filter press - cde globalrapid deployment our detailed analysis of your feed material ensures your...

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Page 1: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

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Page 2: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Our experience in the delivery of turnkey wet processing projects and our research partnerships with world leaders in dewatering technology combine to bring you a filter press range with a unrivalled suite of features and options to help you:

• Achieve up to 95% recycling of the process water from your wet processing plant

• Eliminate the requirement for tailings dams or settling ponds

• Significantly reduce waste handling and management costs

• Ensure a cleaner, safer and more productive site

Whether you operate in the mining, sand & aggregates, C&D waste recycling, industrial sands or environmental sectors we have a filter press for your application.

Page 3: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Built to LastOur range of filter presses come with a variety of surface finish options to suit applications across many sectors from sand & aggregates to C&D waste recycling and municipal wastewater treatment.

Filter cloths proven to last more than 6000 cycles on installations across the globe ensuring maximum availability.

Pull to close mechanism for increased durability and extended equipment life.

Feed to your filter press is optimised through the integration of a custom built fines management system which:

• Maximises the life of your filter cloths

• Protects feed pumps by ensuring there are no sand particles in your feed to the filter press

Page 4: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Rapid Deployment

Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements of your wet processing plant.

We not only analyse the solids within the feed to your filter press but take time to understand the behaviour of these solids in a real filter press environment.

It is only this that allows us to confidently specify plate packs, chamber thickness, cycle times and cloth wash systems.

All of this combines to reduce the time required for installation and commissioning of your filter press - allowing you to concentrate on your material production targets from your wet processing plant.

Clever integration of buffer tanks, filter press controls and filter cake discharge areas within the filter press enclosure minimises the space required for your filter press.

By eliminating the need for large waste storage areas you significantly reduce the overall footprint of your wet processing plant.

Page 5: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Return on Investment

By • Designing your filter press

specifically for your project

• Only using the highest quality components

• Optimising the delivery system to your filter press

We deliver • Maximum equipment

availability

• Minimum operator intervention

All combining to give you Peace of mind - and the best return on your investment.

Minimise waste handling & management costs - no more tailings dams or settling ponds.

95% water recycling - reduces costs associated with the supply of fresh water to your wet processing plant.

A much reduced footprint for your wet processing plant significantly reduces vehicle movements - resulting in lower fuel costs.

Eliminate waste disposal costs - your filter cake contains 85% dry solids and can be used in several applications such as pond lining, landfill capping when employed on a sand & aggregates or C&D waste recycling project.

Page 6: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Performance & EfficiencyYour filter press is custom built to your specific application after extensive material testing to ensure maximum dewatering of your filter cake, optimised cycle times and longevity for all the constituent parts of your installation.

Design of your filter press starts at your feed system and involves understanding how the material in your feed hopper will perform in the filter press. Every element of your wet processing plant is designed to ensure that the feed to your press is conditioned for the most efficient dewatering performance.

Other features include:

• An integrated automatic cloth wash system operates at up to 100 bar pressure and ensures dewatering performance is maintained for life

• A range of plate sizes up to 2m, chamber thicknesses and plate packs guarantees the best performance

• Specially designed drip trays to recover all filtrate and return it to the washing plant

Filter cake with up to 85% dry solids content is the output from your filter press – this can be further increased by choosing membrane cloths.

A fully integrated solution including automatic cloth washing, filtrates drip tray, all internal pipework and controls.

Buffer tanks located beside filter press enclosure include agitators which ensure delivery of a consistent feed to the filter press – maximising dewatering performance.

Page 7: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Safety First

Infrared sensors automatically halt operation of the filter press if breached.

A safer workforce is a happier and more productive workforce. Your filter press is packed with design features and innovations which minimise the time spent on essential plant inspection and maintenance..

Integrated safety barrier on both sides.

Page 8: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Easy, Safe Access for Operation & Maintenance

Ensure Optimum Efficiency with CustomCare

The inclusion of galvanised walkways and access stairs as standard on the offers both health and safety & operational efficiency advantages.

All walkways are fully compliant with European Health and Safety specifications and offer easy access for operators and maintenance personnel. This minimises time required for maintenance thus maximising the operational time of the plant.

- Recommended Spares Lists detailing plant wear parts that should be held in stock to minimise plant downtime when maintenance work is required.

- Access to your own tailored CDE Customer Connect Portal on the CDE web site where all documentation relating to your plant is stored for quick and easy access. This also includes a facility where you can arrange a service visit from one of our team of qualified M2500™ Service Engineers.

Our experience in the design of large turnkey mineral processing projects ensures your project will be designed and delivered to the highest possible standards

CDE’s ProMan™ system is proven to deliver highly efficient and productive plants through a process which ensures that lines of communication are clear and everyone involved from both your side and ours knows exactly where the project sits at any given time. This system has been implemented effectively on numerous worldwide projects from the UK and Ireland to India, Middle East, Africa and North America.

A dedicated project team is appointed as soon as the project goes live which contains all the major disciplines required to deliver you a truly world class project. Through this process you are allocated a dedicated Single Point Of Contact (SPOC) who is ultimately responsible for the delivery of your project in its entirety.

Our wish and yours is for a project that is delivered on time, on budget and performs to the highest possible standards. ProMan is the methodology that has been proven to consistently deliver this outcome. The key to success here is the same as with our design philosophy – each project must be constructed individually to take into account the individual characteristics of the site, the material, the deadline and the requirements of the process.

Your project team is guaranteed to contain a team of individuals with a combined experience in excess of 50 years in the delivery of numerous processing systems in wide range of industries covering the full range of materials.

Following installation of your system the focus switches to ensuring optimum efficiency is maintained. Through our suite of CustomCare packages we will continue to work with you to ensure that this is the case. There are a variety of service level packages available and they offer many services including:

- Your own individual CDE Account Manager

- Comprehensive Operator Training to ensure the highest levels of health & safety and plant efficiency are maintained.

- Regular plant audits to highlight improvements in plant operation & maintenance that will lead to a safer, cleaner, more productive site.

CDE ProMan World Class Project Management

Dedicated ProMan Project Team

Page 9: Filter Press - CDE GlobalRapid Deployment Our detailed analysis of your feed material ensures your filter press is built with consideration for the unique requirements · 2017-1-24

Constantly evolving sector-defining equipment, a dynamic and innovative team, award winning business management and unrivalled dedication to giving each client a professional experience. These factors have made us the world’s leading materials washing company.

cdeglobal.com

Global HeadquartersBallyreagh Industrial EstateCookstownCounty TyroneBT80 9DGNorthern IrelandT: +44 28 8676 7900F: +44 28 8676 1414

Brazil OfficeAvenida do Contorno, Nº 6594 - Bairro FuncionáriosEdifício Amadeus - 16º Andar/Sala: 28Belo Horizonte - Minas Gerais30110-044, BrazilT: +55 31 3555 3454

Asia OfficeEcoSpace Business ParkBlock 4A, Floor 6, Action Area IINew Town RajarhatKolkata 700 156, IndiaT: +91 33 3029 3800F: +91 33 3029 3802

USA Office221 James Jackson AvenueCary, North Carolina 27513United StatesToll Free: 844-4-CDEUSAT: +1 919-535-3205F: +1 919-535-3209

Australia OfficeUnit 16Hallmarc Business Park28 Burnside RoadOrmeauQLD 4208AustraliaT: + 61 7 3801 8755