estimate

No of segments1001Concrete / segment28.1818181818TOTAL CONCRTE QUANTITY = 456 * 57 = 28210

Project duration24monthsMobilisation period4monthsPost casting period2monthsSo, casting period18monthsSegments / month to be cast55.6111111111nos2 casting beds comprising of 2 pier segment moulds & 4 typ seg moulds will be provided in 1 long line 350m long.

ItemUnitQtyRateAmount

Design fees.LS12,000,0002,000,0002 set moulds with lifting beam, rebar jigston18080,00014,400,000Resale as scrap @ 20000/tonton180(20,000)(3,600,000)Machined items for the mouldsLS1Load 40% in this projectLS0.4600,000240,000Labor rate for casting of the beams excluding rebar but with consumables (high frequency & form vibrators not included) including, curing, repairing (grout material not included), handling and loading for transportationcum282102,10059,241,000

Gantry foundationscum2805,5001,540,000rebar for themton2853,0001,484,000

Stacking foundationscum266.45,5001,465,200rebar for themton26.6453,0001,411,920

Electrical and plumbing lines at yardLS12,000,0002,000,000Office, accommodation for 100 labor & staffLS13,000,0003,000,000

100ton & 20 ton gantries 25m span, 8.5m clear height & 2 nos DG setsLS10.0Load 40% in this projectLS0.415,000,0006,000,000

Cost of 2 125 Kva DG sets to be taken to give 24 hrs supply from 2 Dg sets to whole yard area.LS2600,000Load 40% in this projectLS0.4600,000480,000

Diesel for yardDiesel for gantries (10 hrs running / day x 30days x 19 mnths x 7ltr/hr) x 2 dgsltr79800554,389,000Diesel for yard (20 hrs x79ltr/hr x 30days x 25 months)ltr105000555,775,000Concrete with pouring to be loaded.99,826,120Rate / cum3,538.68RATE MARKED IN YELLOW ARE ASSUMPTIONS. KINDLY GET ACTUAL RATES.NOTE: 1 Batching plant will be at casting yard. 2nd BP will be for site near the site.