final - rotary pre-commissioning

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  • PRE-COMMISSIONING FORM - ROTARY

    Page 1

    Section A:Safety

    Safety E-Stop/Limit Switches installed

    Tyre Pressures inflated to sidewall reccommended pressure

    Civils approved

    Gearbox Breathers present and installed

    No Structural items loose or missing

    No Missing or incomplete equipment - Hydraulics, TPMS, Breathers?

    All Machine guards installed correctly

    Shelter installed

    Safety labeling

    Ensure all areas in and around the machine are free of any debris

    Section B:Documentation

    Installation Instructions Available

    GA Drawings

    Assembly drawings

    P & ID Drawing

    Spare Parts List/Commissioning Spares Ordered

    Flowsheet supplied to Sepro

    Lubrication Schedule/Consumable List

    Manuals received

    Com

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    Comments

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    CommentsIncom

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    Items that affect the

    health and safety of persons

    working on or around the equipment.

    Please check the following:

    ---- Please complete and send a copy of this list to Sepro 7-10 days before expected commissioning date ----

    Location of Mine / Project:

    Proposed Install Schedule:

    Sepro Contract #:

    Inco

    mpl

    ete

    CUSTOMER INFORMATIONCompany:

    Contact(s):

    Email:Machine Serial # (s) and purpose:

    Phone:

    Testwork done: Y / NSecurity Plan: Y / N

    Fax:

    Travel Time Required to Site:

  • PRE-COMMISSIONING FORM - ROTARY

    Page 2

    Section C:Mechanical

    Equipment on site

    Equipment inspected for damage

    Machine foundation prepared

    Machine mounted

    Maintenance access

    Feed Chute installed and Feed Chute Clearance

    Discharge Trommel Installed

    Water Supply Systems installed

    Gearbox Alignment Performed

    Is there clearance for removing the Guarding and Raising the Drum

    Lubrication completed and Available (Thrust Rollers, Gearbox Oil Level)

    Feed circuit ok

    Dishcarge Box installed

    RCC Installed

    Packing Plates Present

    Water dilution pipes installed

    Water Connections made

    Hydraulic Connections made and tested

    Check that all Liners are installed correctly, No gaps or loose bolts

    Section D:Electrical

    Confirm Motor Nameplate data matches drawing

    All wiring is correct and matched to drawing

    Check Supply Voltage

    Check Supply Phase

    Check Supply Hz

    Autopac installed

    TPMS Antennae installed and connected to RCC

    Motors wired correctly

    Wiring between the VFD, RCC and Motors complete

    TPMS wired

    Control Power Voltage

    Limit Switches Connected

    Com

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    Comments

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    Comments

    Inco

    mpl

    ete

    Inco

    mpl

    ete

  • PRE-COMMISSIONING FORM - ROTARY

    Page 3

    Pictures of Installation:

    Sheet1