Final Intern Presentation

6 August 2008 • Jordan Budisantoso

Office Recycling

• 46 Cubicles• Goal: 2 Weeks

Office Recycling• Construction = Limited

Space => Slight Delay• Currently have 2 Roll-offs

• Ad Campaign/Kick-off Event

• 3 Bins (We have 1 need 2 more) – Cardboard + Paper– Plastic + Aluminum + Glass– Trash

Some Examples….

Plant Recycling• 60 drums per hour

• Drum Size: 32.8lbs

• 27-30 Drums per 3yd Bin

• Self-tipping hoppers dump into Roll-offs

Plant Recycling

Type Source Volume (estimated per week)

Method of Recycling

Frequency of Pick-up

Corrugate A. Empty Boxes from Caps (ea. Box holds 2,500 caps)

B. Banana Totes (encases 280gal of puree)

A. 1,446 Boxes

B. 138 Totes

A. Compressed into bales

B. Flattened

Wood A. Pallets (from Caps) A. 48 Pallets B. Stored on Lot

Metal A. Juice Drums (mostly 55gal @ 32.8lbs)

A. 2,520 drums = 83k pounds

A. Crushed, then stored in Roll-Off

Plastic A. Juice Bags (roughly 2 per drum…Do they have to be cleaned first?)

B. Stretch Wrap

C. Banding (around boxes & totes)

D. Bags around caps inside the boxes

E. Defective Bottles off of production line

A. 5,304 bags

B. Wraps around 1,068 pallets

C. ?

D. 1,446 Bags

E. negligible

A, B. Compressed into bales

C. cut by a chipper

D. Compressed into bales.

Paper A. Sacs of Powder (55lbs)

B. Office Paper

A. 266 Sacs

B. ? Not sure

A. Compressed into bales

b. Compressed into bales

Miscellaneous A. SuperSacs (2000lbs) (Not sure if this is recyclable)

A. 19 SuperSacs

Reapplication (Supporting Hanieh)

Changeover Checklists (Supporting Hanieh)

• Created Checklist Template as well as actual checklists for equipment

Bill of Materials• Supporting Tim & Nien in building a (BoM) for

equipment for replaceable parts

Floor Map (Supporting Rudy)

• Per Rudy’s specifications, created a floor map (not to scale) to accommodate his needs for estimating the max number of pallets of corrugate he can have

Written Quote from Valley Vista Services

FREE!!!

• At full capacity, plant produces an average of 2,500 empty drums per week.

• At estimated $105.00 per ton (quote provided by Valley Vista Services), this equals an approximate $17,325 in metal rebates per month.

Type SourceVolume (estimated per

week)

Method of Recycling

Frequency of Pick-up

Corrugate A. Empty Boxes from Caps (ea. Box holds 2,500 caps)

B. Banana Totes (encases 280gal of puree)

A. 1,446 Boxes

B. 138 Totes

A. Compressed into bales

B. Flattened

A. 1-2 times a week

Wood A. Pallets (from Caps…all other pallets are plastic and can be re-used)

A. 48 Pallets B. Stored on Lot A. Weekly

Metal A. Juice Drums (mostly 55gal @ 32.8lbs)

B. Aluminum Cans from Employees (Lunch/Break Time)

A. 2,520 drums = 83k pounds

B. negligible

A. Crushed, then stored in Roll-Off

A. Every 3.5hrs, 1 Roll-off is filled (See NOTES)

Plastic A. Juice Bags (roughly 2 per drum…Do they have to be cleaned first?)

B. Stretch Wrap

C. Banding (around boxes & totes)

D. Bags around caps inside the boxes

E. Defective Bottles off of production line/Bottles from Employees (Lunch/Break Time)

A. 5,304 bags

B. Wraps around 1,068 pallets

C. ? Not sure

D. 1,446 Bags

E. negligible

A, B. Compressed into bales

C. cut by a chipper

D. Compressed into bales.

*A. Waiting to hear back from Valley Vista about recyclability status

A, B, C, D.

1-2 times a week

Paper A. Sacs of Powder (55lbs)

B. Office Paper

A. 266 Sacs

B. ? Not sure

A,B. Compressed into bales

A,B. Weekly

Miscellaneous A. SuperSacs (2000lbs) (Not sure if this is recyclable…)

A. 19 SuperSacs

Waiting to hear back from Valley Vista.

Goals Accomplished• Planning of Office

Recycling Program• Completed

Recyclable/Waste Table

• Finalized pick-up proposals with Valley Vista Services

• Mapped out recycling area