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Alex Solar Private Limited Assistance for Certification of ICB Process for setting up of 5 MW Solar Power Project in the state of Orissa Final Report 26 August 2011 CRISIL Risk and Infrastructure Solutions Limited

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Page 1: Final Crisil Report Nvvn - 1 Aspl v2

Alex Solar Private Limited

Assistance for Certification of ICB Process for setting up of 5 MW Solar Power Project in

the state of Orissa

Final Report

26 August 2011

CRISIL Risk and Infrastructure Solutions Limited

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Contents

1. Background .......................................................................................................................... 1

Introduction .................................................................................................................................... 1

1.1 Alex Solar Private Limited (ASPL) ............................................................................................ 1

1.2 Background ............................................................................................................................. 2

1.2.1 Stage-1 ....................................................................................................................... 2

1.2.2 Stage-2 ....................................................................................................................... 2

1.2.3 Stage-3 ....................................................................................................................... 3

1.3 Timelines Followed for the ICB Process .................................................................................. 4

2. Observations ........................................................................................................................ 5

2.1 Approach ................................................................................................................................. 5

2.2 Detailed Technical Evaluation ................................................................................................. 7

2.2.1 Moser Baer Engineering and Constructions Limited (MBECL) .................................. 7

2.2.2 Abir Infrastructure Private Limited (AIPL) ............................................................... 10

2.2.3 Indure - Montealto .................................................................................................. 13

2.3 Summary of evaluation ......................................................................................................... 21

3. Financial Bid Opening ......................................................................................................... 23

3.1 Concluding Remarks .............................................................................................................. 23

4. Annexure: NIT Published in Economic Times ....................................................................... 24

5. Annexure: Addendum 1 ...................................................................................................... 25

6. Annexure: Addendum 2 ...................................................................................................... 26

7. Annexure: Financial Bid Opening ........................................................................................ 27

8. Annexure: MBECL- meeting PQ criteria ............................................................................... 28

9. Annexure: - AIPL- meeting PQ criteria ................................................................................. 31

10. Annexure: Indure Montealto- meeting PQ criteria ............................................................... 35

11. Annexure: MBECL- key data sheets in the bid ...................................................................... 48

12. Annexure: AIPL- key data sheets in the bid .......................................................................... 66

13. Annexure: Indure Montealto- key data sheets in the bid ..................................................... 79

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List of Tables

Table 1: List of Bidders at the EoI stage .................................................................................................. 2

Table 2: List of Bidders for RFP Stage...................................................................................................... 3

Table 3: Timelines followed for the ICB Process ..................................................................................... 4

Table 4: Information required to be submitted with Proposal ............................................................... 5

Table 5: Deficiencies in the proposal by MBECL ..................................................................................... 7

Table 6: Documents missing in the proposal by MBECL ......................................................................... 8

Table 7: Deficiencies in the proposal by AIPL ....................................................................................... 11

Table 8: Documents missing in the proposal by AIPL ........................................................................... 12

Table 9: Deficiencies in the proposal by Indure - Montealto ............................................................... 14

Table 10: Documents missing in the proposal by Indure - Montealto ................................................. 18

Table 11: Summary of Evaluation ......................................................................................................... 22

Table 12: Financial Quote for the Project ............................................................................................. 23

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1. Background

The Government of India launched the Jawaharlal Nehru National Solar Mission to promote ecologically

sustainable growth while addressing India’s energy security challenges. NTPC Vidyut Vyapar Nigam Ltd (NVVN)

is responsible for the implementation of first phase of the mission. Under this scheme NVVN allotted capacity to

Independent Power Producers (IPPs) on the basis of reverse bidding of tariff and also signed a PPA with the

IPPs. Therefore Alex Solar Private Limited (ASPL), in order to derive benefit of the policy, intends to set up a 5

MW Solar Power Project in Orissa by procuring EPC contractor through ICB route.

The Jawaharlal Nehru National Solar Mission is a major initiative of the Government of India to

promote ecologically sustainable growth while addressing India’s energy security challenges. The

immediate aim of the Mission is to focus on setting up an enabling environment for solar technology

penetration in the country both at a centralized and decentralized level. The first phase of this

Mission aims to commission 1000 MW of grid-connected solar power projects by 2013. NTPC Vidyut

Vyapar Nigam Ltd (NVVN), a subsidiary of National Thermal Power Corporation, is the designated

nodal agency responsible for implementation of Phase-I of mission. NVVN selected the Independent

Power Producers (IPPs) on the basis of reverse bidding process and signed a power purchase

agreement with the selected developers.

In this context Alex Solar Private Limited (ASPL) proposes to set up a 5 MW Solar PV power plant in

the state of Orissa and intends to initiate an International Competitive Bid (ICB) process to select

Engineering, Procurement and Construction (EPC) contractor to execute the proposed project.

Introduction

1.1 Alex Solar Private Limited (ASPL)

M/s. Alex Solar Private Limited (now known as Aftab Solar Private Limited) is a company

incorporated in India and registered under the provisions of the Companies Act, 1956 at 90,

Pirphukur Road, Bansdroni, Kolkata – 700070, West Bengal, India. ASPL is setting up a 5MWp solar

PV power project in the State of Orissa, in the eastern part of India. ASPL invites bids from reputed

parties from across the globe for design, engineering, manufacturing, supply, erection, testing and

commissioning of the aforementioned solar power project on a turnkey Engineering, Procurement

and Construction (EPC) basis. The Project is being implemented under the NVVN, Government of

India, National Solar Mission– Phase-I. Power generated from the Project will be sold to NTPC Vidyut

Vyapar Nigam (NVVN).

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1.2 Background

For the above mentioned 5 MW Solar PV power project, the company proposes to select reputed

parties through International Competitive Bidding for design, engineering, manufacturing, supply,

erection, testing and commissioning of the aforementioned solar power project on a turnkey

Engineering, Procurement and Construction (EPC) basis. The bidders are expected to carry out the

scope of work as provided in the Request for Proposal document. ASPL appointed CRISIL Risk and

Infrastructure Solutions Ltd (CRIS) to independently administer the international competitive bidding

process, as well as the selection of the final EPC contractor, for the aforementioned project.

CRIS in consultation with ASPL has followed a 3 stage process for the selection of EPC contractors for

aforesaid project.

� Stage-1: Issuance of ‘Notice Inviting Tender (NIT)’ and evaluation of the ‘Expression of

Interests (EOI)’ to validate whether the bidders meet the qualification criteria or not.

� Stage-2: Issuance of ‘Request for Proposal (RFP)’ document to the bidders qualified under

stage 1.

� Stage-3: Evaluation of the bids received and recommending the outcome to enable ASPL to

finalize the appointment of the EPC contractor.

1.2.1 Stage-1

The NIT for the project was published in the Economic Times on 16th

June 2011. The NIT published is

attached with this report as Annexure-1.

The NIT contained brief scope of work regarding the proposed project, the pre-qualification

requirements and the timelines for the submission of the EOI from the bidders and the issuance of

the RFP document. The last date for submission of EOI was 22nd

June 2011.

In response to the NIT, the following parties submitted their EOI for the project being set up by ASPL.

Table 1: List of Bidders at the EoI stage

Sr. No. Firm Unit / Consortium EOI - Status

1. Moser Baer Engineering and Constructions Limited Unit Qualified

2. Abir Infrastructure Private Limited Unit Qualified

3. Indure - Montealto Consortium Qualified

4. Akoda Group Consortium Qualified

Based on the EOI evaluation, all the above mentioned bidders were shortlisted for RFP stage.

1.2.2 Stage-2

The RFP document was issued to all other shortlisted bidders on 27th

June 2011.

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As per the NIT, the last date for submission of bid documents was 13th

July 2011. However, most of

the bidders requested to extend the deadline for submission of the bid. Accordingly, two

addendums were issued based on repeated requests by the bidders in this regard so as to

facilitate detailed and thorough bid preparations.

� An addendum was issued on 12th

July 2011 wherein the last date for submission of the

techno-commercial and price proposal was extended till 27th

July 2011.

� Subsequently and as per the repeated requests from the bidders, another addendum was

issued on 27th

July 2011 wherein the last date for submission of techno-commercial and

price proposals was extended to 10th

August, 2011.

Finally, the following bidders submitted the techno-commercial and price proposals:

Table 2: List of Bidders for RFP Stage

Sr. No. Name of the Bidders

1. Moser Baer Engineering and Constructions Limited

2. Abir Infrastructure Private Limited

3. Indure - Montealto

1.2.3 Stage-3

As per the bidding documents, bidders were instructed to submit the proposal in two parts i.e. the

Techno-commercial proposal and the Price proposal.

Based on the assessment of the techno commercial proposals, it was observed that the bidders had

not submitted some of the required documents in the prescribed formats. The discrepancies found

in the bid proposals were analyzed and an email was sent on 18th

August 2011 to the respective

bidders regarding the deficiencies in bid proposal submitted, and bidders were directed to submit

the required clarification/documents by 20th

August 2011.

In response to the email, all the three bidders namely Moser Baer Engineering and Construction

Limited, Abir Infrastructure Private Limited and Indure – Montealto submitted the required

documents within the time limit.

This report is based on the assessment of the techno-commercial proposal submitted by the

qualified bidders (as well as the additional documents submitted by Moser Baser Engineering and

Constructions Limited, Abir Infrastructure Private Limited and Indure – Montealto on 20th

August

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2011). The objective of this report (covered in chapter 2) is to assess the documents and evaluate, as

per the provisions of the bidding documents, whether the bidders qualify for the opening of price

proposal.

1.3 Timelines Followed for the ICB Process

Table 3: Timelines followed for the ICB Process

Sr. No. Activity Date\ Deadline

1. Publication of NIT for ASPL in Economic Times 16th

June, 2011

2. Last date for submission of EOI as per the NIT for ASPL 22nd

June, 2011

3. Issuance of RFP documents to the shortlisted bidders 27th

June, 2011

4. Last date for submission of bid documents as per RFP

documents 13

th July, 2011

5. Last date for submission of bids as per Addendum #1

27th

July, 2011

6. Last date for submission of bids as per Addendum #2

10th

August, 2011

7. Last date for submitting the documents which were deficient

in Techno – Commercial Proposal 20

th August, 2011

8. Date of opening the financial bid

25th

August, 2011

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2. Observations

This chapter summarizes the approach that was followed during the bid evaluation and also highlights the key

observations which were made during the bid process management

2.1 Approach

The parameters for assessment of the Techno-commercial proposal for qualification have been

prescribed in the RFP bid document. Specifically, Clause 25 of the Volume I (Request for Proposal-

Information to Bidders) deals with evaluation of proposals. Sub Clause 25.1 of Volume I provides the

general framework for evaluation of proposals and also provides the framework for evaluation and

parameters to be considered for evaluation of Proposal. Clause 25.2 sets the tone for evaluating the

responsiveness of the proposal against the prescribed parameters, while Clauses 25.4 & 25.5

mandate that the evaluation of the Techno-commercial proposal for qualification shall be done as

per the contents submitted by the bidder specified in Clause 13 of the Request for Proposal -

Information to Bidders document.

As per the RFP document, the bidder has to submit the following details/documents:

Table 4: Information required to be submitted with Proposal

Clause No. Activity

12.1 Bid proposal letter on the Bidder's letterhead in accordance with the formats

furnished in Annexure 1.1 & 1.2 of the RFP.

12.2 Bid proposal forms with all required attachments as furnished under Volume II of

the bid document.

12.5 Cover page with the name of the bidding organization (and website), the

individual responsible for contract negotiation and contact information (address,

phone, fax, and email).

12.6 The bid documents in original with all pages numbered and signed.

12.7 Detailed contract master bar chart / contract master schedule indicating all

critical dates for each major item to meet the specified completion dates.

12.8 Head Office and site project management organization structures and list

showing designation of the bidder's key staff and personnel the bidder proposes

to deploy on the Project.

12.9 Company Profile and copies of supporting documents including, but not limited

to: (a) Business Permit, (b) Manpower and (c) Equipment capability.

Bidder/Consortium’s subcontractor(s) to likewise comply and submit all the

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Clause No. Activity

above-mentioned requirements

12.10 Drawings, Documentation including catalogues for special/bought out items (if

any).

12.11 Design Summary Sheet in the form and substance

12.12 Quality assurance documentation.

12.13 Particulars of any sub-contractor / engineering contractors / consultants and

architects who will be associated with the execution of the Contract.

12.14 Last three years Audited Balance Sheets, Profit and Loss account, PAN & Service

Tax No. Last three years Audited Balance Sheets, Profit and Loss account, PAN &

Service Tax No.

12.15 The list of similar projects executed in last 5 years.

12.16 The list of projects on hand (which are being executed).

12.17 Relevant utility and Solar PV system construction experience

12.18 The completion certificates issued by the clients for projects executed earlier.

The approach followed for evaluation of the Techno-commercial proposal is segregated into two

stages:

� Stage 1: Study of all documents as required to be submitted by the bidder and

responsiveness of the proposal.

� Proposed Module should be Thin Film technology and have been used for at-least for 5

MW size single site project.

� Proposed Power Conditioning Unit (“PCU”) should have been used at-least for 100MW

Capacity.

� Guaranteed Performance Ratio.

� Compliance with requirements as specified in the RFP Document.

� Stage 2: In this stage the technical acumen, feasibility and operational viability shall be

assessed. The evaluation criteria is summarized below:

� Detailed design, installation and operations plan for the Project.

� Detailed Project critical path schedule identifying all important development elements

and their timing.

� Identification of the major equipment supplier(s) to be used for the Project.

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� Stage 3: Financial evaluation

Evaluations of the Techno-commercial proposal submitted by the qualified bidders have been

provided in the following sections.

2.2 Detailed Technical Evaluation

2.2.1 Moser Baer Engineering and Constructions Limited (MBECL)

2.2.1.1 PQ Stage

The details submitted by Moser Baer Engineering and Constructions Limited against meeting the Pre

Qualification criteria were as mentioned below:

Technical- Completion certificate for ‘Sapphire Industrial Infrastructure Pvt Ltd.’ for 5 MW thin film

based solar power plant at Sivagangai in Tamil Nadu.

Financial- CA Certificate based on provisional accounts, certifying that turnover for the financial year

FY 2010-11 being more than Rs 200 crores.

2.2.1.2 Stage 1

All the documents submitted by the bidder were in order as per the RFP requirement and hence the

proposal was declared responsive and hence was assessed further.

2.2.1.3 Stage 2

Few deficiencies were found during the evaluation of details submitted along with proposal, which

were communicated to the bidder by query email dated 18.08.2011. The table below summarizes

the deficiencies found in the original technical bid and the clarifications received from the bidder as

reply to the queries.

Table 5: Deficiencies in the proposal by MBECL

RFP Table No. Parameter Values Evaluation Remarks Clarification provided by

the bidder (reply to query)

Final

Remarks

Table 14: Solar

PV System

String Combiner

Boxes

Details missing - Not

submitted by bidder

SMA/ ABB/ Bonfiglioli-

Vectron/ Schneider/

SKYTRON

Ok

Monitoring System Details missing - Not

submitted by bidder

SMA/ABB/ Bonfiglioli -

Vectron / Schneider

/SKYTRON

Ok

DC Wires (upto

25mm2)

Details missing - Not

submitted by bidder

Amercable/ Betaflam/

Keylios (Polycab)/ Lapp

Kabel/ Prysmian (Ravin

Cables)/ Solar Plast

Ok

DC Fuses Details missing - Not Cooper Bussmann/ Ok

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RFP Table No. Parameter Values Evaluation Remarks Clarification provided by

the bidder (reply to query)

Final

Remarks

submitted by bidder Littelfuse/ Mersen/ Siba

Surge Protection

Devices

Details missing - Not

submitted by bidder

ABB/ Citel/ DEHNguard/

Erico/ Ferraz Shawmut Ok

Table 15: MV

System (11kV) All Components

Details missing - Not

submitted by bidder

Will comply with the

preferred makes Ok

Table 16: LV

System (<1kV) All Components

Details missing - Not

submitted by bidder

Will comply with the

preferred makes Ok

Table 18:

Project

Characteristics

Rated Power

Tolerance

+/-5% Preference will be

given to bidder who

has assured with +/-

3% power

tolerance.

Will comply with the

requirements Ok

Number of Strings 4687 Explanation

Required

Details will be given later

prior the execution start Accepted

String Combiner Box

(SCB) Power Capacity

240~25

0

Open Circuit Voltage

of SCB (Voc) 912

Short Circuit Current

of SCB (Isc) 30.8

Table 20:

Technical

Parameters of

String

Combiner Box

Maximum

permissible DC

current

320 Explanation

Required

Corrected the figure to 200 Ok

Summarized

Project

Execution Plan

Submitted in Gantt

Chart Form

In Gantt chart, the

project has been

shown started from

1st August, 2011

completing in 121

days by 29th Nov,

2011.

Revised Gantt chart would

depend on actual date of

award of contract

Accepted

Source: CRIS Analysis

Table 6: Documents missing in the proposal by MBECL

Sr. No. Documents Required Clarification provided by

the bidder (reply to query)

Final

Remarks

1. Handling plan of modules right through from loading at

manufacturer’s factory to installation. Submitted Ok

2.

General Arrangement drawing of module, showing front and

rear view, overall dimensions, installation plans, termination

arrangements, packing dimensions and weights.

Submitted Ok

3. Independent test characteristics- pertaining to the irradiance

levels & pertaining to the temperature variations Submitted Ok

4. General Arrangement drawing showing front and rear view,

overall dimensions, installation plans termination Submitted Ok

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Sr. No. Documents Required Clarification provided by

the bidder (reply to query)

Final

Remarks

arrangements, packing dimensions and weights.

5. Technical literature giving complete specifications and

information. Submitted Ok

6. Installation guide for Inverter Submitted Ok

7. Independent test characteristics- pertaining to inverter

efficiency Submitted Ok

8.

Technical write-up giving complete design, specifications and

information of mounting structures, material used, fabrication

process, treatments performed, standards followed, types of

bolts used, etc.

Submitted Ok

9.

General arrangement drawing of mounting structures,

foundation plans, anchoring plans, overall dimensions,

installation plans, structural plans and elevation and framing

details.

Submitted Ok

10. Standard test certificates for various structure members from

independent testing laboratories. Submitted Ok

11. Hot dipped galvanisation thickness certificate from the factory. Submitted Ok

12. Installation method statements. Submitted Ok

13. BOQ for solar power plant not provided Submitted Ok

14. Solar resources reference details not enclosed as per clause

6.1, Volume -2 of RFP Submitted Ok

15. PV Syst simulation report not submitted Submitted Ok

16. Handling plan of modules right through from loading at

manufacturer’s factory to installation. Submitted Ok

17.

General Arrangement drawing of module, showing front and

rear view, overall dimensions, installation plans, termination

arrangements, packing dimensions and weights.

Submitted Ok

Moser Baer Engineering and Construction Ltd. submitted the required set of documents (as

mentioned in the above table) on 20th

August, 2011. An assessment of the submitted documents has

been provided in the subsequent paragraphs:

� Detailed design, installation and operations plan for the Project: The proposal submitted by

bidder covers in details the following topics- the technical selection, system description,

system configuration for various components & module mounting structures, inverters,

SCADA system, IT system comprising hardware and software), fire alarm & fire suppression

system and control room & inverter cooling system. These details are accompanied by

relevant bill of materials mentioning quality and quantity. A separate section of the proposal

describes the proposed substation equipment details including bill of material and single line

diagram. The quality assurance plan has been detailed in a separate section mentioning the

scope of activities, execution & commissioning details, the critical aspects and plant

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production checking. The proposal also contains the simulation parameters, simulation

results and loss diagram for grid connected system and the characteristics of the PV module.

� Detailed Project critical path schedule: The project schedule has been presented as the

Gantt chart in the proposal. As per the proposed schedule, the entire project is to be

completed latest in 121 days which is within the project duration as per the RFP document.

� Identification of the major equipment supplier(s): The suppliers for each of major

equipment, along with the technical specification and the bill of material for spares, have

been mentioned in the proposal.

All of the above mentioned details are in conformity with the requirement for the project.

2.2.1.4 Conclusion

Based on the above analysis it has been concluded that the proposal submitted by Moser Baer

Engineering & Constructions Ltd is responsive and the proposal meets the prescribed Techno-

commercial parameters.

2.2.2 Abir Infrastructure Private Limited (AIPL)

2.2.2.1 PQ Stage

The details submitted by Abir Infrastructure Private Limited against meeting the Pre Qualification

criteria were as mentioned below:

Technical- Two projects: 1> EPC contractor with projects of 2x600 MW for Singhitari Thermal Power

Plant with the value of contract of Rs 1965 crores; and 2> EPC contractor (in a consortium) with the

value of work to Abir being more than 1550 crores.

Financial- Documents showing turnover of Rs 1135 crores approx for the financial year FY 2010-11.

2.2.2.2 Stage 1

All the documents submitted by the bidder were in order as per the RFP requirement and hence the

proposal was declared responsive and hence was assessed further.

2.2.2.3 Stage 2

Few deficiencies were found during the evaluation of details submitted along with proposal, which

were communicated to the bidder by query email dated 18.08.2011. The table below summarizes

the deficiencies found in the original technical bid and the clarifications received from the bidder as

reply to the queries.

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Table 7: Deficiencies in the proposal by AIPL

RFP Table No. Parameter Values Evaluation Remarks Clarification provided by

the bidder (reply to query)

Final

Remarks

Table 14: Solar

PV System

String Combiner

Boxes

Details missing - Not

submitted by bidder

SMA/ ABB/ Bonfiglioli-

Vectron/ Schneider/

SKYTRON

Ok

Monitoring System Details missing - Not

submitted by bidder

SMA/ABB/ Bonfiglioli -

Vectron / Schneider

/SKYTRON

Ok

DC Wires (upto

25mm2)

Details missing - Not

submitted by bidder

Amercable/ Betaflam/

Keylios (Polycab)/ Lapp

Kabel/ Prysmian (Ravin

Cables)/ Solar Plast

Ok

DC Fuses

Details missing - Not

submitted by bidder

Cooper Bussmann/

Littelfuse/ Mersen/ Siba Ok

Surge Protection

Devices

Details missing - Not

submitted by bidder

ABB/ Citel/ DEHNguard/

Erico/ Ferraz Shawmut Ok

Table 15: MV

System (11kV) All Components

Details missing - Not

submitted by bidder

Will comply with the

preferred makes Ok

Table 16: LV

System (<1kV) All Components

Details missing - Not

submitted by bidder

Will comply with the

preferred makes Ok

Table 18:

Project

Characteristics

Rated Power

Tolerance

+/-5% Preference will be

given to bidder who

has assured with +/-

3% power

tolerance.

Will comply with the

requirements Ok

Number of Strings 4687 Explanation

Required

Details will be given later

prior the execution start Accepted

String Combiner Box

(SCB) Power Capacity

240~25

0

Open Circuit Voltage

of SCB (Voc) 912

Short Circuit Current

of SCB (Isc) 30.8

Table 20:

Technical

Parameters of

String

Combiner Box

Maximum

permissible DC

current

320 Explanation

Required

Corrected the figure to 200 Ok

Summarized

Project

Execution Plan

Submitted in Gantt

Chart Form

In Gantt chart, the

project has been

shown started from

1st August, 2011

completing in 121

days by 29th Nov,

2011.

Revised Gantt chart would

depend on actual date of

award of contract

Accepted

Source: CRIS Analysis

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Table 8: Documents missing in the proposal by AIPL

Sr. No. Documents Required Clarification provided by

the bidder (reply to query)

Final

Remarks

1. Handling plan of modules right through from loading at

manufacturer’s factory to installation. Submitted Ok

2.

General Arrangement drawing of module, showing front and

rear view, overall dimensions, installation plans, termination

arrangements, packing dimensions and weights.

Submitted Ok

3. Independent test characteristics- pertaining to the irradiance

levels & pertaining to the temperature variations Submitted Ok

4.

General Arrangement drawing showing front and rear view,

overall dimensions, installation plans termination

arrangements, packing dimensions and weights.

Submitted Ok

5. Technical literature giving complete specifications and

information. Submitted Ok

6. Installation guide for Inverter Submitted Ok

7. Independent test characteristics- pertaining to inverter

efficiency Submitted Ok

8.

Technical write-up giving complete design, specifications and

information of mounting structures, material used, fabrication

process, treatments performed, standards followed, types of

bolts used, etc.

Submitted Ok

9.

General arrangement drawing of mounting structures,

foundation plans, anchoring plans, overall dimensions,

installation plans, structural plans and elevation and framing

details.

Submitted Ok

10. Standard test certificates for various structure members from

independent testing laboratories. Submitted Ok

11. Hot dipped galvanisation thickness certificate from the factory. Submitted Ok

12. Installation method statements. Submitted Ok

13. BOQ for solar power plant not provided Submitted Ok

14. Solar resources reference details not enclosed as per clause

6.1, Volume -2 of RFP Submitted Ok

15. PV Syst simulation report not submitted Submitted Ok

16. Handling plan of modules right through from loading at

manufacturer’s factory to installation. Submitted Ok

17.

General Arrangement drawing of module, showing front and

rear view, overall dimensions, installation plans, termination

arrangements, packing dimensions and weights.

Submitted Ok

Further Abir Infrastructure Private Limited submitted the required set of documents (as mentioned

in the above table) on 20th

August, 2011. An assessment of the submitted documents has been

provided in the subsequent paragraphs:

� Detailed design, installation and operations plan for the Project: The proposal submitted by

bidder covers in details the following topics- the technical selection, system description,

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system configuration for various components & module mounting structures, inverters,

SCADA system, IT system comprising hardware and software), fire alarm & fire suppression

system and control room & inverter cooling system. These details are accompanied by

relevant bill of materials mentioning quality and quantity. A separate section of the proposal

describes the proposed substation equipment details including bill of material and single line

diagram. The quality assurance plan has been detailed in a separate section mentioning the

scope of activities, execution & commissioning details, the critical aspects and plant

production checking. The proposal also contains the simulation parameters, simulation

results and loss diagram for grid connected system and the characteristics of the PV module.

� Detailed Project critical path schedule: The project schedule has been presented as the

Gantt chart in the proposal. As per the proposed schedule, the entire project is to be

completed latest in 121 days which is within the project duration as per the RFP document.

� Identification of the major equipment supplier(s): The suppliers for each of major

equipment, along with the technical specification and the bill of material for spares, have

been mentioned in the proposal.

All of the above mentioned details are in conformity with the requirement for the project.

2.2.2.4 Conclusion

Based on the above analysis it has been concluded that the proposal submitted by Abir

Infrastructure Private Ltd is responsive and the proposal meets the prescribed Techno-commercial

parameters.

2.2.3 Indure - Montealto

2.2.3.1 PQ Stage

The details submitted by Indure- Montealto against meeting the Pre Qualification criteria were as

mentioned below:

Technical- Two projects: 1> Completed BoP Package including civil for 2X 525 MW coal fired power

plant for Orrisa (Contract value 1132.50 cr); and 2> Completed BoP package including civil work for

2X 250 MW coal fired power plant (Project Cost Rs 2200 Crores)

Financial- Profit and Loss account for the financial year FY 2009-10 for Indure and the balance sheet

for Montealto, showing that the consortium meets the minimum PQ criteria. Documents are

attached as annexure.

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2.2.3.2 Stage 1

All the documents submitted by the bidder were in order as per the RFP requirement and hence the

proposal was declared responsive and hence was assessed further.

2.2.3.3 Stage 2

Several deficiencies were found during the evaluation of details submitted along with proposal,

which were communicated to the bidder by query email dated 18.08.2011. The table below

summarizes the deficiencies found in the original technical bid and the clarifications received from

the bidder as reply to the queries.

Table 9: Deficiencies in the proposal by Indure - Montealto

RFP Table No. Parameter Values Evaluation Remarks Clarification

provided by the

bidder

Final Remarks

Table 14: Solar

PV System

Solar PV Modules First

Solar or

Similar

No deviation

allowed First Solar modules

will be used

Considering

tight timelines,

single brand

might not be

feasible

Central Inverters

Bonfigli

oli,

Sungro

m or

Similar

No deviation

allowed

Bonfiglioli

Considering

tight timelines,

single brand

might not be

feasible

String Combiner

Boxes

Details missing - Not

submitted by bidder Bonfiglioni Ok

Monitoring System Details missing - Not

submitted by bidder Bonfiglioni Ok

DC Wires (upto

25mm2)

Details missing - Not

submitted by bidder

Prysmian,

Amercable, Keylios,

Betaflam, Lapp Kabel

or Solar Plast

Ok

DC Fuses

Details missing - Not

submitted by bidder

Cooper Bussmann,

Littlefuse, Mersen or

Siba

Ok

Surge Protection

Devices

Details missing - Not

submitted by bidder

ABB, Citel,

DEHNguard, Erico or

Ferraz Shawmut

Ok

Table 15: MV

System (11kV)

Transformers

(LV/11kV)

ABB /

Siemens

/

Schneid

er /

Ormaza

bal or

No deviation

allowed ABB / Siemens /

Schneider /

Ormazabal / Areva /

Crompton / Kirloskar

/ Voltamp

Ok

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RFP Table No. Parameter Values Evaluation Remarks Clarification

provided by the

bidder

Final Remarks

Similar

Table 16: LV

System (<1kV) All Components

Details missing - Not

submitted by bidder

Will comply with the

preferred makes Ok

Table 17:

Modular Plot

Details

Number of String

Combiner Boxes

(SCB)

Details missing - Not

submitted by bidder

To be defined during

works of detailed

engineering

Mandatory for

evaluation SCB Power Capacity Details missing - Not

submitted by bidder

Open Circuit Voltage

of DC input

Details missing - Not

submitted by bidder

Mounting Structure

Summary

Details missing - Not

submitted by bidder

To be defined during

works of detailed

engineering

Mandatory for

evaluation

Table 18:

Project

Characteristics

Solar Resource Details missing - Not

submitted by bidder Data from Horizontal

Global Irradiation

Solar radiation

details source

unclear

Climate Details missing - Not

submitted by bidder Details provided Ok

Rated Power

Tolerance

+/-5% Preference will be

given to bidder who

has assured with +/-

3% power tolerance.

This is the tolerance

of Thin film modules

of the brand First

Solar, that it is the

bigger one for thin

film solar modules

Ok, But

Preference will

be given who

has bidded

with +/-3%

power

tolerance

Module efficiency Details missing - Not

submitted by bidder

Not available at this

moment

Mandatory for

evaluation

Fill factor Details missing - Not

submitted by bidder

Not available at this

moment

Mandatory for

evaluation

Commercial - Power

Warranty

Details missing - Not

submitted by bidder

Warranty of 5 years

for the material and

the workmanship

Ok

Inverter - Input Data Details missing - Not

submitted by bidder (No response)

Manufacturer’s

data sheet

required

Inverter - Output

Data

Details missing - Not

submitted by bidder

Not available at this

moment

Mandatory for

evaluation

Inverter - Efficiencies Details missing - Not

submitted by bidder

Not available at this

moment

Mandatory for

evaluation

String Array

Summary - Nominal

Power Ratio

1.19952 Explanation

Required (No response)

Calculation

details

required

String Array

Summary - Inverter

Maximum Power

(Pmax) at STC

1199.52

Data sheet differing

from details

provided in bid

document

It was a mistake. The

data included was

regarding Inverter

500 kW, but the

Correct details

required for

evaluation

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RFP Table No. Parameter Values Evaluation Remarks Clarification

provided by the

bidder

Final Remarks

String Array

Summary - Maximum

power voltage

(Vmpp) at STC

679 inverter proposed it

is 1MW. Inverter

1MW works like a

block of 2 inverters

of 500kW String Array

Summary - Maximum

power current (Impp)

at STC 1774.08

Data sheet differing

from details

provided in bid

document

String Array

Summary - Open-

circuit voltage (Voc)

at STC 854

String Array

Summary - Short-

circuit current (Isc) at

STC 1995.84

String Array

Summary - Minimum

mpp voltage (Vmpp)

at 70ºC 596.5

String Array

Summary - Maximum

mpp voltage (Vmpp)

at 5ºC 719.74

String Array

Summary - Maximum

open circuit voltage

(Voc) at 5ºC 905.24

String Array

Summary - Maximum

open circuit voltage

(Voc) at 0ºC 896.7

String Array

Summary - Maximum

operating power 5566

String Array

Summary -

Temperature at

Maximum operating

power 50

Mounting Structure

Details

Details missing - Not

submitted by bidder

To be defined during

works of detailed

engineering. Not

available at this

moment

Accepted

System Loss Factors - 1% Please provide Frequent cleaning of Calculation

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RFP Table No. Parameter Values Evaluation Remarks Clarification

provided by the

bidder

Final Remarks

Soiling methodology to

maintain 1% soiling

loss

the modules details

required

System Loss Factors –

Annual degradation

Details missing - Not

submitted by bidder (No response) Required

Table 19:

Technical

Parameters of

PV Modules

Power Output

Tolerance (%)

+/-5% Preference will be

given who has

bidded with +/-3%

power tolerance

This is the tolerance

of Thin film modules

of the brand First

Solar, that it is the

bigger one for thin

film solar modules

Ok, But

Preference will

be given to

bidder who has

bid with +/-3%

power

tolerance

Fill Factor Details missing - Not

submitted by bidder 0.707 Ok

Encapsulated Cell

Efficiency (%)

Details missing - Not

submitted by bidder Not available at this

moment

Mandatory for

evaluation

Module Efficiency (%) Details missing - Not

submitted by bidder Not available at this

moment

Mandatory for

evaluation

Temperature ratings

- Efficiency reduction

Details missing - Not

submitted by bidder Not available at this

moment

Mandatory for

evaluation

Temperature ratings

- (From 1000 W/sq m

to 200W/sq m)

Details missing - Not

submitted by bidder Not available at this

moment

Mandatory for

evaluation

Nominal Power

Output - 0 – 1 years

(W)

72.6-

80.3

15% Power derating

in first year itself This values are

calculated as follows:

· Peak Power Watts (85Wp)

· Maximun derating in the

first 10 years of 10%

· Including tolerance +/- 5%

Until year 10 (-5%) ---

85*0,9*0,95 = 72,6

Until year 10 (+5%) ---

85*0,9*1,05 = 80,3

Until year 25 (-5%) ---

85*0,8*0,95 = 64,6

Until year 25 (+5%) ---

85*0,8*1,05 = 71,4

Does not

comply RFP

requirement

Nominal Power

Output - 2 – 5 years

(W)

72.6-

80.3

Nominal Power

Output - 6 – 10 years

(W)

72.6-

80.3

Should be max 10%

in 12 Years

Nominal Power

Output - 11 – 25

years (W)

64.6-

71.4

24% power

derating, should be

max 20% in 25 Years

Table 20:

Technical

Parameters of

String

Combiner Box

Maximum

permissible DC

current

8 Explanation

Required Calculations would

be showed during

detailed engineering

works

Mandatory for

Evaluation

Number of 5 Explanation

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RFP Table No. Parameter Values Evaluation Remarks Clarification

provided by the

bidder

Final Remarks

measuring channels Required

Maximum string

current per

measuring channel

3 Explanation

Required

Table 21:

Technical

Parameters of

Central

Inverters

Data sheet differing

from details

provided in Bid

document

It was due to

mistake. The data

included was

regarding Inverter

500 kW, but the

inverter proposed it

is 1MW. Inverter

1MW works like a

block of 2 inverters

of 500kW.

Correct details

required for

evaluation

Table 22:

Technical

Parameters of

LV/MV

Transformers

Rated voltage Data sheet differing

from details

provided in Bid

document

It was a mistake.

Details would be

provided later.

Correct data

not provided

Table 26:

Technical

Parameters For

33kV Circuit

Breaker and

Isolator

Details missing - Not

submitted by bidder

Details to be

provided later

Required for

evaluation

Summarized

Project

Execution Plan

The project

completion date is

mentioned as 10th

December, 2011. No

deviation required

as per clause 6.0,

Volume-1 of RFP

More than 1 month

of delayed have been

ocurred during the

bidding proposal. The

owner/developer

should assume this

delays. We can

assume the

finalization of the

plant in this time if

the owner of the

plants assumes other

delays than could

happen.

Ok

Source: CRIS Analysis

Table 10: Documents missing in the proposal by Indure - Montealto

Sr. No. Documents Required Clarification provided by

the bidder (reply to query)

Final Remarks

1. IEC Certificates of First Solar Module As indicated, the First Solar

modules have all the IEC

Certificate

required with

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Sr. No. Documents Required Clarification provided by

the bidder (reply to query)

Final Remarks

Certificates bid

2. Handling plan of modules right through from loading at

manufacturer’s factory to installation.

As usual with this type of

loads. It can be an

assurance for the load and

transport until the solar

power plant.

Handling plan

required for

evaluation

3. General Arrangement drawing of module, showing front

and rear view, overall dimensions, installation plans,

termination arrangements, packing dimensions and

weights.

In the data sheets included

in the documentation that

we sent you can find all

this information

Information

not available

4. Independent test characteristics- pertaining to the

irradiance levels and pertaining to the temperature

variations

(No response) Required

5. Deviation in inverter selection. In data sheet table-21, 500

kW inverter has been mentioned, whereas in bid document

it is 1000kW

It is a mistake. The inverter

offered is the 1000kW

(included in the bid

document)

Ok

6. General Arrangement drawing showing front and rear view,

overall dimensions, installation plans, termination

arrangements, packing dimensions and weights.

In the data sheets included

in the documentation that

we sent you can find all

this information

Information

not available

7. Technical literature giving complete specifications and

information.

In the data sheets included

in the documentation that

we sent you can find all

this information

Information

not available

8. Installation guide for Inverter (No response) Required

9. Independent test characteristics- pertaining to inverter

efficiency

(No response) Required

10. Technical write-up giving complete design, specifications

and information of mounting structures, material used,

fabrication process, treatments performed, standards

followed, types of bolts used, etc.

Will be provided at the

later stage at the time of

detailed engineering

Accepted

11. General arrangement drawing of mounting structures,

foundation plans, anchoring plans, overall dimensions,

installation plans, structural plans and elevation and

framing details.

12. Standard test certificates for various structure members

from independent testing laboratories.

13. Hot dipped galvanisation thickness certificate from the

factory.

Provided with the supply of

the structure

Information

not there in

Bid

14. Installation method statements. As indicated, the structure

will be rammed into the

ground

No deviation

allowed

15. BOQ for solar power plant not provided (Not submitted) Required

16. Solar resources reference details not enclosed as per clause

6.1, Volume -2 of RFP

PVSyst (data basis -

Meteonorm) and NASA

Details

missing

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Sr. No. Documents Required Clarification provided by

the bidder (reply to query)

Final Remarks

data basis

17. Recommended PV syst version has not considered as per

required version clause 6.2, Volume -2 of RFP

There are not important

differences on it. This

calculation can be detailed

in the moment of the

signature of the contract

between both parts

No deviation

allowed

18. Bidder should consider armoured cable only for all

underground cable of required standard and exposed cable

should be UV protected

To be discussed with

project owners

No deviation

allowed

19. Scope of work mentioned in RFP should be adhere without

considering any deviation, exclusion or assumption

All the exclusions and

assumptions indicate in the

offer define our proposal.

No deviation

allowed

20. Inverter efficiency is less than required as per RFP To be discussed with

project owners

No deviation

allowed

21. Drawings not available (Not submitted) Required

Further Indure Montealto submitted the very few of the required details (as mentioned in the table

above) on 20th

August, 2011. An assessment of the submitted documents has been provided in the

subsequent paragraphs:

� Detailed design, installation and operations plan for the Project: The proposal submitted by

bidder covers the following topics- the technical selection, system description, system

configuration for various components (crystalline module & module mounting structures,

inverters, SCADA system, IT system comprising hardware and software), fire alarm & fire

suppression system and control room & inverter cooling system. However the technical

evaluation committee found a lot of calculation mistakes, data inconsistency.

� The correct mounting structure and plant layout was also missing in the data submitted

along with the proposal.

� The rated power tolerance was also provided as +/- 5% whereas required tolerance has

to be +/- 3%.

� Deviation in inverter selection. In data sheet table-21, 500 kW inverter has been

mentioned, whereas in bid document it is 1000kW.

� The bidder is not able to guarantee the commissioning of project on or before 30th

November, 2011.

� BOQ for solar power plant has not been provided by the bidder which is must for

technical evaluation.

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� Technical write-up giving complete design, specifications and information of mounting

structures, material used, fabrication process, treatments performed, standards

followed, types of bolts used, etc. have not been submitted.

� General arrangement drawing of mounting structures, foundation plans, anchoring

plans, overall dimensions, installation plans, structural plans and elevation and framing

details have not been submitted.

� IEC Certificates of First Solar Module have not been submitted which is a must for

technical evaluation.

� Independent test characteristics have not been submitted which are required for

technical evaluation.

� Detailed Project critical path schedule: The project schedule has been presented as the

Gantt chart in the proposal. As per the proposed schedule, the entire project is to be

completed latest by November 28, 2011 but the flow of activities doesn’t make the schedule

realistic.

� Identification of the major equipment supplier(s): The suppliers for each of major

equipment, along with the technical specification and the bill of material for spares, are not

mentioned in the proposal.

� Scope of work mentioned in the proposal has been considered with certain deviations,

exclusions and assumptions which doesn’t comply to the RFP requirements

2.2.3.4 Conclusion

Based on the above analysis it is concluded that though the proposal submitted by Indure –

Montealto Consortium is responsive but the proposal doesn’t meet the prescribed technical

specifications (as per the RFP) due to missing data and calculation errors. Also it seems that the

bidder has proposed for certain deviations, exclusions and assumptions which doesn’t comply with

RFP requirement. Thus, the bidder, Indure – Montealto Consortium is technically disqualified.

2.3 Summary of evaluation

The Techno-Commercial proposals submitted by the aforesaid 3 bidders have been examined. Based

on examination it is concluded that only Moser Baer Engineering and Constructions Ltd (MBECL) and

Abir Infrastructure Private Limited (AIPL) are capable in meeting the specified quantity and quality

requirements while complying with the applicable laws as well as the requirements of the project as

mentioned in the RFP document.

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The strategies proposed by MBECL and AIPL have been studied and it is found that both MBECL and

AIPL are aware of the technical challenges inherent in the projects. The adequacy of proposed

experience and capability to execute the project is assessed as satisfactory.

The table below summarizes the status of evaluation of techno commercial proposal submitted by

the bidders for the reasons explained in the previous section:

Table 11: Summary of Evaluation

Project Name MBECL AIPL Indure - Montealto

Alex Solar Private Limited Qualified Qualified Dis - qualified

Source: CRIS Analysis

Thus, MBECL and AIPL are found to be technically qualified for executing the 5 MW Solar Power

Project. As such its price bid may now be opened.

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3. Financial Bid Opening

As part of second stage of the biding process the disqualified bidders were intimated via email dated

24th

August, 2011. Further qualified bidders were also intimated about financial bid opening details.

The financial bid of successful bidder was opened on 25th

August, 2011 at 4.30 pm at CRISIL’s office

i.e. in front of officials of successful bidder.

In response to the RFP the following financial quotes were received:

Table 12: Financial Quote for the Project

Sr. No. Project Name Bidder Financial Quote (INR)

1. Alex Solar Private Ltd MBECL 67,76,17,750

2. Alex Solar Private Ltd AIPL 71,14,98,638

3.1 Concluding Remarks

Based upon the outcomes of technical and financial bids and the way entire process has been

managed, it is concluded that the bid process was conducted in a transparent manner. Since the

price quoted by Moser Baer Engineering & Constructions Ltd was the lowest and is therefore

considered the L1 bidder.

In view of the above, the project owner may initiate action as found appropriate.

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4. Annexure: NIT Published in Economic Times

M/s Alex Solar Private Limited

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5. Annexure: Addendum 1

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6. Annexure: Addendum 2

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7. Annexure: Financial Bid Opening

M/s Alex Solar Private Limited

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8. Annexure: MBECL- meeting PQ criteria

(Next 2 pages)

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the bid

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Disclaimer

CRISIL Risk and Infrastructure Solutions Limited (CRIS), a subsidiary of CRISIL Limited, has taken due care and caution in preparation of this

Report. This Report is based on the information obtained by CRIS from sources, which it considers reliable. CRIS does not guarantee the

accuracy, adequacy or completeness of any information contained in this Report and is not responsible for any errors or omissions, or for

the results obtained from the use of such information. This Report should be used in its entirety only and shall not be reproduced in any

form without prior permission from CRIS.

CRIS has taken utmost care in independently administering the ICB process in fair and transparent manner, and ensured, on best effort

basis, to facilitate evaluation of the bids received as per the clauses mentioned in the RFP document provided by the project owner and

reviewed by CRIS.

CRIS and any director, representative or employees of CRIS do not accept any liability for any direct, consequential or perceived loss

arising from the use of this Report or its contents. CRIS specifically states that it has no financial liability whatsoever to the user/s of this

Report.

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[Alex Solar Private Limited]

Registered Office – Mumbai

CRISIL House, Central Avenue,

Hiranandani Business Park,

Powai, Mumbai- 400 076

Phone : 91-22-3342 3000

Fax : 91-22-3342 3810

New Delhi

The Mira, G-1, 1st Floor, Plot No. 1 & 2

Ishwar Nagar, Mathura Road,

New Delhi - 110 065, India

Phone : 91-11-4250 5100

91-11-2693 0117 - 121

Fax : 91-11-2684 2213

Hyderabad

3rd Floor, Uma Chambers

Plot No. 9&10, Nagarjuna Hills,

Near Punjagutta Cross Road

Hyderabad - 500 082

Phone : 91-40-40328200

Fax : 91-40-2335 7507

Bengaluru

W-101, Sunrise Chambers,

22, Ulsoor Road,

Bengaluru - 560 042

Phone : 91-80-2558 0899

Fax : 91-80-2559 4801

Ahmedabad

706, Venus Atlantis,

Near Reliance Petrol Pump

Prahladnagar,

Ahmedabad -

Phone : 91-79-4024 4500

Fax : 91-79-2755 9863

Visit us at:

www.crisil.com

About CRISIL Infrastructure Advisory

CRISIL Infrastructure Advisory is a division of CRISIL

Risk and Infrastructure Solutions Limited, a 100%

subsidiary of CRISIL Limited – India’s leading

Ratings, Research, Risk and Policy Advisory

Company.

CRISIL Infrastructure Advisory is India’s premier

advisor focusing on policy issues, as well as

commercial and contractual issues in the areas of

transport, energy and urban infrastructure. We also

provide support to international firms planning

investments in India. Over a period of time, CRISIL

Infrastructure Advisory has built a unique position

for itself in these domains and is considered the

preferred consultant by governments, multilateral

agencies and private-sector clients. We have

extended our operations beyond India and are

present in other emerging markets in Africa, Middle

East and South Asia.