file system 1
DESCRIPTION
TRANSCRIPT
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Condition Monitoring 101Bently Nevada wireless solution
Bently Nevada
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Asset Condition & Optimization• Asset Condition Transducers• Continuous Protection
Monitors• Scanning and Wireless
Monitors• Equipment & Instrumentation
Diagnostic Services
Cond.MonitoringBently Nevada
Optimization & Controls
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Plant Optimization Software• Asset Condition Monitoring…
All Rotating & BOP Equipment• Asset Diagnostics• Real-Time Plant Thermal
Performance Optimization• Advanced Process Control• Closed Loop Optimal Control• Multi-Plant Dispatch
Optimization
Cond. MonitoringSoftware
Optimization & Controls
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Information ~ Reliability Based
(Pro
du
ctio
n)
Rel
iab
ility
& A
vaila
bili
ty
Maintenance Expenditure
Preventive
Reactive or Corrective
Data ~ Condition Based
Predictive
Proactive
Time Based
Run to Fail
B
A
Sources:
• Society of Maintenance & Reliability Professionals Survey
• The Business Case for Reliability, Management Resources Group, Inc.
Enabling Predictive and Proactive Strategies
Question: What happens when maintenance expenditure is
reduced without strategy?
Question: What happens when maintenance expenditure is
reduced without strategy?
Condition Monitoring & Pred. Maintenance
Answer: Simply reducing maintenance expenditure also reduces Reliability &
Availability levels
Answer: Simply reducing maintenance expenditure also reduces Reliability &
Availability levels
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A
B
C
D
40% cost reduction
Sources:
• Society of Maintenance & Reliability Professionals Survey
• The Business Case for Reliability, Management Resources Group, Inc.
Enabling Predictive and Proactive Strategies
Condition Monitoring & Pred. Maintenance
Information ~ Reliability Based
Preventive
Reactive or Corrective
Data ~ Condition Based
Predictive
Proactive
Time Based
Run to Fail
Question: What is the potential results in maintenance costs and
production when high level strategies are implemented?
Question: What is the potential results in maintenance costs and
production when high level strategies are implemented?
(Pro
du
ctio
n)
Rel
iab
ility
& A
vaila
bili
ty
Maintenance Expenditure
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Predictive Maintenance ~ Value
• Unplanned vs planned outage cost ratio typically 10:1
• Plant, Fleet, Remote Asset Condition Monitoring
• Sensor, Machine, Process Condition Monitoring
• Enables Reliability Program
• Model Based – Machine Dynamics, Thermodynamics, Process Dynamics.
• Wireless solutions
http://www.hydro.com/en/press_room/news/archive/2007_02/e_operations_en.html
Courtesy of Norsk Hydro, Bergen, Norway
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System 1 Condition Monitoring
Portable Data Collector
MESH Wireless Network
ScanningOnlineData
Acquisition
Electric Machine
Monitoring and Protection
ContinuousOn-line
Protection andMonitoring
DCS Machine Control System
Process Data Historian
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NotificaçãoEmail / OS SAP / Celular / etc.
GE System1Display.
Thin Client. WEB Display.
GE System1Plant Intelligence.
DS Studio. Rule Paks.
Engenharia
Manutenção
Gerência
Operação
GE System1™ Data Acquisition
On-LineContínuo Wireless Eficiência Maximo
EletricAssets
NDT Off-LinePDC/PDA
On-Line Multiplex.
GestãoInstrum.
HistorianSDCDPLC
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Engineering
Plant ManagerOperations
Maintenance
DCS
CMMS
ERP
Reliability
Asset Monitoring & Measurement
System1™Data Acquisition
System1™ Decision Support
System1™ Actionable Information
Notifier
Data Correlation – Turning data into InformationData Correlation – Turning data into Information
Actionable Information® For Each Person
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System 1 – Supporting Services Agreement
ProjectJustification
ProjectManagement
ProgramImplementation
ProgramExecution
(BOO)
ProgramOptimization
Turn-KeyInstallation
System Specification