filling and loading station technicals caracteristics capacity of tank : 25 kg manufacturer : neu...

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Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY : 3 X 400 VAC + PE - 50 Hz SIEMENS 135u PLC ACCURACY TOLERANCE : +/- 1%

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Page 1: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

Filling and Loading Station

TECHNICALS CARACTERISTICS

CAPACITY OF TANK : 25 Kg

MANUFACTURER : NEU

YEAR 1996

N° OF FABRICATION : 812.K5/8.943

POWER SUPPLY : 3 X 400 VAC + PE - 50 Hz

SIEMENS 135u PLC

ACCURACY TOLERANCE : +/- 1%

Page 2: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

Solution PreparationTECHNICALS CARACTERISTICS

TANK CAPACITY 175 litres

TANK WORKING CAPACITY : 150 LITRES

MANUFACTURER : CELLIER

YEAR 1994

POWER SUPPLY : 3 X 400 VAC + PE - 50 Hz

SPEED SCAPER AGITATOR : 12 à 24 tr/min

SPEED HOMGENISER : 1500 à 3000 tr/min

For more information see PDF file joint

Page 3: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

• High Shear Mixer Gral 600

• TYP : GRAL 600• YEAR : 1996• MANUFACTURER : MACHINES COLLETTE NV• SERIAL NUMBERS : 93GRI06000031

• THE GRAL 600 IS A HIGH SHEAR MIXER GRANULATOR • THAT IS ABLE TO :• GRANULATE PRODUCTS• DISCHARGING POWDER FROM IBC MATCON• DRY MIXING• SAMPLING OF PURIFIED WATER• WET MIXING MIXING BY ADDITION OF PURIFIED WATER• GRANULATION• UNLOADING WET GRANULES THROUGH A WET MILL

• TECHNICALS CARACTERISTICS • WEIGHT : 3950 kg• SUPPLY POWER : 3 x 400V, 50 Hz, 125A• ENPOINT MAX : 50 kW• TOTAL WATER QUANTITY : 0- 100 kg • MIXER TIME : 0 –30000 sec• ALL PARTS OF THE MIXER-GRANULATOR IN CONTACT WITH THE PRODUCT ARE MADE OF STAINLESS STEEL

GRADE 316L• BOWL • TOTAL VOLUME : 600 LITRES• PROCESS BATCHES :min 200 – max 500 LITRES OF POWDER

Page 4: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY
Page 5: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

Intermediate Bulk Container

PHARMATECHTYP : GF

YEAR : 1994

MANUFACTURER : PHARMATECH

NUMBERS : 15

Page 6: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

FLUID BED GRANULATION

MANUFACTURER : GLATT AG

TYPE : WST-CD 120 - BD

YEAR 1996

AUTOMAT SIEMENS S5

VOLTAGE SUPPLY : 3 X 400V – 50 Hz

POWER : 57.5 kW

CAPACITY TANK : 500 LITERS

WEIGHT : 2800 kg

SWITCH CABINET

Page 7: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

PRODUCT FILTER HOUSING

DIAMETER : 1800 mm

NUMBER OF FILTER : 4 X WSG-15-S

FILTER DIAMETER : 550 mm

FILTER AREA : 16 m2 (4 x 4)

FILTER TYP : PA/CF 5 µ, ANTISTATIC

4 Filterchambers with separete Filters

Page 8: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

INLET AIR HANDLIG UNIT

FILTER

OUTPUT FILTER : QUALITY PES9373

PRIMARY FILTER : QUALITY EU4 / BAG FILTER

INTERMEDIATE FILTER : QUALITY EU 8/9 / BAG FILTER

FINE FILTER : QUALITY HEPA 12 / BOX FILTER

FROST PROTECTION HEATER

AIR VOLUME : 7000 m3/h

MAIN HEATER

STEAM PRESSURE : 3 BAR

STEAM COMSUPTION : 428 kg/h

TEMPERATURE RANGE : -0/ +100 °C

HEAT RATING : 895,230 Kj/h

FOREEZE PROTECTION HEATER

TEMPERATURE RANGE : -30/ +70 °C

STEAM CONSUMPTION : 107 kg/h

HEAT RATING : 213,150 Kj/h

Page 9: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY
Page 10: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

OUTLET AIR HANDLING (FILTER POLICE)

FILTER TYP : ANTISTATIC

FLOW : 7,000 m3/h

FIRST LEVEL : QUALITY EU7 - QUANTITY 3

SECOND LEVEL : QUALITY EU12 - QUANTITY 3

Page 11: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

OUTLET AIR FAN

WEIGHT : 700 kg

AIR VOLUME : 7000 m3/h

STATIC PRESSURE : 125 mbar

POWER : 45 KW

VOLTAGE SUPPLY : 3 x 400V – 50Hz

MOTOR SPEED : 2,940 urpm

CIP SYSTEM (CLEAN IN PLACE)

HEAT EXCHANGER : TYP PLATE HEAT EXCHANGER

STEAM PRESSURE : 3 bar

STEAM COMSUPTION : 2,059 kg/h

PUMP : 11 kW

VOLTAGE SUPPLY : 3 x 400V – 50Hz

PURIFIED WATER COMSUPTION : 8,8 m3/h

NOZZLES COMSUPTION :

STATIC NOZZLE : 6 x 90 LITERS PER MINUTES = 360 lts/min

DYNAMIC NOZZLE : 7 x 40 LITERS PER MINUTES = 280 lts/min

Page 12: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

ENERGY DEMAND

COMPRESSED AIRMIN PRESSURE : 5.5 BAR (90 psi)MIN PRESSURE : 10 BAR (150 psi)CIP COMPSUTION : 150 m3/hFLUID BED COMPSUTION : 25 m3/hCOMPRESSOR NEED : 150 m3/hQUALITY : WITHOUT OIL AND WATER

STEAMAT 3 BAR (143.5°C)CIP COMPSUPTION : 2,059 kg/hHEATER COMSUPTION : 535 kg/hMAX : 2,059 kg/h

PURIFIED WATERCIP COMPSUPTION : 28.8 m3/h AT 2 BAR

POWERFAN UNITY : 45.0 kWCIP PUMP : 11.0 KwSWITCH : 1.5 KwMAX : 57.5 kW

Page 13: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

• WEIGHT

• FLUID BED : 2,800 kg

• OUTLET AIR FAN : 700 kg

• POWER CABINET : 300 kg

• SWITCH CABINET : 200 kg

• POLICE FILTER : 600 kg

• QUICK ACTION STOP VALVE DN 500 : 200 kg

Page 14: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

Final Sieving

TECHNICALS CARACTERISTICS

CAPACITY TO DISCHARGE A 600 LITRE IBC CONTAINING 180 Kg

OF GRANULES IN A CONTROLLED AND CONSISTENT MANNER IN

TIMES BETWEEN 15 AND 45 MINUTES.

MANUFACTURER : KEMUTEC

YEAR 1994

MATERIAL OF CONSTRUCTION : 316 STAINLESS STEEL

FOR ALL PRODUCT CONTACT PARTS

SERVICE REQUIREMENTS :

1. DRIED AIR AT 6 BAR

2. SINGLE PHASE ELECTRICAL AT 220-240 V AND 50 CYCLES/SECOND.

Page 15: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

PHARMALIFT BLENDER

TYP : SL406

YEAR : 1994

MANUFACTURER : SERVOLIFT

THE IBC BLENDER IS A HYDRAULICALLY POWERED MACHINE FOR

CLAMPING LIFTING AND ROTATING AN IBC FULL OF POWDER

GRANULES

TECHNICALS CARACTERISTICS

COLUMN WEIGHTS APPROX : 900 kg

SUPPLY POWER : 3 x 400V, 50 Hz, 11 KW (4 WIRE – NO NEUTRAL)

SPEED RANGE : 5 18 rpm

TIME RANGE : 0 – 999 s

FREQUENCY OF BLEND : AVERAGE FREQUENCY OF 1

PER HOUR (8 PER 8 HOUR DAY)

CAPACITY FOR THE LIFTING AND BLENDING : 1200 LITERS

COMPRESSED AIR : 6.9 BARS

3200 mm

Page 16: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

PANEL A (TO CONTROL CLAMPING FUNCTIONS)

PANEL B LAUER INTERFACE (TO CONTROL BLENDING FUNCTIONS)

ELECTRICAL CABINET

Page 17: Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY

HYDRAULIC POWER UNIT

COLUMN