final btech production

7/30/2019 Final BTech Production

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B.Tech (Production Engineering) Sem VII & VIII / 07-08 1/18

Programee: 104 - B.TECH (Production Engineering)

Semester VII

404900 Industrial Project - 1 1 20 - - - -

Note**1. Industrial Project should be of one semester duration.2. Contact teacher hours for project guidance-One hour per student per week.

Semester VIII

Course

Code Course Title

Contact Hours

Credit

% Weightage ESE

Theory

HoursL P/T Total TWA MST ESE

304240 CAD/CAM/CIM 3 2 5 8 15 15 70 3

304250 Economics,

Finance

Accounting AndCosting.

4 - 4 8 15 15 70 3

304260 Plastic

Engineering.3 2 5 8 15 15 70 3

304270 Sales And

Marketing

Management.

3 - 3 6 15 15 70 3

304280 Materials

Management.3 - 3 6 15 15 70 3

- ElectiveI 3 2 5 8 15 15 70 3

- ElectiveII 3 2 5 8 15 15 70 3

Total 22 8 30 52

ELECTIVES:

Sr.

No.

Course

Code

Course Title Contact

Hours

Cr Evaluation

weightage %

ESE

(Theory)

HrsL P T TW

A

MS

T

ESE

1 404010 Production Software. 3 2 5 8 15 15 70 3

2 404020 Artificial Intelligence. 3 2 5 8 15 15 70 3

3 404030 Entrepreneurship Development. 3 2 5 8 15 15 70 3

4 404040 Surface Engineering. 3 2 5 8 15 15 70 3

5 404050 Product Design. 3 2 5 8 15 15 70 3

6 404060 Supply chain Management. 3 2 5 8 15 15 70 3

7 404070 Powder Metallurgy &

Ceramics.3 2 5 8 15 15 70 3

8 404080 Composites Materials &

Technology3 2 5 8 15 15 70 3


2/18


Course Code:304240 Course Title: CAD/CAM/CIM

DETAILED SYLLABUS

1 Computer Aided Design (CAD)

Fundamentals of CAD : CAD System definition and historical perspective, design process, application of

computers for design, manufacturing data base design; work station, graphics terminal, operator input

devices, plotters and other output devices, central processing unit.Computer Graphics Software and Data Base : Software configuration of a graphic system, functions of

graphics package, constructing the geometry, data base structures and content.

Wire frame models, wire frame surfaces and solids, consistency of the models, hidden line removal, real

time picture, and animation.

Solid modeling, uses of solid models, generation of solid models, editing solid models, parametric solid

models, extracting wire frame from surfaces / solids, other CAD features.

2 Computer Aided Manufacture (CAM)

CAD hierarchy, numerical control of machine tools, devices of NC system, data processing unit, tape

format and tape readers, linear and circular interpolators, control loops, positioning control loops,

contouring control loops, incremental and absolute systems, computer control concepts, DNC system -

CNC system, adaptive control system.Elements of CAM system, CAM data base, fundamental elements of CNC, software interpolation,

benefits of CNC, computer assisted part programming; programming aids, canned cycles, parameter

programming, NC programming with interactive graphics, NC languages, tooling ;for CNC machines,

CNC machine set up, graphical programming.

3 Computer Integrated Manufacture (CIM)Computer applications in manufacturing, automation and robotics, robot performance and evaluation,

robot programming and control, sensing devices, gripper technology, robot application, computer aided

inspection and quality control, computer integrated production management system, inventory

management and material requirement planning, manufacturing resource planning.

CAD, CAM implementation and integration; turnkey CAD, CAM systems, selection criteria, evaluation

of alternative systems, future of CAD, CAM.

Flexible Manufacturing Systems (FMS); components of FMS, work station design, automated work piecehandling, layout, cost - feasibility, typical application.Emerging areas, automated factory, remote control, factories of the future.

PRACTICALS

1 Report of part programming of two components in word address format using canned programming aids,

parameters, etc.

2 Record of practical carried on CNC machine tools and their programmes.

3 Record of practical carried out on CAD software.

4 Report on available softwares on CIM, CAPP, DNC, FMS, Robotics, etc.

5 A seminar report on any topic relating to the syllabus with a critical review of published literature

(optional).

RECOMMENDED TEXT BOOKS:

1 Computer Aided Design and Manufacturing Mikel P.Groover and Emery W.Zimmers PHI 2004

2 Numerical Control and Computer Aided Manufacturing : T.K.Kundra, R.N.Rao, TMH 20033 Automation, Production systems and Computer Integrated Manufacturing: Mikell P.Groover

4 CAD/CAM/CIM: P.Radhakrishnan and S.Subramanyan TMH 2005

REFERENCE BOOKS

1 Computer Graphics; Donald Hearn and M. Pauline Baker :

3 R.E.CAD/CAM Handbook: Machever C. and Blauth

4 Programming for Numerical Control Machines; Roberts A.D. and Prentice R.C.

5 Computer Integrated Manufacturing : Alan Weatherall.


3/18


Course Code:304250 Course Title: Economics, Finance, Accounting And Costing.

DETAILED SYLLABUS

1 Economics

Economics; nature and scope of subject, ends and means and their adjustment, problem of choice;

economic problem and financial problem.1.2 Basic concepts; utility, wealth, welfare, price, markets, opportunity cost.1.3 Approaches to economics; micro, macro, classical, social; economics of growth.

1.4 Major areas; consumption, production, distribution and exchange; domestic and international

economy.

1.5 Broad classification; markets, structures, regulated and mixed economies.

1.6 Factors influencing functioning of an economy; human needs, social factors, entrepreneurial ventures,

levels of infrastructure.

1.7 Markets; demand, supply and price; competition, monopoly and imperfect competition, untapped and

created demand; demand behaviour.

1.8 Role of government; monetary, fiscal and trade policies, free trade and protection, industrial policy;

instruments of government policy; taxation, incentives, budget.

1.9 Natural factors; natural and human resources, population, environment.

1.10 Indices of economic trends; gross and net national product, balance of payment, level ofemployment, quality of life, sectoral performances.

2 Finance

2.1 Contours of finance function in business, goal of finance, profit maximization and others.

2.2 Sources of finance and their relative importance.

2.3 Fund allocation, alternative uses of finance.

2.4 Capital budgeting; need, uses, limitations.

2.5 Assessment of capital needs; short and long term capital expenditure, project appraisal.

2.6 Budgetary control; concept, types of budget.

2.7 Financial markets; money markets, bill market, discount houses, call loan market, etc., Capitalmarkets; mutual funds, stock markets, industrial banks, world bank, UTI, IDBI, ICICI, and state finance

corporations.2.8 Corporate planning; taxation and other financial incentives, objectives of corporate planning, capital

expenditure and financial management, financial statements, fund flow and cash flow analysis.

3 Accounting3.1 Nature and scope of subject.

3.2 Financial statements; assets, liabilities, capital, profit, income, expenses.

3.3 Accounting concepts; Fixed and current assets, short and long term liabilities, reserves and ownersfunds.

3.4 Accounting for income and expenses, cash v/s accrual basis, capital and revenue expenditure, capital

and operating income, deferred revenue expenditure; depreciation, depletion and amortization; accounting

for fictitious assets and obsolescence, impact of exchange rate variations on corporate financial

statements.

3.5 Mechanics of accounting; ledger and trial balance based on double entry book keeping.

3.6 Provision in company law and other legal aspects.

3.7 Balance sheets, profits and loss statements, annual reports of business enterprises.

4 Costing:

4.1 Operating cost; definition, cost of production, cost of sale, labour and material costs, other expenses,

variation in elements of operating cost with capacity, production rate; total cost, unit cost, fixed and

variable expenses.

4.2 Cost ascertainment; allocation, apportionment, absorption of overheads and non-production cost;

overhead analysis, absorption methods, general considerations.

4.3 Job costing; factory job costing, contract cost.


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4.4 Unit costing; output and operating cost, simple process costing, normal and abnormal losses in

process, waste, scrap, bye-and joint products.

4.5 Marginal costs and breakdown charges.

4.6 Cost planning and control, standard cost and budgetary control, setting standards, variance analysis.

4.7 Cost reduction; tools, techniques and productivity.

4.8 Depreciation; causes and significance, methods of providing for depreciation, book values, taxes and

depreciation.

4.9 Investments; fixed cost v/s varying capacity, unit cost v/s varying capacity.4.10 Comparison of alternatives; selection in present economy, accepting or nor accepting a single

alternative of providing equal / unequal services, unequal first cost and unequal lives, evaluation ofreplacement.

4.11 Techniques for comparing alternatives; payout periods, rate of return, discounting methods,

minimum acceptable rate, net present value, yield, annual capital charge, cash flow, profit incremental

discounted cash flow (DCF) returns.

PRACTICALS

1 At least two assignments in each of the four areas.

2 Presentation /seminar on any specialized topic contained in the above syllabus.


1 Economics: Paul A. Samuelson Tata McGraw Hill, 14th Ed.

2 Finance Sense- Text and Cases :Prasanna Chandra; TMH,2004.

3 Cost Accounting: Jawaharlal TMH 2002

REFERENCE BOOKS

1 Management Accounting; M.Y.Khan, P.K.Jain, TMH, 2002

2 Financial Management : I.M.Pandey Vikas Publication House.2006

3 Accounting for Management: Bhattacharya S.K. Sultan Chand Publications

4. Fundamentals of Financial Management, Text and Cases Prasanna Chandra;TMH,2006.

5 Advanced Economic Theory :M.L.Jhingan; Vikas Publication House.

6 Managerial Economics: Varshneya Sultan Chand and Sons.

7 Cost Accounting; Prasad N.K., Syndicate Books Pub. Co., 1989.


5/18


Course Code:304260 Course Title: Plastics Engineering

DETAILED SYLLABUS

1 Plastics: Definition, composition, resins, additives and fillers chemistry of resins; types, chemical,

physical, processing and engineering properties of plastics.

Manufacturing processes of resins and plastics, raw materials finished forms.Contribution and comparatives performance of plastics in various sectors of business and economy.

2 Processing of Plastics: Processes based on type of material, industrial product design and production

volume.Casting processes : gravity, still casting, continuous casting,

Centrifugal casting.

Moulding processes : injection, compression, transfer.

Miscellaneous processes : foaming, thermoforming, laminating etc.Joining processes : sealing, welding, adhesive bonding.Continuous extrusion processes for films, sheets, sections, calendaring, laminating etc.

Finishing processes : printing, embossing, etc.

3 Processing Equipment: for moulding, extrusion, blowing, calendaring, welding, etc; construction, majorunits, operational and control features, specifications.

4 Design of Moulds : for injection, compression and transfer moulding; feeding system, overflows,

breathers and vents, cooling/heating of moulds, locking, ejection, mounting of moulds; construction and

manufacturing aspects; two / three plate moulds, inserts, mould materials, machining, fabricating of

moulds, polishing of cavities.

Design of extrusion dies for different shapes, die materials, manufacture, mounting, heating / cooling of

dies.

5 Product Design: process, materials and tooling related aspects; specific beneficial (or otherwise) design

features vis--vis other materials.

PRACTICALS

1 Design and drawing of at least three moulds / dies along with details drawing and specifications.2 2. A seminar report on any topic.


1 A.S.Athalye : Plastics Handbook

2 Plastics Materials; J.A.Brydson; Butterworth, 1980.

REFERENCE BOOKS:

1. Text Book of Polymer Science; F.W.Billmeyer; John Wiley and Sons, 1984.

2. Processing of Thermoplastic Materials; E.C.Berhard; Von Nostrand Reinhold Co.

3 Plastics Engineering; R.J.Crawford; Pergamon Press.

4 Principles of Polymer Processing; R.T.Fenner; Macmillan.

5 Plastics Extrusion Technology; A.L.Griff; Von Nostrand Reinhold Co.

6 Injection Moulding Theory and Practice; I.V.Rubin, John Wiley and Sons.

7 Compression and Transfer Moulding; J.Butler, Ilifee and Sons.

8 Dies for Plastics Extrusion: M.V.Joshi, Macmillan India Publication9 Plastics Products Design; R.D.Beck, Von Nostrand Reinhold Pub.


6/18


Course Code:304270 Course Title: Sales And Marketing Management.

DETAILED SYLLABUS

1 Marketing Management and the Consumer: Marketing strategies, marketing mix, the four Ps; product,

place, promotion and price.

Final Consumers: Characteristics, population, income, education of house-hold head, geographiclocation.Buying motives; physiological and learned needs, motives, satisfaction of senses, preservation of species,

fear, rest, pride, sociability, striving, curiosity or mystery, where they buy and why.

Consumers Behaviour: Basic factors affecting marketing behaviour, behaviour changes, family buying,

probable future behaviour.

Industrial Buyers: Industrial products, number of buyers, geographical location, buying habits and

practices, basic purchasing motives, multiple buying influence, inventory policy, reciprocity, wholesalers,

their number and location, buying habits and practices, retailers, buying habits and practices.

2 Product Policy: Strategies for developing separate products or markets, product differentiation, market

segmentation, planned obsolescence or progress.

Developing a product; Sources of new ideas, packaging, branding, advantages of branding, degree of

brand preference.Final consumer products; convenience products, shopping goods; style and fashion, fashion cycle;

specialty goods, consumer research.

Industrial goods; general characteristics; derived and fairly inelastic demand, rational buying.

3 Developing place Strategies : Degree of market expense, intensive distribution, selective distribution,

exclusive distribution, channels of distribution; wholesalers, retailers, direct to final user, factors affecting

choice of distribution channel, nature of market and consumer, nature of product, sales effort required,relative costs and benefits.

4 Price Policies: Under the market, above the market: specific price policies, leader pricing, bail pricing,

prestige pricing, psychological pricing, new product pricing, geographic pricing, legal restrictions on

pricing.

Pricing Objectives: Target return, short and long term targets, profit maximization, non-economicobjectives, market share, and business stability.

Promotional Policies: Variables of promotional competition, personal selling, advertising, publicity and

sales promotion, size of promotional effort.


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5 Advertising: Functions, factors influencing its use, attributes of products suitable for advertising, size of

advertising budget, selection of advertising copy, selection of the media, mechanical features of media,

quantitative measures, allocating advertising over time, evaluation effectiveness of advertising.

Personal Selling: Recruiting, selecting and training of salesmen, training in the technique of selling,

psychological aspects, use of role playing in training.

Compensating salesmen; allocation of sales territories, coverage on the basis of number of contacts,

frequency, nature of transportation service, establishing call schedules, setting standards, laying out

routes, controlling coverage.Expenses control; method of control, honor plan, flat allowance, flexible expenses, combination of flat

and flexible.Sales Performance Objectives: Setting volume objectives, determining market potential and sales

potential, gross profit, direct sales, expenses, sales activity, combining objectives.

Sales Control Record: Salesmen control, customer control, prospect control, internal company records.

6 Marketing Research : Scientific methods, definition of the problem, situation analysis, informal

investigation, planning formal research project, research methods, observation method, survey method,experimental method, how research problems arise, analysis of internal data, measuring performance, theiceberg principle, where to get more data, government or private sources; motivation research, need for

motivation research, psychological analysis of consumer behaviour, use of motivation research in

formulating product, place pricing, advertising policies.

PRACTICALS

1 At least Five assignments in the form of seminars, problems and analysis of cases based on the above

syllabus.

2 Market Research


1 Marketing Management: Analysis, Planning and Control, Philip Kotler; Prentice Hall of India, 12th Ed.

2 Marketing Management: Ramaswamy and Namakumari McMillan Publication 2004

3 .Marketing Management : Rajan Saksena, TMH 2006REFERENCE BOOKS:

1. Marketing: A Managerial Introduction; J.C.Gandhi, TMH, 1994.

2 Principles of Marketing and Salesmanship; J.C.Sinha; S.Chand.

3. Principles of Marketing: , Philip Kotler; Prentice Hall of India.2005 edition.


8/18


Course Code: 304280 Course Title: Materials Management

DETAILED SYLLABUS

1 Introduction to productivity of materials and role of materials management techniques in improving

materials productivity, cost reduction and value improvement, role of purchasing in cost reduction value

analysis in materials, choice and rationalization of materials, purchasing research, vendor development,

vendor rating, standardization, variety reduction; negotiations and purchase, price analysis, organization

of purchasing function, product explosion. Role of materials management in production organizations.Materials standardization and codification.

2. Purchasing System:

Pre-purchase System. Ordering. Post purchase activity. Price forecasting and analysis. Purchasing under

uncertainty vendor development and evaluation. Purchase negotiation and pricing. Purchasing of Capital

Equipment. Tendering. Purchase Vs Lease. Import Substitution. Import Regulations and procedures Legal

aspects of purchasing

3 Public Buying :

Buying procedures related to various Governmental organizations like D.G.S&D Registration of

suppliers. Rate and Running Contracts. Indenting procedures Materials Planning: Make or buy decision.

4 Materials Control: Acceptance sampling, vendor certification plans, vendor reliability.

5 Warehousing And Stores Management :

Purchase of Stores location and layout. Various types of stores. Stores Procedures. Stores Accounting and

Stock checking Management of Scrap : Obsolete, damaged & unwanted stocks

6 Inventory Management:

Inventory models, quantity discounts, management of in-process inventory and finished goods inventory,

information system for inventory management, stores management and warehousing, optimal stockingand issuing policies.

7 Logistics Management :

Genesis of LogisticsLogistics Decision on facility location, Inventory Polity, Transportation, Storage

and material Handling Logistics Organization & Control

PRACTICALS

1 Five assignments based on these topics.

2 One assignment using Computer Software.

3 Preparation and presentation of Case study.


1. Purchasing and Materials management: K.S.Menon Third Edition Wheeler Publications 1996

2. Purchasing and Materials Management: Doebler and Burt . TMH Seventh edition 2005

REFERENCE BOOKS

1 Materials Management :Bowersox TMH Sixth Edition 2001

2 Materials Management Systems; Brown R.G.; Wiley

3 Modern Purchasing Principles and Practice; P.P.Kapoor; S.Chand

4 Inventory Control Theory and practice; Sturr & Miller; Prentice Hall

5 Focus Forecasting Computer Techniques for Inventory Control; Smith B.T.; CBI Pub.


9/18


Course Code:404010 Course Title: Production Software

DETAILED SYLLABUS

1 Introduction : Information system development, system analysis and design, categories of information

systems, transaction processing systems, management information systems, decision support systems,

system development strategies, equipment, design, development of software, implementation and

evaluation.

2 Tools for Determining System Requirement: Basic requirements, fact-finding techniques, tools fordocumenting procedures and decisions, decision concepts, decision trees, decision tables, types of table

entries.

3 Structured Analysis Development Strategy: Data flow analysis, tools for data flow strategy, development

of data flow diagrams, features of a data dictionary, elements and structures.

4 Computer Aided System Tools: Role and benefits of tools, categories of automated tools fronted, backed

and integrated tools; computer assisted systems engineering (CASE), tools drawing data flow diagrams.

5 Analysis to Design Transition: Design objectives, elements of design, design of output files, data base

interactions, input control, procedures and Programme specifications, design of source documents, input

validation, translation validation.

6 Design of Files and Use of Auxiliary Storage Devices: Basic file terminology, data structured diagrams,

types of files, methods of files organization, backup and recovery of files.

7 Design of Data Base Interactions: Systems development in data base, relationships in data, data

structured diagrams, structuring the data.

8 Design of Data Communications: communications systems, channels, networks, design of local are

network, (LAN), distributed systems, design of file processing in a communications environment.

9 Systems Engineering and Quality Assurance: Design of objectives, program structured charts, design of

software and documentation.

10 Hardware and Software Selection: Determining size and capacity requirements, computer evaluation and

measurement, evolution of software.

PRACTICALS

1 Minimum three assignments on above syllabus giving more stress on system analysis, data floor analysis

and logic design in the broad area of production management.

Assignments will cover following areas : Sales forecasting, production programme, materials requirement

planning, manufacturing resources planning, capacity planning, inventory control, stores management,

maintenance management, CPM - PERT, scheduling, loading, line balancing, plant layout, plant location,

etc

2 Additional problem solving assignments by using standard packages or softwares on above topics(minimum two).

RECOMMENDED TEXT BOOKS:1 Analysis and Design of Information systems; James A Senn, Int.Ed(II) McGraw Hill Pub.1989.

2. Management Information System - Strategy and Action; Charles Parkar and Thomas Case, Iind Ed-1993,

Ind.Ed., Mitchel McGraw Hill, N.Y.


10/18


Course Code :404020 Course Title: Artificial Intelligence

1 Introduction: Definition, Underlying assumptions, A.I. Niques, Application areas.

2 Problem Definition & Analysis: Problem as state approach, Production system, control strategies,

Heuristic search, Problem characteristics, role of knowledge.

3 Basic Problem methods: Forward Vs. Backward reasoning. Problem Trees Vs. Problem Graphs,

Knowledge Representation & the Frame Problem, Heuristic Functions. Weak methods, Hill Climbing,

Breadth first-Best first search.

4 Knowledge representation Using Predicate Logic: Introduction, Representing simple facts in logic,

augmenting the representation, The basic of resolution, The unification algorithms.

5 Introduction to Expert systems: Structure probabilistic reasoning, Direct inference Vs. search, Interacting

with an E.S. (Example Parallel to prospector or Mycin may be considered.)

6 A.I. in robotics:a) Introduction to machine vision, Sensing & Digitizing Function, Image processing & analysis.

b) Robot intelligence & task planning: Introduction, State space search, Problem reduction, Use of

predicate logic, Means ends analysis, Problem solving, Robot learning & task planning

7 Introduction to programming in PROLOG & LISP.

8 Application of AI & ES in various fields of Production Engg., like Scheduling, Process planning, Material

Handling , Inventory Control, Quality Control etc. (Discussion of case studies only)

PRACTICALS

1 Minimum six Exercises based on.:

Programming Exercises in Prolog.

.Traveling Salesman & Optimum Path. Depth First. Breadth First: Best First Search. Representing Facts

Using Logic. Chain coding for Boundary Representation. AI for Machine Vision etc.

Case studies on application of A.I. & E.S. in Production Engg. & Management.


1 Artificial IntelligenceRich. Knight, TMH

2 A comprehensive guide to A.I. & E.S.: Levin, Drang, Edelson Mc Graw Hill

3 Introduction to Artificial intelligenceEugene Charniak Addison Wesley, Narosa Publishing .

4 Expert SystemTheory & PracticeJean Loise Ermine PHI

5 Industrial Robotics, Technological, Programming & ApplicationsGrover, Weiss, Nagel, OdreyMcGraw Hill

6 Robotics: Control, Sensing, Vision & Intelligence Fu. Gonzalez, Lee McGraw Hill International

REFERENCE BOOKS

1 Robotic Technology & Flexible AutomationS.R. Deb TMH

2 Hand Book of Expert system in ManufacturingRex Mauss. Jessic Keyes (McGraw Hill).

3 Introduction to Artificial intelligence & Expert SystemPatterson PHI

4 A.I. TechnologyApplications & Management ICC 1993

5 CAD/CAM Robotics, Factories of the future. (1992) Vol. II & III Juneja, Pujara, Sagar (TMH).


11/18


Course Code: 404030 Course Title: Entrepreneurship Development

DETAILED SYLLABUS

1 . Definition; scope relevant to Indian conditions, significance of entrepreneurship.

Selection of product; basis for selection, sources of information about products, institutions rendering help

in selection of products such as SIST, MIDC and other state and central government institutions.

2 Resources to be mobilized for entrepreneurship; decision making processes.

Product design and development; market survey, identifying market tastes and requirement of prospective

buyers. Co-ordination; concept of co-ordination, entrepreneur as coordinator, producer, employer, middle

man; bargaining tactics, co-ordination under uncertainty, co-ordination involving public goods,

competition threat to entrepreneur.

3 Market making system : making market, internal and external markets, market information, speculative

intermediation, organizing the supply of market making services, delegation; incentives and control,

growth and dynamics of firm, entrepreneur as vendor.

4 Resources; materials, persons, machines and methods, selection of equipment and other infrastructure;

plant location, vicinity of production and marketing; location and layout of plant to suit local

requirements.

5 Financing; Self financing, loans from financing institutions, budgeting, investment for capital equipment,

working capital, costing and other related economic aspects.

6 Preparation of project report in a accordance with guidelines laid down by government and controlling

institutions, feasibility reports, production feasibility, quality feasibility, market feasibility and economic

feasibility; organization and maintaining quality specifications and standards.

PRACTICALS

1 Preparation of complete feasibility report on any one product including all formalities in accordance with

government and other agencies.

2 Five written Assignments.


1 Developing New Entrepreneurs; Entrepreneurs Development Institute of India, Ahmedabad.

2 Entrepreneurship; Planning to win; Gordon Baty; Taraporewala and Sons.

3 Motivating Economic Achievement; David C McClelland and David G.Winter.

4 Industrial Maharashtra: Facts, Figures and Opportunities; Maharashtra Industrial Development

Corporation.

5 Management of Small Scale Industry; Vasant Desai; Himalaya Publications.

6 The Seven Business Crises; How to Beat These; V.G.Patel, TMH.

7 Starting and Managing the Small Business; Arthur M. Kuriloff, John M.Hemphill, Jr., and Dougless

Cloud; McGraw Hill, 1993.


12/18


Course Code: 404040 Course Title: Surface Engineering

DETAILED SYLLABUS

1 Definition and Scope of Surface Coating : Purpose of surface coating, resistance / wear hardness,

corrosion resistance, weather resistance, surface coating for conduction and insulation, aesthetics and

surface finish, etc.

2 Pretreatment for Surface Coating: Degreasing, pickling, phosphating, de-scaling, cleaning, etc.

3 Metal Coatings: Characteristics; Operational parameters, application and limitations of galvanizing,sherardising, chromating, zinc and aluminum spraying.

Hot dipping, gas spraying, arc spraying, plasma spraying.

4 Electro Plating : Vat, barrel, automatic reverse current plating, equipment, operational parameters and

electrolytes for electro plating; productivity comparison between metal coating and electroplating, base

metals and plating metals, application and limitations.

5 Ceramic Coating: Characteristics of ceramic coating, types of ceramics used for coating, base materials,

methods of ceramic coating, vitreous enameling.

6 Polymer Coating: Characteristics, types of polymers and their relative merits and demerits, base materials

for polymer coating, equipment for polymer coating; types of polymer coating, spraying, dipping,fluidized bed, powder spraying; use of extrusion, principles, selection of polymers.

7 Paint Coating: Types of paints, their characteristics and properties, selection of paints; technology of

application of paints, brush, spray, electrostatic spray, airless spray, dipping flow coating, rumbling, roller

coating, etc.

8 Curing of Paint Coatings: air drying, catalyst drying, convention staving, infrared staving, electron beamcuring, UV curing.

9 Miscellaneous Processes: Chemical coloring, blackening, bluing, etc; chromating, chemical polishing,

lead sheathing, etc.

10 Newer coating processes and advances in surface technology.

PRACTICALS

1 Five assignments based on the above syllabus.

2 Seminar report based on the above syllabus using published work


1 Electroplating and Other Surface Treatments; C.D.Varghese; TMH, 1993.

2 Metal Pretreatment; N.D.Banik; TMH, 1992.


13/18


Course Code: 404050 Course Title: Product Design

DETAILED SYLLABUS

1 Introduction To Basic Engineering Design Methods: Difference between

Prescriptive and Descriptive Design models. Different models of design process such as Cross, Archer,

French, Pahl and Beitzs, Roozenberg & Eakels, and French models of design.

2 Product Design Procedure: Market research, planning and positioning of product, understanding ofproblem areas and limitations. User group and their background. Analysis of ideas from various angles ofdesignmethodologies to fit it to the user

3 Role Of Creativity In Problem Solving: Vertical and lateral thinking, Brainstorming, Synectic technique,

Gorden technique, and Morphological techniques of creativity.

4 Industrial Design: Concept and history of ID. Design and sketching. Project planning and project

management, Working in teams; role, responsibility and leadership. Project planning and administration.

5 Product Presentation: Visual communication skills related to products and service. Typeface, layouts,

sketches for leaflets and instruction. Exploded view for products and service manuals. 2D & 3D

presentation, concept drawings, renderings, sketches, computer generated images.

6 Computer aided design (CAD): Modern CAD techniques, parametric design etc. Digital assembly

techniques and data management in team environments. Role of computers for Industrial Design.

7 Rapid Prototyping: Principles, Types of Prototyping, methodology, tools and materials, their applications.

8 Design For Production: Process consideration in design design for easy assembly manufacturing-maintenanceconvenienceoperation and safety

PRACTICALS

1 At least Six assignments based on above topics.

2 Analysis and presentation of case studies from research papers.

3 Preparation and presentation of at least one group project with Seminar.


1 Product Design & Manufacture : John R. Lindbeck, P.H.I. Publications. 1995. USA.

2 Product Design and Development : Karl T. Ulrich and Steven Eppinger, Tata Mc Graw-Hill Publishing

Company Ltd, 2003, New Delhi.

3 Product Design for Manufacture and Assembly : Geoffrey Boothroyd, Peter Dewhurst and Winston

Knight, Marcel Dekker, Inc. 1994. New York.

4 Engineering Design Methods : Nigel Cross. John Wiley and Sons 1994. England.

5 Engineering Design, A systematic approach, : G Pahl and W Beitz, the Design Council, Springer Verlag,1993, London.

6 CAD/CAM, Computer Aided Design and Manufacturing : Mikell P. Groover and Emory W. Zimmers, Jr.,

P.H.I., 1998, New Delhi.

REFERENCES

1 Product Design: Fundamentals and Methods : N.F.M. Roozenberg and J. Eakels. John Wiley and Sons1995. England.

2 Industrial Design : Van Doran Herold. Mc Graw-Hill Book Company, 1968, London.

3 Product Design, A practical guide to systematic methods of new product development, by Mike Baxter.

Chapman and Hall, 1995. London.

4 Design for Excellence :James G Bralla, Mc Graw-Hill Inc, 1996, USA.

5 CAD/CAM/CIM : P. Radhakrishnan, S. Subramanyan, Wiley Eastern Ltd., 1994, New Delhi.

6 Product Design and Development by Dr. G.S. Dangayach, Ashish Dutt Sharma, Paritosh Vardhan Jain,

College Book Centre, 2003, Jaipur, India.


14/18


Course Code:404060 Course Title: Supply Chain Management

DETAILED SYLLABUS

1 Introduction :

SCM : Changing Business Environment , Need ,Conceptual Model of Supply Chain Management ;Evolution - Traditional

and Modern Approach Elements in SCM

2 Demand Management In Supply Chain :Demand Planning and Forecasting,Demand Forecasting methods, Characteristics Measures of Forecast Error ,

Customer Order Decoupling Point (CODP ) .

Industries : Classification Based on Nature of Work , Volume , Manufacturing Environment ,Need for Strategy

SCM in The Market: A Paradigm Shift -Collaboration Strategy , Demand Flow Strategy ,Customer Service Strategy ,

Technology integration Strategy .

CPFR( Collaborative Planning Forecasting Replenishment) : Concept and shift to CPFR , Issues and Facts in

Collaboration , Connect Interact, integrate, and Collaborate , CPFR Implementations, Profile of a Collaborative Company.

3 Operations Management In Supply Chain :

Introduction: Manufacturing System - Mass,Lean, Agile, Quick Response Manufacturing.

Lean ManufacturingEvolution, Toyota Production System, Basic Idea and Framework, Continuous Flow, Standardized

Work, Value Stream, Value added Activities, Pull Production, Integration of Lean Manufacturing and SCM.

Mass Customization : Meaning ,Evolution , Drivers of Mass Customization: Technology and Globalization , Characteristic

,Approaches, Methods and Levels of Customization , Information Cycle in mass customization, Benefits and Limitations,

Supply Chain Management for Mass Customization .

Outsourcing and Core Competencies -Working Models ,Strategic Approach to Outsourcing Control MeasuresService Operation Management :Role and Peculiarities of Service industry , Nature and types ofService Sector , Service

Operations Optimization , World Class Service ,Technological innovation in Services .

Growth and Expansion ,Growth and Expansion Strategies ,Franchising, Multinational Development

4 Procurement Management In Supply Chain :

Introduction,Purchasing Cycle, Type and classification of Purchases, Inventory Models ,Economic Order Quantity ,

Practicalities, Safety Stock ,Fixed Order interval System and Fixed Order Quantity System .Material Requirements Planning (MRP) ,and Just in Time (JIT )

Vendor Managed Inventory(VMI) - VMI Business Model , Challenges and Limitations of VMI ,Just in Time (JIT)-II,Multi-tier Supplier Partnership

5. Logistics Management

Introduction, Evolution of Logistics Elements of Logistics Management. Customer Order Processing,Location Analysis,

Inventory Control, Material Handling, Packaging, Transportation , Warehousing, Customer Service DistributionManagement .

Transportation Management :

Distribution Strategies - Cross Docking, Milk Runs ,Direct Shipping , Hub and Spoke Model ,Pool Distribution .

Packaging for Logistics: Concept, Requirements, Trends of Packaging,

Functionality ,Participants ,Transportation Formats, Private Fleet , Modesof transportation , Decision Factors ,Transport

Documentation .Service innovation, Inter-modal Transportation Mode ,Containerization ,RFID

Third-Party Logistics (TPL/3PL) ,Operations of Indian 3PLs Fourth-Party Logistics (4PL)- Key ComponentsincludingGPand GIS Technology. Technology Component of 4PL .GPS and GIS Technology

Warehousing: Types, Operations, Site Selection Process, Warehouse Layout & Design, Warehouse (Logistics) Automation,

Warehouse Management Systems (WMS) ,Third-Party Warehousing, Value-added Warehousing .


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6 Information Technology For Supply Chain Management

Concept of Information Technology ,Need and IT Tools for Business ,

IT Application in SCM ,Evolution of SCM Systems .Benefits of Integrated SCM Tools ,Role of Internet in SCM ,Issues wit

SCM System, Advanced Planning and Scheduling (APS), Data Warehouse, Data Mining. Use of Data Mining Tools in

SCM, Demand Management. E-business

7 Performance Measurement And Controls

Benchmarking: Introduction and Concept Forms ,Gap Analysis , Key Actions in Benchmarking for Best Practices ,

SCOR (Supply Chain Operations Reference) Modeling

Overview of a Process Reference Model SCOR Model Characteristics

SCOR Analysis ,Model, Scope and Structure Concept of Configurability .Balanced Scorecard for SCM .

PRACTICALS

1 Five assignments based on the above syllabus.

2 Seminar report based on the above syllabus using published work


1 Supply Chain Management: A.S.Altekar PHI Second Ed.2006.

2 Logistics Management :James Stock and Douglas Lambert. McGraw Hill International Ed.2006.

REFERENCE BOOKS

1. Supply Chain Management for Global Competitiveness :Ed.B.S.Sahay McMillan Publication 2000

2. Emerging Trends in Supply Chain Management :Ed.B.S.Sahay McMillan Publication 2000.

3. Logistics Management: Bowersox TMH 2004


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Course Code: 404070 Course Title: Powder Metallurgy and Ceramics

DETAILED SYLLABUS

1 Introduction: Over view of PM method of production of sintered component, applications

2 Powder production methods and Properties:Metal production methods: Atomatization, Mechanical (Milling),Electro deposition, Spray drying.Powder Treatment- Screening, cleaning, annealing, and lubrication.

Characterisation of metal powder:

Sampling of metal powder, particle size and size distribution. Particle shape analysis, surface area, density

and porosity ,apparent density, tap density.

3 Compaction and shaping: Compressibility, green strength of compacted metal powder. Dimensionalchange of sintered metal compacts. Design limitations.

4 Sintering and consolidation: Consolidation of metal powders- Mechanical and physical fundamentals,shape fundamentals.

Press and tooling, sintering atmosphere, production of sintering atmosphere, roll compaction, PM forging,

Hot Isostatic and cold Isostatic pressing.

5Secondary Treatment and Quality Control of PM Materials

6 PM Products and their Applications: Electrical and magnetic applications (Resistance welding electrode,Metal graphite brushes, Tungsten etc),PM porous parts, PM Friction materials ,Metal bearings,

Dispersions strengthened materials ,Cutting tool materials- Cemented carbides and tools, cermets .

7 Ceramics- Introduction and major applications, Nature and structure of ceramics, types and generalcharacteristics of ceramics- oxide ceramics, carbides, nitrides, silica, glasses, graphite and diamond.

General properties and applications- Mechanical Properties, physical properties (density, thermal

conductivity, thermal expansion and its anisotropy)

Applications in electrical and electronics including high temperature superconductors, frictional ceramics,

refractory.

8 Fabrication methods of ceramics.

PRACTICALS





1 Fundamentals of Powder Metallurgy :G.S.Upadhaya Cambridge International Science Publishing 1998

2 Fundamentals Principles of Powder Metallurgy : W.B.Jones Edward Arnold Publishing

3 First Course in Powder Metallurgy: Henry Hauser Chemicals Publishing Company

REFERENCES

1 Handbook Of Powder Metallurgy : Hausner H.H and Mal M.K. Second Edition , Chemicals PublishingCompany

2 Metals Handbook Vol.7 Powder Metallurgy : ASM 1998


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Course Code: 404080 Course Title :Composite Materials and Technology

1 Introduction to Composites

Definitions. Typical reinforcements and matrices. Typical properties of fibre composites; mechanical,

weight, chemical resistance, etc., compared with "standard" materials. Particular composites. Quality

assurance, outline of manufacturing methods. Economic aspects. Dependence of properties on

manufacturing route; typical manufacturing defects. Applications. Fibre strengthening; fibre flaws, critical

length, critical volume fraction. Natural composites (wood, bone, etc.).

2 Fibres

Manufacturing methods. Physical and chemical characteristics. Mechanical and other properties of

commonly used fibres - carbon, glass, aramid and other organics, ceramics. Fibre coating to achieve

compatibility with matrix. Use of statistical methods to characterize fibre behaviour. Naturally-occurring

(cellulose) fibres. Whiskers; typical properties, manufacturing methods.

3 Manufacture of Polymer Matrix Composites

Principles of manufacturing processes (open and closed mould), including: hand and spray lay-up, press

moulding, injection moulding, resin injection, RRIM, filament winding, pultrusion, centrifugal casting,

autoclave, prepreg and other "starting" materials, etc. Machine methods for manufacture of composites

.Cutting, drilling and other finishing operations

4 Fibre/Matrix Interface

Theories of adhesion; absorption and wetting, inter diffusion, electrostatic, chemical, mechanical.

Measurement of interface strength. Characterisation of particular systems; carbon fibre/epoxy, glass

fibre/polyester, etc. Influence of interface on mechanical properties of composite.

5 Plastic Matrix SystemsThermoplastic and thermosetting resins; curing reactions, mechanical properties, glass transition,

degradation. Carbon fibre/epoxy, carbon fibre/PEEK, glass fibre/polyester. Short fibre reinforced Nylon

6-6, polypropylene and polycarbonate.

Glass and Ceramic Matrix Systems

Glasses and ceramics; hot pressing and sintering, vapour phase transport, mechanical and electrical

properties. Carbon fibre/carbon. Silicon carbide fibre/lithium alumino silicate glass. Silicon carbide

whiskers in silicon nitride and in alumina. Silicon carbide fibre in silicon carbide. Alumina fibres inlithium aluminosilicate glass.

6 Metal Matrix Systems

Metals and alloys; solidification processes, diffusion bonding, mechanical properties. Boron fibre

reinforced aluminium and titanium alloys. Alumina fibre reinforced aluminium alloys. Silicon carbide

fibre reinforced aluminium alloy. Particulate systems.

7 Engineering properties

Stiffness and Strength

Geometrical aspects, volume and weight fraction. Unidirectional continuous fibre systems; stiffness and


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B Tech (Production Engineering) Sem VII & VIII / 07-08 18/18

strength. Discontinuous fibres. Short fibre systems; length and orientation distributions. Woven

reinforcements. Hybrids. Failure theories for unidirectional lamina. Micro mechanics theories.

Mechanical Testing

Determination of stiffness and strengths of unidirectional composites; tension, compression, flexure and

shear. Typical standard methods. Use of photo elastic, holographic and other methods of strain

measurement.

8 Joining

Advantages and disadvantages of adhesively bonded and mechanically fastened joints. Details of typical

bonding procedures. Typical strengths; test procedures. Stress analyses. Repair.

9 Design and Economics

Design philosophy and procedures ("systems approach"). Simple design studies (pressure vessels, torsion

bar, etc.); factors of safety. Use of computer programs and other methods. Case studies to illustratereasons for failure, design process, materials selection, manufacturing method. (Inductrial lectures).

Economic aspects of using composites.

10 Environmental Effects

Influence of moisture and other contaminants on fibre, matrix an interface. Effect on mechanical and other

properties. stress corrosion cracking. Influence of high and low temperatures. Prediction of long-term

behaviour.

PRACTICALS





1 Introduction to Composite Materials Design: Ever J Barbero Taylor and Francis

2 Mechanics Of Composite Materials: Robert Jones Second Edition 1999 Taylor and Francis

REFERENCE BOOKS

1 Composites and Processing Methods: Ed.Venkatesan Narosa Publications

final btech production

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