsfrom:– 3-wire pnp sensors– 2-wire DC sensors– dry contacts

The connections are made either withM12 x 1 connectors, or with screwterminals.

The following function parameters of theinput stations can be set eitherautomatically or via DIP-switches:– switching output

(either 3- or 2 wire DC sensors)– input delay time

Versions with terminal clamps are used tosend binary signals to the coaxial bus viathe mother board ESM 80. They areconnected by ribbon cables.

Output Stations

The output stations supply binary processsignals to the connected loads (actuators).The data received from the master stationis retained in the output area of the outputstation.Power supply for the output stations isprovided through an additional connector.If a power failure occurs, all output circuitsare set to 0 (turned off) until new data istransmitted.Various types of output devices can beconnected to each output station.These include:– valves– relays– indicators

The specifications for all output devices are:– Operating voltage: 18...30 VDC– The output current per channel is

0.5 A for all versions.

Each output station has separate,programmable functions that can be seteither automatically or via DIP-switches:– Switching status of outputs– Double scanning

I/O Allocation

I/O allocation addressing is done manuallywith built-in DIP-switches or automaticallyduring system start-up (built-in EEPROM -sensoplex®2 substations only). It isimportant to make sure that there is onlyone address in the system for each station(automatic response check withsensoplex®2)

Diagnostics

All substations are equipped with statusand diagnostic LEDs. These makediagnostics and monitoring during start-upand operation of the system possible(check for wire-break or short-circuit).In addition, system diagnostics can alsobe done via the hand-held monitor,DEA 80 for sensoplex®2 only.

Important:sensoplex®2 substations work only inconnection with sensoplex®2 masterstations!

sensoplex®2 – Input/Output stations


Programming and parameterisation of the ES8...

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b6

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b8

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b4

b3

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1248

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12345678910

1248

163264

onoffonoff

DIP switches

Address 127

Decimal value

Input delay (on = 2 ms, off = 0,25 ms)

Fault monitoring (on = active, off = off)

Signal flow direction(on = NAMUR, off = permaprox®)

Address

Selectable

Specified value via user programmable bus parameters Addressing via DIP switches

Important:

Pins 2 of two adjacentcouplings (1/2;3/4;5/6;7/8)are linked internally,see fig.

4

2

4

2

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Fieldbus Components

Dimensions – Input Station

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Dimensions – Output Station


Fieldbus Components

ESM 80

68 902 01

ABS plastic

80 x 160 x 60IP20

via twothrough-holes,

DIN rail0...+60 °C

8

12...30 VDC(via coaxial cable)

–

≤ 50 mA

8 sensors ormechanical contacts,

pnp, 24 VDC10...30 VDC

≤ 150 mA≤ 500 Hz

electronic

–

DIP-switchEEPROM

0.2 dB

coaxial ribbon cable,screw terminal

–LEDs

hand-held DEA 80

both

ESK 80

68 902 03

ABS plastic

80 x 160 x 60IP20

via twothrough-holes,

DIN rail0...+60 °C

8

12...30 VDC(ribbon cable)

–

≤ 50 mA



≤ 150 mA≤ 500 Hz

electronic

–

DIP-switchEEPROM

–

ribbon cable,screw terminal

–LEDs

hand-held DEA 80

both

sensoplex®2 – Input Stations

Type

Ident-No.

Housing material

Dimensions (w x h x d)Protection class(IEC 60529/EN 60529)Mounting

Operating temperature

Input circuits

Supply voltage

Load circuits

Power/Current consumption

Inputs

– Supply voltage– Current consumption– Switching frequency

Short-circuit protection

Signal isolation

Adjustments and address selectionParameter assignmentSignal attenuationConnections:– Data line– Inputs/outputs– Current supplyDiagnostics

Alarm indication for malfunctions,short-circuits and wire-break

ES 40

68 902 04



64 x 115 x 35IP67

via twothrough-holes

-25...+70 °C

4


–

≤ 50 mA



≤ 150 mA≤ 500 Hz

electronic

–

DIP-switchEEPROM

0.2 dB

coaxial plugM12 x 1

–LEDs

hand-held DEA 80

both

ES 80/82

68 902 08 / 68 902 11



64 x 185 x 35IP67


-25...+70 °C

8


–

≤ 50 mA



≤ 150 mA / 200 mA≤ 500 Hz

electronic

–

DIP-switchEEPROM

0.2 dB

coaxial plugM12 x 1

–LEDs

hand-held DEA 80

both


sensoplex®2 – Output Stations

AS 40

68 903 04



64 x 115 x 35IP67


-25...+70 °C

4


18...30 VDC

≤ 50 mA

4 actuators,24 VDC, 0.5 A18...30 VDC

0.5 A/100 % ED100 Hz

electronicpower off/

disconnecting loadbetween supply voltage,

outputs and coaxialcable

DIP-switchEEPROM

0.2 dB

coaxial plugM12 x 1M12 x 1

LEDshand-held DEA 80

short-circuit

ASK 80

68 903 03

ABS plastic

80 x 160 x 60IP20

via two through-holes,

DIN rail

0...+60 °C

8

12...30 VDC(ribbon cable)18...30 VDC

≤ 50 mA


1.6 A/100 % ED100 Hz




DIP-switchEEPROM

–

coaxial ribbonscrew terminalscrew terminal


short-circuit

AS 80

68 903 08



64 x 185 x 35IP67

via two through-holes

-25...+70 °C

8


18...30 VDC

≤ 50 mA


0.5 A/100 % ED100 Hz




DIP-switch EEPROM

0.2 dB

coaxial plugM12 x 1M12 x 1


short-circuit

Type

Ident-No.

Housing material

Dimensions (w x h x d)Protection class(IEC 60529/EN 60529)Mounting

Operating temperature

Input circuits

Supply voltage

Load circuits

Power/Current consumption

Outputs

– Output voltage– Output current– Switching frequency

Short-circuit protectionreset

Signal isolation

AdjustmentsParameter assignmentSignal attenuationConnections:– Data line– Inputs/outputs– Current supplyDiagnostics

Alarm indication for malfunctions,short-circuits and wire-break


Fieldbus Components

Bus system sensoplex®2 Ex –system configuration

sensoplex®2 was developed for standardapplications and is based on the first gene-ration sensoplex® system. sensoplex®2 Exoffers the extended scope of operationsprovided by the sensoplex®2 systemincluding a variety of modules, improveddiagnostic features, a comprehensiverange of functions and extended cablelengths.

The system configuration of sensoplex®2Ex is shown in Fig. 1 (see page 15).

All sensoplex® components arecompatible with sensoplex®2, i.e. allsensoplex® devices apart from the mastercan be used in sensoplex®2 installations.The main features of the sensoplex®2 Exmaster are:

„force“ functions automatic addressing wire-break and short-circuit monitoring

of the bus line including errorlocalisation

extended address area (depending onthe control system)

The intrinsically safe junction box VB 14-Exseparates the non-intrinsically safe bus linefrom the intrinsically safe bus line. The non-intrinsically safe bus line is separated intofour intrinsically safe branches. Eachbranch provides connection for up to 8substations amounting to a total of 32stations without additional I.S. safetymeasures.

8-channel I/O modules for binary sensorsand actuators are available.Up to 256 I/O points can be connected viaone VB 14-Ex/CS in the hazardous area.

The terminal version, featuring degree ofprotection IP20, is suitable for use incabinets. For direct mounting on themachine, the plug-in version, degree ofprotection IP67, is recommended.

Fieldbus systems have played animportant role in industry for some timenow. Most industrial applications whichrequire complex interconnection arerealized with bus systems because theyoffer simple and error-free installation,quick diagnostics and savings in materialand installation times.

TURCK has been one of the firstmanufacturers of bus systems forindustrial applications.Today TURCKoffers busstop® solutions for the entirespectrum of automation, whether youwant to integrate binary sensors andactuators into a bus system or plan tonetwork intelligent field devices.

The bus system sensoplex®2 Ex isspecially designed for installation inhazardous areas. This intrinsically safe bussystem is the natural extension of the bussystem sensoplex® which is widely used inbody and assembly lines in the automotiveindustry as well as in many different anddemanding industrial environments.

Having been developed for suchdemanding applications, the main systemcharacteristics also meet the high require-ments of the chemical industry in regardsto data security, EMC, RFI etc.

Bus system sensoplex®2 Exsystem characteristics:

deterministic master/slavesystem for intrinsically safe applications

high noise immunity short reaction cycles < 5 ms degree of protection IP67 all components pluggable data and power supply via one cable

(coaxial cable) - no additional powersupply for peripheral componentsnecessary

I/O-modules can be mounted directlyin the hazardous area without additio-nal protective measures.

sensoplex®2 Ex – Overview

Sensors according to EN 60947-5-6(NAMUR) or volt-free contacts can beconnected to the input stations. Theoutputs are designed for connection oflow-power loads.

The optimised electronics allow for cablelengths of up to 250 m per branch evenwith a fully configured system.


Fig. 1 System configuration bus system sensoplex®2 Ex

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sensoplex®2 Ex – System configuration


Fieldbus Components

1- or 4-channel junction boxesfor separation of the coax-businto one or four intrinsically safebranches

Die-cast aluminium housing,degree of protection IP67

1 up to 4 intrinsically safe outputs[EEx ib] IIB

Intrinsically safe bus linesswitched individually

Intrinsically safe junction box VB 11-Ex

The intrinsically safe VB 11-Ex serves forcurrent- and voltage reduction on thecoax-bus branch to provide an intrinsicallysafe bus line.The intrinsically safe junction-box is anassociated apparatus and must beinstalled in the safe area.

The max. cable lenght off the intrinsicallysafe bus line is limited to 250 m. Up toeight 8-channel substations can beconnected to the intrinsically safe bus line.

Intrinsically safe junction-boxVB 14-Ex/CS

The junction-box VB 14-Ex/CS separatesthe coax-bus into four intrinsically safecoax-bus branches for installation in thehazardous area. The intrinsically safejunction-box is an associated apparatusand must be installed in the safe area.

The intrinsically safe junction-box VB 14-Ex/CSprovides full sensoplex®2 functionalityincluding automatic addressing of thesubstations, error localisation on thecoaxial-bus and bus operations such asparameterisation, configuration and forcingvia the handheld DEA 80 (see page 28)test and service unit.The max. length of the coax-cable in thehazardous area is 250 m when the systemis fully configured with 8 substations perbranch. If 8-channel sensoplex®2 Ex

substations (input stations ES 8.-Ex andoutput station AS 80-Ex) are used, amaximum of 256 signals can be collectedby each intrinsically safe junction-boxVB 14-Ex/CS.

To provide the full range of thesensoplex®2 functions, 8-channel sub-stations must be used. Complete compa-tibility to the sensoplex®-system enables8-channel sensoplex®2 Ex substations.The LEDs assigned to the accordingoutputs ensure voltage supply monitoring.Each branch can optionally be switchedindividually by means of the channel-selector (5-pole-M12 x 1 connector).

sensoplex®2 Ex – Intrinsically safe junction boxes

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!

$((0

!"

%''()%%*+

,-+.++!!01123,

4!%)5!6

#

56(8

7 8 79 5":";*7<A5":";*71"<;A5 ":"=<*>'-+!!

# -

203

%

#

))?1 55);1 1/1

#$%&!$

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)-- )1 1 @1

(-9

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)

The last sensoplex®2 Ex-substation ofeach branch must be equipped with thesmart terminating resistor KOAX-75/671-Ex.

Unused outputs of the intrinsically safejunction-box VB 14-Ex/CS should beterminated with the sensoplex® 2Ex-KOAX-75/67-Ex.

For correct system set-up, it is essential toconfigure the number of the installed smartterminating resistors KOAX-75/671-Exvia the DIP-switch at the sensoplex®2 mainstation.


Specification

BusOperating voltage UB

Current- /total current consumption

Output Data (operation values)Output voltageOutput current per channelThroughput attenuationDecoupling of outputsShort-circuit protection per channelShort-circuit threshold per channel

Hazardous Area Approvals (max. values)BVS No.Type of protectionOpen-circuit voltageShort-circuit currentExternal inductivities/capacitancesInternal inductivities/capacitances

LED IndicationsAvailability of data outputs

Mechanical FeaturesHousing Material

WeightDimensions (w x h x d) [mm]Degree of protection (IEC 60529/EN 60529)Temperature ratingMountingBus connectionChannel selector

Pin Connection

seen from the view of the contacts

4-channel intrinsicallysafe junction-box

sensoplex®224 VDC ± 15%via coaxial cable

–

4 intrinsically safe outputs12 VDC300 mA

8 dB30 dB

electronic320 mA

BVS No. 95.D.2065 X[EEx ib] IIB13.1 VDC

320 mA current limited150 µH / 68 nF

negligible

4 x green

black die-castaluminium

powder coated1500 g

180 x 120 x 66IP67

-25...+60 °C4 through-holes

coaxial connectors5-pole, M12 x 1

(

-,,*.

(

(

! (

1-channel intrinsicallysafe junction-box

sensoplex®224 VDC ± 15%via coaxial cable

–

1 intrinsically safe output12 VDC300 mA

1 dB–

electronic320 mA

BVS No. 92.C.2007[EEx ib] IIB13.1 VDC

320 mA current limited150 µH / 68 nF

negligible

–


powder coated1750 g

180 x 120 x 45IP67


coaxial connectors–

TypeIdent-No.

VB 11-Ex68 831 11

VB 14-Ex/CS68 904 18

sensoplex®2 Ex – Intrinsically safe junction boxes

channel selector


Fieldbus Components

8-channel (ES 8.-Ex) input modules

Connection of 8 sensorsaccord. to EN 60947-5-6 (NAMUR)or volt-free contacts


Protection to EEx ib IIB T4

Input short-circuit and wire-breakmonitoring

Programming andparameterisation via the bus (int.EEPROM, ES8.-Ex) or integratedDIP-switches

LEDs for status and faultindication

0

%&

%

,-.++!112,

5B!!%)#$&!$

4--

: :: :

-

,

+

(

!A5!

!!

"

!!

The sensor circuits are monitored for wire-breakage and short-circuit. Circuit-moni-toring can be disabled via the integratedDIP-switches. Should circuit-monitoring berequired when volt-free contacts areconnected, the standard resistor circuitmust be implemented (see page 15). Ifwire-break and short-circuit monitoring isactivated, unused inputs must beequipped with the resistive connectorRS4.2-DB (see chapter „Accessories“).

The substation ES 8.-Ex, providing thecomplete range of sensoplex®2functions, must be used in the hazardousarea in conjunction with the intrinsically safesensoplex®2 junction-boxVB 14-Ex/CS.

The LEDs indicate input status, defectstations, missing power supply as well aswire-breakage and short-circuits in theinput circuits.

The input stations ES 8.-Ex are classifiedfor protection type EEx ib IIB T4 and canbe mounted directly in the hazardous areawithout additional I.S. protectivemeasures. The input stations are equipped8 (ES 8.-Ex) inputs for connection ofsensors according to EN 60947-5-6(NAMUR) or volt-free contacts.

Two sensors or a dual sensor can beconnected to the ES 81-Ex or the ES 83-Ex via one connector. For this, always twoadjacent connectors are internally linked(for configuration refer to technical datasection). If this method is applied, do notuse the linked unused connector. Forconnection of the dual sensor typeNi4-DS20-2Y1X2-H1141 use the cabletypes RK4.4T...RS4.41T.

The ES 82-Ex provides a supply currentof up to 2.5 mA for some types ofNAMUR sensors which have increasedcurrent requirements but please observethe admissible total current consumptionof 300 mA/per branch of a VB 14-Ex/CS.

sensoplex®2 Ex – Input modules

The ES 8.-Ex) can be addressed auto-matically and its paramters cannot bechanged via the bus. Diagnostic features(status indication and force-functions viathe handheld) are available.

The DIP-switches for adjusting theaddresses and functions are located inthe station and are easily accessible afterremoving the station’s cover.


185,

5

6491

56

175,

5

ø 4,3

b5

b6

b7

b8

Function

Power

Fault

b4

b3

b2

b1

12345678910

1248

163264

12345678910

1248

163264

onoffonoff

DIP switches

Address 127

Decimal value

Input delay (on = 2 ms, off = 0,25 ms)

Fault monitoring (on = active, off = off)

Signal flow direction(on = NAMUR, off = permaprox®)

Address

Selectable

Specified value via user programmable bus parameters Addressing via DIP switches

Programming and parameterisation of the ES 8.-Ex

Pin connection (seen from the view of the contacts)

A

A

A

/

/

PIN 1/2 PIN 3/4b2 b1b4 b3b5 b6b7 b8

(+) 1

(–) 2b1b3b6b8

B

B

resistor circuit forvolt-free contacts:

ES 80/82 ES 81 ES 83

2–

4–

1+ 3+

3 , 4= b2

1 , 2= b1

PIN 1/2 PIN 3/4b1 b2b3 b4b5 b6b7 b8

(+) 1

(–) 2 b2b4b6b8

B

B


B

B



Fieldbus Components

Specification


Current-/total current consumption

Input Data (operation values)Switching thresholdHysteresisVoltageShort-circuit /wire-breaking monitoringCurrent limitationThroughput attenuationHazardous Area Approval (max. values)BVS No.Type of protectionOpen-circuit voltageShort-circuit currentExternal inductivities/capacitancesInternal inductivities/capacitances

LED-IndicationsPower supplyAvailability (data exchange with

the master o.k.)Switching statusFault indication (short-circuit / wire-breakage in

the input circuit)

Mechanical Features/Operating ElementsHousing material/colour

WeightDimensions ( w x h x d) [mm]Degree of protection (IEC 60529/EN 60529)Temperature ratingMountingBus connectionInput circuit connectionAdjustment of addresses and functions

1) ≤ 15 VDC for hazardous area applications via VB 13-Ex/CS

NAMUR 8-channelinput station

sensoplex®

9.5...30 VDC 2)via coaxial cable

≤ 36 mA/12 V (all inputsshort-circuited)

for 8 NAMUR inputs1.55 mA0.2 mA

8 Vper EN 60947-5-6 (NAMUR)

1.9 mA≤ 0.2 dB

BVS No. 95.D.2054EEx ib IIB T4

14.7 V16 mA

15 mH/2.1 µFnegligible

greenyellow

8 x yellowred

die-cast aluminium/black,powder coated

800 g64 x 185 x 35

IP67-25...+70°C

2 through-holescoaxial connector

4-pole M12 x 110-pole DIP-switch



sensoplex®





1.9 mA≤ 0.2 dB


14.7 V16 mA


greenyellow

8 x yellowred


800 g64 x 185 x 35

IP67-25...+70°C



TypeIdent-No.

ES 80-Ex68 902 09

ES 81-Ex68 902 12

sensoplex®2 Ex – Input Modules


Specification



Input Data (operation values)Switching thresholdHysteresisVoltageShort-circuit /wire-breaking monitoringCurrent limitationThroughput attenuationHazardous Area Approval (max. values)BVS No.Type of protectionOpen-circuit voltageShort-circuit currentExternal inductivities/capacitancesInternal inductivities/capacitances

LED-IndicationsPower supplyAvailability (data exchange with

the master o.k.)Switching statusFault indication (short-circuit / wire-breakage in

the input circuit)

Mechanical Features/Operating ElementsHousing material/colour

WeightDimensions ( w x h x d) [mm]Degree of protection (IEC 60529/EN 60529)Temperature ratingMountingBus connectionInput circuit connectionAdjustment of addresses and functions


sensoplex®





2.3 mA≤ 0.2 dB


14.7 V16 mA


greenyellow

8 x yellowred


800 g64 x 185 x 35

IP67-25...+70°C





sensoplex®


≤ 36 mA/12 V (all inputs short-circuited)



1.9 mA≤ 0.2 dB


14.7 V16 mA


greenyellow

8 x yellowred


800 g64 x 185 x 35

IP67-25...+70°C




TypeIdent-No.

ES 82-Ex68 902 14

ES 83-Ex68 902 16

sensoplex®2 Ex – Input Modules


Fieldbus Components

8-channel (AS 80-Ex) outputmodules

Connection of 8 low loadactuators (8 VDC, 2.7 mA)



Short-circuit and wire-breakmonitoring of the outputs

Programming and parameterisationvia the bus (int. EEPROM, AS 80-Ex)or integrated DIP-switch

LEDs for status and faultindication

The output station AS 80-Ex is classifiedfor protection type EEx ib IIB T4 and canbe mounted directly in the hazardous areawithout additional I.S. safety precautions.The output stationis equipped with 8outputs (AS 80-Ex) and enable connectionof low power consumers (8 VDC, 2.7 mA).Separate voltage supply is not necessarybecause the whole system is supplied viathe coaxial line.

The output station AS 80-Ex providing thecomplete range of sensoplex®2 functions(see page 15) must be used in thehazardous area in conjunction with theintrinsically safe sensoplex®2 junction-boxVB 14-Ex/CS.

The output circuits are monitored for wire-breakage and short-circuit. Circuit-moni-toring can be disabled via the integratedDIP-switches. Should sensor circuit-moni-toring be required when volt-free contactsare connected, the standard resistor cir-cuit must be implemented.If wire-break and short-circuit monitoring isactivated unused inputs must be equippedwith the resistive connector RS4.2-DB(see page 36).

The LEDs indicate output status, defectstations, missing power supply as well aswire-breakage and short-circuits in theoutput circuits.

The AS 80-Ex cant be addressedautomatically and its parameters cannotbe changed via the bus. Diagnosticfeatures (status indication and force-functions via the handheld) are available.The DIP-switches for adjusting theaddresses and functions are located in thestation and are easily accessible afterremoving the station’s cover.

Programming and parameterisation ofthe AS 80-Ex

0

%&

%

,-.++!112,

4--

/-

/,

/+

/

/

/

/

/(

!A5!5B!!%)#$&!$: :

: :

"

!!

!!

sensoplex®2 Ex – Output modules

!

"

!

"

)*%*-

+, ,))%(-

-*C-/ %/ %#

5-,---/-,- %/-,-/DB)#/ %/ %#

###

$%&' (

--


1) ≤ 15 VDC for hazardous area applications via VB13-Ex/CS

Specification



Output data (operation values)

Output voltageRated load currentShort-circuit protectionShort-circuit thresholdWire-break thresholdDelay-time (from signal 0 to 1 or 1 to 0)Throughput attenuationHazardous Area Approval (max. values)BVS No.Type of protectionopen-circuit voltageShort-circuit currentExternal inductivities/capacitancesInternal inductivities/capacitancesLED-IndicationsOperation voltageAvailability (data exchange with

master o.k.)Switching statusFault indication (short-circuit/wire-breakage in

the output circuit)Mechanical features/Operating elementsHousing material

WeightDimension (w x h x d) [mm]Degree of protection (IEC 60529/EN 60529)Temperature ratingMountingBus connectionConnection input circuitAdjustment of Addresss and functions

Pin connection


8-channel output station for low power

consumerssensoplex®2

10...30 VDC2)via coaxial cable

≤ 40 mA/12 V(rated load current)

for 8 low powerconsumers

8 V (IL = 2.7 mA)2.7 mA

electr., current limited3.5 mA100 µA

ca. 100 µs≤ 0.2 dB


14.7 V≤ 20 mA


greenyellow

8 x yellowred


powder coated800 g

64 x 150 x 35IP67


coaxial connectors4-pole M12 x 1

10-pole DIP-switch

A

2) ≤ 15 VDC for hazardous area applications via VB14-Ex/CS

TypeIdent-No.

AS 80-Ex68 903 09

sensoplex®2 Ex – Output Modules


Fieldbus Components

8-channel input-/output modulesfor cabinet mounting

Connection of 8 sensorsaccording to EN 60947-5-6 (NAMUR)or low power loads (8 VDC, 2.7 mA)

ABS-plastic housing,degree of protection IP20


Input and output monitoring forshort-circuit and wire breakage

Programming and parameteradjustment via the bus(int. EEPROM) or integratedDIP-switch

LEDs for status and faultmonitoring

,-

.++!.

112,

5B !!%)

!A5 !

*'%*!+++!$

)(*) *) *)*

)*)+*),*)-*

&1

';

<9

=

,-.++!..0

!

The substations ESK 80-Ex and ASK 80-Ex are classified for protection type EEx ibIIB T4 and can be mounted directly in thehazardous area. The input station ESK 80-Ex enables connection of 8 sensorsaccording to EN 60947-5-6 (NAMUR) ordry contacts.

The output station ASK 80-Ex serves forconnection of low power loads (8 VDC,2.7 mA). The signals are transferred viaremovable screw-terminals so that thestations can be mounted in a cabinet orintegrated in an operator desk.

All sensoplex®2 functions are available, e.g.automatic addressing, error locali-sationon the bus line and bus operations such asparameterisation, configuration and force-functions via the handheld DEA 80 serviceunit (see page 15).The input- or output stations are moni-tored for wire-breakage and short-circuit.Monitoring can be de-activated via theDIP-switch in the station or via the bus bymeans of the handheld. (Input station ESK80-Ex: monitoring is required with volt-freecontacts, a double resistor circuit isrequired).The LEDs indicate input or output status,defect stations, missing power supply aswell as wire-breakage and short-circuits.

DIP-switches for setting of addresses andfunctions are located under the display.To provide the full range of thesensoplex®2 features in the hazardous

!

"

!

"

)*%*-

+, ,))%(-

-*C-/ %/ %#

5-,---/-,- %/-,-/DB)#/ %/ %#

###

$%&' (

--

!

"

!

"

###

$%&' (

--

)*%*-

+ (*./)/!)

+, ,))%(-

-*)#/ %/ %

+ (,/1$984/

Programming and parameterisation ofthe ESK 80-Ex

Programming and parameterisation ofthe ASK 80-Ex

sensoplex®2 Ex – Terminal modules

area the substations can only be used inconjunction with the sensoplex®2 Exjunction-box VB 14-Ex/CS.


Specification



Input-/output data (operation values)

Switching threshold/output voltageHysteresis/rated load currentShort-circuit/wire-breaking monitoringCurrent limitation/short-circuit thresholdWire-breakage thresholdDelay-time (from signal 0 to 1 or from 1 to 0)Throughput attenuationHazardous Area Approval (max. values)BVS. No.Type of protectionOpen-circuit voltageShort-circuit currentExternal inductivities/capacitancesInternal inductivities/capacitancesLED-IndicationsSupply voltageAvailability (data exchange with

master o.k.)Switching statusFault indication (short-circuit /wire-breakage

in the input circuit)Mechanical features/Operating elementsHousing materialWeightDimension (w x h x d) [mm]Degree of protection (IEC 60529/EN 60529)Temperature ratingMounting

Bus connectionConnection of input-/output circuitsAdjustment of addresses and functions

8-channel NAMURinput stationsensoplex®

9.5...30 VDC1)via coaxial cable


for 8 NAMUR inputs

1.55 mA0.2 mA

per EN 60947-5-6 (NAMUR)1.9 mA

––

≤ 0.2 dB


14.3 V15.6 mA


greenyellow

6 x yellowred

ABS-plastic350 g

80 x 160 x 60IP20

0...60 °C2 through-holes

or hat-rail mountingcoaxial connectors


Pin Connection



8-channel output station forlow-power loads

sensoplex®29.5...30 VDC1)

via coaxial cable≤ 40 mA/12 V (rated output

current)

for 8 low power loads8 V (IL = 2.7 mA)

–2.7 mA

electr., current limited3.5 mA100 µA

ca. 100 µs≤ 0.2 dB


14.7 V≤ 20 mA


greenyellow

8 x yellowred

ABS-plastic350 g

80 x 160 x 60IP20

0...60 °C2 through-holes

or hat-rail mountingcoaxial connectors

4-pole M12 x 1

A

A

&,- -

1$984

AE

A

=,%*%

5-,- -

B

B

resistor circuitfor volt-free contacts:

TypeIdent-No.

ESK 80-Ex68 902 02

ASK 80-Ex6890302

sensoplex®2 Ex – Terminal modules


Fieldbus Components

Die-cast aluminium housing,with nickel-plated brass connector,degree of protection IP67


75 ΩΩΩΩΩ terminating resistor for the bus systems sensoplex® and sensoplex®2

Connection via coaxialconnector or plug-in connectorsat the substation

LED for bus voltage indication (KOAX-75/671-Ex only)

.>+-?,+(0

4--

,-.++!112,A5 !5B!!%)C$&!$

!!

!

KOAX-75/671-Ex

!

KOAX-75/67-Ex

Terminating resistor

Each sensoplex® line must be terminated(at the last substation) with a coaxialterminating resistor.

Incorrectly terminated or open lines willcause signal distortions or standingwaves. Only if the lines are terminated withthe original terminating resistor standingwaves can be avoided.

Unused VB 14-Ex/CS outputs must alsobe equipped with the terminating resistorKOAX-75/67-Ex.The treminating resistor is plugged directlyinto thr unused output

Terminating resistor KOAX-75/671

The smart terminating resistor KOAX-75/671 serves for termination ofsensoplex®2 Ex lines. The terminatingresistor is identified by the sensoplex®2master and so special sensoplex®2features such as automatic addressing ofsensoplex®2 substations are provided.

The resistor is connected via a coaxialcable to the last sensoplex®substation ineach safe line.

Terminating resistors

Terminating resistor KOAX-75/671-Ex

The smart terminating resistor KOAX-75/671-Ex must only be used in conjunctionwith the sensoplex® Ex junction-boxVB 11-Ex and VB 14-Ex/CS.To assure sensoplex® 2 functionality,a smart terminating resistor KOAX-75/671-Ex must be connected to each of thelast stations in the line. This refers tosensoplex®2 stations only.

!

!

!

.>+-?,+(

KOAX-75/671


Specification


Contact ratingNominal voltage

Plug-in connectorsCoupling nut material/platingGasketsConductor insulation

Mechanical dataDimension (w x h x l) [mm]Housing material

Temperature ratingDegree of protection (IEC 60529/EN 60529)

(if connected)Surge impedanceCapacityWeightBus connection

LED-IndicationsSupply voltage

Hazardous Area Approval (max. values)BVS No.Type of protectionVoltageCurrentEffective internal capacitancesEffective internal inductances

Terminating resistorfor sensoplex®Ex-

componentssensoplex®


30 VDC

brass, nickel-platedPolyurethane

PTFE

––

-25 ... +70 °CIP67

75 Ω11 nF50 g

–

––

––––––

terminating resistorfor sensoplex®2 Ex-

componentssensoplex®2

9.5...15 VDC2)via coaxial cable

–

–––

64 x 58 x 35black die-cast

aluminiumpowder coated-25 ... +70 °C

IP67

75 Ω–

240 gcoaxial-connector

green

BVS No. 95.D.2057EEx ib IIB T4max. 15 VDCmax. 400 mA

≤ 27 nFnegligible

1) ≤ 15 VDC for hazardous are applications via VB 13-Ex/CS 2) ≤ 15 VDC for hazardous area applications via VB 14-Ex/CS

TypeIdent-No.

KOAX-75/67-Ex68 824 02

KOAX-75/671-Ex68 909 19

Terminating resistors

terminating resistorfor sensoplex®2 Ex-

componentssensoplex®2


–

–––

64 x 58 x 35black die-cast

aluminiumpowder coated-25 ... +70 °C

IP67

75 Ω–

240 gcoaxial-connector

green

BVS No. 95.D.2057EEx ib IIB T4max. 15 VDCmax. 400 mA

≤ 27 nFnegligible

KOAX-75/67168 909 20


Fieldbus Components

The accessories for the sensoplex®

system include all the hardware used toexpand the system such as systemcomponents for diagnostics, amplificationand auxiliary power supplies, as well as avariety of wiring components for theelectrical connections of the system.

System Components

Diagnostic Station DEA 80

The hand-held monitor DEA 80 is availableto monitor the sensoplex® system (only inconnection with sensoplex®2 master) aswell as sensoplex®2. Further, the DEA 80is used to write the EEPROM of thesensoplex®2 master station for start-upverification. That is, the actual network(type of stations and address) must matchthe respective EEPROM configuration.

Wiring Devices

Wiring devices, or connecting cables andcordsets, are the hardware that is neededto wire up the sensoplex® system.These are all coaxial components that areexclusively used for point to pointconnection of sensoplex® components,and prewired connection cables(M12 x 1)for sensors and actuators.

Coaxial Components

Coaxial Cable:Coaxial cables are available in twoversions: pre-assembled or field-wireable.In the sensoplex® system, the coaxialcable is used to provide data transfer andpower supply to the connectedsensoplex®2 components. Because thesensoplex®2 system is used at the fieldlevel of an automated process where it isexposed to the roughest of operatingconditions, the cable must be rugged,both electrically and mechanically, andwithstand the effects of disturbances.The coaxial cable allows power to be sentat the same time as it transfers high speedsignals.Coaxial Connector KOAX-12/67:To connect field-wireable coaxial cablesto all data line components, the fieldselectable coaxial connector KOAX-12/67must be used.

Coaxial Accessories:

– Terminating resistor KOAX-75/67:Each sensoplex® branch must beterminated with a coaxial terminationresistor. Branches that are open, ornot properly terminated, can causesignal distortions or stationary waves.Operation of the system withoutstationary waves can only be ensuredif all branches are terminated with aself surge impedance.

– Terminating resistor KOAX-75/671:For faultless operation of thesensoplex®2 system, this terminationresistor must be used to terminatesensoplex®2 lines.

– KOAX-KV01:The KOAX-KV01 is an in-line doublesided female connector used tocouple two coaxial cables with maleconnectors.

– KOAX-FB:The coaxial flanged field-wireablereceptacle KOAX-FB is used toconnect foreign components to thesensoplex® system.

System Accessories

#@#

"

Connector components

The connector system is used for theconnection of field devices (sensors andactuators) and to connect the powersupply of the sensoplex®2 system. Thesystem consists of molded extensioncordsets, cables, receptacles and fieldwireable connectors.

The cordsets have a connector on eitherone or both ends and a molded-on cable indifferent lengths and cable materials.

Field-wireable connectors can beconnected to existing cables.


System Accessories

DEA 80

68 904 10hand-held monitor

ABS plastic

101 x 195 x 44

IP20

portableor plug-in0...+60 °C

–5 VDC

≤ 250 mA (via IM 01)5 VDC (IM 01 logic)

50 mA––

LCD displaymembrane keyboard

poweraddress absenttype of stationno check back

transmission errorshort-circuit/wire-break

statusaddressing

“forced passing”configuration cycledocum. via RS232

save data withMEM-CARD

via IM 01 or Master12 pin circ. connectorRS232 (9 pin Sub-D)

RS485 (12 pin circ. connector)

–12 conductor cableDEA 80-AK-5 (5 m),

IM 01 interface module, MEM-CardMEM-Card with“forced passing”

Type

Ident-No.Application

Housing material

Dimensions (w x h x d)

Degree of protection(IEC 60529/EN 60529)Mounting

Operating temperatureInput circuitsSupply voltage

Power/Current consumptionOutput voltageOutput currentIsolationShort-circuit protectionDiagnosticsAdjustmentsAlarm indications

Connections:

– Data line– Interface

– Current supplyAccessories

Capacity/features


Fieldbus Components

Coaxial Components

Type

Ident-No.

Application

LengthMaterial– Inner conductor

– Outer conductor/housing

– Cable jacket

– Conductor insulation– Contact carrier– Cable sleeve/grip material– Contact material/plating– Coupling nut material/plating– Gaskets

Conductor insulation/colorCable jacket/colorOuter diameterDimensions

Number of conduct./cross sectionNumber of strands/sizeMinimum bending radiusOperating temperature

Heat resistance(VDE 0472, Part 609/6.85)Short term rating(when in contact with hot objects> 140 °C)Short-circuit resistance according toVDE 0298Chemicals-resistant

ImpedanceSignal attenuation/100 mDegree of shielding (f ≥ 470 MHz)Ohmic resistanceInductanceCapacitancePulse shortening factorCurrent ratingVoltage ratingProtection Class(IEC 60529/EN 60529) – connectedMeets other specificationsConnections

KOAX-FB

68 817 03

coaxial flangedreceptacle

–

–

–

–

PTFEcopper alloy, silv. plat.

––

brass,silverPolyurethane/PTFE

white––

M14 x 1,19.5 mm long

–––

-25...+70 °C

–

–

–

–

75 Ω––––––

4 A30 VDC

IP67

––

KOAX-12/67

68 822 00

straight or right anglecoaxial connector

–

–

–

–

PTFEcopper alloy, silv. plat.copper alloy, silv. plat.copper alloy, silv. plat.copper alloy, silv. plat.

PUR, soft copper, silverplated

–––

42 x 35 (right angle)

–––

-25...+70 °C

–

–

–

–

75 Ω––––––

4 A30 VDC

IP67

–IEC 169-2

KOAX-KV01

68 817 02

coupling and extensionof coaxial cables

–

–

–

–

–

PTFE.copper alloy, silv. plat.copper alloy, silv. plat.copper alloy, silv. plat.copper alloy, silv. plat.

–

white––

M14 x 1,28 mm long

–––

-25...+70 °C

–

–

–––

75 Ω––––––

4 A30 VDC

IP67fixing dimensions

accord. to IEC 169-2


"!

9;

( B

( B 9;

9;

"!

!

Dimensions – Coaxial Components

KOAX-FB KOAX-KV01 KOAX-12/67


Fieldbus Components

Cable installation

The installed coaxial cable should not beexposed to extreme bending or defor-mation. The min. bending radius of 70 mmmust be observed. A strongly deformedcable changes the wave impedance and cancause reflections and standing waves.Standing waves will disturb bus communi-cation and lead to faulty messages withinthe sensoplex® system.

Earth-free operation of the system mustbe ensured with regards to the outerconductor of the coaxial cable. The outerconductor is connected to system groundand must not be damaged to avoid groundloops, i.e. the outer conductor plaid shouldnot come into contact with groundedobjects.For connection of the field-wireable coaxialcable to sensoplex®2 components (e.g.substation ES 80-Ex or AS 80-Ex), the fieldwireable coaxial plug-in connector KOAX-12/67 (Ident-No. 68 822 00) should beused.Please note: the outer conductor of thecoaxial cable is connected to the connectorhousing and must not come into contactwith any earthed object.

Pre-assembled coaxial cableKOAX-WS-...BFLEX-WS

Pre-assembled flexible coaxial cables arealso available in several lengths. Both endsof the flexible coaxial cables are equippedwith moulded right-angle connectors coatedwith Polyurethane. The preassem-bledcoaxial cables can be ordered in thefollowing lengths:

0.3 m KOAX-WS-0.3BFLEX-WSIdent-No. 68 825 21







Coaxial cable for data andpower supply

Versions with rigid or flexibleinner conductor

Pre-assembled or field-wireablecable (in meters) available

Temperature andchemicals resistantTPE-cable jacket

75 ΩΩΩΩΩ impedance

F

F

KOAX-75/B-FLEX

KOAX-75/B

!"

!"

Coaxial Cable

KOAX-WS-…BFLEX-WS

Pre-assembled coaxial cables as well ascoaxial cables by the meter are availableand are used to provide data transfer andpower supply to the connectedsensoplex®2 components.Because bus systems are used at the fieldlevel of an automated process, the coaxialcable has to meet special requirementswith regards to its mechanical andelectrical characteristics.

The coaxial cables KOAX-75/B-FLEX andKOAX-WS-…B-FLEX-WS are equippedwith a highly resistant and flexible copperalloy inner conductor which withstandshigh levels of mechanical stress. The innerconductor of the coaxial cableKOAX-75/B is inflexible and made of asolid copper alloy allowing for longer cablelengths due to reduced attenuation.

The coaxial cable jacket is made ofTPE (Thermoplastic Elastomer) and isresistant to heat, contact with hot objectsand chemicals. In accordance with itsinstallation in hazardous areas, the cablejacket of the coaxial cable is blue.


Specification

Bus

CableLengthInner conductor material

Outer conductor material

Cable jacket material/colour

Outer diameterConductor insulation material/colourNumber of strandsConductor cross sectionMinimum bending radiusElectrical dataImpedanceSignal attenuation (pro 100 m)Ohmic resistanceInductancesCapacitancePulse shortening factorDegree of shielding (f ≥ 470 MHz)

General dataAmbient temperature range (when not moved)Heat resistance (VDE 0472, part 609/6.85)Short term rating (when in contact with hotobjects > 140 °C)

Short-circuit resistance (VDE 0298)Chemical resistance

Weight

Right-angle plug-in connectorsContact carrier materialCable sleeve/grip materialContact material /platingCoupling nut material/platingGaskets

pre-assembledcoaxial cable

sensoplex®

sensoplex®2

0.3 - 5.0 mspecial high resistance

flexible copper alloyAl-PP-Al-foil,100 % cover

tin-plated copper braidcover > 45 %

TPE (Thermoplastic Elastomer),blue

7 mm ± 0.2 mmCell-PE, white

1 / 119 x 0.22 mm ∅

70 mm

75 Ω2.7 dB (8/12 MHz)

43 m Ω/m450 nH/m55 pF/m

0.7875 dB

-25...+80 °C110 °C

up to 250 °Cno distortion, no melting,

no short-circuit

test temperature 250 °Cresistant to solvents and

oils, no swelling

50 g/m

copper alloy, silver-platedPolyurethane

copper alloy, silver-platedcopper alloy, nickel-plated

Polyurethane

coaxial cable withrigid inner conductor

sensoplex®

sensoplex®2

by the metersolid copper

alloyAl-PP-Al-foil100 % cover




1 / 11.1 mm ∅

70 mm

75 Ω1.9 dB (8/12 MHz)

43 m Ω/m450 nH/m55 pF/m

0.7875 dB

-25...+80 °C110 °C


no short-circuit


oils, no swelling

50 g/m

––––

coaxial cable withflexible inner conductor

sensoplex®

sensoplex®2

by the meterspecial high resistance

flexible copper alloyAl-PP-Al-foil,100 % cover




1 / 119 x 0.22 mm ∅

70 mm

75 Ω2.7 dB (8/12 MHz)

43 m Ω/m450 nH/m55 pF/m

0.7875 dB

-25...+80 °C110 °C


no short-circuit


oils, no swelling

50 g/m

––––

TypeIdent-No.

KOAX-75/B-FLEX68 82701

KOAX-75/B68 827 02

KOAX-WS...BFLEX-WSsee chartpage 30

Coaxial Cable


Fieldbus Components

Coaxial cable

Type

Ident-No.

Application

LengthMaterial– Inner conductor

– Outer conductor/housing

– Cable jacket

– Conductor insulation– Contact carrier– Cable sleeve/grip material– Contact material/plating– Coupling nut material/plating– Gaskets

Conductor insulation/colorCable jacket/colorOuter diameterDimensions

Number of conduct./cross sectionNumber of strands/sizeMinimum bending radiusOperating temperature

Heat resistance(VDE 0472, Part 609/6.85)Short term rating(when in contact with hot objects> 140 °C)Short-circuit resistance according toVDE 0298Chemicals-resistant

ImpedanceSignal attenuation/100 mDegree of shielding (f ≥ 470 MHz)Ohmic resistanceInductanceCapacitancePulse shortening factorCurrent ratingVoltage ratingProtection Class(IEC 60529/EN 60529) – connectedMeets other specifications

KOAX-75/OR-FLEX

68 827

coaxial cablefor data transfer and

power supplyany

highly flexible andresistant,

special copper alloyAl-PP-Al foil100 % cover

tin plated copperbraid, > 45% cover

TPEElastomer thermopl.

Cell-PE–––––

whiteorange

7 mm ± 0.2 mm–

19 x 0.22 mm Ø1/1

70 mm-25...+80 °C

110 °Cup to 250 °C

resistance to melting,no distortion,

no short-circuittest temperature

250 °Cresistant to solvents

and oils, no distortion75 Ω

2.7dB (8/12 MHz)75 dB

43 mΩ/m450 nH/m55 pF/m

0.784 A

30 VDC–

–

KOAX-WS-0,3/0,6/1,0/1,5/2,0 XOR/

BFLEX-WS68 825...BFLEX

coaxial cablefor data transfer and

power supply0.3/0.6/1.0/1.5/2.0 m

highly flexible andresistant,

special copper alloyAl-PP-Al foil100 % cover

tin plated copperbraid, > 45% cover

TPEElastomer thermopl.

halide-free PVCcopper alloy, silv. plat.

Polyurethanecopper alloy, silv. plat.copper alloy, silv. plat.

Polyurethane

whiteorange/blue

7 mm ± 0.2 mm–

19 x 0.22 mm Ø1/1

70 mm-25...+80 °C

110 °Cup to 250 °C

resistance to melting,no distortion,

no short-circuittest temperature

250 °Cresistant to solvents

and oils, no distortion75 Ω

2.7dB (8/12 MHz)75 dB

43 mΩ/m450 nH/m55 pF/m

0.784 A

30 VDCIP67

–


Special Cables

TypeIdent-No.

Application

LengthMaterial– Inner conductor– Outer conductor/housing

– Cable jacket

– Conductor insulationConductor insulation/colorCable jacket/colorOuter diameterDimensionsNumber of conduct./cross sectionNumber of strands/sizeMinimum bending radiusOperating temperatureHeat resistance(VDE 0472, part 609/6.85)Short term rating (when in contact with hotobjects > 140 °C)

Short-circuit resistance according to VDE 0298Chemicals-resistant

ImpedanceSignal attenuation (8/12 MHz)Degree of shielding (f ≥ 470 MHz)Ohmic resistanceInductanceCapacitancePulse shortening factorCurrent ratingVoltage ratingDegree of protection(IEC 60529/EN60529) – connectedMeets other specificationsConnections

FBK-0,0668 904 13

ribbon connection cable(Subbus) forsensoplex®2

terminal versionsESM, ESK, ASK 80

0.06 m

Cu–

–

––––––––

0...60 °C–

–

–

–

––––––

1.2 A12...30 VDC

IP20

–plug-in connectorfor ribbon cable

FBK-TCP 0168 909 21

terminating codeplug for sensoplex®2

terminal versions ESM,ESK, ASK 80

–

Cu–

–

––––––––

0...60 °C–

–

–

–

––––––––

IP20

–plug-in connectorfor ribbon cable

DEA 80-AK-568 904 14

12 conductor circularconnector

(to connect theDEA 80 with IM 01or master station,

RS485)

5.0 m

Cu–

–

– –––––––

0...60 °C–

–

–

–

––––––––

IP20TURCK WORLD-WIDE

HEADQUARTERS

GERMANYHans Turck GmbH &

Co. KGWitzlebenstraße 7D-45472 Mülheim an

der RuhrP. O. Box 45466

Mülheim an der RuhrPhone (+49) (208)

4952-0Fax (+49) (208)


Fieldbus Components

Jumper plug for supply voltagedistribution for all output branches(accessory for the intrinsically safejunction boxes VB 14-Ex/CS)

Resistive connector for terminationof unused inputs and outputs

Plug-in connector M12 x 1

Degree of protection IP67

!

9;

F

Jumper Plug RS4.5-VB

The jumper plug RS4.5-VB links thecontacts of the „channel selector” input atthe intrinsically safe VB 14-Ex/CS. Thejumper plug is an easy to handle plug-incomponent and supplies the four outputbranches of the intrinsically safe junction-box with voltage.

All intrinsically safe junction-boxes aresupplied together with the jumper plug.The channel-selector of the junction-boxenables individual decoupling of singleoutput branches from power supply, e.g.for emergency stops.

Resistive Connector RS4.2-DB

The resistive connector RS4.2-DB is usedto terminate unused inputs and outputs ofsensoplex® and sensoplex®2 Exsubstations.

If short-circuit and wire-breakage moni-toring is activated (via DIP-switch in thestations or programmable via the bus) theresistive connector will suppress errormessages. The resistive plug-in connectoris connected to the M12 x1-connector ofthe substation.

Special Plugs


Pin connection


Specification

Bus

Plug-in connectorContact carrier materialContact carrier colourCable sleeve/grip materialCable sleeve/grip colourContact material/plating

Coupling nut material/plating

General dataInsulation resistanceTemperature rating of connectorTemperature rating of cableDegree of protection (IEC 60529/EN 60529)Clearences and creepage distances(VDE 0110b)

Resistive connector forunused

inputs/outputssensoplex®

sensoplex®2

PA12-GF30yellow (like RAL 1021)

thermopl. PURyellow (like RAL 1021)

CuZn, nickel- andgold-plated

CuZn, nickel-plated

≥ 109 Ω-25...+80 °C-25...+80 °C

IP67250 VAC/300 VDC

Gr. C

Jumper plug forjunction-box

VB 14-Ex/CSsensoplex®

PA12-GF30yellow (like RAL 1021)

thermopl. PURyellow (like RAL 1021)

CuZn, nickel- andgold-plated

CuZn, nickel-plated

≥ 109 Ω-25...+80 °C-25...+80 °C

IP67250 VAC/300 VDC

Gr. C

!

!

4$/B

TypeIdent-No.

RS4.5-VB68 817 09

RS4.2-DB68 817 01

Special Plugs


Fieldbus Components

Notes


Absender/Sender:

Name:Firma/Company:Abt./Position:Adresse/Address:

Tel./Phone: Fax:E-Mail:

Hans Turck GmbH & Co. KGD–45466 Mülheim an der RuhrPhone (+49) (2 08) 49 52-0Fax (+49) (2 08) 49 52-264E-Mail [email protected] www.turck.com

Bitte senden Sie mir Unterlagen:

Sensortechnik Induktive Sensoren Induktive Sensoren für

Schwenkantriebe uprox® induktive Sensoren Kapazitive Sensoren Magnetfeldsensoren Opto-Sensoren Geräte für den Personenschutz Ultraschall-Sensoren levelprox-Füllstandssensoren Strömungswächter Druckwächter Temperaturwächter Linearweg-Sensoren Drehweg-Sensoren Steckverbinder CD-ROM Sensortechnik

Interfacetechnik Interfacetechnik im Aufbaugehäuse

– Bauform multimodul– Bauform multisafe®

Allgemeine Informationen Interfacetechnik auf 19"-Karte

– Bauform multicart®

Miniaturrelais, Industrierelais,Zeitwürfel, Sockel

Zeit- und Überwachungsrelais Ex-Schutz – Grundlagen für

die Praxis (Übersichtsposter) CD-ROM Interfacetechnik

Feldbustechnik busstop®-Feldbuskomponenten Bussystem sensoplex®2 Bussystem sensoplex®2Ex Bussystem sensoplex®MC Bussystem AS-Interface®

Bussystem DeviceNet™ Ethernet Netzwerkkomponenten BL20 I/O-Busklemmensystem Bussystem FOUNDATION™ fieldbus Bussystem PROFIBUS-DP Bussystem PROFIBUS-PA Bussystem piconet®

Remote I/O excom®

……………………………………

Please send me more information:

Sensors inductive sensors inductive sensors for rotary

actuators uprox® inductive sensors capacitive sensors magnetic-field sensors photoelectric sensors machine safety equipment ultrasonic sensors levelprox level sensors flow controls pressure controls temperature controls linear position sensors rotary position sensors connectors CD-ROM Sensors

Interface technology devices in modular housings

– multimodul style– multisafe® stylegeneral information

devices on 19" card– multicart® style

miniature relays, industrialrelays, time cubes, sockets

programmable relays and timers explosion protection –

basics for practicalapplication (overview poster)

CD-ROM Interface technology

Fieldbus technology busstop® fieldbus components bus system sensoplex®2 bus system sensoplex®2Ex bus system sensoplex®MC bus system AS-Interface®

bus system DeviceNet™ Ethernet network components BL20 I/O bus terminal system bus system FOUNDATION™ fieldbus bus system PROFIBUS-DP bus system PROFIBUS-PA bus system piconet®

Remote I/O excom®

………………………………………

FAX-ANTWORT/FAX REPLY

Subject to change without notice

*D300447ßß0602*

D300447 0802

www.turck.com

... and more than 60 representatives and agencies world-wide.

ITALYTURCK BANNER S. R. L.Via Adamello, 9I-20010 Bareggio (MI)Phone (+39) (02) 90364291Fax (+39) (02) 90364838E-Mail [email protected]

KOREATurck Korea Branch OfficeSangwoo Building 4th Floor, 1576-1Jeongwang-Dong, Shiheung-CityROK-Kyunggi-do, KoreaPhone (+82) (31) 4 98 84 33Fax (+82) (31) 4 98 84 36E-Mail [email protected]

THE NETHERLANDSTURCK B. V.Postbus 297NL-8000 AG ZwollePhone (+31) (38) 4227750Fax (+31) (38) 4227451E-Mail [email protected]

POLANDTurck sp.z o.oul. Kepska 2PL-45-129 OpolePhone (+48) (77) 4434800Fax (+48) (77) 4434801E-Mail [email protected]

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553-7300Fax (+1) (763) 553-0708E-Mail [email protected]

NORTH AND SOUTH AMERICAFieldbuses and Industrial NetworksInterlinkBT™3000 Campus DriveUSA-Minneapolis, MN 55441-2656Phone (+1) (763) 694-2300Fax (+1) (763) 694-2399E-Mail [email protected]

TURCK WORLD-WIDE HEADQUARTERS

GERMANYHans Turck GmbH & Co. KGWitzlebenstraße 7D-45472 Mülheim an der RuhrP. O. Box 45466 Mülheim an der RuhrPhone (+49) (208) 4952-0Fax (+49) (208) 4952-2 64E-Mail [email protected]

BELGIUMMultiprox N. V.P. B. 71Lion d’Orweg 12B-9300 AalstPhone (+32) (53) 766566Fax (+32) (53) 783977E-Mail [email protected]

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CZECH REPUBLICTURCK s.r.o.Hradecká 1151CZ-500 03 Hradec Králové 3Phone (+ 420) (49) 5 21 07 66Fax (+ 420) (49) 5 21 07 67E-Mail [email protected]

PR OF CHINATURCK (Tianjin) Sensor Co. Ltd.40, Yibin Road/Nankai DistrictTJ-300113 TianjinPhone (+86) (22) 27623140Fax (+86) (22) 27614650E-Mail [email protected]

EASTERN EUROPE / ASIAHans Turck GmbH & Co. KGAm Bockwald 2D-08340 BeierfeldPhone (+49) (3774) 1 35-0Fax (+49) (3774) 1 35-2 22

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HUNGARYTURCK Hungary kft.Könyves Kalman Krt.76H-1087. BudapestPhone (+36) (1) 4770740Fax (+36) (1) 4770741E-Mail [email protected]

fieldbus systems sensoplex 2 2ex

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